JPWO2013161826A1 - Radiation curable composition, adhesive, and polarizing plate - Google Patents

Radiation curable composition, adhesive, and polarizing plate Download PDF

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JPWO2013161826A1
JPWO2013161826A1 JP2014512617A JP2014512617A JPWO2013161826A1 JP WO2013161826 A1 JPWO2013161826 A1 JP WO2013161826A1 JP 2014512617 A JP2014512617 A JP 2014512617A JP 2014512617 A JP2014512617 A JP 2014512617A JP WO2013161826 A1 JPWO2013161826 A1 JP WO2013161826A1
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curable composition
radiation curable
adhesive
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polarizing plate
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晃 宝来
晃 宝来
篤志 佐藤
篤志 佐藤
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Daicel Corp
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/20Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
    • C08G59/22Di-epoxy compounds
    • C08G59/24Di-epoxy compounds carbocyclic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/62Alcohols or phenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/04Polyesters derived from hydroxycarboxylic acids, e.g. lactones
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid

Abstract

本発明の放射線硬化性組成物は、(A)脂環式エポキシ基を分子内に2個以上有する化合物、(B)水酸基を分子内に3個有する化合物、及び(C)光酸発生剤、を含む放射線硬化性組成物であって、[放射線硬化性組成物中に含まれる(A)の全脂環式エポキシ基数/放射線硬化性組成物中に含まれる(B)の全水酸基数]が2.0未満であることを特徴とする。上記放射線硬化性組成物によれば、保護フィルムの高い接着性を保ちつつ、耐候性の高い偏光板の製造を可能にすることができる。The radiation curable composition of the present invention comprises (A) a compound having two or more alicyclic epoxy groups in the molecule, (B) a compound having three hydroxyl groups in the molecule, and (C) a photoacid generator, [The number of all alicyclic epoxy groups of (A) contained in the radiation curable composition / the total number of hydroxyl groups of (B) contained in the radiation curable composition] It is characterized by being less than 2.0. According to the said radiation curable composition, manufacture of a polarizing plate with high weather resistance can be enabled, maintaining the high adhesiveness of a protective film.

Description

本発明は、放射線硬化性組成物、接着剤、及び偏光板に関する。特に、偏光板等の光学部材の製造用接着剤として好適な放射線硬化性組成物、接着剤、及びそれらを用いた偏光板に関する。   The present invention relates to a radiation curable composition, an adhesive, and a polarizing plate. In particular, the present invention relates to a radiation curable composition suitable as an adhesive for producing an optical member such as a polarizing plate, an adhesive, and a polarizing plate using them.

近年、文字、画像等を表示する表示装置として液晶表示装置が広く利用されている。このような液晶表示装置は、通常、2枚の偏光板と、その間に配置された、ガラス基板、透明電極、カラーフィルタ、配光膜、液晶等からなる液晶セルを含む。一般に、液晶表示装置に用いられる偏光板は、延伸配向したポリビニルアルコール系シートにヨウ素等を吸着させた偏光膜(偏光子)の片面又は両面に、トリアセチルセルロース系フィルム等の保護フィルムを、接着剤層を介して貼りあわせてなるものである。昨今、省電力化の観点から、液晶表示装置のバックライトをLED化する動きがあり、LEDの発熱のために、偏光板には耐湿熱性、耐熱衝撃性が求められてきている。特に、保護フィルムに透湿度の高いトリアセチルセルロース系フィルムを用いた偏光板は、前記の耐性が十分でないため、透湿度の低いフィルムへの代替が進んでいる。   In recent years, liquid crystal display devices have been widely used as display devices for displaying characters, images, and the like. Such a liquid crystal display device usually includes a liquid crystal cell composed of two polarizing plates and a glass substrate, a transparent electrode, a color filter, a light distribution film, a liquid crystal, and the like disposed therebetween. In general, a polarizing plate used in a liquid crystal display device is obtained by bonding a protective film such as a triacetyl cellulose film on one or both surfaces of a polarizing film (polarizer) obtained by adsorbing iodine or the like on a stretched and oriented polyvinyl alcohol sheet. It is formed by bonding through an agent layer. In recent years, from the viewpoint of power saving, there has been a movement to make the backlight of a liquid crystal display device into an LED, and for heat generation of the LED, the polarizing plate has been required to have heat and moisture resistance and thermal shock resistance. In particular, a polarizing plate using a triacetylcellulose-based film having a high moisture permeability as a protective film is not sufficiently resistant to the above, and therefore, an alternative to a film having a low moisture permeability is in progress.

一方で、偏光板の製造に用いられる接着剤に好適な組成物としては、各種の硬化系を有するものが知られている。なかでも、加熱や紫外線照射等によって硬化反応が進行し、架橋密度の高い接着剤層や被膜を形成可能なものが、良好な接着強度や塗膜強度を発現可能であることが知られている。加熱や紫外線照射等によって硬化を進行可能な樹脂組成物としては、主としてラジカル重合性のものとカチオン重合性のものとが知られている。   On the other hand, what has various hardening systems is known as a composition suitable for the adhesive agent used for manufacture of a polarizing plate. Among them, it is known that a curing reaction proceeds by heating, ultraviolet irradiation, etc., and those capable of forming an adhesive layer or film having a high crosslinking density can exhibit good adhesive strength and coating film strength. . As resin compositions that can be cured by heating, ultraviolet irradiation, or the like, radically polymerizable and cationically polymerizable resins are known.

樹脂組成物のラジカル重合は、硬化が十分に進行する前に停止したり、重合反応が進行するに従い硬化収縮を引き起こしたりする場合があった。これに対して、カチオン重合は、接着強度の点で不足はあるが、ラジカルの停止反応や失活を引き起こさず、硬化収縮の程度が少ないという利点があった。   The radical polymerization of the resin composition may stop before the curing has sufficiently progressed, or may cause curing shrinkage as the polymerization reaction proceeds. On the other hand, although cationic polymerization is insufficient in terms of adhesive strength, it has the advantage that it does not cause radical termination reaction or deactivation, and the degree of curing shrinkage is small.

そこで、基材のわずかなゆがみ等が問題となるような偏光板等の光学部材に適用可能な材料として、カチオン重合性化合物として脂環族エポキシ化合物、分子中に少なくとも2個の水酸基を有する化合物、及び光酸発生剤を含有する接着剤組成物が、短時間で硬化可能で、かつ接着強度等の性能に優れることが知られている(例えば、特許文献1参照。)。   Therefore, as a material applicable to an optical member such as a polarizing plate in which slight distortion of the base material is a problem, an alicyclic epoxy compound as a cationic polymerizable compound, a compound having at least two hydroxyl groups in the molecule In addition, it is known that an adhesive composition containing a photoacid generator can be cured in a short time and is excellent in performance such as adhesive strength (for example, see Patent Document 1).

特開平10−330717号公報JP-A-10-330717

しかしながら、前記接着剤を用いた偏光板では、耐湿熱試験、耐熱衝撃試験で保護フィルムの剥離が起こるという問題があった。これは、偏光膜が放射線を吸収するため、接着剤が十分に硬化しないためであると考えられた。そのため、耐湿熱性、耐熱衝撃性に優れる耐候性の高い偏光板、及びそのような偏光板の製造を可能にする放射線硬化性組成物、接着剤が求められている。   However, the polarizing plate using the adhesive has a problem that the protective film is peeled off in the heat and humidity resistance test and the thermal shock test. This was considered to be because the adhesive film was not sufficiently cured because the polarizing film absorbed the radiation. Therefore, there is a need for a polarizing plate having high weather resistance that is excellent in moist heat resistance and thermal shock resistance, and a radiation curable composition and an adhesive that enable production of such a polarizing plate.

従って、本発明の目的は、保護フィルムの高い接着性を保ちつつ、耐候性の高い偏光板の製造を可能にする放射線硬化性組成物、接着剤を提供すること、又は、耐候性の高い偏光板を提供し、また、そのような偏光板を提供することにある。   Accordingly, an object of the present invention is to provide a radiation curable composition and an adhesive that enable the production of a polarizing plate having high weather resistance while maintaining high adhesiveness of a protective film, or polarized light having high weather resistance. It is to provide a plate and to provide such a polarizing plate.

