JPWO2014156709A1 - Antistatic processing agent for fiber and method for producing antistatic processing fiber - Google Patents
Antistatic processing agent for fiber and method for producing antistatic processing fiber Download PDFInfo
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- JPWO2014156709A1 JPWO2014156709A1 JP2015508295A JP2015508295A JPWO2014156709A1 JP WO2014156709 A1 JPWO2014156709 A1 JP WO2014156709A1 JP 2015508295 A JP2015508295 A JP 2015508295A JP 2015508295 A JP2015508295 A JP 2015508295A JP WO2014156709 A1 JPWO2014156709 A1 JP WO2014156709A1
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- Prior art keywords
- antistatic
- monomer
- agent
- fiber
- crosslinking agent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000835 fiber Substances 0.000 title claims abstract description 74
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- ATMLPEJAVWINOF-UHFFFAOYSA-N acrylic acid acrylic acid Chemical compound OC(=O)C=C.OC(=O)C=C ATMLPEJAVWINOF-UHFFFAOYSA-N 0.000 description 1
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- VAZSKTXWXKYQJF-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)OOS([O-])=O VAZSKTXWXKYQJF-UHFFFAOYSA-N 0.000 description 1
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- 125000003118 aryl group Chemical group 0.000 description 1
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- 238000011088 calibration curve Methods 0.000 description 1
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- MDYPDLBFDATSCF-UHFFFAOYSA-N nonyl prop-2-enoate Chemical compound CCCCCCCCCOC(=O)C=C MDYPDLBFDATSCF-UHFFFAOYSA-N 0.000 description 1
- HMZGPNHSPWNGEP-UHFFFAOYSA-N octadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C(C)=C HMZGPNHSPWNGEP-UHFFFAOYSA-N 0.000 description 1
- FSAJWMJJORKPKS-UHFFFAOYSA-N octadecyl prop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C=C FSAJWMJJORKPKS-UHFFFAOYSA-N 0.000 description 1
- NZIDBRBFGPQCRY-UHFFFAOYSA-N octyl 2-methylprop-2-enoate Chemical compound CCCCCCCCOC(=O)C(C)=C NZIDBRBFGPQCRY-UHFFFAOYSA-N 0.000 description 1
- 229940065472 octyl acrylate Drugs 0.000 description 1
- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 description 1
- HDBWAWNLGGMZRQ-UHFFFAOYSA-N p-Vinylbiphenyl Chemical compound C1=CC(C=C)=CC=C1C1=CC=CC=C1 HDBWAWNLGGMZRQ-UHFFFAOYSA-N 0.000 description 1
- YOTGRUGZMVCBLS-UHFFFAOYSA-N pentadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCOC(=O)C(C)=C YOTGRUGZMVCBLS-UHFFFAOYSA-N 0.000 description 1
- GOZDOXXUTWHSKU-UHFFFAOYSA-N pentadecyl prop-2-enoate Chemical compound CCCCCCCCCCCCCCCOC(=O)C=C GOZDOXXUTWHSKU-UHFFFAOYSA-N 0.000 description 1
- GYDSPAVLTMAXHT-UHFFFAOYSA-N pentyl 2-methylprop-2-enoate Chemical compound CCCCCOC(=O)C(C)=C GYDSPAVLTMAXHT-UHFFFAOYSA-N 0.000 description 1
- ULDDEWDFUNBUCM-UHFFFAOYSA-N pentyl prop-2-enoate Chemical compound CCCCCOC(=O)C=C ULDDEWDFUNBUCM-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
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- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- WRAQQYDMVSCOTE-UHFFFAOYSA-N phenyl prop-2-enoate Chemical compound C=CC(=O)OC1=CC=CC=C1 WRAQQYDMVSCOTE-UHFFFAOYSA-N 0.000 description 1
- ZWLUXSQADUDCSB-UHFFFAOYSA-N phthalaldehyde Chemical compound O=CC1=CC=CC=C1C=O ZWLUXSQADUDCSB-UHFFFAOYSA-N 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920006306 polyurethane fiber Polymers 0.000 description 1
- 229920000131 polyvinylidene Polymers 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 235000018102 proteins Nutrition 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
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- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- ATZHWSYYKQKSSY-UHFFFAOYSA-N tetradecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCOC(=O)C(C)=C ATZHWSYYKQKSSY-UHFFFAOYSA-N 0.000 description 1
- XZHNPVKXBNDGJD-UHFFFAOYSA-N tetradecyl prop-2-enoate Chemical compound CCCCCCCCCCCCCCOC(=O)C=C XZHNPVKXBNDGJD-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- KEROTHRUZYBWCY-UHFFFAOYSA-N tridecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCOC(=O)C(C)=C KEROTHRUZYBWCY-UHFFFAOYSA-N 0.000 description 1
- XOALFFJGWSCQEO-UHFFFAOYSA-N tridecyl prop-2-enoate Chemical compound CCCCCCCCCCCCCOC(=O)C=C XOALFFJGWSCQEO-UHFFFAOYSA-N 0.000 description 1
- KRLHYNPADOCLAJ-UHFFFAOYSA-N undecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCOC(=O)C(C)=C KRLHYNPADOCLAJ-UHFFFAOYSA-N 0.000 description 1
- RRLMGCBZYFFRED-UHFFFAOYSA-N undecyl prop-2-enoate Chemical compound CCCCCCCCCCCOC(=O)C=C RRLMGCBZYFFRED-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/285—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acid amides or imides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
- C08G65/331—Polymers modified by chemical after-treatment with organic compounds containing oxygen
- C08G65/332—Polymers modified by chemical after-treatment with organic compounds containing oxygen containing carboxyl groups, or halides, or esters thereof
- C08G65/3322—Polymers modified by chemical after-treatment with organic compounds containing oxygen containing carboxyl groups, or halides, or esters thereof acyclic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
- D06M15/27—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof of alkylpolyalkylene glycol esters of unsaturated carboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2261/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G2261/10—Definition of the polymer structure
- C08G2261/12—Copolymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/05—Polymer mixtures characterised by other features containing polymer components which can react with one another
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
本発明は、かかる従来の帯電防止剤における洗濯耐久性の問題を解決するためになされたものであり、繊維材料に対して優れた帯電防止性を付与することができ、かつ優れた洗濯耐久性を有する繊維用帯電防止加工剤を提供することを目的とする。本発明の繊維用帯電防止加工剤は、下記一般式(1)で示される単量体(A)を含有する重合性成分を重合して得られる重合体及び水を含み、該重合性成分に占める該単量体(A)の割合が40モル%以上である。【化1】(式(1)において、R1は水素原子又はメチル基である。R2は炭素数1〜3のアルキレン基である。R3、R4及びR5は、それぞれ独立して、水素原子又は炭素数1〜3のアルキル基である。X−は、ハロゲン化物イオン、水酸化物イオン、RaSO3−、RbOSO3−又はRcCOO−である。Ra、Rb及びRcは、それぞれ独立して、有機基である。)The present invention has been made in order to solve the problem of washing durability in such conventional antistatic agents, and can impart excellent antistatic properties to the fiber material, and also has excellent washing durability. It aims at providing the antistatic processing agent for fibers which has this. The antistatic processing agent for fibers of the present invention contains a polymer obtained by polymerizing a polymerizable component containing the monomer (A) represented by the following general formula (1) and water, and the polymerizable component includes The proportion of the monomer (A) occupied is 40 mol% or more. In the formula (1), R1 is a hydrogen atom or a methyl group, R2 is an alkylene group having 1 to 3 carbon atoms, and R3, R4 and R5 are each independently a hydrogen atom or a carbon atom. X- is a halide ion, hydroxide ion, RaSO3-, RbOSO3-, or RcCOO-, and Ra, Rb, and Rc are each independently an organic group. .)
Description
本発明は、繊維材料に帯電防止性能を付与するために用いられる繊維用帯電防止加工剤及び該加工剤を用いた帯電防止加工繊維の製造方法に関する。 The present invention relates to an antistatic processing agent for fibers used for imparting antistatic performance to a fiber material and a method for producing an antistatic processed fiber using the processing agent.
一般に、合成繊維は非導電性かつ疎水性であり、摩擦等により静電気が帯電しやすい。合成繊維を衣料に用いた場合、静電気の発生は作業性の低下や、着心地の低下を招くだけでなく、汚れ物質の付着も生じやすくなる。そのため、合成繊維を用いた衣料には帯電防止剤の使用が必要となる。特許文献1には、長鎖アルキルエステル基を有する第4級アンモニウム塩を用いた帯電防止剤が開示されている。また、塩化カルシウム、塩酸グアニジン等の無機系帯電防止剤が使用されたりすることがある。しかし、このような界面活性剤を用いた帯電防止剤や無機系帯電防止剤は、洗濯により帯電防止剤が容易に脱落し、帯電防止性が低下するという問題があった。 In general, synthetic fibers are non-conductive and hydrophobic, and are easily charged with static electricity due to friction or the like. When synthetic fibers are used in clothing, the generation of static electricity not only causes a reduction in workability and a decrease in comfort, but also tends to cause dirt substances to adhere. For this reason, it is necessary to use an antistatic agent in clothing using synthetic fibers. Patent Document 1 discloses an antistatic agent using a quaternary ammonium salt having a long-chain alkyl ester group. In addition, inorganic antistatic agents such as calcium chloride and guanidine hydrochloride may be used. However, the antistatic agent and the inorganic antistatic agent using such a surfactant have a problem that the antistatic agent easily falls off by washing and the antistatic property is lowered.
