JPWO2013129538A1 - Dielectric resonator - Google Patents

Dielectric resonator Download PDF

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JPWO2013129538A1
JPWO2013129538A1 JP2014502345A JP2014502345A JPWO2013129538A1 JP WO2013129538 A1 JPWO2013129538 A1 JP WO2013129538A1 JP 2014502345 A JP2014502345 A JP 2014502345A JP 2014502345 A JP2014502345 A JP 2014502345A JP WO2013129538 A1 JPWO2013129538 A1 JP WO2013129538A1
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inner conductor
hole
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inner peripheral
peripheral surface
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JP5806384B2 (en
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浩児 濱田
浩児 濱田
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Kyocera Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P1/00Auxiliary devices
    • H01P1/20Frequency-selective devices, e.g. filters
    • H01P1/201Filters for transverse electromagnetic waves
    • H01P1/205Comb or interdigital filters; Cascaded coaxial cavities
    • H01P1/2056Comb filters or interdigital filters with metallised resonator holes in a dielectric block
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P7/00Resonators of the waveguide type
    • H01P7/04Coaxial resonators

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Abstract

共振周波数の調整のためのチューニング棒を、貫通孔内の所定位置に長期間にわたって安定して固定させる。誘電体ブロック2と、誘電体ブロック2の主面2aおよび2bに開口を有する貫通孔4と、貫通孔4の内周面に被着した内導体6と、誘電体ブロック2の側面に被着した外導体8とを備え、貫通孔4の端部14aが、第1の面23と第2の面25とを有し、貫通孔4の中心軸Cを含む断面で見たときに、第1の面23が平行部16の内周面に対して略垂直であり、第1の面23と第2の面25との接続部27が第2の面25と主面2aとの接続部29に比べて中心軸Cに近く、内導体6は端部14aに被着した部分において、厚みが中心軸Cに向かって厚くなっており、内周面6αが平行部16に被着した部分の内導体6の内周面6βに比べて中心軸Cに近いことを特徴とする誘電体共振器10である。A tuning rod for adjusting the resonance frequency is stably fixed to a predetermined position in the through hole for a long period of time. The dielectric block 2, the through hole 4 having openings on the main surfaces 2a and 2b of the dielectric block 2, the inner conductor 6 deposited on the inner peripheral surface of the through hole 4, and the side surface of the dielectric block 2 When the end portion 14a of the through hole 4 has the first surface 23 and the second surface 25 and is viewed in a cross section including the central axis C of the through hole 4, The first surface 23 is substantially perpendicular to the inner peripheral surface of the parallel portion 16, and the connection portion 27 between the first surface 23 and the second surface 25 is the connection portion between the second surface 25 and the main surface 2a. Compared with 29, the inner conductor 6 is thicker toward the central axis C at the portion where the inner conductor 6 is attached to the end portion 14a, and the inner peripheral surface 6α is attached to the parallel portion 16. The dielectric resonator 10 is characterized in that it is closer to the central axis C than the inner peripheral surface 6β of the inner conductor 6.

Description

本発明は、例えば帯域通過フィルタを構成する部品として使用される誘電体共振器に関する。   The present invention relates to a dielectric resonator used as a component constituting, for example, a bandpass filter.

例えば携帯電話回線網やWiFiネットワーク等の通信システムにおいては、人が持ち歩けるような小型軽量な携帯端末と、それぞれの携帯端末との通信を行う固定の基地局通信装置とが使用される。これらの多くの通信システムで使用される電波の多くは、携帯端末から送信されて基地局通信装置にて受信される基地局受信用の周波数帯と、基地局通信装置から送信されて携帯端末にて受信される基地局送信用の周波数帯とに分かれている。   For example, in a communication system such as a cellular phone line network or a WiFi network, a small and lightweight portable terminal that can be carried by a person and a fixed base station communication device that communicates with each portable terminal are used. Many of the radio waves used in these many communication systems are transmitted from the mobile terminal and received by the base station communication device, and the base station reception frequency band is transmitted from the base station communication device to the mobile terminal. And the frequency band for transmitting the base station.