そこで、本発明者らが、前記課題を解決するために鋭意検討した結果、組成物中に含まれる特定のエポキシ化合物の全エポキシ基数と、組成物中に含まれる3官能アルコールの全水酸基数との比率を一定範囲とすることにより、接着性を保ちつつ、耐湿熱試験、耐熱衝撃試験後も偏光板の保護フィルムの剥離が起こらず、信頼性が確保できることを見いだし、本発明は完成に至った。   Therefore, as a result of intensive studies by the present inventors to solve the above problems, the total number of epoxy groups of a specific epoxy compound contained in the composition and the total number of hydroxyl groups of the trifunctional alcohol contained in the composition By keeping the ratio within a certain range, it was found that the protective film of the polarizing plate was not peeled off even after the moisture and heat resistance test and the thermal shock test while maintaining the adhesiveness, and the present invention was completed. It was.

すなわち、本発明は、
(A)脂環式エポキシ基を分子内に2個以上有する化合物、
(B)水酸基を分子内に3個有する化合物、及び
(C)光酸発生剤、を含む放射線硬化性組成物であって、
[放射線硬化性組成物中に含まれる(A)の全脂環式エポキシ基数/放射線硬化性組成物中に含まれる(B)の全水酸基数]が2.0未満であることを特徴とする放射線硬化性組成物、を提供する。
That is, the present invention
(A) a compound having two or more alicyclic epoxy groups in the molecule,
A radiation curable composition comprising (B) a compound having three hydroxyl groups in the molecule, and (C) a photoacid generator,
[The number of all alicyclic epoxy groups of (A) contained in the radiation curable composition / the total number of hydroxyl groups of (B) contained in the radiation curable composition] is less than 2.0. Radiation curable compositions are provided.

前記放射線硬化性組成物において、
(A)脂環式エポキシ基を分子内に2個以上有する化合物が、下記式(I)で表される化合物であることが好ましい。

Figure 2013161826
(上記式(I)中、Xは、単結合又は連結基を示す。)In the radiation curable composition,
(A) The compound having two or more alicyclic epoxy groups in the molecule is preferably a compound represented by the following formula (I).
Figure 2013161826
(In the above formula (I), X represents a single bond or a linking group.)

また、前記放射線硬化性組成物において、
Xが、エステル結合を含有する連結基であることが好ましい。
In the radiation curable composition,
X is preferably a linking group containing an ester bond.

また、前記放射線硬化性組成物において、
(B)水酸基を分子内に3個有する化合物がポリエステルトリオールであることが好ましい。
In the radiation curable composition,
(B) The compound having three hydroxyl groups in the molecule is preferably a polyester triol.

また、本発明は、
前記放射線硬化性組成物を含有する接着剤、を提供する。
The present invention also provides:
An adhesive containing the radiation curable composition is provided.

前記接着剤は、光増感剤を含まないことが好ましい。   It is preferable that the adhesive does not contain a photosensitizer.

また、本発明は、
前記放射線硬化性組成物を含有する偏光板用接着剤、を提供する。
The present invention also provides:
An adhesive for polarizing plate containing the radiation curable composition is provided.

前記偏光板用接着剤は、光増感剤を含まないことが好ましい。   The polarizing plate adhesive preferably does not contain a photosensitizer.

また、本発明は、
偏光膜の少なくとも一方の面に、前記接着剤を用いて、保護フィルムを接着してなる偏光板、を提供する。
The present invention also provides:
Provided is a polarizing plate obtained by adhering a protective film to at least one surface of a polarizing film using the adhesive.

前記偏光板は、照射光量が300mJ/cm2以下の放射線照射によって、前記接着剤が硬化してなる偏光板であることが好ましい。The polarizing plate is preferably a polarizing plate obtained by curing the adhesive by irradiation with radiation with an irradiation light amount of 300 mJ / cm 2 or less.

本発明の放射線硬化性組成物、接着剤によれば、これらを用いて保護フィルムを接着してなる偏光板について、保護フィルムの高い接着性を保ちつつ、耐湿熱試験、耐熱衝撃試験後も偏光板の保護フィルムの剥離が起こらず、信頼性が確保できる。   According to the radiation curable composition and adhesive of the present invention, a polarizing plate obtained by adhering a protective film using these is polarized even after a moist heat resistance test and a thermal shock test while maintaining high adhesiveness of the protective film. Peeling of the protective film on the plate does not occur and reliability can be ensured.

[放射線硬化性組成物]
本発明の放射線硬化性組成物は、
(A)脂環式エポキシ基を分子内に2個以上有する化合物、
(B)水酸基を分子内に3個有する化合物、及び
(C)光酸発生剤、を含む放射線硬化性組成物であって、
[放射線硬化性組成物中に含まれる(A)の全脂環式エポキシ基数/放射線硬化性組成物中に含まれる(B)の全水酸基数]が2.0未満であれば良く、その他の点では特に制限されない。
[Radiation curable composition]
The radiation curable composition of the present invention comprises:
(A) a compound having two or more alicyclic epoxy groups in the molecule,
A radiation curable composition comprising (B) a compound having three hydroxyl groups in the molecule, and (C) a photoacid generator,
[A total number of alicyclic epoxy groups of (A) contained in the radiation curable composition / total number of hydroxyl groups of (B) contained in the radiation curable composition] may be less than 2.0. The point is not particularly limited.

本発明の放射線硬化性組成物において、[放射線硬化性組成物中に含まれる(A)の全脂環式エポキシ基数/放射線硬化性組成物中に含まれる(B)の全水酸基数]が2.0未満であることで上記のような効果を奏する理由は不明であるが、そのメカニズムとしては、エポキシ基にカチオン種が付加した前駆体との反応性は、エポキシ基と水酸基では、水酸基との反応が起こりやすいため、(A)と(B)が相互に重合した接着層が即座に形成され、接着表面へのアンカー効果が発現し、吸着したことが推測できる。常識的には、エポキシ基数/水酸基数が2.0未満であると、硬化が不十分であると言われるが、水酸基をもつ化合物として、分子内に水酸基を3個有する化合物を用いることで、硬化を十分に行いうることを見出した。なお、前記の吸着メカニズムは推定であり、前記メカニズムに従わない場合でも、本発明で規定する要件さえ満足すれば、本発明の技術的範囲に包含される。   In the radiation curable composition of the present invention, [number of all alicyclic epoxy groups of (A) contained in the radiation curable composition / number of total hydroxyl groups of (B) contained in the radiation curable composition] is 2. The reason why the above effect is exhibited by being less than 0.0 is unclear, but as the mechanism, the reactivity with a precursor in which a cationic species is added to an epoxy group is as follows: Therefore, it can be presumed that an adhesive layer in which (A) and (B) are polymerized with each other is immediately formed, and an anchor effect on the adhesion surface is expressed and adsorbed. Commonly speaking, if the epoxy group number / hydroxyl group number is less than 2.0, it is said that curing is insufficient, but as a compound having a hydroxyl group, by using a compound having three hydroxyl groups in the molecule, It has been found that curing can be performed sufficiently. In addition, the said adsorption | suction mechanism is estimation, and even if it does not follow the said mechanism, if the requirements prescribed | regulated by this invention are satisfied, it will be included in the technical scope of this invention.

本発明の放射線硬化性組成物における、[放射線硬化性組成物中に含まれる(A)の全脂環式エポキシ基数/放射線硬化性組成物中に含まれる(B)の全水酸基数]は2.0未満であるが、(B)の全水酸基数が多すぎると耐候性が低下しやすくなることをも考慮すると、0.5〜2.0であることが好ましく、0.7〜1.9であることがより好ましく、1.0〜1.8であることが特に好ましい。   In the radiation curable composition of the present invention, [the number of all alicyclic epoxy groups in (A) contained in the radiation curable composition / the total number of hydroxyl groups in (B) contained in the radiation curable composition] is 2. However, when the total number of hydroxyl groups in (B) is too large, the weather resistance is likely to be lowered. 9 is more preferable, and 1.0 to 1.8 is particularly preferable.