本発明は、かかる従来の帯電防止剤における洗濯耐久性の問題を解決するためになされたものであり、繊維材料に対して優れた帯電防止性を付与することができ、かつ優れた洗濯耐久性を有する繊維用帯電防止加工剤、及び該加工剤を用いた帯電防止加工繊維の製造方法を提供することを目的とする。 The present invention has been made in order to solve the problem of washing durability in such conventional antistatic agents, and can impart excellent antistatic properties to the fiber material, and also has excellent washing durability. It aims at providing the manufacturing method of the antistatic processing fiber for fibers which has this, and the antistatic processing fiber using this processing agent.
本発明者らは、上記の課題を解決するために鋭意検討した結果、特定の重合性成分を重合して得られる重合体及び水を含有する繊維用帯電防止加工剤であれば、上記課題を解決できることを見出し、本発明に到達した。 As a result of intensive studies to solve the above problems, the present inventors have found that the above problems can be solved if the antistatic processing agent for fibers contains a polymer obtained by polymerizing a specific polymerizable component and water. The inventors have found that this can be solved and have reached the present invention.
すなわち、本発明の繊維用帯電防止加工剤は、下記一般式(1)で示される単量体(A)を含有する重合性成分を重合して得られる重合体及び水を含み、該重合性成分に占める該単量体(A)の割合が40モル%以上である。 That is, the antistatic processing agent for fibers of the present invention includes a polymer obtained by polymerizing a polymerizable component containing the monomer (A) represented by the following general formula (1) and water, and the polymerizable property. The proportion of the monomer (A) in the component is 40 mol% or more.
(式(1)において、R1は水素原子又はメチル基である。R2は炭素数1〜3のアルキレン基である。R3、R4及びR5は、それぞれ独立して、水素原子又は炭素数1〜3のアルキル基である。X−は、ハロゲン化物イオン、水酸化物イオン、RaSO3 −、RbOSO3 −又はRcCOO−である。Ra、Rb及びRcは、それぞれ独立して、有機基である。)(In Formula (1), R 1 is a hydrogen atom or a methyl group. R 2 is an alkylene group having 1 to 3 carbon atoms. R 3 , R 4 and R 5 are each independently a hydrogen atom or An alkyl group having 1 to 3 carbon atoms, X − is a halide ion, a hydroxide ion, R a SO 3 − , R b OSO 3 — or R c COO — R a , R b and R c is each independently an organic group.)
前記重合性成分は、下記一般式(2)で示される単量体(B)をさらに含有することが好ましい。 It is preferable that the polymerizable component further contains a monomer (B) represented by the following general formula (2).
(式(2)において、R6は水素原子又はメチル基である。AOは炭素数2〜3のオキシアルキレン基である。mは1〜100の整数である。R7は水素原子又は炭素数1〜3のアルコキシ基である。)(In Formula (2), R 6 is a hydrogen atom or a methyl group. AO is an oxyalkylene group having 2 to 3 carbon atoms. M is an integer of 1 to 100. R 7 is a hydrogen atom or carbon number. 1 to 3 alkoxy groups.)
前記重合性成分に占める前記単量体(A)の割合は40〜99モル%であることが好ましく、前記単量体(B)の割合は1〜60モル%であることが好ましい。 The proportion of the monomer (A) in the polymerizable component is preferably 40 to 99 mol%, and the proportion of the monomer (B) is preferably 1 to 60 mol%.
前記単量体(A)と前記単量体(B)とのモル比(A/B)は、99/1〜40/60であることが好ましい。
前記単量体(B)のmは、4〜90であることが好ましい。The molar ratio (A / B) between the monomer (A) and the monomer (B) is preferably 99/1 to 40/60.
M of the monomer (B) is preferably 4 to 90.
本発明の帯電防止加工繊維の製造方法は、繊維材料に対して、上記の繊維用帯電防止加工剤を付与する工程を含むものである。
本発明の帯電防止加工繊維の製造方法は、繊維材料に対して、架橋剤を付与する工程をさらに含むことが好ましい。The manufacturing method of the antistatic processed fiber of this invention includes the process of providing said antistatic processing agent for fibers with respect to a fiber material.
It is preferable that the manufacturing method of the antistatic processed fiber of this invention further includes the process of providing a crosslinking agent with respect to fiber material.
前記架橋剤は、ジイソシアネート系架橋剤、トリイソシアネート系架橋剤、アルデヒド系架橋剤、オキサゾリン系架橋剤、カルボジイミド系架橋剤及びエチレンイミン系架橋剤から選ばれる少なくとも1種であることが好ましい。 The crosslinking agent is preferably at least one selected from diisocyanate crosslinking agents, triisocyanate crosslinking agents, aldehyde crosslinking agents, oxazoline crosslinking agents, carbodiimide crosslinking agents, and ethyleneimine crosslinking agents.
本発明の繊維用帯電防止加工剤は、繊維材料に対して優れた帯電防止性を付与することができ、かつ優れた洗濯耐久性を有する。
本発明の帯電防止加工繊維の製造方法によれば、帯電防止性に優れ、また洗濯耐久性に優れた帯電防止加工繊維を得ることができる。The antistatic finishing agent for fibers of the present invention can impart excellent antistatic properties to the fiber material and has excellent washing durability.
According to the method for producing an antistatic processed fiber of the present invention, an antistatic processed fiber having excellent antistatic properties and excellent washing durability can be obtained.
本発明の繊維用帯電防止加工剤は、特定の重合性成分を重合して得られる重合体及び水を含有するものである。以下、詳細に説明する。 The antistatic processing agent for fibers of the present invention contains a polymer obtained by polymerizing a specific polymerizable component and water. Details will be described below.
[重合体]
本発明で用いられる重合体(以下、単に重合体ということがある)は、上記一般式(1)で示される単量体(A)を特定量含有する重合性成分を重合して得られるものである。このような重合体を必須に含有することにより、繊維材料に対して優れた帯電防止性を付与することができ、かつ洗濯耐久性に優れる。[Polymer]
The polymer used in the present invention (hereinafter sometimes simply referred to as a polymer) is obtained by polymerizing a polymerizable component containing a specific amount of the monomer (A) represented by the general formula (1). It is. By containing such a polymer as an essential component, excellent antistatic properties can be imparted to the fiber material, and the washing durability is excellent.
一般式(1)中、R1は水素原子又はメチル基である。R2は炭素数1〜3のアルキレン基である。該アルキレン基の炭素数は2〜3が好ましい。R3、R4及びR5は、それぞれ独立して、水素原子又は炭素数1〜3のアルキル基であり、炭素数1〜3のアルキル基が好ましく、メチル基が好ましい。In general formula (1), R 1 is a hydrogen atom or a methyl group. R 2 is an alkylene group having 1 to 3 carbon atoms. The alkylene group preferably has 2 to 3 carbon atoms. R 3 , R 4 and R 5 are each independently a hydrogen atom or an alkyl group having 1 to 3 carbon atoms, preferably an alkyl group having 1 to 3 carbon atoms, and more preferably a methyl group.
X−は、ハロゲン化物イオン、水酸化物イオン、RaSO3 −、RbOSO3 −又はRcCOO−である。ハロゲン化物イオンとしては、Cl−、Br−、I−等が挙げられ、Cl−、Br−が好ましく、Cl−がさらに好ましい。Ra、Rb及びRcは、それぞれ独立して、有機基である。Ra、Rb及びRcとしては、炭素数1〜4のアルキル基、アリール基又はアルキルアリール基が好ましく、炭素数1〜3のアルキル基がさらに好ましい。X−としては、ハロゲン化物イオンが特に好ましい。X − is a halide ion, a hydroxide ion, R a SO 3 − , R b OSO 3 — or R c COO — . Examples of halide ions include Cl − , Br − , I − and the like, Cl − and Br − are preferable, and Cl − is more preferable. R a , R b and R c are each independently an organic group. R a , R b and R c are preferably an alkyl group having 1 to 4 carbon atoms, an aryl group or an alkylaryl group, and more preferably an alkyl group having 1 to 3 carbon atoms. X − is particularly preferably a halide ion.
重合性成分に占める単量体(A)の割合は40モル%以上であり、50〜99モル%が好ましく、60〜98.5モル%がより好ましく、70〜98モル%がさらに好ましい。該割合が40モル%未満の場合、洗濯耐久性が不良となる。 The proportion of the monomer (A) in the polymerizable component is 40 mol% or more, preferably 50 to 99 mol%, more preferably 60 to 98.5 mol%, and even more preferably 70 to 98 mol%. When the proportion is less than 40 mol%, the washing durability becomes poor.