携帯端末および基地局通信装置のいずれにおいても、装置の内部では、送信信号と受信信号とが干渉し合わないように電波を分離し、それぞれの電波に対して信号処理を行っている。この電波の分離に、帯域通過フィルタ(以降、単にフィルタともいう)が用いられる。携帯端末で使用されるフィルタは、人が携帯端末を持ち歩きやすいように軽量化および小型化が要求されている。一方、基地局通信装置は広い通信エリアを実現するために高出力の電波をアンテナから放射する必要があるため、基地局通信装置用のフィルタとしては、半導体装置等で増幅された大電力の電気信号を無駄なくアンテナに供給することができるよう、なるべく低損失であることが要求されている。   In both the mobile terminal and the base station communication device, the radio waves are separated so that the transmission signal and the reception signal do not interfere with each other, and signal processing is performed on each radio wave. A band pass filter (hereinafter also simply referred to as a filter) is used for the separation of the radio waves. A filter used in a portable terminal is required to be light and small so that a person can easily carry the portable terminal. On the other hand, since a base station communication device needs to radiate high-power radio waves from an antenna in order to realize a wide communication area, a filter for a base station communication device has a high-power electric power amplified by a semiconductor device or the like. It is required that the loss be as low as possible so that the signal can be supplied to the antenna without waste.

特許文献1には、基地局通信装置側に用いられる低損失な誘電体共振器の一例が挙げられている。図6は、従来の誘電体共振器の一実施形態である誘電体共振器100を示す図であり、図6(a)は概略斜視図、図6(b)は図6(a)に示す誘電体共振器100の一部を拡大して示す概略断面図である。図6に示す誘電体共振器100は、互いに反対側に位置する一対の主面(主面110Aおよび110B)を有する誘電体ブロック110と、一対の主面にそれぞれ開口を有して誘電体ブロックを貫通する貫通孔112と、貫通孔112の内周面の全体に被着した内導体120と、誘電体ブロック110の側面に内導体120を取り囲むように被着した外導体140とを備えている。内導体120は、貫通孔112の内周面の全体から主面110Aの一部まで連続して被着している。特許文献1に記載の誘電体共振器100は、内導体120とその周囲を囲むように配置された外導体140とによって、特定の周波数で共振する同軸共振器構造が形成されており、内導体120と電磁的に結合した信号取り出し用電極(図示せず)を介して、特定の周波数の電気信号を選択的に取り出すことができる。   Patent Document 1 gives an example of a low-loss dielectric resonator used on the base station communication device side. 6A and 6B are diagrams showing a dielectric resonator 100 which is an embodiment of a conventional dielectric resonator. FIG. 6A is a schematic perspective view, and FIG. 6B is a diagram shown in FIG. 2 is an enlarged schematic cross-sectional view showing a part of a dielectric resonator 100. FIG. A dielectric resonator 100 shown in FIG. 6 includes a dielectric block 110 having a pair of main surfaces (main surfaces 110A and 110B) located on opposite sides, and a dielectric block having openings on the pair of main surfaces. A through hole 112 passing through the inner hole, an inner conductor 120 attached to the entire inner peripheral surface of the through hole 112, and an outer conductor 140 attached to the side surface of the dielectric block 110 so as to surround the inner conductor 120. Yes. The inner conductor 120 is continuously attached from the entire inner peripheral surface of the through hole 112 to a part of the main surface 110A. In the dielectric resonator 100 described in Patent Document 1, a coaxial resonator structure that resonates at a specific frequency is formed by the inner conductor 120 and the outer conductor 140 arranged so as to surround the periphery thereof. An electrical signal having a specific frequency can be selectively extracted via a signal extraction electrode (not shown) that is electromagnetically coupled to 120.

ところで、この種の誘電体共振器の共振周波数は、誘電体ブロックを構成している誘電体材料の比誘電率(εr)などの材料に関するパラメータに応じて変化するとともに、誘電体ブロック110の外形寸法、貫通孔112の寸法や形状、貫通孔112の内部での内導体120の厚みばらつき等の形状に関するパラメータに応じても変化する。誘電体共振器の各種形状は、特定の周波数で共振することができるよう設計されている。   By the way, the resonance frequency of this type of dielectric resonator changes in accordance with parameters relating to the material such as the relative permittivity (εr) of the dielectric material constituting the dielectric block, and the outer shape of the dielectric block 110. It also changes in accordance with the parameters relating to the shape, such as the size, the size and shape of the through hole 112, and the thickness variation of the inner conductor 120 inside the through hole 112. Various shapes of dielectric resonators are designed to resonate at a specific frequency.