本発明の放射線硬化性組成物における、(A)脂環式エポキシ基を分子内に2個以上有する化合物と、(B)水酸基を分子内に3個有する化合物との配合比率は、特に制限されないが、硬化性の観点から、質量比で30:70〜70:30(前者:後者)であることが好ましく、40:60〜60:40(前者:後者)であることがより好ましく、45:55〜55:45(前者:後者)であることが特に好ましい。   In the radiation curable composition of the present invention, the mixing ratio of (A) a compound having two or more alicyclic epoxy groups in the molecule and (B) a compound having three hydroxyl groups in the molecule is not particularly limited. However, from the viewpoint of curability, the mass ratio is preferably 30:70 to 70:30 (the former: the latter), more preferably 40:60 to 60:40 (the former: the latter), and 45: It is particularly preferably 55 to 55:45 (the former: the latter).

本発明の放射線硬化性組成物の粘度としては、特に制限されないが、塗布作業性の観点から、40〜800mPa・sであることが好ましく、40〜500mPa・sであることがより好ましい。   The viscosity of the radiation curable composition of the present invention is not particularly limited, but is preferably 40 to 800 mPa · s, more preferably 40 to 500 mPa · s from the viewpoint of coating workability.

[(A)脂環式エポキシ基を分子内に2個以上有する化合物]
脂環式エポキシ基とは、脂環を構成する隣接する2つの炭素原子と酸素原子とで構成されるエポキシ基を意味する。
[(A) Compound having two or more alicyclic epoxy groups in the molecule]
An alicyclic epoxy group means an epoxy group composed of two adjacent carbon atoms and oxygen atoms constituting the alicyclic ring.

(A)脂環式エポキシ基を分子内に2個以上有する化合物としては、一種のみを用いてもよく、また、二種以上を混合して用いてもよい。   (A) As a compound which has two or more alicyclic epoxy groups in a molecule | numerator, only 1 type may be used and 2 or more types may be mixed and used.

(A)脂環式エポキシ基を分子内に2個以上有する化合物としては、透明性、耐熱性の観点から、シクロヘキセンオキシド基を有する化合物が好ましく、特に、下記式(I)で表される化合物が好ましい。

Figure 2013161826
(A) The compound having two or more alicyclic epoxy groups in the molecule is preferably a compound having a cyclohexene oxide group from the viewpoints of transparency and heat resistance, and in particular, a compound represented by the following formula (I) Is preferred.
Figure 2013161826

上記式(I)中、Xは単結合又は連結基(1以上の原子を有する2価の基)を示す。上記連結基としては、例えば、2価の炭化水素基、カルボニル基、エーテル結合、エステル結合、カーボネート基、アミド基、これらが複数個連結した基などが挙げられる。   In the above formula (I), X represents a single bond or a linking group (a divalent group having one or more atoms). Examples of the linking group include a divalent hydrocarbon group, a carbonyl group, an ether bond, an ester bond, a carbonate group, an amide group, and a group in which a plurality of these are linked.

上記式(I)中のXが単結合である脂環式エポキシ化合物としては、例えば、3,4,3′,4′−ジエポキシビシクロヘキサンなどが挙げられる。   Examples of the alicyclic epoxy compound in which X in the formula (I) is a single bond include 3,4,3 ′, 4′-diepoxybicyclohexane and the like.

上記2価の炭化水素基としては、炭素数が1〜18の直鎖又は分岐鎖状のアルキレン基、2価の脂環式炭化水素基などが挙げられる。炭素数が1〜18の直鎖又は分岐鎖状のアルキレン基としては、例えば、メチレン基、メチルメチレン基、ジメチルメチレン基、エチレン基、プロピレン基、トリメチレン基などが挙げられる。上記2価の脂環式炭化水素基としては、例えば、1,2−シクロペンチレン基、1,3−シクロペンチレン基、シクロペンチリデン基、1,2−シクロヘキシレン基、1,3−シクロヘキシレン基、1,4−シクロヘキシレン基、シクロヘキシリデン基などの2価のシクロアルキレン基(シクロアルキリデン基を含む)などが挙げられる。   As said bivalent hydrocarbon group, a C1-C18 linear or branched alkylene group, a bivalent alicyclic hydrocarbon group, etc. are mentioned. Examples of the linear or branched alkylene group having 1 to 18 carbon atoms include a methylene group, a methylmethylene group, a dimethylmethylene group, an ethylene group, a propylene group, and a trimethylene group. Examples of the divalent alicyclic hydrocarbon group include 1,2-cyclopentylene group, 1,3-cyclopentylene group, cyclopentylidene group, 1,2-cyclohexylene group, 1,3-cyclopentylene group, And divalent cycloalkylene groups (including cycloalkylidene groups) such as a cyclohexylene group, a 1,4-cyclohexylene group, and a cyclohexylidene group.

上記連結基Xとしては、特に、酸素原子を含有する連結基が好ましく、具体的には、−CO−、−O−CO−O−、−COO−、−O−、−CONH−;これらの基が複数個連結した基;これらの基の1又は2以上と2価の炭化水素基の1又は2以上とが連結した基などが挙げられるが、被接着体に対する密着性の観点から、エステル結合(−COO−)を有する連結基が特に好ましい。2価の炭化水素基としては上記で例示したものが挙げられる。   As the linking group X, a linking group containing an oxygen atom is particularly preferable. Specifically, -CO-, -O-CO-O-, -COO-, -O-, -CONH-; A group in which a plurality of groups are linked; a group in which one or more of these groups are linked to one or more of divalent hydrocarbon groups, and the like. From the viewpoint of adhesion to an adherend, an ester A linking group having a bond (—COO—) is particularly preferred. Examples of the divalent hydrocarbon group include those exemplified above.

上記式(I)で表される脂環式エポキシ化合物の代表的な例としては、下記式(I−1)〜(I−10)で表される化合物などが挙げられる。なお、下記式(I−5)、(I−7)中のl、mは、それぞれ1〜30の整数を表す。下記式(I−5)中のRは炭素数1〜8のアルキレン基であり、メチレン基、エチレン基、プロピレン基、イソプロピレン基、ブチレン基、イソブチレン基、s−ブチレン基、ペンチレン基、ヘキシレン基、ヘプチレン基、オクチレン基等の直鎖又は分岐鎖状のアルキレン基が挙げられる。これらの中でも、メチレン基、エチレン基、プロピレン基、イソプロピレン基等の炭素数1〜3の直鎖又は分岐鎖状のアルキレン基が好ましい。下記式(I−9)、(I−10)中のn1〜n6は、それぞれ1〜30の整数を示す。中でも(I−1)の化合物(セロキサイド2021P等)を単独で用いること、又は(I−1)の化合物(セロキサイド2021P等)とその他の式(I)で表される脂環式エポキシ化合物とを併用することが好ましい。

Figure 2013161826
Figure 2013161826
Typical examples of the alicyclic epoxy compound represented by the above formula (I) include compounds represented by the following formulas (I-1) to (I-10). In the following formulas (I-5) and (I-7), l and m each represent an integer of 1 to 30. R in the following formula (I-5) is an alkylene group having 1 to 8 carbon atoms, methylene group, ethylene group, propylene group, isopropylene group, butylene group, isobutylene group, s-butylene group, pentylene group, hexylene. And linear or branched alkylene groups such as a group, a heptylene group, and an octylene group. Among these, C1-C3 linear or branched alkylene groups, such as a methylene group, ethylene group, a propylene group, an isopropylene group, are preferable. N1 to n6 in the following formulas (I-9) and (I-10) each represent an integer of 1 to 30. Among them, the compound (I-1) (celloxide 2021P or the like) is used alone, or the compound (I-1) (celloxide 2021P or the like) and an alicyclic epoxy compound represented by other formula (I) are used. It is preferable to use together.
Figure 2013161826
Figure 2013161826

[(B)水酸基を分子内に3個有する化合物]
(B)水酸基を分子内に3個有する化合物としては、ポリエステルトリオール、グリセリン、トリメチロールエタン、トリメチロールプロパン、アダマンタントリオール等が挙げられ、特に制限されないが、エポキシ化合物との相溶性の観点からエステル基を含むポリエステルトリオールが好ましく、ポリカプロラクトントリオールが特に好ましい。
[(B) Compound having three hydroxyl groups in the molecule]
(B) Examples of the compound having three hydroxyl groups in the molecule include polyester triol, glycerin, trimethylol ethane, trimethylol propane, adamantane triol, and the like, but are not particularly limited, but are esters from the viewpoint of compatibility with epoxy compounds. Polyester triols containing groups are preferred and polycaprolactone triols are particularly preferred.