重合性成分は、上記一般式(2)で示される単量体(B)をさらに含有することが好ましい。すなわち、重合体は、単量体(A)を特定量含有し、さらに単量体(B)を含有する重合性成分を重合して得られる共重合体であることが好ましい。単量体(B)を用いることにより、繊維材料に対して優れた帯電防止性および洗濯耐久性を付与することができるとともに、加工剤中の重合体の経時的安定性が飛躍的に向上する。 The polymerizable component preferably further contains the monomer (B) represented by the general formula (2). That is, the polymer is preferably a copolymer obtained by polymerizing a polymerizable component containing a specific amount of the monomer (A) and further containing the monomer (B). By using the monomer (B), excellent antistatic properties and washing durability can be imparted to the fiber material, and the temporal stability of the polymer in the processing agent is dramatically improved. .
一般式(2)中、R6は水素原子又はメチル基である。R7は、水素原子又は炭素数1〜3のアルコキシ基である。アルコキシ基の炭素数は1〜2が好ましく、1がさらに好ましい。AOは炭素数2〜3のオキシアルキレン基である。炭素数は2が好ましい。AOは、1種又は2種以上であってもよい。2種以上の場合、ブロック付加体、交互付加体、又はランダム付加体のいずれを構成してもよい。In general formula (2), R 6 is a hydrogen atom or a methyl group. R 7 is a hydrogen atom or an alkoxy group having 1 to 3 carbon atoms. 1-2 are preferable and, as for carbon number of an alkoxy group, 1 is more preferable. AO is an oxyalkylene group having 2 to 3 carbon atoms. 2 is preferable. 1 type (s) or 2 or more types may be sufficient as AO. In the case of two or more types, any of a block adduct, an alternating adduct, or a random adduct may be configured.
mは1〜100の整数であり、4〜90が好ましく、5〜90がより好ましく、6〜70がさらに好ましく、7〜50が特に好ましい。mが1未満の場合、帯電防止性能が不良となることがある。一方、mが100超の場合、重合体の経時的安定性が不良となる。 m is an integer of 1 to 100, preferably 4 to 90, more preferably 5 to 90, still more preferably 6 to 70, and particularly preferably 7 to 50. When m is less than 1, the antistatic performance may be poor. On the other hand, when m is more than 100, the temporal stability of the polymer becomes poor.
重合性成分に占める単量体(B)の割合は1〜60モル%であり、1〜50モル%が好ましく、1.5〜40モル%がより好ましく、2〜30モル%がさらに好ましい。該割合が60モル%超の場合、重合体を調製する際にゲル化することがあり、また洗濯耐久性が不良となることがある。 The proportion of the monomer (B) in the polymerizable component is 1 to 60 mol%, preferably 1 to 50 mol%, more preferably 1.5 to 40 mol%, and further preferably 2 to 30 mol%. When the proportion is more than 60 mol%, gelation may occur when preparing the polymer, and washing durability may be poor.
また、重合性成分に占める単量体(A)と単量体(B)の合計の割合は、50モル%以上が好ましく、60モル%以上がより好ましく、70モル%以上がさらに好ましい。 Moreover, 50 mol% or more is preferable, as for the ratio of the sum total of the monomer (A) and monomer (B) which occupies for a polymeric component, 60 mol% or more is more preferable, and 70 mol% or more is further more preferable.
単量体(A)と単量体(B)とのモル比(A/B)は、99/1〜40/60であり、99/1〜60/40が好ましく、99/1〜70/30がより好ましく、99/1〜80/20がさらに好ましい。該モル比が40/60未満であると、洗濯耐久性が不良となることがある。一方、該モル比が99/1超であると、重合体の経時安定性が不良となることがある。 The molar ratio (A / B) of the monomer (A) to the monomer (B) is 99/1 to 40/60, preferably 99/1 to 60/40, and 99/1 to 70 / 30 is more preferable, and 99/1 to 80/20 is more preferable. If the molar ratio is less than 40/60, washing durability may be poor. On the other hand, when the molar ratio exceeds 99/1, the temporal stability of the polymer may be poor.
重合性成分は、本発明の効果を損なわない範囲で、上記単量体(A)、単量体(B)以外のその他単量体を含有してもよい。すなわち、重合体は、単量体(A)を特定量含有し、必要に応じて単量体(B)を含有し、さらにその他単量体を含有する重合性成分を重合して得られる共重合体であってもよい。その他単量体としては、(メタ)アクリル酸、(メタ)アクリル酸エステル系単量体、スチレン系単量体等が挙げられる。なお、本願において、(メタ)アクリルとは、アクリル及び/又はメタクリルを意味するものとする。したがって、(メタ)アクリル酸とは、アクリル酸及び/又はメタクリル酸を意味し、(メタ)アクリル酸エステル系単量体とは、アクリル酸エステル系単量体及び/又はメタクリル酸エステル系単量体を意味する。 The polymerizable component may contain other monomers other than the monomer (A) and monomer (B) as long as the effects of the present invention are not impaired. That is, the polymer contains a specific amount of the monomer (A), optionally contains the monomer (B), and further is a copolymer obtained by polymerizing a polymerizable component containing other monomers. It may be a polymer. Examples of other monomers include (meth) acrylic acid, (meth) acrylic acid ester monomers, and styrene monomers. In addition, in this application, (meth) acryl shall mean acryl and / or methacryl. Therefore, (meth) acrylic acid means acrylic acid and / or methacrylic acid, and (meth) acrylic acid ester monomer means an acrylic acid ester monomer and / or methacrylic acid ester single monomer. Means the body.
(メタ)アクリル酸エステル系単量体としては、例えば、アクリル酸メチル、アクリル酸エチル、アクリル酸プロピル、アクリル酸ブチル、アクリル酸ペンチル、アクリル酸ヘキシル、アクリル酸ヘプチル、アクリル酸オクチル、アクリル酸ノニル、アクリル酸デシル、アクリル酸2−エチルヘキシル、アクリル酸sec−ブチル、アクリル酸tert−ブチル、アクリル酸ウンデシル、アクリル酸ドデシル、アクリル酸トリデシル、アクリル酸テトラデシル、アクリル酸ペンタデシル、アクリル酸ヘキサデシル、アクリル酸ヘプタデシル、アクリル酸オクタデシル、アクリル酸ノナデシル、アクリル酸アラキジル、アクリル酸ベヘニル、アクリル酸リグノセレニル、アクリル酸セロチニル、アクリル酸メリシニル、アクリル酸パルミトレイニル、アクリル酸オレイル、アクリル酸リノリル、アクリル酸リノレニル、アクリル酸フェニル、アクリル酸イソボルニル、アクリル酸シクロヘキシル等のアクリル酸エステル系単量体;メタクリル酸メチル、メタクリル酸エチル、メタクリル酸プロピル、メタクリル酸ブチル、メタクリル酸ペンチル、メタクリル酸ヘキシル、メタクリル酸ヘプチル、メタクリル酸オクチル、メタクリル酸ノニル、メタクリル酸デシル、メタクリル酸2−ヒドロキシエチル、メタクリル酸2−エチルヘキシル、メタクリル酸sec−ブチル、メタクリル酸tert−ブチル、メタクリル酸ウンデシル、メタクリル酸ドデシル、メタクリル酸トリデシル、メタクリル酸テトラデシル、メタクリル酸ペンタデシル、メタクリル酸ヘキサデシル、メタクリル酸ヘプタデシル、メタクリル酸オクタデシル、メタクリル酸ノナデシル、メタクリル酸アラキジル、メタクリル酸ベヘニル、メタクリル酸リグノセレニル、メタクリル酸セロチニル、メタクリル酸メリシニル、メタクリル酸パルミトレイニル、メタクリル酸オレイル、メタクリル酸リノリル、メタクリル酸リノレニル、メタクリル酸フェニル、メタクリル酸イソボルニル、メタクリル酸シクロヘキシル等のメタクリル酸エステル系単量体等が挙げられる。 Examples of (meth) acrylate monomers include, for example, methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, pentyl acrylate, hexyl acrylate, heptyl acrylate, octyl acrylate, and nonyl acrylate. Decyl acrylate, 2-ethylhexyl acrylate, sec-butyl acrylate, tert-butyl acrylate, undecyl acrylate, dodecyl acrylate, tridecyl acrylate, tetradecyl acrylate, pentadecyl acrylate, hexadecyl acrylate, heptadecyl acrylate , Octadecyl acrylate, nonadecyl acrylate, arachidyl acrylate, behenyl acrylate, lignoselenyl acrylate, cerothinyl acrylate, merlicinyl acrylate, palmitoly acrylate Acrylate, oleyl acrylate, linoleyl acrylate, linolenyl acrylate, phenyl acrylate, isobornyl acrylate, cyclohexyl acrylate, etc .; methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate , Pentyl methacrylate, hexyl methacrylate, heptyl methacrylate, octyl methacrylate, nonyl methacrylate, decyl methacrylate, 2-hydroxyethyl methacrylate, 2-ethylhexyl methacrylate, sec-butyl methacrylate, tert-butyl methacrylate, Undecyl methacrylate, dodecyl methacrylate, tridecyl methacrylate, tetradecyl methacrylate, pentadecyl methacrylate, hexadecyl methacrylate, hept methacrylate Decyl, octadecyl methacrylate, nonadecyl methacrylate, arachidyl methacrylate, behenyl methacrylate, lignoselenyl methacrylate, serotinyl methacrylate, melicinyl methacrylate, palmitoleyl methacrylate, oleyl methacrylate, linoleyl methacrylate, linolenyl methacrylate, methacrylic acid And methacrylic acid ester monomers such as phenyl, isobornyl methacrylate and cyclohexyl methacrylate.