しかしながら実際の誘電体共振器では、製造時の環境変化等によってこれら形状に関するパラメータが、多少なりとも設計値からずれてしまう。この形状に関するパラメータのずれによって、誘電体共振器の共振周波数にも設計値からのずれが生じてしまう。このような誘電体共振器における共振周波数のずれを予め決められた規定範囲内に補正するため、従来より、作製した誘電体共振器の1つ1つについていわゆるチューニング作業と呼ばれる共振周波数の調整作業を行なっている。   However, in an actual dielectric resonator, parameters related to these shapes are slightly deviated from design values due to environmental changes during manufacturing. Due to the deviation of the parameters relating to this shape, the resonance frequency of the dielectric resonator also deviates from the design value. In order to correct the deviation of the resonance frequency in such a dielectric resonator within a predetermined range, a resonance frequency adjustment operation so-called tuning operation has been conventionally performed for each of the manufactured dielectric resonators. Is doing.

この共振周波数の調整作業には、内導体120の一部を削って内導体120の大きさや形状を変化させる方法や、いわゆるチューニング棒を用いた方法等がある。内導体120の大きさや形状を変化させる方法では、例えばハンドグラインダー装置を用いて、回転する研削用砥石を内導体120の一部に当接させることで、この内導体120の一部を研削して除去する。   This resonance frequency adjustment operation includes a method of cutting a part of the inner conductor 120 to change the size and shape of the inner conductor 120, a method using a so-called tuning rod, and the like. In the method of changing the size and shape of the inner conductor 120, for example, by using a hand grinder device, a rotating grinding wheel is brought into contact with a part of the inner conductor 120 to grind a part of the inner conductor 120. To remove.

また図7(a)は、図6に示す誘電体共振器100について、チューニング棒200を用いて共振周波数を調整した状態を示す概略断面図である。チューニング棒200を用いた共振周波数の調整は、貫通孔112に金属製のチューニング棒200を挿入することで行う。金属製のチューニング棒200は、図7(a)に示すようにねじ状である。具体的には、誘電体共振器100の貫通孔112にチューニング棒200をねじ込むように挿入し、チューニング棒200の外周を内導体120に食い込ませて、チューニング棒200を貫通孔112にねじ留めする。チューニング棒200を用いた共振周波数の調整では、貫通孔112へのチューニング棒200の挿入量を調整することで共振周波数を調整することができる。チューニング棒200を用いた共振周波数の調整の後は、チューニング棒200を貫通孔112にねじ留めした状態で誘電体共振器として使用することができる。   FIG. 7A is a schematic cross-sectional view showing a state in which the resonance frequency of the dielectric resonator 100 shown in FIG. The resonance frequency is adjusted using the tuning rod 200 by inserting the metal tuning rod 200 into the through hole 112. The metal tuning rod 200 has a screw shape as shown in FIG. Specifically, the tuning rod 200 is inserted so as to be screwed into the through hole 112 of the dielectric resonator 100, and the outer periphery of the tuning rod 200 is bitten into the inner conductor 120, and the tuning rod 200 is screwed to the through hole 112. . In the adjustment of the resonance frequency using the tuning rod 200, the resonance frequency can be adjusted by adjusting the amount of insertion of the tuning rod 200 into the through hole 112. After adjusting the resonance frequency using the tuning rod 200, the tuning rod 200 can be used as a dielectric resonator in a state where the tuning rod 200 is screwed into the through hole 112.

特開2011−97209号公報JP 2011-97209 A

これらのチューニング作業では以下に示すような課題があった。例えば内導体120の一部を削って内導体120の大きさや形状を変化させる方法では、ハンドグラインダー装置等を用いた機械加工に伴う比較的大きな力が内導体120や誘電体ブロック110にかかる。例えば図6(b)に示すような、貫通孔112の開口114の周縁部分に対応する角部Xの近傍は、このような機械加工に伴う力が集中し易い。このため、内導体120の一部を削って内導体120の大きさや形状を変化させるチューニング方法では、この集中した力によって角部Xの近傍で内導体120が誘電体ブロック110から剥離し易いといった課題があった。またこのような角部Xの近傍では、内導体120の厚みが比較的薄くなり易く、機械加工による力の集中に伴い、この角部Xの近傍の内導体120自体が破損し易いといった課題もあった。   These tuning tasks have the following problems. For example, in a method in which a part of the inner conductor 120 is cut to change the size or shape of the inner conductor 120, a relatively large force due to machining using a hand grinder device or the like is applied to the inner conductor 120 or the dielectric block 110. For example, as shown in FIG. 6B, in the vicinity of the corner portion X corresponding to the peripheral portion of the opening 114 of the through hole 112, the force accompanying such machining tends to concentrate. For this reason, in the tuning method in which the size and shape of the inner conductor 120 are changed by removing a part of the inner conductor 120, the inner conductor 120 is easily peeled off from the dielectric block 110 in the vicinity of the corner portion X by this concentrated force. There was a problem. In addition, the thickness of the inner conductor 120 tends to be relatively thin in the vicinity of the corner portion X, and the inner conductor 120 itself in the vicinity of the corner portion X is likely to be damaged due to the concentration of force by machining. there were.