(B)水酸基を分子内に3個有する化合物としては、一種のみを用いてもよく、また、二種以上を混合して用いてもよい。   (B) As a compound which has three hydroxyl groups in a molecule | numerator, only 1 type may be used and 2 or more types may be mixed and used.

ポリカプロラクトントリオールとしては、特に制限されないが、下記式(II)で表される化合物が好ましい。

Figure 2013161826
上記式(II)において、
a、b、cは、いずれも1以上の整数であり、それぞれ、例えば1〜30、好ましくは1〜10の範囲内であり、a+b+cは好ましくは3〜30の範囲内であり、
1は、3価の炭化水素基、好ましくは3価の脂肪族炭化水素基であり、R1の炭素数は好ましくは3〜20、より好ましくは3〜15、さらに好ましくは3〜10の範囲内であり、R1の代表例としては、以下の式(III−1)〜(III−4)で表される3価の炭化水素基等が挙げられる。
Figure 2013161826
The polycaprolactone triol is not particularly limited, but a compound represented by the following formula (II) is preferable.
Figure 2013161826
In the above formula (II),
a, b and c are all integers of 1 or more, and are each in the range of, for example, 1 to 30, preferably 1 to 10, and a + b + c is preferably in the range of 3 to 30,
R 1 is a trivalent hydrocarbon group, preferably a trivalent aliphatic hydrocarbon group, and R 1 preferably has 3 to 20 carbon atoms, more preferably 3 to 15 carbon atoms, still more preferably 3 to 10 carbon atoms. A typical example of R 1 that falls within the range includes trivalent hydrocarbon groups represented by the following formulas (III-1) to (III-4).
Figure 2013161826

ポリカプロラクトントリオールの市販品としては、例えば、プラクセル303、プラクセル305、プラクセル308、プラクセル312、プラクセルL312AL、プラクセル320、プラクセル320ML、プラクセルL320AL、プラクセルL330AL;以上いずれもダイセル社製;商品名)等が挙げられるが、混合時の容易さと、析出の恐れがないという観点から、常温で液状であるポリカプロラクトントリオール、特にプラクセル305が好ましい。   Examples of commercially available products of polycaprolactone triol include Plaxel 303, Plaxel 305, Plaxel 308, Plaxel 312, Plaxel L312AL, Plaxel 320, Plaxel 320ML, Plaxel L320AL, Plaxel L330AL; Among them, polycaprolactone triol, particularly Plaxel 305, which is liquid at room temperature is preferable from the viewpoint of easy mixing and no fear of precipitation.

[(C)光酸発生剤]
(C)光酸発生剤としては、特に制限されないが、紫外線照射により酸を発生し、発生した酸によりカチオン重合を開始させる作用を有するものが好ましい。
[(C) Photoacid generator]
(C) Although it does not restrict | limit especially as a photo-acid generator, The thing which generate | occur | produces an acid by ultraviolet irradiation and has an effect | action which starts cationic polymerization by the generated acid is preferable.

前記光酸発生剤としては、例えば、トリアリールスルホニウムヘキサフルオロホスフェート(例えば、p−フェニルチオフェニルジフェニルスルホニウムヘキサフルオロホスフェート等)、トリアリールスルホニウムヘキサフルオロアンチモネート等のスルホニウム塩(特に、トリアリールスルホニウム塩);ジアリールヨードニウムヘキサフルオロホスフェート、ジアリールヨードニウムヘキサフルオロアンチモネート、ビス(ドデシルフェニル)ヨードニウムテトラキス(ペンタフルオロフェニル)ボレート、ヨードニウム[4−(4−メチルフェニル−2−メチルプロピル)フェニル]ヘキサフルオロホスフェート等のヨードニウム塩;テトラフルオロホスホニウムヘキサフルオロホスフェート等のホスホニウム塩;N−ヘキシルピリジニウムテトラフルオロボレート等のピリジニウム塩等を挙げることができる。これらは単独で、又は2種以上を組み合わせて使用することができる。   Examples of the photoacid generator include sulfonium salts (particularly, triarylsulfonium salts) such as triarylsulfonium hexafluorophosphate (eg, p-phenylthiophenyldiphenylsulfonium hexafluorophosphate) and triarylsulfonium hexafluoroantimonate. ); Diaryl iodonium hexafluorophosphate, diaryl iodonium hexafluoroantimonate, bis (dodecylphenyl) iodonium tetrakis (pentafluorophenyl) borate, iodonium [4- (4-methylphenyl-2-methylpropyl) phenyl] hexafluorophosphate, etc. Iodonium salts; phosphonium salts such as tetrafluorophosphonium hexafluorophosphate; N-hexylpyri Pyridinium salts such as tetrafluoroborate and the like. These can be used alone or in combination of two or more.

本発明においては、例えば、商品名「CPI−100P」、「CPI−101A」(以上、サンアプロ社製)などの市販品を使用してもよい。   In the present invention, for example, commercially available products such as trade names “CPI-100P” and “CPI-101A” (manufactured by San Apro) may be used.

光酸発生剤の使用量としては、(A)脂環式エポキシ基を分子内に2個以上有する化合物と(B)水酸基を分子内に3個有する化合物との総量100質量部に対して、例えば、1〜20質量部程度、好ましくは4〜10質量部である。光酸発生剤の使用量が上記範囲を下回ると、硬化不良による接着力不足や耐候性の低下という問題が生じる場合がある。一方、光酸発生剤の使用量が上記範囲を上回ると、硬化後のイオン性物質の濃度が高いため、耐水性が悪化する場合がある。   As the amount of the photoacid generator used, the total amount of (A) a compound having two or more alicyclic epoxy groups in the molecule and (B) a compound having three hydroxyl groups in the molecule is 100 parts by mass. For example, it is about 1 to 20 parts by mass, preferably 4 to 10 parts by mass. When the usage-amount of a photo-acid generator is less than the said range, the problem of the adhesive force deficiency by a cure failure and the fall of a weather resistance may arise. On the other hand, when the amount of the photoacid generator used exceeds the above range, the water resistance may deteriorate due to the high concentration of the ionic substance after curing.

[その他の成分]
本発明の放射線硬化性組成物は、上記(A)〜(C)成分の他、必要に応じて、粘度を調整するための有機溶剤(カチオン硬化しうる有機溶剤が好ましく、具体的には、1,3−ブタンジオール、セロキサイド2000等が挙げられる。いずれもダイセル社製のものが市販品の具体例として挙げられる。)、接着強度及びスクリーン印刷性を向上させるための無機質充填剤(例えば、電気化学工業社製の球状シリカである、FB-5SDC、FB-3SDC等)、さらに接着強度を向上させるシランカップリング剤(例えば、エボニック・デグサ・ジャパン社製である、Dynasylan AMEO、Dynasylan GLYMO等)、塗布性能を向上させるレベリング剤(例えば、ビックケミー・ジャパン社製である、BYK-307、BYK-333等)、その他添加剤を本発明の効果を妨げない範囲で含有していても良い。
[Other ingredients]
In addition to the components (A) to (C), the radiation curable composition of the present invention is preferably an organic solvent for adjusting viscosity (an organic solvent capable of cationic curing, specifically, 1,3-butanediol, Celoxide 2000, etc., all of which are manufactured by Daicel as specific examples of commercially available products), inorganic fillers for improving adhesive strength and screen printability (for example, Spherical silica manufactured by Denki Kagaku Kogyo Co., Ltd., such as FB-5SDC, FB-3SDC, etc., and silane coupling agents that improve adhesion strength (eg, Evonik Degussa Japan Co., Ltd., Dynasylan AMEO, Dynasylan GLYMO, etc.) ), Leveling agents that improve coating performance (for example, BYK-307, BYK-333, etc., manufactured by BYK Japan, Inc.) and other additives are included within a range that does not interfere with the effects of the present invention. It may be.