スチレン系単量体としては、例えば、スチレン、ビニルトルエン、α−メチルスチレン、p−エチルスチレン、2,4−ジメチルスチレン、p−n−ブチルスチレン、p−tert−ブチルスチレン、p−n−ヘキシルスチレン、p−n−オクチルスチレン、p−n−ノニルスチレン、p−n−デシルスチレン、p−n−ドデシルスチレン、α−メチルスチレン、ジメチルスチレン、n−メトキシスチレン、p−フェニルスチレン、p−クロルスチレン、3,4−ジクロルスチレン等が挙げられる。 Examples of the styrenic monomer include styrene, vinyl toluene, α-methyl styrene, p-ethyl styrene, 2,4-dimethyl styrene, pn-butyl styrene, p-tert-butyl styrene, pn- Hexyl styrene, pn-octyl styrene, pn-nonyl styrene, pn-decyl styrene, pn-dodecyl styrene, α-methyl styrene, dimethyl styrene, n-methoxy styrene, p-phenyl styrene, p -Chlorstyrene, 3, 4- dichlorostyrene, etc. are mentioned.
その他単量体を含有する場合、重合性成分に占めるその他単量体の割合は、1〜50重量%が好ましく、1.5〜40重量%がより好ましく、2〜30重量%がさらに好ましい。 When the other monomer is contained, the proportion of the other monomer in the polymerizable component is preferably 1 to 50% by weight, more preferably 1.5 to 40% by weight, and further preferably 2 to 30% by weight.
重合体は、上記の重合性成分を重合する重合工程を経て得られる。重合工程では、重合性成分以外にも水、重合開始剤等を用いるが、重合方法は既知なものであれば、特に限定していない。すなわち、乳化重合、溶液重合、懸濁重合、塊状重合等の方法を用いることができる。これらの方法のうち、ラジカル重合開始剤を用いた溶液重合が好ましい。 The polymer is obtained through a polymerization step for polymerizing the polymerizable component. In the polymerization step, water, a polymerization initiator, and the like are used in addition to the polymerizable component, but the polymerization method is not particularly limited as long as it is known. That is, methods such as emulsion polymerization, solution polymerization, suspension polymerization, and bulk polymerization can be used. Of these methods, solution polymerization using a radical polymerization initiator is preferred.
溶液重合を行う際に用いられる溶液としては、メタノール、エタノール、イソプロパノール等のアルコール類、エチルセロソルブ、ブチルセロソルブ等のグリコールエーテル類;プロビレングリコールモノメチルエーテル等のプロピレングリコールエーテル類;テトラヒドロフラン、1,4−ジオキサン等のエーテル類;アセトン、メチルエチルケトン、メチルイソブチルケトン等のケトン類;トルエン、キシレン、ヘキサン、ヘプタンなどの炭化水素類;酢酸エチル、酢酸ブチルなどのエステル類;水等を用いることができる。これらの溶媒は、重合する単量体の種類や共重合の場合はその混合比等に応じて、単独で用いても、2種類以上を混合して用いてもよい。溶剤の使用量は、重合性成分100重量部に対して、70〜99重量部であり、好ましくは80〜95重量部である。 Examples of the solution used for solution polymerization include alcohols such as methanol, ethanol and isopropanol, glycol ethers such as ethyl cellosolve and butyl cellosolve; propylene glycol ethers such as propylene glycol monomethyl ether; tetrahydrofuran, 1,4- Ethers such as dioxane; ketones such as acetone, methyl ethyl ketone and methyl isobutyl ketone; hydrocarbons such as toluene, xylene, hexane and heptane; esters such as ethyl acetate and butyl acetate; water and the like can be used. These solvents may be used alone or in admixture of two or more depending on the type of monomer to be polymerized and the mixing ratio in the case of copolymerization. The usage-amount of a solvent is 70-99 weight part with respect to 100 weight part of polymeric components, Preferably it is 80-95 weight part.
ラジカル重合開始剤としては、特に限定はしないが、アゾビスイソブチロニトリル、アゾビスバレロニトリル、2,2−アゾビス−(2−アミジノプロパン二塩酸塩)等のアゾ化合物系触媒や、ベンゾイルパーオキシド、過酸化水素等の過酸化物系触媒、過硫酸アンモニウム、過硫酸ナトリウム、過硫酸カリウムなどの過硫酸塩系触媒等を用いることができる。重合開始剤の使用量は、重合性成分100重部に対して、0.05〜5重量部であり、好ましくは0.2〜3重量部である。 The radical polymerization initiator is not particularly limited, but azo compound catalysts such as azobisisobutyronitrile, azobisvaleronitrile, 2,2-azobis- (2-amidinopropane dihydrochloride), benzoyl par Peroxide catalysts such as oxide and hydrogen peroxide, and persulfate catalysts such as ammonium persulfate, sodium persulfate, and potassium persulfate can be used. The usage-amount of a polymerization initiator is 0.05-5 weight part with respect to 100 weight part of polymeric components, Preferably it is 0.2-3 weight part.
重合体の重量平均分子量は、1000〜80000が好ましく、3000〜50000がさらに好ましい。該重量平均分子量が1000未満の場合、洗濯耐久性が不良となりことがある。一方、該重量平均分子量が80000を越える場合、ゲル化等により水への溶解性が低下することがある。なお、重量平均分子量は、ゲルパーミエイションクロマトグラフィー(GPC)で標準物質ポリスチレン(東ソー(株))による検量線を用いて測定した。 1000-80000 are preferable and, as for the weight average molecular weight of a polymer, 3000-50000 are more preferable. When the weight average molecular weight is less than 1000, washing durability may be poor. On the other hand, when the weight average molecular weight exceeds 80,000, the solubility in water may decrease due to gelation or the like. The weight average molecular weight was measured by gel permeation chromatography (GPC) using a calibration curve with a standard material polystyrene (Tosoh Corp.).
重合工程では、特には限定しないが、乳化重合、溶液重合、懸濁重合、塊状重合等の方法で適応した重合温度、重合時間で行うことができる。重合工程としては、例えば、水を溶媒に用いた溶液重合を挙げることができる。4つ口フラスコに重合性成分と水を加え、昇温させた後、開始剤を含む水溶液を滴下することで重合体を調製できる。 Although it does not specifically limit in a superposition | polymerization process, It can carry out with the superposition | polymerization temperature and superposition | polymerization time which were adapted by methods, such as emulsion polymerization, solution polymerization, suspension polymerization, and block polymerization. Examples of the polymerization step include solution polymerization using water as a solvent. A polymer can be prepared by adding a polymerizable component and water to a four-necked flask and raising the temperature, and then dropping an aqueous solution containing an initiator.
重合体の濃度を8重量%としたときの水溶液の粘度(20℃)は、100〜4000mPa・sが好ましく、200〜3000mPa・sがより好ましく、300〜2000mPa・sがさらに好ましい。 The viscosity (20 ° C.) of the aqueous solution when the concentration of the polymer is 8% by weight is preferably 100 to 4000 mPa · s, more preferably 200 to 3000 mPa · s, and further preferably 300 to 2000 mPa · s.
[繊維用帯電防止加工剤]
本発明の繊維用帯電防止加工剤は、繊維材料に優れた帯電防止性を付与するために用いられるものである。本発明の繊維用帯電防止加工剤は、上記の重合体及び水を含むものである。なお、本発明の帯電防止加工剤とは、後述する製造方法で製造された薬剤のみならず、繊維材料に付与する際に該加工剤を水等により希釈した加工処理液を含むものである。[Antistatic finishing agent for textiles]
The antistatic processing agent for fibers of the present invention is used for imparting excellent antistatic properties to a fiber material. The antistatic processing agent for fibers of the present invention contains the above polymer and water. In addition, the antistatic processing agent of this invention contains the processing liquid which diluted this processing agent with water etc. when it provides to a fiber material not only the chemical | medical agent manufactured with the manufacturing method mentioned later.
本発明の帯電防止加工剤に占める重合体の割合は、0.1〜25重量%が好ましく、0.5〜20重量%がより好ましく、1〜15重量%がさらに好ましい。 The proportion of the polymer in the antistatic processing agent of the present invention is preferably from 0.1 to 25% by weight, more preferably from 0.5 to 20% by weight, and even more preferably from 1 to 15% by weight.
本発明に使用する水としては、純水、蒸留水、精製水、軟水、イオン交換水、水道水のいずれであってもよい。 The water used in the present invention may be pure water, distilled water, purified water, soft water, ion exchange water, or tap water.