また、チューニング棒200を用いた共振周波数の調整方法では 調整後の状態(チューニング状態)を長期間にわたって安定して維持するには、チューニング棒200がチューニング時に調整した位置でしっかりとねじ留めされていることが大切である。チューニング棒200をしっかりとねじ留めするには、チューニング棒200の外周が内導体120にしっかりと食い込むよう、チューニング棒200の外径と貫通孔112の内径との差が小さいことが好ましい。しかし、チューニング棒200の外径と貫通孔112の内径との差が小さい場合は、図7(a)に示す従来の誘電体共振器100では、チューニング棒200からの応力が集中し易い部分である角部Xが、チューニング棒200からの応力によって破損してしまうことがあった。この場合、誘電体ブロック110の形状が変化して周波数の微調整の実施が困難であるとともに、応力が集中していた部分でチューニング棒200にかかる力が緩むので、チューニング棒200が調整位置からずれ易くなり調整状態を長期間維持できないといった問題点があった。また、図7(b)に示すように、貫通孔112の開口114近傍に傾斜部130を設けてチューニング棒200からの応力の集中を緩和する手段も検討されているが、応力を緩和したことにより、チューニング棒200が貫通孔112内にしっかりと固定されなくなり、チューニング棒200が調整位置からずれ易く、調整状態を長期間維持できないといった問題点があった。本発明は、このような従来の技術における問題点を解決すべく案出されたものである。   In addition, in the resonance frequency adjustment method using the tuning rod 200, the tuning rod 200 is firmly screwed at the position adjusted during tuning in order to stably maintain the state after tuning (tuning state) for a long period of time. It is important to be. In order to screw the tuning rod 200 firmly, it is preferable that the difference between the outer diameter of the tuning rod 200 and the inner diameter of the through-hole 112 is small so that the outer periphery of the tuning rod 200 is firmly inserted into the inner conductor 120. However, when the difference between the outer diameter of the tuning rod 200 and the inner diameter of the through hole 112 is small, the conventional dielectric resonator 100 shown in FIG. 7A is a portion where stress from the tuning rod 200 tends to concentrate. A certain corner X may be damaged by the stress from the tuning rod 200. In this case, it is difficult to finely adjust the frequency because the shape of the dielectric block 110 is changed, and the force applied to the tuning rod 200 is loosened at the portion where the stress is concentrated. There is a problem that the adjustment state is easily maintained and the adjustment state cannot be maintained for a long time. In addition, as shown in FIG. 7B, means for reducing the concentration of stress from the tuning rod 200 by providing an inclined portion 130 in the vicinity of the opening 114 of the through hole 112 has been studied. As a result, the tuning rod 200 is not securely fixed in the through-hole 112, and the tuning rod 200 is likely to be displaced from the adjustment position, and the adjustment state cannot be maintained for a long time. The present invention has been devised to solve such problems in the prior art.

本発明は、互いに反対側に位置する一対の主面を有する誘電体ブロックと、一対の前記主面にそれぞれ開口を有して前記誘電体ブロックを貫通する貫通孔と、該貫通孔の内周面の全体に被着した内導体と、前記誘電体ブロックの側面に前記内導体を取り囲むように被着した外導体とを備える誘電体共振器であって、前記貫通孔は、それぞれの前記開口を含む一対の端部と、一対の該端部の間に位置する、内周面が中心軸に平行な平行部とを備え、前記平行部の内径がそれぞれの前記開口の内径よりも小さく、一対の前記端部は、それぞれ前記平行部の内周面に連なる第1の面と、該第1の面および前記主面に連なる第2の面とを有し、前記中心軸を含む断面で見たときに、前記第1の面が前記平行部の内周面に対して略垂直であり、前記第1の面と前記第2の面との接続部が前記第2の面と前記主面との接続部に比べて前記中心軸に近く、前記内導体は、一対の前記端部それぞれに被着した部分において、厚みが前記中心軸に向かって厚くなっており、内周面が前記平行部に被着した部分の前記内導体の内周面に比べて前記中心軸に近いことを特徴とする誘電体共振器を提供する。   The present invention relates to a dielectric block having a pair of main surfaces positioned on opposite sides, a pair of main surfaces having openings in the main surfaces and penetrating the dielectric block, and an inner periphery of the through holes. A dielectric resonator comprising an inner conductor deposited on the entire surface and an outer conductor deposited on a side surface of the dielectric block so as to surround the inner conductor, wherein the through-hole is formed in each of the openings. Including a pair of end portions and a parallel portion located between the pair of end portions, the inner peripheral surface of which is parallel to the central axis, and the inner diameter of the parallel portions is smaller than the inner diameter of each of the openings, Each of the pair of end portions includes a first surface continuous to the inner peripheral surface of the parallel portion, and a second surface continuous to the first surface and the main surface, and includes a cross section including the central axis. When viewed, the first surface is substantially perpendicular to the inner peripheral surface of the parallel portion, and the first surface The connecting portion between the surface and the second surface is closer to the central axis than the connecting portion between the second surface and the main surface, and the inner conductor is attached to each of the pair of end portions. The dielectric is characterized in that the thickness increases toward the central axis, and the inner peripheral surface is closer to the central axis than the inner peripheral surface of the inner conductor in a portion attached to the parallel portion. A resonator is provided.