[接着剤]
本発明の接着剤は、前記放射線硬化性組成物を含有していれば良く、その他の点では特に制限されない。
[adhesive]
The adhesive of this invention should just contain the said radiation-curable composition, and is not restrict | limited in particular at another point.

特開2008−257199号公報、又は特開2011−28234号公報記載のように、接着剤に光増感剤を配合して硬化性を上げる試みがある。しかしながら、光増感剤は硬化性を上げるものの、作業時の室内照明による粘度上昇の恐れがある。本発明の接着剤は、(B)水酸基を分子内に3個有する化合物を配合することで硬化性を上げているので、作業時の室内照明による粘度上昇が少なく、且つ、偏光板に用いる用途に特に有用なものとするという観点から、光増感剤を含まないことが好ましい。   As described in Japanese Patent Application Laid-Open No. 2008-257199 or Japanese Patent Application Laid-Open No. 2011-28234, there is an attempt to increase curability by adding a photosensitizer to an adhesive. However, although the photosensitizer increases curability, there is a risk of an increase in viscosity due to room lighting during work. Since the adhesive of the present invention has improved curability by blending (B) a compound having three hydroxyl groups in the molecule, there is little increase in viscosity due to room lighting during work, and the use for a polarizing plate From the viewpoint of making it particularly useful, it is preferable not to contain a photosensitizer.

[偏光板]
本発明の偏光板は、偏光膜の少なくとも一方の面に、前記接着剤を用いて、保護フィルムを接着してなる偏光板であれば良く、その他の点では特に制限されない。
[Polarizer]
The polarizing plate of this invention should just be a polarizing plate formed by adhere | attaching a protective film on the at least one surface of a polarizing film using the said adhesive agent, and is not restrict | limited in particular at another point.

偏光膜の少なくとも一方の面に、前記接着剤を用いて、保護フィルムを接着して偏光板を製造する方法としては、例えば、従来公知の方法により偏光膜と保護フィルムとの間に接着剤を塗布し、ローラー等により接着剤が塗られた保護フィルムと偏光膜とを圧着した後、i−線(365nm),h−線(405nm),g−線(436nm)等を含む光(放射線)を、照度10〜1200mW/cm2、照射光量20〜2500mJ/cm2で照射して光硬化型接着剤組成物を硬化させることで偏光板を得ることができる。保護フィルムと偏光膜の紫外線等の放射線による劣化を抑える観点と、生産性の観点から、好ましくは放射線の照射光量20〜600mJ/cm2、より好ましくは照射光量20〜300mJ/cm2が望ましい。特に、放射線の照射光量が300mJ/cm2以下の場合は、放射線による保護フィルムと偏光膜の劣化が劇的に低減するという大きな利点がある。また、偏光膜の少なくとも一方の面に、バーコータ、ロールコータ、グラビアロール等により接着剤を塗工し保護フィルムを貼着した後、i−線、h−線、g−線等を含む放射線を上記の場合と同様に照射して光硬化型接着剤組成物を硬化させることで偏光板を得ることもできる。保護フィルムと偏光膜の間(上下2層)に接着剤を塗布して、片面から放射線を上記の場合と同様に照射して、接着させることで偏光板を得ることもできる。放射線をあてる側からみて、偏光膜の下面には、紫外線領域の光は約三分の一しか届かないため、(B)水酸基を分子内に3個有する化合物を配合することで硬化性が向上している本発明の接着剤は特に有用である。As a method for producing a polarizing plate by adhering a protective film to at least one surface of the polarizing film using, for example, an adhesive between the polarizing film and the protective film by a conventionally known method, for example. After applying and pressure-bonding the protective film and the polarizing film coated with an adhesive by a roller or the like, light (radiation) including i-line (365 nm), h-line (405 nm), g-line (436 nm), etc. Is irradiated with an illuminance of 10 to 1200 mW / cm 2 and an irradiation light quantity of 20 to 2500 mJ / cm 2 to cure the photocurable adhesive composition, whereby a polarizing plate can be obtained. From the viewpoint of suppressing deterioration of the protective film and the polarizing film due to radiation such as ultraviolet rays and from the viewpoint of productivity, the irradiation light amount is preferably 20 to 600 mJ / cm 2 , more preferably 20 to 300 mJ / cm 2 . In particular, when the irradiation light quantity is 300 mJ / cm 2 or less, there is a great advantage that the deterioration of the protective film and the polarizing film due to the radiation is dramatically reduced. Further, after applying an adhesive on at least one surface of the polarizing film with a bar coater, roll coater, gravure roll, etc. and attaching a protective film, radiation including i-line, h-line, g-line, etc. A polarizing plate can be obtained by irradiating and curing the photocurable adhesive composition in the same manner as in the above case. It is also possible to obtain a polarizing plate by applying an adhesive between the protective film and the polarizing film (upper and lower two layers), and irradiating and adhering radiation from one side in the same manner as described above. When viewed from the radiation side, the UV light reaches only about one-third of the light on the lower surface of the polarizing film. (B) Improved curability by compounding with a compound having three hydroxyl groups in the molecule. The adhesive of the present invention is particularly useful.

[偏光膜]
偏光膜としては、特に制限されないが、具体的には、ポリビニルアルコール系樹脂フィルムに二色性染料を吸着させ、これを一軸延伸して製造されるポリビニルアルコール系偏光膜等が挙げられる。
[Polarizing film]
The polarizing film is not particularly limited, and specific examples include a polyvinyl alcohol polarizing film produced by adsorbing a dichroic dye on a polyvinyl alcohol resin film and uniaxially stretching the dichroic dye.

偏光膜に用いるポリビニルアルコール系樹脂としては、通常、酢酸ビニルを重合したポリ酢酸ビニルをケン化して得られる。ポリ酢酸ビニル系樹脂としては、酢酸ビニルの単独重合体であるポリ酢酸ビニルのほか、酢酸ビニルと、これに共重合可能な他の単量体との共重合体などが例示される。酢酸ビニルと共重合可能な他の単量体としては、例えば、不飽和カルボン酸類、不飽和スルホン酸類、オレフィン類、ビニルエーテル類などが挙げられる。ポリビニルアルコール系樹脂のケン化度は、特に制限されないが、好ましくは、85〜100モル%程度である。ポリビニルアルコール系樹脂はさらに変性されていてもよく、例えば、アルデヒド類で変性されたポリビニルホルマールやポリビニルアセタールなども使用し得る。またポリビニルアルコール系樹脂の重合度は、特に制限されないが、好ましくは1,000〜10,000程度である。   The polyvinyl alcohol resin used for the polarizing film is usually obtained by saponifying polyvinyl acetate obtained by polymerizing vinyl acetate. Examples of the polyvinyl acetate resin include polyvinyl acetate, which is a homopolymer of vinyl acetate, and copolymers of vinyl acetate and other monomers copolymerizable therewith. Examples of other monomers copolymerizable with vinyl acetate include unsaturated carboxylic acids, unsaturated sulfonic acids, olefins, and vinyl ethers. The saponification degree of the polyvinyl alcohol-based resin is not particularly limited, but is preferably about 85 to 100 mol%. The polyvinyl alcohol resin may be further modified. For example, polyvinyl formal or polyvinyl acetal modified with aldehydes may be used. The degree of polymerization of the polyvinyl alcohol resin is not particularly limited, but is preferably about 1,000 to 10,000.