本発明の帯電防止加工剤の粘度(20℃)は、100〜10000mPa・sが好ましく、150〜8000mPa・sがより好ましく、200〜5000mPa・sがさらに好ましい。 The viscosity (20 ° C.) of the antistatic processing agent of the present invention is preferably 100 to 10000 mPa · s, more preferably 150 to 8000 mPa · s, and further preferably 200 to 5000 mPa · s.
本発明の帯電防止加工剤は、帯電防止性及び洗濯耐久性の効果をより発揮させる点から、後述の架橋剤を含んでもよい。その際の重合体と架橋剤の重量比(重合体/架橋剤)は、99/1〜60/40が好ましく、95/5〜65/35がより好ましく、90/10〜70/30がさらに好ましい。 The antistatic processing agent of the present invention may contain a crosslinking agent to be described later from the viewpoint of further exerting the effects of antistatic properties and washing durability. In this case, the weight ratio of the polymer and the crosslinking agent (polymer / crosslinking agent) is preferably 99/1 to 60/40, more preferably 95/5 to 65/35, and further preferably 90/10 to 70/30. preferable.
本発明の帯電防止加工剤は、本発明の効果を損なわない範囲で、上記以外のその他成分を含んでもよい。その他成分としては、油剤、非イオン性界面活性剤、カチオン性界面活性剤、アニオン性界面活性剤、無機物、防腐剤、pH調整剤、消泡剤、溶剤、脂肪酸(塩)等が挙げられる。 The antistatic processing agent of this invention may contain other components other than the above in the range which does not impair the effect of this invention. Examples of other components include oil agents, nonionic surfactants, cationic surfactants, anionic surfactants, inorganic substances, preservatives, pH adjusters, antifoaming agents, solvents, fatty acids (salts), and the like.
本発明の帯電防止加工剤は、本発明の効果を損なわない範囲で、帯電防止加工と同時に加工可能な加工薬剤を含んでもよい。加工薬剤としては、変色防止剤、変色抑制剤、防虫剤、防黴剤、防ダニ剤、消臭剤、帯電防止剤、撥水撥油剤、紫外線吸収剤、難燃剤、防汚剤、深色化剤、平滑剤、柔軟剤又は吸水剤等が挙げられる。これら薬剤は、複数含んでもよい。各薬剤については、公知のものを採用できる。 The antistatic processing agent of the present invention may contain a processing agent that can be processed simultaneously with the antistatic processing as long as the effects of the present invention are not impaired. Processing agents include discoloration inhibitors, discoloration inhibitors, insecticides, antifungal agents, acaricides, deodorants, antistatic agents, water and oil repellents, UV absorbers, flame retardants, antifouling agents, and deep colors. Examples thereof include an agent, a smoothing agent, a softening agent, and a water absorbing agent. A plurality of these drugs may be included. About each chemical | medical agent, a well-known thing is employable.
本発明の帯電防止加工剤の調製方法としては、特に限定はなく、公知の方法を採用できる。例えば、上述のように重合体を調製し、必要に応じて、水やその他成分を混合撹拌して調製することができる。 A method for preparing the antistatic processing agent of the present invention is not particularly limited, and a known method can be employed. For example, a polymer can be prepared as described above, and water and other components can be mixed and stirred as necessary.
[帯電防止加工繊維の製造方法]
本発明の帯電防止加工繊維の製造方法は、繊維材料に対して、本発明の帯電防止加工剤を付与する工程(I)を含むものである。すなわち、本発明の製造方法は、帯電防止加工剤を後加工にて繊維材料に付与する工程を含むものである。後加工とは、繊維材料が製造された後に加工することを意味する。本製造方法によれば、帯電防止性が優れ、洗濯耐久性にも優れた帯電防止加工繊維を得ることができる。[Method for producing antistatic processed fiber]
The manufacturing method of the antistatic processing fiber of this invention includes the process (I) which provides the antistatic processing agent of this invention with respect to a fiber material. That is, the manufacturing method of this invention includes the process of providing an antistatic processing agent to a fiber material by post-processing. Post-processing means processing after the fiber material is manufactured. According to this production method, it is possible to obtain an antistatically processed fiber having excellent antistatic properties and excellent washing durability.
繊維材料としては、天然繊維、化学繊維のいずれであってもよい。天然繊維としては、例えば、綿、大麻、亜麻、ヤシ、いぐさ等の植物繊維;羊毛、山羊毛、モヘア、カシミア、ラクダ、絹等の動物繊維;石綿等の鉱物繊維等を挙げることができる。化学繊維としては、例えば、ロックファィバ−、金属繊維、グラファイト、シリカ、チタン酸塩等の無機繊維;レーヨン、キュプラ、ビスコ−ス、ポリノジック、精製セルロース繊維等の再生セルロース系繊維;溶融紡糸セルロース繊維;牛乳タンパク、大豆タンパク等のタンパク質系繊維;再生絹、アルギン酸繊維等の再生・半合成繊維;ポリアミド繊維、ポリエステル繊維、カチオン可染ポリエステル繊維、ポリビニル繊維、ポリアクリルアルコール繊維、ポリウレタン繊維、アクリル繊維、ポリエチレン繊維、ポリビニリデン繊維、ポリスチレン繊維等の合成繊維を挙げることができる。また、これら繊維を2種以上複合(混紡、混繊、交織、交編等)されていてもよい。 The fiber material may be either natural fiber or chemical fiber. Examples of natural fibers include plant fibers such as cotton, cannabis, flax, palm, and rush; animal fibers such as wool, goat wool, mohair, cashmere, camel, and silk; and mineral fibers such as asbestos. Examples of the chemical fiber include inorganic fibers such as rock fiber, metal fiber, graphite, silica, and titanate; regenerated cellulosic fibers such as rayon, cupra, viscose, polynosic, and purified cellulose fiber; melt-spun cellulose fiber; Protein fibers such as milk protein and soybean protein; Regenerated and semi-synthetic fibers such as regenerated silk and alginate fiber; Polyamide fiber, Polyester fiber, Cationic dyeable polyester fiber, Polyvinyl fiber, Polyacrylic alcohol fiber, Polyurethane fiber, Acrylic fiber, Examples thereof include synthetic fibers such as polyethylene fibers, polyvinylidene fibers, and polystyrene fibers. Two or more of these fibers may be combined (mixed spinning, mixed fiber, union, union, etc.).
繊維材料の形態としては、例えば、織物、編物、布帛、糸状、不織布等の形態を挙げることができる。繊維材料の用途としては、帯電防止性、耐洗濯性を付与する対象物、例えば、アンダーウェア、作業着、スポーツ衣料、寝具類、カバー類等を挙げることができる。 Examples of the form of the fiber material include forms such as a woven fabric, a knitted fabric, a fabric, a thread shape, and a non-woven fabric. Applications of the fiber material include objects that impart antistatic properties and washing resistance, such as underwear, work clothes, sports clothing, bedding, and covers.
帯電防止加工剤を繊維材料に付与する方法としては、特に限定はなく、公知の方法を採用できる。これらの中でも、帯電防止加工剤を繊維材料に確実に固着させることができる点から、吸尽法、パッドドライ法、スプレー法及びコーティング法から選ばれる少なくとも1種の方法が好ましく、パッドドライ法がさらに好ましい。 The method for applying the antistatic finish to the fiber material is not particularly limited, and a known method can be employed. Among these, at least one method selected from the exhaust method, the pad dry method, the spray method, and the coating method is preferable from the viewpoint that the antistatic finish can be reliably fixed to the fiber material, and the pad dry method is preferable. Further preferred.
吸尽法、パッドドライ法、スプレー法、コーティング法としては、公知の方法を採用できる。吸尽法とは、薬剤の希薄溶液を用い、温度、浸漬時間、液循環回数等の条件を設定して、薬剤を繊維に選択吸着させることで吸尽付着させる方法である。その後、通常、水洗を行い、遠心脱水、乾燥を行う。パッドドライ法とは、薬剤の溶液中に繊維を短時間浸漬し、直ちに脱水マングル等で絞ることで付着させる方法である。その後乾燥を行い、必要に応じて、キュアリングを行う。スプレー法とは、一定速度のコンベアー上に繊維を乗せ、その上から、薬剤の溶液を一定量スプレーする事で付着させる方法である。その後乾燥を行い、必要に応じて、キュアリングを行う。コーティング法とは、通常マングルで薬剤の溶液を片面より塗布することで付着させる方法である。その後、余分の薬剤はドクターでかき落とし、乾燥を行い、必要に応じて、キュアリングを行う。 Known methods can be employed as the exhaust method, pad dry method, spray method, and coating method. The exhaustion method is a method in which a diluted solution of a drug is used, conditions such as temperature, immersion time, number of times of liquid circulation, etc. are set, and the drug is selectively adsorbed on a fiber to be exhausted and adhered. Thereafter, washing is usually carried out, followed by centrifugal dehydration and drying. The pad dry method is a method in which fibers are immersed in a drug solution for a short time and immediately attached by squeezing with a dehydrated mangle or the like. Then, drying is performed and curing is performed as necessary. The spray method is a method in which fibers are placed on a conveyor at a constant speed and adhered by spraying a predetermined amount of a solution of the drug from the fiber. Then, drying is performed and curing is performed as necessary. The coating method is a method in which a drug solution is usually applied by applying from one side with a mangle. Then, the excess drug is scraped off with a doctor, dried, and cured if necessary.