本発明はまた、互いに反対側に位置する一対の主面を有する誘電体ブロックと、一対の前記主面にそれぞれ開口を有して前記誘電体ブロックを貫通する貫通孔と、該貫通孔の内周面の全体に被着した内導体と、前記誘電体ブロックの側面に前記内導体を取り囲むように被着した外導体と、一対の前記主面のうち一方の主面の前記開口から前記貫通孔に挿入されたねじ状のチューニング棒とを備える誘電体共振器であって、前記貫通孔は、それぞれの前記開口を含む一対の端部と、一対の該端部の間に位置する、内周面が中心軸に平行な平行部とを備え、前記平行部の内径がそれぞれの前記開口の内径よりも小さく、一対の前記端部は、それぞれ前記平行部の内周面に連なる第1の面と、該第1の面および前記主面に連なる第2の面とを有し、前記中心軸を含む断面で見たときに、前記第1の面が前記平行部の内周面に対して略垂直であり、前記第1の面と前記第2の面との接続部が前記第2の面と前記主面との接続部に比べて前記中心軸に近く、少なくとも前記一方の主面の側の前記端部の近傍において、前記チューニング棒が、外周が前記内導体に食い込むことで前記貫通孔にねじ留めされていることを特徴とする誘電体共振器を併せて提供する。   The present invention also provides a dielectric block having a pair of main surfaces located on opposite sides of each other, a through hole having an opening on each of the pair of main surfaces and penetrating the dielectric block, An inner conductor deposited on the entire peripheral surface, an outer conductor deposited on the side surface of the dielectric block so as to surround the inner conductor, and the through-hole from the opening of one of the main surfaces. A dielectric resonator comprising a threaded tuning rod inserted into a hole, wherein the through-hole is located between a pair of ends including the openings and a pair of the ends. A peripheral portion having a parallel portion parallel to the central axis, wherein an inner diameter of the parallel portion is smaller than an inner diameter of each of the openings, and the pair of end portions are respectively connected to the inner peripheral surface of the parallel portion. A surface, and a second surface continuous to the first surface and the main surface, When viewed in a cross-section including the central axis, the first surface is substantially perpendicular to the inner peripheral surface of the parallel portion, and the connecting portion between the first surface and the second surface is the The tuning rod has an outer periphery that bites into the inner conductor nearer to the central axis than at the connection between the second surface and the main surface and at least in the vicinity of the end portion on the one main surface side. And a dielectric resonator characterized by being screwed into the through hole.