ただし、ポリビニルアルコール系樹脂としては、酢酸ビニルを重合したポリ酢酸ビニルをケン化して得られるものに限定されるものではなく、少量の不飽和カルボン酸(塩、エステル、アミド、ニトリル等を含む)、炭素数2〜30のオレフィン類(エチレン、プロピレン、n−ブテン、イソブテン等を含む)、ビニルエーテル類、不飽和スルホン酸塩等、酢酸ビニルと共重合可能な成分を含有させた変性ポリビニルアルコール系樹脂等であっても良い。   However, the polyvinyl alcohol resin is not limited to those obtained by saponifying polyvinyl acetate obtained by polymerizing vinyl acetate, and a small amount of unsaturated carboxylic acid (including salts, esters, amides, nitriles, etc.) , Modified polyvinyl alcohols containing components copolymerizable with vinyl acetate, such as olefins having 2 to 30 carbon atoms (including ethylene, propylene, n-butene, isobutene, etc.), vinyl ethers, unsaturated sulfonates, etc. Resin or the like may be used.

ポリビニルアルコール系樹脂の重量平均分子量は特に制限されないが、60000〜300000であることが好ましい。   The weight average molecular weight of the polyvinyl alcohol-based resin is not particularly limited, but is preferably 60000 to 300000.

このようなポリビニルアルコール系樹脂を製膜したものが、偏光膜の原反フィルムとして用いられる。ポリビニルアルコール系樹脂を製膜する方法は特に限定されるものでなく、公知の方法で製膜することができる。   What formed such a polyvinyl alcohol-type resin into a film is used as a raw film of a polarizing film. The method for forming a polyvinyl alcohol-based resin is not particularly limited, and can be formed by a known method.

偏光膜の製造方法としては、特に制限されないが、例えば、ポリビニルアルコール系樹脂フィルムを二色性色素で染色してその二色性色素を吸着させる工程、二色性色素が吸着されたポリビニルアルコール系樹脂フィルムをホウ酸水溶液で処理する工程、ポリビニルアルコール系樹脂フィルムを一軸延伸する工程等を含む製造方法等により製造される。ポリビニルアルコール系樹脂フィルムを二色性色素で染色してその二色性色素を吸着させる工程と、二色性色素が吸着されたポリビニルアルコール系樹脂フィルムをホウ酸水溶液で処理する工程とは、同時に行っても良い。   The method for producing the polarizing film is not particularly limited. For example, a step of dyeing a polyvinyl alcohol resin film with a dichroic dye and adsorbing the dichroic dye, a polyvinyl alcohol type on which the dichroic dye is adsorbed It is manufactured by a manufacturing method including a step of treating a resin film with a boric acid aqueous solution, a step of uniaxially stretching a polyvinyl alcohol-based resin film, and the like. The step of dyeing a polyvinyl alcohol resin film with a dichroic dye and adsorbing the dichroic dye, and the step of treating the polyvinyl alcohol resin film adsorbed with the dichroic dye with an aqueous boric acid solution are simultaneously performed. You can go.

一軸延伸は、二色性色素による染色の前に行ってもよいし、染色と同時に行ってもよいし、染色の後に行ってもよい。一軸延伸にあたっては、周速の異なるロール間で一軸に延伸してもよいし、熱ロールを用いて一軸に延伸してもよい。また、大気中で延伸を行うなどの乾式延伸であってもよいし、溶剤にて膨潤させた状態で延伸を行う湿式延伸であってもよい。延伸倍率は、好ましくは1.5〜10倍程度である。   Uniaxial stretching may be performed before dyeing with a dichroic dye, may be performed simultaneously with dyeing, or may be performed after dyeing. In uniaxial stretching, it may be uniaxially stretched between rolls having different peripheral speeds, or may be uniaxially stretched using a hot roll. Further, it may be dry stretching such as stretching in the air, or may be wet stretching in which stretching is performed in a state swollen with a solvent. The draw ratio is preferably about 1.5 to 10 times.

ポリビニルアルコール系樹脂フィルムの二色性色素による染色は、例えば、ポリビニルアルコール系樹脂フィルムを、二色性色素を含有する水溶液に浸漬することにより行われる。二色性色素としては、特に制限されないが、例えば、ヨウ素、二色性の有機染料などが用いられる。   For example, the polyvinyl alcohol resin film is dyed with a dichroic dye by immersing the polyvinyl alcohol resin film in an aqueous solution containing the dichroic dye. Although it does not restrict | limit especially as a dichroic pigment | dye, For example, an iodine, a dichroic organic dye, etc. are used.

二色性色素としてヨウ素を用いる場合の染色方法としては、特に制限されないが、例えば、ヨウ素及びヨウ化カリウムを含有する水溶液に、ポリビニルアルコール系樹脂フィルムを浸漬する方法が採用される。この水溶液におけるヨウ素の含有量は、水100質量部に対し、好ましくは0.01〜0.5質量部程度であり、また、ヨウ化カリウムの含有量は、水100質量部に対し、好ましくは0.5〜10質量部程度である。また、この水溶液への浸漬時間(染色時間)は、好ましくは30〜300秒程度である。   The dyeing method when iodine is used as the dichroic dye is not particularly limited. For example, a method of immersing a polyvinyl alcohol-based resin film in an aqueous solution containing iodine and potassium iodide is employed. The iodine content in this aqueous solution is preferably about 0.01 to 0.5 parts by mass with respect to 100 parts by mass of water, and the potassium iodide content is preferably with respect to 100 parts by mass of water. About 0.5 to 10 parts by mass. The immersion time (dyeing time) in this aqueous solution is preferably about 30 to 300 seconds.

二色性色素による染色後のホウ酸処理は、ポリビニルアルコール系樹脂フィルムをホウ酸含有水溶液に浸漬することにより行われる。ホウ酸含有水溶液におけるホウ酸の含有量は、水100重量部に対し、通常2〜15重量部程度である。二色性色素としてヨウ素を用いる場合には、ホウ酸含有水溶液は、ヨウ化カリウムを含有することが好ましい。ホウ酸含有水溶液におけるヨウ化カリウムの含有量は、水100重量部に対し、通常1〜20重量部程度である。ホウ酸含有水溶液への浸漬時間は、通常10〜1200秒程度である。   The boric acid treatment after dyeing with a dichroic dye is performed by immersing the polyvinyl alcohol-based resin film in a boric acid-containing aqueous solution. The boric acid content in the boric acid-containing aqueous solution is usually about 2 to 15 parts by weight with respect to 100 parts by weight of water. When iodine is used as the dichroic dye, the boric acid-containing aqueous solution preferably contains potassium iodide. The content of potassium iodide in the boric acid-containing aqueous solution is usually about 1 to 20 parts by weight with respect to 100 parts by weight of water. The immersion time in the boric acid-containing aqueous solution is usually about 10 to 1200 seconds.

以上のようにして、一軸延伸されたポリビニルアルコール系樹脂フィルムに二色性色素が吸着配向された偏光膜を作製することができる。偏光膜の厚さは10〜40μm程度とすることができる。   As described above, it is possible to produce a polarizing film in which a dichroic dye is adsorbed and oriented on a uniaxially stretched polyvinyl alcohol-based resin film. The thickness of the polarizing film can be about 10 to 40 μm.

以下に、実施例に基づいて本発明をより詳細に説明するが、本発明はこれらの実施例により何ら限定されるものではない。   Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited to these examples.

[1.接着剤用放射線硬化性組成物の調製]
撹拌装置付きの容器に、表1に示す配合割合(質量比)で、成分(A)〜(C)を投入し、4時間撹拌し均一に混合した。撹拌を停止し、24時間静置して、実施例1〜3に用いる放射線硬化性組成物を得た。同様に、比較例1〜7に用いる放射線硬化性組成物を得た。
[1. Preparation of radiation curable composition for adhesive]
Components (A) to (C) were added to a container equipped with a stirrer at the blending ratio (mass ratio) shown in Table 1, and stirred for 4 hours to mix uniformly. Stirring was stopped and the mixture was allowed to stand for 24 hours to obtain radiation curable compositions used in Examples 1 to 3. Similarly, the radiation curable composition used for Comparative Examples 1-7 was obtained.