本発明の帯電防止加工剤を繊維材料に付与する際の温度は、5〜40℃が好適である。付与温度が5℃より低いと、一定温度保持が難しいために繊維材料への一定付与ができなくなることがある。一方、付与温度が40℃より高いと、繊維材料に含まれる染料等の溶出が多くなることがある。 5-40 degreeC is suitable for the temperature at the time of providing the antistatic processing agent of this invention to a fiber material. When the application temperature is lower than 5 ° C., it may be difficult to maintain the constant temperature, and thus it may not be possible to perform constant application to the fiber material. On the other hand, when the application temperature is higher than 40 ° C., the elution of dyes and the like contained in the fiber material may increase.
繊維材料に付与する際の帯電防止加工剤(加工処理液)に占める重合体の重量割合は、0.01〜25重量%が好ましく、0.05〜20重量%がより好ましく、0.1〜15重量%がさらに好ましい。なお、所定の重量割合は、水等で希釈することにより調製することができる。 The weight ratio of the polymer in the antistatic processing agent (processing solution) when applied to the fiber material is preferably 0.01 to 25% by weight, more preferably 0.05 to 20% by weight, 15% by weight is more preferred. The predetermined weight ratio can be prepared by diluting with water or the like.
繊維材料に対する重合体の付与量については、特に限定はないが、繊維材料に対して0.01〜20重量%が好ましく、0.03〜15重量%がより好ましく、0.05〜10重量%がさらに好ましい。0.01重量%未満の場合、帯電防止加工剤中を処理した繊維が帯電防止性を示さなくなることがある。20重量%超の場合、帯電防止性及び洗濯耐久性のこれ以上の向上は見られず、経済的に不利となることがある。 The amount of polymer applied to the fiber material is not particularly limited, but is preferably 0.01 to 20% by weight, more preferably 0.03 to 15% by weight, and 0.05 to 10% by weight based on the fiber material. Is more preferable. If it is less than 0.01% by weight, the fiber treated in the antistatic finish may not exhibit antistatic properties. If it exceeds 20% by weight, no further improvement in antistatic property and washing durability is observed, which may be economically disadvantageous.
本発明の製造方法は、帯電防止性及び洗濯耐久性の効果をより発揮させる点から、繊維材料に対して、架橋剤を付与する工程(II)をさらに含むことが好ましい。架橋剤を繊維材料に付与する方法としては、帯電防止加工剤の場合と同様である。工程(II)は、上記の工程(I)と同時に行ってもよく、別個に行ってもよい。同時の場合は、上記の帯電防止加工剤(加工処理液)がさらに架橋剤を含むものとなる。生産性および経済性の点から、工程(I)と工程(II)は同時に行うことが好ましい。 The production method of the present invention preferably further includes a step (II) of imparting a crosslinking agent to the fiber material from the viewpoint of further exerting the effects of antistatic properties and washing durability. The method for applying the crosslinking agent to the fiber material is the same as that for the antistatic processing agent. Process (II) may be performed simultaneously with said process (I), and may be performed separately. At the same time, the antistatic processing agent (processing solution) further contains a crosslinking agent. From the viewpoint of productivity and economy, it is preferable to perform step (I) and step (II) simultaneously.
架橋剤を付与する際の上記の重合体と架橋剤の重量比(重合体/架橋剤)は、99/1〜60/40が好ましく、95/5〜65/35がより好ましく、90/10〜70/30がさらに好ましい。 99 / 1-60 / 40 is preferable, as for the weight ratio (polymer / crosslinking agent) of said polymer at the time of providing a crosslinking agent, and a crosslinking agent, 95 / 5-65 / 35 is more preferable, 90/10 -70/30 is more preferable.
架橋剤は、繊維同士、帯電防止加工剤同士又は繊維と帯電防止加工剤同士を架橋させるものであれば特に限定されない。架橋剤としては、市販されているものを使用できる。架橋剤としては、ジイソシアネート系架橋剤、トリイソシアネート系架橋剤、アルデヒド系架橋剤、オキサゾリン系架橋剤、カルボジイミド系架橋剤及びエチレンイミン系架橋剤から選ばれる少なくとも1種を挙げることができる。詳細には、例えば、2,4−トリレンジイソシアネート、2,6−トリレンジイソシアネート、4,4’−ジフェニルメタンイソシアネート、イソフオロンジイソシアネート、ヘキサメチレンジイシシアネート等のジイソシアネート系架橋剤;ジイソシアネート系架橋剤とトリメチロールプロパン又はグリセリンなどを反応させて得られるトリイソシアネート系架橋剤;ホルムアルデヒド、アセトアルデヒド、グリオキザール、マロンジアルデヒド、スクシンジアルデヒド、グルタルジアルデヒド、フタルジアルデヒド等のアルデヒド系架橋剤;2−イソプロペニル−オキサゾリン、2−ビニル−オキサゾリン、2−アクロイル−オキサゾリン、2−スチリル−オキサゾリン、2,2’−o−フェニレンビス(2−オキサゾリン)、2,2’−m−フェニレンビス(2−オキサゾリン)、2,2’−p−フェニレンビス(2−オキサゾリン)、2,2’−p−フェニレンビス(4−メチル−2−オキサゾリン)、2,2’−m−フェニレンビス(4−メチル−2−オキサゾリン)、2,2’−p−フェニレンビス(4,4’−ジメチル−2−オキサゾリン)、2,2’−m−フェニレンビス(4,4’−ジメチル−2−オキサゾリン)、2,2’−エチレンビス(2−オキサゾリン)、2,2’−テトラメチレンビス(2−オキサゾリン)、2,2’−ヘキサメチレンビス(2−オキサゾリン)、2,2’−オクタメチレンビス(2−オキサゾリン)、2,2’−エチレンビス(4−メチル−2−オキサゾリン)、2,2’−ジフェニレンビス(2−オキサゾリン)等のオキサゾリン系架橋剤;N,N’−ジ−o−トリイルカルボジイミド、N,N’−ジオクチルデシルカルボジイミド、N,N’−ジ−2,6−ジメチルフェニルカルボジイミド、N−トリイル−N’−シクロヘキシルカルボジイミド、N−トリイル−N’−フェニルカルボジイミド、N,N’−ジ−p−ニトロフェニルカルボジイミド、N,N’−ジ−p−ヒドロキシフェニルカルボジイミド、N,N’−ジ−シクロヘキシルカルボジイミド、N,N’−ジ−シクロヘキシルカルボジイミド、N,N’−ジ−p−トリイルカルボジイミド、p−フェニレン−ビス−ジ−o−トリイルカルボジイミド、4,4’−ジシクロへキシルメタンカルボジイミド、テトラメチルキシリレンカルボジイミド、N,N’−ジメチルフェニルカルボジイミド、N,N’−ジ−2,6−ジイソプロピルフェニルカルボジイミド等のカルボジイミド系架橋剤;エチレンイミン系架橋剤等を挙げることができる。架橋剤は、一種を単独又は二種以上を組み合わせて用いることができる。架橋剤としては、カルボジイミド系架橋剤が好ましい。 The crosslinking agent is not particularly limited as long as it crosslinks fibers, antistatic processing agents, or fibers and antistatic processing agents. What is marketed can be used as a crosslinking agent. Examples of the crosslinking agent include at least one selected from diisocyanate crosslinking agents, triisocyanate crosslinking agents, aldehyde crosslinking agents, oxazoline crosslinking agents, carbodiimide crosslinking agents, and ethyleneimine crosslinking agents. Specifically, for example, diisocyanate crosslinking agents such as 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 4,4′-diphenylmethane isocyanate, isophorone diisocyanate, hexamethylene diisocyanate; Triisocyanate-based crosslinking agent obtained by reacting styrene with trimethylolpropane or glycerin; aldehyde-based crosslinking agents such as formaldehyde, acetaldehyde, glyoxal, malondialdehyde, succindialdehyde, glutardialdehyde, phthaldialdehyde; 2-iso Propenyl-oxazoline, 2-vinyl-oxazoline, 2-acryloyl-oxazoline, 2-styryl-oxazoline, 2,2'-o-phenylenebis (2-oxazoline), 2,2 ' m-phenylenebis (2-oxazoline), 2,2′-p-phenylenebis (2-oxazoline), 2,2′-p-phenylenebis (4-methyl-2-oxazoline), 2,2′-m -Phenylenebis (4-methyl-2-oxazoline), 2,2'-p-phenylenebis (4,4'-dimethyl-2-oxazoline), 2,2'-m-phenylenebis (4,4'- Dimethyl-2-oxazoline), 2,2′-ethylenebis (2-oxazoline), 2,2′-tetramethylenebis (2-oxazoline), 2,2′-hexamethylenebis (2-oxazoline), 2, Oxazoly such as 2'-octamethylenebis (2-oxazoline), 2,2'-ethylenebis (4-methyl-2-oxazoline), 2,2'-diphenylenebis (2-oxazoline) N, N'-di-o-triylcarbodiimide, N, N'-dioctyldecylcarbodiimide, N, N'-di-2,6-dimethylphenylcarbodiimide, N-triyl-N'-cyclohexylcarbodiimide N-triyl-N′-phenylcarbodiimide, N, N′-di-p-nitrophenylcarbodiimide, N, N′-di-p-hydroxyphenylcarbodiimide, N, N′-di-cyclohexylcarbodiimide, N, N '-Di-cyclohexylcarbodiimide, N, N'-di-p-triylcarbodiimide, p-phenylene-bis-di-o-triylcarbodiimide, 4,4'-dicyclohexylmethanecarbodiimide, tetramethylxylylenecarbodiimide N, N′-dimethylphenylcarbodiimide, N, N′-di Examples include carbodiimide-based crosslinking agents such as -2,6-diisopropylphenylcarbodiimide; ethyleneimine-based crosslinking agents. A crosslinking agent can be used individually by 1 type or in combination of 2 or more types. As the crosslinking agent, a carbodiimide-based crosslinking agent is preferable.