誘電体ブロックの貫通孔の一対の端部が、それぞれ貫通孔の平行部の内周面に連なる第1の面と、第1の面および誘電体ブロックの主面に連なる第2の面とを有し、第1の面と第2の面との接続部が第2の面と主面との接続部に比べて貫通孔の中心軸に近く、貫通孔の内面に被着した内導体が、一対の端部それぞれに被着した部分において厚みが中心軸に向かって厚くなっているとともに、内周面が平行部に被着した部分の内導体の内周面に比べて中心軸に近いので、貫通孔にチューニング棒をねじ込んだ場合に、この端部近傍の肉厚な内導体にチューニング棒を食い込ませてねじ留めすることができるので、貫通孔内の所定位置にチューニング棒を長期間にわたって安定して固定することができる。また、貫通孔の端部近傍において、内導体と誘電体ブロックとの接合面積が比較的大きいので、内導体と誘電体ブロックとの接合強度が比較的強く、内導体の一部を削って内導体の大きさや形状を変化させるチューニングを行った場合でも、内導体が誘電体ブロックから剥離し易い。また、外部から印加された力に伴う応力が集中し易い、貫通孔の端部近傍における内導体の厚みが大きいので内導体自体も破損し難い。   A pair of end portions of the through holes of the dielectric block each have a first surface continuous to the inner peripheral surface of the parallel portion of the through holes, and a second surface continuous to the first surface and the main surface of the dielectric block. An inner conductor attached to the inner surface of the through hole, the connecting portion between the first surface and the second surface being closer to the central axis of the through hole than the connecting portion between the second surface and the main surface. The thicknesses of the portions attached to the pair of end portions increase toward the central axis, and the inner peripheral surface is closer to the central axis than the inner peripheral surface of the inner conductor of the portion attached to the parallel portion. Therefore, when the tuning rod is screwed into the through-hole, the tuning rod can be screwed into the thick inner conductor near this end, so that the tuning rod can be placed in the through-hole for a long time. It can be stably fixed over. In addition, since the bonding area between the inner conductor and the dielectric block is relatively large near the end of the through hole, the bonding strength between the inner conductor and the dielectric block is relatively strong. Even when tuning is performed to change the size and shape of the conductor, the inner conductor easily peels from the dielectric block. In addition, since the thickness of the inner conductor in the vicinity of the end portion of the through hole is easy to concentrate stress due to the force applied from the outside, the inner conductor itself is hardly damaged.

(a)は、本発明の誘電体共振器の一実施形態の例を示す概略斜視図であり、(b)は概略断面図である。(A) is a schematic perspective view which shows the example of one Embodiment of the dielectric resonator of this invention, (b) is a schematic sectional drawing. 図1に示す誘電体共振器の一部を拡大して示す断面図である。FIG. 2 is an enlarged cross-sectional view showing a part of the dielectric resonator shown in FIG. 1. 図1および図2に示す誘電体共振器の、貫通孔の端部の近傍をさらに拡大して示す断面図である。FIG. 3 is a cross-sectional view further enlarging the vicinity of the end portion of the through hole of the dielectric resonator shown in FIGS. 図1〜3に示す誘電体共振器について、内導体の大きさや形状を変化させる共振周波数の調整を行っている状態の一例について示す概略断面図である。It is a schematic sectional drawing shown about an example of the state which is adjusting the resonant frequency which changes the magnitude | size and shape of an inner conductor about the dielectric resonator shown in FIGS. 図1〜3に示す誘電体共振器について、チューニング棒を用いた共振周波数の調整を行っている状態の一例について示す概略断面図である。It is a schematic sectional drawing shown about an example of the state which is adjusting the resonant frequency using the tuning rod about the dielectric resonator shown to FIGS. 従来の誘電体共振器の一実施形態を示す図であり、(a)は概略斜視図、(b)は(a)に示す従来の誘電体共振器の一部を拡大して示す概略断面図である。It is a figure which shows one Embodiment of the conventional dielectric resonator, (a) is a schematic perspective view, (b) is a schematic sectional drawing which expands and shows a part of conventional dielectric resonator shown to (a). It is. (a)および(b)は、図6に示す従来の誘電体共振器について、チューニング棒を用いた共振周波数の調整を行っている状態の一例を示す概略断面図である。(A) And (b) is a schematic sectional drawing which shows an example of the state which is adjusting the resonant frequency using a tuning rod about the conventional dielectric resonator shown in FIG.

以下、図面を参照して本発明の誘電体共振器の一実施形態について説明する。図1(a)は、本発明の誘電体共振器の一実施形態である、誘電体共振器10の概略斜視図である。図1(b)は誘電体共振器10の概略断面図である。図2は、図1に示す誘電体共振器10の一部を拡大して示す断面図である。図2では、複数の貫通孔4のうちの1つの構成について代表して示しているが、図1に示す誘電体共振器10の貫通孔4は、いずれも図2に示す構造と同様の構造を有している。また図3は、貫通孔4の端部14aの近傍をさらに拡大して示す断面図である。図においては符号を省略しているが、端部14bも端部14aと同様の構成を有している。図1(b)、図2、図3、および後述する図4、図5は、貫通孔4の中心軸Cを含む平面で切断した際の断面図である。   Hereinafter, an embodiment of a dielectric resonator according to the present invention will be described with reference to the drawings. FIG. 1A is a schematic perspective view of a dielectric resonator 10 which is an embodiment of the dielectric resonator of the present invention. FIG. 1B is a schematic sectional view of the dielectric resonator 10. FIG. 2 is an enlarged cross-sectional view showing a part of the dielectric resonator 10 shown in FIG. In FIG. 2, one of the plurality of through-holes 4 is representatively shown, but the through-holes 4 of the dielectric resonator 10 shown in FIG. 1 have the same structure as that shown in FIG. have. FIG. 3 is a cross-sectional view further enlarging the vicinity of the end portion 14a of the through hole 4. Although the reference numerals are omitted in the figure, the end portion 14b has the same configuration as the end portion 14a. FIGS. 1B, 2, and 3, and FIGS. 4 and 5 to be described later, are cross-sectional views taken along a plane including the central axis C of the through hole 4.