なお、表1中の各成分の化合物名は、次の通りである。
(A)成分
セロキサイド2021P:3,4−エポキシシクロヘキセニルメチル(3’,4’−エポキシ)シクロヘキサンカルボキシレート[3,4−エポキシシクロヘキシルメチル(3,4−エポキシ)シクロヘキサンカルボキシレート、ダイセル社製]
セロキサイド3000:1,2:8,9−ジエポキシリモネン(ダイセル社製)
エポリードPB3600:エポキシ化ポリブタジエン(液状)(ダイセル社製)
(B)成分
プラクセル205:ポリカプロラクトンジオール(分子量530)(ダイセル社製)
プラクセル305:ポリカプロラクトントリオール(分子量550)(ダイセル社製)
(C)成分
CPI−100P:ジフェニル[4−(フェニルチオ)フェニル]スルホニウムヘキサフルオロホスファート(サンアプロ社製)
In addition, the compound name of each component in Table 1 is as follows.
Component (A) Celoxide 2021P: 3,4-epoxycyclohexenylmethyl (3 ′, 4′-epoxy) cyclohexanecarboxylate [3,4-epoxycyclohexylmethyl (3,4-epoxy) cyclohexanecarboxylate, manufactured by Daicel Corporation]
Celoxide 3000: 1, 2: 8,9-diepoxy limonene (Daicel)
Epolide PB3600: Epoxidized polybutadiene (liquid) (Daicel)
Component (B) Placcel 205: Polycaprolactone diol (molecular weight 530) (manufactured by Daicel)
PLACCEL 305: polycaprolactone triol (molecular weight 550) (Daicel)
(C) Component CPI-100P: Diphenyl [4- (phenylthio) phenyl] sulfonium hexafluorophosphate (manufactured by San Apro)

[2.接着用基材の製造または準備]
[偏光膜(PVAフィルム)]
ホウ酸20質量部、ヨウ素0.2質量部、ヨウ化カリウム0.5質量部を水480質量部に溶解させて染色液を調製した。この染色液にPVAフィルム(ビニロンフィルム#40、アイセロ社製)を、30秒浸漬した後、フィルムを一方向に2倍に延伸し、乾燥させて、膜厚30μmのPVAフィルムを作製した。
[2. Production or preparation of adhesive substrate]
[Polarizing film (PVA film)]
A staining solution was prepared by dissolving 20 parts by mass of boric acid, 0.2 parts by mass of iodine, and 0.5 parts by mass of potassium iodide in 480 parts by mass of water. A PVA film (Vinylon film # 40, manufactured by Aicello) was immersed in this dyeing solution for 30 seconds, and then the film was stretched twice in one direction and dried to prepare a PVA film having a thickness of 30 μm.

[保護フィルム]
保護フィルムとして、アクリビュア(PMMAフィルム、日本触媒社製)を使用した。なお、保護フィルムは、コロナ表面処理装置(春日電機社製の「コロナ表面改質評価装置(TEC−4AX)」)を用い、320W・分/m2の放電量でフィルム表面にコロナ放電処理を行い、表面処理後1時間以内に接着を実施した。
[Protective film]
As a protective film, acryl viewer (PMMA film, manufactured by Nippon Shokubai Co., Ltd.) was used. The protective film was subjected to corona discharge treatment on the film surface with a discharge amount of 320 W · min / m 2 using a corona surface treatment device (“Corona Surface Modification Evaluation Device (TEC-4AX)” manufactured by Kasuga Electric Co., Ltd.). And adhesion was carried out within 1 hour after the surface treatment.

[3.偏光板の製造]
[実施例1〜3、比較例1〜7]
得られた放射線硬化性組成物を、ワイヤーバーコーター#3を用いてアクリビュア(保護フィルム)上に塗工し、その上にPVAフィルムを気泡等の欠陥が入らないように金属ローラーを用いて貼合した。次にアクリビュア(保護フィルム)上に、上記放射線硬化性組成物を、ワイヤーバーコーター#3を用いて塗工し、上記貼合したPVAフィルム上に、気泡等の欠陥が入らないように貼合した。ガラス板上に、張り合わせたものの四方をテープで固定し、高圧水銀ランプ(UVC-02516S1AA02:ウシオ電機社製、照度120mW/cm2、照射光量199mJ/cm2)で光照射した。
[3. Production of polarizing plate]
[Examples 1 to 3, Comparative Examples 1 to 7]
The obtained radiation curable composition is coated on an acrylic (protective film) using a wire bar coater # 3, and a PVA film is pasted thereon using a metal roller so that bubbles and other defects do not enter. Combined. Next, the radiation curable composition is applied onto an acrylic viewer (protective film) using a wire bar coater # 3, and bonded to the bonded PVA film so that defects such as bubbles do not enter. did. On a glass plate, a four-way despite bonded taped, high pressure mercury lamp (UVC-02516S1AA02: manufactured by Ushio Inc., illuminance 120 mW / cm 2, irradiation amount 199mJ / cm 2) was irradiated with light.

[4.評価]
得られた偏光板の接着性(剥離強度)、湿熱試験後における偏光板の外観(耐湿熱性)、温度衝撃試験後における偏光板の外観(耐熱衝撃性)を下記の方法により評価した。結果を表1に示す。なお、得られた放射線硬化性組成物の、[放射線硬化性組成物中に含まれる(A)の全脂環式エポキシ基数/放射線硬化性組成物中に含まれる(B)の全水酸基数]もあわせて表1に[全エポキシ基数]/[全水酸基数]として示す。
[4. Evaluation]
The adhesion (peeling strength) of the obtained polarizing plate, the appearance of the polarizing plate after the wet heat test (wet heat resistance), and the appearance of the polarizing plate after the temperature shock test (thermal shock resistance) were evaluated by the following methods. The results are shown in Table 1. In addition, [the number of all the alicyclic epoxy groups of (A) contained in the radiation curable composition / the total number of hydroxyl groups of (B) contained in the radiation curable composition] of the obtained radiation curable composition] These are also shown in Table 1 as [total number of epoxy groups] / [total number of hydroxyl groups].

(接着性の評価)
作製した偏光板の接着性(剥離強度)は「JISK6854−4接着剤−剥離接着強さ試験法第4部:浮動ローラ法」に準じて測定した。作製した偏光仮を金属板(ステンレス製、寸法:長さ200mm、幅25mm、厚み1.5mm)上に両面粘着テープ(ST−416P、住友スリーエム社製)で固定した。偏光板中、PVAフィルムと保護フィルムの間において、カッターナイフを用いて長手方向の端を剥離した。JIS法に従い、浮動ローラにサンプルを取り付け、剥離したフィルムサンプルの端を引っ張り試験機のつかみ具に固定し、引っ張り試験機を用いて300mm/分の速度でつかみ具を上昇させ、フィルムが剥離するときの平均剥離力(N/25mm)を測定し、接着性(剥離強度)を以下のように判定した。結果を表1に示す。
○:測定された平均剥離力が2N/25mm以上であった
×:測定された平均剥離力が2N/25mm未満であった
(Adhesive evaluation)
The adhesiveness (peeling strength) of the produced polarizing plate was measured according to “JISK6854-4 adhesive-peeling adhesive strength test method part 4: floating roller method”. The produced polarizing temporary was fixed on a metal plate (stainless steel, dimensions: length 200 mm, width 25 mm, thickness 1.5 mm) with a double-sided adhesive tape (ST-416P, manufactured by Sumitomo 3M). In the polarizing plate, the end in the longitudinal direction was peeled between the PVA film and the protective film using a cutter knife. According to the JIS method, the sample is attached to a floating roller, the edge of the peeled film sample is fixed to the grip of the tensile tester, and the grip is lifted at a speed of 300 mm / min using the tensile tester, and the film is peeled off. The average peel force (N / 25 mm) was measured, and the adhesiveness (peel strength) was determined as follows. The results are shown in Table 1.
○: The measured average peel force was 2 N / 25 mm or more. X: The measured average peel force was less than 2 N / 25 mm.