架橋工程については、帯電防止加工剤を繊維に処理後、乾燥工程と同時に行ってもよく、乾燥後に架橋工程を別に設けてもよい。架橋温度については、特に限定はないが、帯電防止加工剤を繊維上で架橋させるためには、100℃以上が好ましく、110℃以上がさらに好ましい。架橋温度が100℃より低いと架橋反応が進行しないことがある。 About a bridge | crosslinking process, after processing an antistatic processing agent to a fiber, you may carry out simultaneously with a drying process, and you may provide a bridge | crosslinking process separately after drying. The crosslinking temperature is not particularly limited, but is preferably 100 ° C. or higher and more preferably 110 ° C. or higher in order to crosslink the antistatic processing agent on the fiber. If the crosslinking temperature is lower than 100 ° C., the crosslinking reaction may not proceed.
本発明の製造方法は、本発明の効果を阻害しない範囲で、帯電防止加工と同時に加工可能な工程を含んでもよい。同時に加工可能な工程としては、変色防止剤、変色抑制剤、防虫剤、防黴剤、防ダニ剤、消臭剤、帯電防止剤、撥水撥油剤、紫外線吸収剤、難燃剤、防汚剤、深色化剤、平滑剤、柔軟剤又は吸水剤を付与する工程等が挙げられる。これら工程は、複数同時に行うことも可能である。各薬剤については、公知のものを採用できる。 The manufacturing method of the present invention may include a process that can be processed simultaneously with the antistatic processing as long as the effects of the present invention are not impaired. Processes that can be processed at the same time include discoloration inhibitors, discoloration inhibitors, insecticides, antifungal agents, acaricides, deodorants, antistatic agents, water and oil repellents, UV absorbers, flame retardants, and antifouling agents. , A step of imparting a color deepening agent, a smoothing agent, a softening agent or a water absorbing agent. A plurality of these steps can be performed simultaneously. About each chemical | medical agent, a well-known thing is employable.
以下に本発明の実施例を示し、本発明をさらに詳細に説明するが、本発明はこれらの実施例に限定されるものではない。なお、例中の「部」及び「%」とあるのは、特に示さない限り、「重量部」及び「重量%」を示す。 EXAMPLES Examples of the present invention will be described below, and the present invention will be described in more detail. However, the present invention is not limited to these examples. In the examples, “parts” and “%” indicate “parts by weight” and “% by weight” unless otherwise specified.
(実施例1)
温度計、攪拌機、窒素フロー、及び滴下ロートを備えた1リットルの4つ口フラスコに、重合性成分のジメチルアミノプロピルアクリルアミド塩化メチル4級塩79g、軟水246gを加え、窒素フローしながら70℃まで昇温した。液温を70℃に維持したまま、重合開始剤の2,2−アゾビス(2−メチルプロピオンアミジン)ジヒドロクロライド0.4gを含む軟水5.4gを滴下し、1時間加熱撹拌して、重合体を含む水溶液を得た。得られた水溶液について、下記方法により粘度を測定した。その後軟水669.6gを加えることで、加工剤に占める重合体の割合が8重量%の繊維用帯電防止加工剤aを得た。得られた繊維用帯電防止加工剤aの安定性について、下記方法により測定した。その結果を表1に示す。Example 1
To a 1 liter four-necked flask equipped with a thermometer, stirrer, nitrogen flow, and dropping funnel, 79 g of polymerizable component dimethylaminopropylacrylamide methyl chloride quaternary salt and 246 g of soft water were added, and nitrogen flowed to 70 ° C. The temperature rose. While maintaining the liquid temperature at 70 ° C., 5.4 g of soft water containing 0.4 g of 2,2-azobis (2-methylpropionamidine) dihydrochloride as a polymerization initiator was dropped, and the mixture was heated and stirred for 1 hour to obtain a polymer. An aqueous solution containing was obtained. About the obtained aqueous solution, the viscosity was measured by the following method. Thereafter, 669.6 g of soft water was added to obtain an antistatic processing agent a for fibers in which the proportion of the polymer in the processing agent was 8% by weight. The stability of the obtained antistatic processing agent a for fibers was measured by the following method. The results are shown in Table 1.
<粘度>
水溶液に軟水を加え、重合体の濃度を8重量%として粘度を測定した。粘度は、B型回転粘度計(BROOK FIELD社製)を使用して、ローターNo.62で60回転にて20℃で測定した。<Viscosity>
Soft water was added to the aqueous solution, and the viscosity was measured at a polymer concentration of 8% by weight. The viscosity was measured using a B-type rotational viscometer (manufactured by BROOK FIELD), rotor No. Measured at 20 ° C. with 60 revolutions at 62.
<繊維用帯電防止加工剤の安定性の評価>
繊維用帯電防止加工剤100mLをスクリュー管に投入し、密閉した。これを温度70℃に調節したインキュベーターに1週間放置し、安定性を以下の3段階で判定した。
○:無色であり、濁りがみられない。
×:明らかな濁りまたは沈殿物がみられる。
△:○と×の中間程度の着色、濁りである。<Evaluation of stability of antistatic finishing agent for fiber>
100 mL of the antistatic finishing agent for fibers was put into a screw tube and sealed. This was left for 1 week in an incubator adjusted to a temperature of 70 ° C., and the stability was judged in the following three stages.
○: Colorless and no turbidity is observed.
X: Obvious turbidity or precipitate is observed.
(Triangle | delta): It is coloring and turbidity about the middle of (circle) and x.
次に、上記で得られた帯電防止加工剤aに水を投入し、重合体の重量割合が0.5重量%となる加工処理液を調製した。アクリルニットをこの加工処理液に浸漬させ、マングルで絞った。この際、加工処理液の繊維に対する付着量は80重量%であった。なお、実施例において、繊維に対する処理液の付着量は下記式により計算した。
繊維に対する処理液の付着量(重量%)=[(Y−X)/X]×100
X:未加工アクリルニットの重量
Y:加工処理液が含まれるアクリルニットの重量Next, water was added to the antistatic processing agent a obtained above to prepare a processing solution with a polymer weight ratio of 0.5% by weight. Acrylic knit was immersed in this processing solution and squeezed with mangle. At this time, the adhesion amount of the processing solution to the fiber was 80% by weight. In the examples, the adhesion amount of the treatment liquid to the fiber was calculated by the following formula.
Amount of treatment solution attached to fiber (% by weight) = [(Y−X) / X] × 100
X: Weight of raw acrylic knit Y: Weight of acrylic knit containing processing solution
次に、アクリルニットをピンテンダーで110℃、3分間乾燥させ、帯電防止加工繊維である試験布(加工上りを得た。得られた試験布の摩擦耐電圧、半減期及び洗濯耐久性について、下記方法により評価した。その結果を表1に示す。 Next, the acrylic knit was dried with a pintender at 110 ° C. for 3 minutes to obtain a test cloth which is an antistatic processed fiber (a processed finish was obtained. About the friction withstand voltage, half-life and washing durability of the obtained test cloth, The evaluation was performed by the following method, and the results are shown in Table 1.
<摩擦帯電圧>
上記で得られた試験布を20℃、45%RHの恒温室内に2時間調湿したものを用いて、JIS L−1094 B法に従い、ロータリースタティックテスターを用いて、摩擦帯電圧を測定した。<Friction band voltage>
Using the test cloth obtained above, which was conditioned for 2 hours in a constant temperature room at 20 ° C. and 45% RH, the frictional voltage was measured using a rotary static tester according to the JIS L-1094 B method.
<半減期>
摩擦帯電圧を測定したときと同じ雰囲気下でスタティックオネストメーターを用い、上記で得られた試験布に10kVの電圧を印加し、印加された電荷が半分に減衰した時間を半減期として求めた。半減期は印加した電荷が半分に減少する時間を表すため、短いほど帯電しにくいことを示す。<Half life>
Using a static Honest meter under the same atmosphere as when the frictional voltage was measured, a voltage of 10 kV was applied to the test cloth obtained above, and the time when the applied charge decayed in half was determined as the half-life. Since the half-life represents the time during which the applied charge is reduced by half, the shorter the half-life, the less the charge is.