誘電体共振器10は、互いに反対側に位置する一対の主面2aおよび2bを有する誘電体ブロック2と、一対の主面2aおよび2bにそれぞれ開口4aおよび4bを有して誘電体ブロック2を貫通する貫通孔4と、貫通孔4の内周面の全体に被着した内導体6と、誘電体ブロック2の側面に内導体6を取り囲むように被着した外導体8とを備える誘電体共振器10であって、貫通孔4は、開口4aを含む端部14aおよび開口4bを含む14bと、一対の端部14aおよび14bの間に位置する、内周面が中心軸Cに平行な平行部16とを備え、平行部16の内径がそれぞれの開口4aおよび4bの内径よりも小さく、一対の端部14aおよび14bは、それぞれ平行部16の内周面に連なる第1の面23(図2、図3参照)と、第1の面23および主面2aに連なる第2の面25(図2、図3参照)とを有し、中心軸Cを含む断面で見たときに、第1の面23が平行部16の内周面に対して略垂直であり、第1の面23と第2の面25との接続部27(図2、図3参照)が第2の面25と主面2aとの接続部29(図2、図3参照)に比べて中心軸Cに近く、内導体6は、一対の端部14aおよび14bそれぞれに被着した部分において、厚みが中心軸Cに向かって厚くなっており、内周面6αが平行部16に被着した部分の内導体6の内周面6βに比べて中心軸Cに近い。第1の面23が平行部16の内周面に対して略垂直とは、第1の面23と平行部16とのなす角α(図3参照)が70°〜110°であることをいう。   The dielectric resonator 10 includes a dielectric block 2 having a pair of main surfaces 2a and 2b located on opposite sides, and openings 4a and 4b on the pair of main surfaces 2a and 2b, respectively. Dielectric body comprising a through hole 4 that penetrates, an inner conductor 6 that is attached to the entire inner peripheral surface of the through hole 4, and an outer conductor 8 that is attached to the side surface of the dielectric block 2 so as to surround the inner conductor 6. In the resonator 10, the through-hole 4 has an inner peripheral surface that is located between an end portion 14 a including an opening 4 a and an end portion 14 b including an opening 4 b and a pair of end portions 14 a and 14 b and is parallel to the central axis C. The parallel portion 16 has an inner diameter smaller than the inner diameters of the respective openings 4a and 4b, and the pair of end portions 14a and 14b are respectively connected to a first surface 23 ( FIG. 2 and FIG. 3) and the first surface 2 And the second surface 25 (see FIGS. 2 and 3) continuous with the main surface 2a, and the first surface 23 is formed on the inner peripheral surface of the parallel portion 16 when viewed in a cross section including the central axis C. The connecting portion 27 (see FIGS. 2 and 3) between the first surface 23 and the second surface 25 is substantially perpendicular to the connecting portion 29 (see FIGS. 2 and 2) between the second surface 25 and the main surface 2a. The inner conductor 6 is closer to the central axis C than the central axis C, and the inner conductor 6 is thicker toward the central axis C at the portions attached to the pair of end portions 14a and 14b. Is closer to the central axis C than the inner peripheral surface 6β of the inner conductor 6 at the portion deposited on the parallel portion 16. The first surface 23 being substantially perpendicular to the inner peripheral surface of the parallel portion 16 means that the angle α (see FIG. 3) formed by the first surface 23 and the parallel portion 16 is 70 ° to 110 °. Say.