(耐湿熱性、耐熱衝撃性の評価)
以下のように、湿熱試験、又は温度衝撃試験を行い、試験前後の偏光板を目視により観察することで、偏光板の耐湿熱性、耐熱衝撃性を評価した。耐湿熱性、耐熱衝撃性の評価基準として、湿熱試験後における偏光板の外観、及び温度衝撃試験後における偏光板の外観を以下のように判定した。結果を表1に示す。
○:試験前後の偏光板に変化が無かった
×:試験後の偏光板には、偏光板の色抜けや保護フィルムの剥離があった
(Evaluation of wet heat resistance and thermal shock resistance)
A wet heat test or a temperature impact test was performed as follows, and the wet and heat resistance and thermal shock resistance of the polarizing plate were evaluated by visually observing the polarizing plate before and after the test. As evaluation criteria for heat and humidity resistance and thermal shock resistance, the appearance of the polarizing plate after the wet heat test and the appearance of the polarizing plate after the temperature shock test were determined as follows. The results are shown in Table 1.
○: There was no change in the polarizing plate before and after the test. ×: The polarizing plate after the test had color loss of the polarizing plate and peeling of the protective film.

(湿熱試験)
湿熱試験は、温度60℃、相対湿度90%、500時間の条件で行った。
(Moist heat test)
The wet heat test was conducted under conditions of a temperature of 60 ° C., a relative humidity of 90%, and 500 hours.

(温度衝撃試験)
湿熱試験は、温度−40℃〜80℃、1サイクル30分、100サイクルの条件で行った。
(Temperature shock test)
The wet heat test was performed under conditions of a temperature of −40 ° C. to 80 ° C., one cycle of 30 minutes, and 100 cycles.

Figure 2013161826
Figure 2013161826

[放射線硬化性組成物中に含まれる(A)の全脂環式エポキシ基数/放射線硬化性組成物中に含まれる(B)の全水酸基数]が2.0未満である実施例1〜3は、接着性、耐湿熱性、耐熱衝撃性に優れていた。[放射線硬化性組成物中に含まれる(A)の全脂環式エポキシ基数/放射線硬化性組成物中に含まれる(B)の全水酸基数]が2.0以上である比較例1、2は、接着性は優れるものの、耐湿熱性、耐熱衝撃性は不十分であった。また、比較例3〜5に見られるように、[放射線硬化性組成物中に含まれる(A)の全脂環式エポキシ基数/放射線硬化性組成物中に含まれる(B)の全水酸基数]が2.0未満であっても、(B)が2官能であるため、架橋度不足のために耐湿熱性、耐熱衝撃性が不十分であった。比較例6では、分子内に脂環式エポキシ基を1個のみ有するセロキサイド3000では、硬化不足のために耐湿熱性、耐熱衝撃性に加えて、接着性も不十分であった。比較例7では、脂環式でないエポキシ基を持つ化合物を使用したため、接着性は良いものの、耐湿熱性、耐熱衝撃性が不十分であった。   Examples 1 to 3 wherein [the number of all alicyclic epoxy groups of (A) contained in the radiation curable composition / the total number of hydroxyl groups of (B) contained in the radiation curable composition] is less than 2.0. Was excellent in adhesiveness, moist heat resistance and thermal shock resistance. Comparative Examples 1 and 2 wherein [the number of all alicyclic epoxy groups of (A) contained in the radiation curable composition / the total number of hydroxyl groups of (B) contained in the radiation curable composition] is 2.0 or more. Although the adhesiveness was excellent, the heat-and-moisture resistance and thermal shock resistance were insufficient. Moreover, as seen in Comparative Examples 3 to 5, [the number of all alicyclic epoxy groups of (A) contained in the radiation curable composition / the total number of hydroxyl groups of (B) contained in the radiation curable composition] ] Is less than 2.0, since (B) is bifunctional, the heat resistance and thermal shock resistance are insufficient due to insufficient crosslinking. In Comparative Example 6, Celoxide 3000 having only one alicyclic epoxy group in the molecule had insufficient adhesiveness in addition to heat and moisture resistance and thermal shock resistance due to insufficient curing. In Comparative Example 7, since a compound having an epoxy group that is not alicyclic was used, the adhesiveness was good, but the moist heat resistance and thermal shock resistance were insufficient.

本発明の放射線硬化性組成物、接着剤によれば、これらを用いて保護フィルムを接着してなる偏光板について、保護フィルムの高い接着性を保ちつつ、耐湿熱試験、耐熱衝撃試験後も偏光板の保護フィルムの剥離が起こらず、信頼性が確保できるため、特に偏光板等の光学部材に適用可能な材料として有用である。   According to the radiation curable composition and adhesive of the present invention, a polarizing plate obtained by adhering a protective film using these is polarized even after a moist heat resistance test and a thermal shock test while maintaining high adhesiveness of the protective film. Since the protective film of the plate does not peel off and reliability can be secured, it is particularly useful as a material applicable to optical members such as polarizing plates.

Claims (10)

(A)脂環式エポキシ基を分子内に2個以上有する化合物、
(B)水酸基を分子内に3個有する化合物、及び
(C)光酸発生剤、を含む放射線硬化性組成物であって、
[放射線硬化性組成物中に含まれる(A)の全脂環式エポキシ基数/放射線硬化性組成物中に含まれる(B)の全水酸基数]が2.0未満であることを特徴とする放射線硬化性組成物。
(A) a compound having two or more alicyclic epoxy groups in the molecule,
A radiation curable composition comprising (B) a compound having three hydroxyl groups in the molecule, and (C) a photoacid generator,
[The number of all alicyclic epoxy groups of (A) contained in the radiation curable composition / the total number of hydroxyl groups of (B) contained in the radiation curable composition] is less than 2.0. Radiation curable composition.
(A)脂環式エポキシ基を分子内に2個以上有する化合物が、下記式(I)で表される化合物である、請求項1記載の放射線硬化性組成物。
Figure 2013161826
(上記式(I)中、Xは、単結合又は連結基を示す。)
(A) The radiation-curable composition according to claim 1, wherein the compound having two or more alicyclic epoxy groups in the molecule is a compound represented by the following formula (I).
Figure 2013161826
(In the above formula (I), X represents a single bond or a linking group.)
Xが、エステル結合を含有する連結基である、請求項2記載の放射線硬化性組成物。   The radiation-curable composition according to claim 2, wherein X is a linking group containing an ester bond. (B)水酸基を分子内に3個有する化合物がポリエステルトリオールである、請求項1〜3の何れか1項に記載の放射線硬化性組成物。   (B) The radiation curable composition according to any one of claims 1 to 3, wherein the compound having three hydroxyl groups in the molecule is a polyester triol. 請求項1〜4の何れか1項に記載の放射線硬化性組成物を含有する接着剤。   The adhesive agent containing the radiation-curable composition of any one of Claims 1-4. 光増感剤を含まないことを特徴とする、請求項5に記載の接着剤。   6. The adhesive according to claim 5, which does not contain a photosensitizer. 請求項1〜4の何れか1項に記載の放射線硬化性組成物を含有する偏光板用接着剤。   The adhesive agent for polarizing plates containing the radiation curable composition of any one of Claims 1-4. 光増感剤を含まないことを特徴とする、請求項7に記載の偏光板用接着剤。   The adhesive for polarizing plates according to claim 7, which does not contain a photosensitizer. 偏光膜の少なくとも一方の面に、請求項5又は6に記載の接着剤を用いて、保護フィルムを接着してなる偏光板。   The polarizing plate formed by adhere | attaching a protective film on the at least one surface of a polarizing film using the adhesive agent of Claim 5 or 6. 照射光量が300mJ/cm2以下の放射線照射によって、前記接着剤が硬化してなる、請求項9記載の偏光板。The polarizing plate according to claim 9, wherein the adhesive is cured by irradiation with an irradiation light amount of 300 mJ / cm 2 or less.
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