<洗濯耐久性の評価>
上記で得られた試験布をJIS L−0217 103法で10回洗濯処理したものについて、上記方法と同様に摩擦帯電圧及び半減期を測定した。半減期が30秒以内、摩擦帯電圧が3000V以下であれば、帯電防止性が良好であり、洗濯前後で上の条件が満たされている場合、洗濯耐久性が良好であるといえる。<Evaluation of washing durability>
The test cloth obtained above was washed 10 times according to JIS L-0217 103 method, and the frictional band voltage and half-life were measured in the same manner as in the above method. If the half-life is within 30 seconds and the frictional voltage is 3000 V or less, the antistatic property is good, and if the above conditions are satisfied before and after washing, it can be said that the washing durability is good.
(実施例2〜13、比較例1〜4)
表1、2に示す重合性成分、重合開始剤、水及びそれらの割合を変更して帯電防止加工剤b〜oを得た以外は、実施例1と同様にして、評価した。その結果を表1、2に示す。(Examples 2 to 13, Comparative Examples 1 to 4)
Evaluation was performed in the same manner as in Example 1 except that the antistatic processing agents bo were obtained by changing the polymerizable component, the polymerization initiator, water, and the ratio thereof shown in Tables 1 and 2. The results are shown in Tables 1 and 2.
(比較例5)
ジ(ステアロイルオキシエチル)ジメチル4級アンモニウムクロライドに水を投入し、ジ(ステアロイルオキシエチル)ジメチル4級アンモニウムクロライドの重量割合が0.5重量%となる加工処理液を調製した以外は、実施例1と同様にして、評価した。その結果を表2に示す。(Comparative Example 5)
Example except that water was added to di (stearoyloxyethyl) dimethyl quaternary ammonium chloride to prepare a processing solution in which the weight ratio of di (stearoyloxyethyl) dimethyl quaternary ammonium chloride was 0.5% by weight. Evaluation was conducted in the same manner as in 1. The results are shown in Table 2.
(比較例6)
塩化カルシウムに水を投入し、塩化カルシウムの重量割合が0.5重量%となる加工処理液を調製した以外は、実施例1と同様にして、評価した。その結果を表2に示す。(Comparative Example 6)
Evaluation was performed in the same manner as in Example 1 except that water was added to calcium chloride to prepare a processing solution in which the weight ratio of calcium chloride was 0.5% by weight. The results are shown in Table 2.
(比較例7)
ブランク(BL)として、加工処理液の代わりに水を使用した以外は、実施例1と同様に評価した。その結果を表2に示す。(Comparative Example 7)
Evaluation was performed in the same manner as in Example 1 except that water was used instead of the processing solution as a blank (BL). The results are shown in Table 2.
(実施例14)
上記実施例4で得られた帯電防止加工剤dに、架橋剤Iと水を加え、重合体と架橋剤との重量比(重合体/架橋剤)が70/30であり、重合体と架橋剤の合計の重量割合が0.5重量%となる加工処理液を調製した。アクリルニットをこの加工処理液に浸漬させ、マングルで絞った。この際、加工処理液の繊維に対する付着量は80重量%であった。なお、付着量は上記と同様に計算した。
次に、アクリルニットをピンテンダーで110℃、3分間乾燥させた後、180℃で2分間キュアリングを行い、帯電防止加工繊維である試験布(加工上り)を得た。得られた試験布の摩擦耐電圧、半減期及び洗濯耐久性について、実施例4と同様に評価した。その結果を表3に示す。(Example 14)
Crosslinking agent I and water were added to antistatic processing agent d obtained in Example 4 above, and the weight ratio of polymer to crosslinking agent (polymer / crosslinking agent) was 70/30. A processing solution having a total weight ratio of the agent of 0.5% by weight was prepared. Acrylic knit was immersed in this processing solution and squeezed with mangle. At this time, the adhesion amount of the processing solution to the fiber was 80% by weight. The adhesion amount was calculated in the same manner as described above.
Next, the acrylic knit was dried with a pintender at 110 ° C. for 3 minutes and then cured at 180 ° C. for 2 minutes to obtain a test cloth (processed up) as an antistatic processed fiber. The obtained test cloth was evaluated in the same manner as in Example 4 with respect to the friction withstand voltage, half-life and washing durability. The results are shown in Table 3.
なお、表3、4における架橋剤I〜IIIは以下の通りである。
架橋剤I:カルボジライトV−02−L2(日清紡ケミカル社製)
架橋剤II:エポクロスWS−700(日本触媒社製)
架橋剤III:カルボジライトE−02(日清紡ケミカル社製)In addition, the crosslinking agents I-III in Tables 3 and 4 are as follows.
Crosslinking agent I: Carbodilite V-02-L2 (Nisshinbo Chemical Co., Ltd.)
Crosslinking agent II: Epocross WS-700 (manufactured by Nippon Shokubai Co., Ltd.)
Crosslinking agent III: Carbodilite E-02 (Nisshinbo Chemical Co., Ltd.)
(実施例15〜25、比較8〜10)
表3、4に示す帯電防止加工剤、架橋剤及び重合体と架橋剤との重量比に変更する以外は、実施例14と同様にして、評価した。その結果を表3、4に示す。(Examples 15 to 25, comparison 8 to 10)
Evaluation was performed in the same manner as in Example 14 except that the weight ratio of the antistatic processing agent, the crosslinking agent, and the polymer to the crosslinking agent shown in Tables 3 and 4 was changed. The results are shown in Tables 3 and 4.
(実施例26)
表5に示す重合性成分、重合開始剤、水及びそれらの割合を変更した以外は、実施例1と同様にして、繊維用帯電防止加工剤を得た。次に、調製した加工剤に架橋剤Iと水を加え、重合体と架橋剤との重量比(重合体/架橋剤)が80/20であり、重合体と架橋剤の合計の重量割合が0.5重量%となる加工処理液を調製した。アクリルニットをこの加工処理液に浸漬させ、マングルで絞った。この際、加工処理液の繊維に対する付着量は80重量%であった。なお、付着量は上記と同様に計算した。
次に、アクリルニットをピンテンダーで110℃、3分間乾燥させた後、180℃で2分間キュアリングを行い、帯電防止加工繊維である試験布(加工上り)を得た。得られた試験布の摩擦耐電圧、半減期及び洗濯耐久性について、実施例1と同様に評価した。その結果を表5に示す。(Example 26)
An antistatic processing agent for fibers was obtained in the same manner as in Example 1 except that the polymerizable component, polymerization initiator, water, and ratio thereof shown in Table 5 were changed. Next, the crosslinking agent I and water are added to the prepared processing agent, the weight ratio of the polymer and the crosslinking agent (polymer / crosslinking agent) is 80/20, and the total weight ratio of the polymer and the crosslinking agent is A processing solution of 0.5% by weight was prepared. Acrylic knit was immersed in this processing solution and squeezed with mangle. At this time, the adhesion amount of the processing solution to the fiber was 80% by weight. The adhesion amount was calculated in the same manner as described above.
Next, the acrylic knit was dried with a pintender at 110 ° C. for 3 minutes and then cured at 180 ° C. for 2 minutes to obtain a test cloth (processed up) as an antistatic processed fiber. The friction resistance voltage, half-life and washing durability of the obtained test cloth were evaluated in the same manner as in Example 1. The results are shown in Table 5.
(実施例27、28)
表5に示す重合性成分、重合開始剤、水、架橋剤及びそれらの割合を変更した以外は、実施例25と同様にして、評価した。その結果を表5に示す。(Examples 27 and 28)
Evaluation was performed in the same manner as in Example 25 except that the polymerizable component, polymerization initiator, water, cross-linking agent, and ratio thereof shown in Table 5 were changed. The results are shown in Table 5.
表1〜5より、本発明の繊維用帯電防止加工剤は、比較例と比較して、繊維材料に対して優れた帯電防止性を付与することができ、かつ優れた洗濯耐久性を有していることがわかる。また、実施例4〜13は、重合性成分として単量体(B)を併用しているので、加工剤の安定性に優れていることがわかる。さらに、実施例14〜28は、架橋剤を併用しているので、帯電防止性及び洗濯耐久性が一層優れていることがわかる。 From Tables 1 to 5, the antistatic processing agent for fibers of the present invention can impart excellent antistatic properties to the fiber material as compared with the comparative example, and has excellent washing durability. You can see that Moreover, since Example 4-13 uses the monomer (B) together as a polymeric component, it turns out that it is excellent in stability of a processing agent. Furthermore, since Examples 14-28 used the crosslinking agent together, it turns out that antistatic property and washing durability are further excellent.
本発明の繊維用帯電防止加工剤は、繊維材料に帯電防止性を付与するときに好適に使用できる。 The antistatic processing agent for fibers of the present invention can be suitably used when imparting antistatic properties to a fiber material.
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JPS569474A (en) * | 1979-07-03 | 1981-01-30 | Teijin Ltd | Antistatic process of polyamide synthetic fiber |
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JP2004162207A (en) * | 2002-11-13 | 2004-06-10 | Canon Inc | Sizing agent |
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JP2004162207A (en) * | 2002-11-13 | 2004-06-10 | Canon Inc | Sizing agent |
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