以下、誘電体共振器10について、より詳細に説明する。図1に示す誘電体共振器10は、誘電体ブロック2が貫通孔4を複数備え、貫通孔4それぞれの内周面の全体に内導体6が被着している。内導体6は、貫通孔4の内周面の全体から一対の主面2aおよび2bのうちの少なくとも1つの主面(本実施形態では主面2a)の一部まで連続して被着している。   Hereinafter, the dielectric resonator 10 will be described in more detail. In the dielectric resonator 10 shown in FIG. 1, the dielectric block 2 includes a plurality of through holes 4, and the inner conductor 6 is attached to the entire inner peripheral surface of each through hole 4. The inner conductor 6 is continuously attached from the entire inner peripheral surface of the through hole 4 to a part of at least one main surface (main surface 2a in this embodiment) of the pair of main surfaces 2a and 2b. Yes.

外導体8は、これら内導体6が被着された複数の貫通孔4の周囲を囲むように、誘電体ブロック2の側面全体に設けられている。また本実施形態では、誘電体ブロック2の他方の主面2b全体にも金属層7が設けられており、金属層7が内導体6および外導体8の双方に接続することで、金属層7を介して内導体6と外導体8とが電気的に接続されている。誘電体共振器10の使用時には、この金属層7の部分が外部の接地導体と当接した状態で使用される。   The outer conductor 8 is provided on the entire side surface of the dielectric block 2 so as to surround the periphery of the plurality of through holes 4 to which the inner conductor 6 is attached. In the present embodiment, the metal layer 7 is also provided on the entire other main surface 2 b of the dielectric block 2, and the metal layer 7 is connected to both the inner conductor 6 and the outer conductor 8. The inner conductor 6 and the outer conductor 8 are electrically connected via each other. When the dielectric resonator 10 is used, the metal layer 7 is used in a state of being in contact with an external ground conductor.

誘電体共振器10は、これら内導体6と外導体8とによって、各貫通孔4毎にそれぞれ特定の周波数で共振する複数の同軸共振器構造が構成されており、これら複数の同軸共振器構造が互いに電磁界結合するように配置されている。誘電体共振器10では、複数の貫通孔4それぞれにおいて、例えばいわゆるTEMモード型の共振構造が構成されている。すなわち、誘電体共振器10にマイクロ波帯の高周波が印加されると、複数の貫通孔4それぞれが、TEMモード型の共振器を構成して共振する。誘電体共振器10では、複数の同軸共振器構造が互いに電磁界結合するように配置されていることにより、特定の貫通孔4の内導体6と電磁的に結合した信号取り出し用電極(図示せず)を介して、特定の周波数の電気信号を選択的に取り出すことができる。例えば、各貫通孔4に対応する共振周波数の設定を、それぞれ例えば概ね2.139GHz、2.131GHz、2.130GHz、2.139GHzと異ならせ、共振器間の結合を調整することにより、通信帯域が概ね2.1〜2.2GHzの帯域通過フィルタを構成することができる。   In the dielectric resonator 10, the inner conductor 6 and the outer conductor 8 constitute a plurality of coaxial resonator structures that resonate at a specific frequency for each through-hole 4, and the plurality of coaxial resonator structures. Are arranged to be electromagnetically coupled to each other. In the dielectric resonator 10, for example, a so-called TEM mode type resonance structure is configured in each of the plurality of through holes 4. That is, when a microwave band high frequency is applied to the dielectric resonator 10, each of the plurality of through holes 4 constitutes a TEM mode type resonator and resonates. In the dielectric resonator 10, a plurality of coaxial resonator structures are arranged so as to be electromagnetically coupled to each other, so that a signal extraction electrode (not shown) that is electromagnetically coupled to the inner conductor 6 of the specific through-hole 4. )), An electrical signal having a specific frequency can be selectively extracted. For example, by setting the resonance frequency corresponding to each through-hole 4 to be different from about 2.139 GHz, 2.131 GHz, 2.130 GHz, and 2.139 GHz, respectively, and adjusting the coupling between the resonators, Can constitute a bandpass filter of approximately 2.1 to 2.2 GHz.

誘電体ブロック2は例えばアルミナ等のセラミックスからなり、必要とする周波数等に応じて、例えば比誘電率が5〜70程度の材質を適宜選択すればよい。本実施形態では誘電体ブロック2の図1(b)中の上下方向に沿った高さは例えば約5〜15mm、貫通孔4の内径は例えば約2〜10mm程度である。内導体6、金属層7および外導体8は、Ag、Cu、Auなどの抵抗値の小さいものを主成分とすればよい。   The dielectric block 2 is made of, for example, ceramics such as alumina, and a material having a relative dielectric constant of, for example, about 5 to 70 may be appropriately selected according to a required frequency or the like. In the present embodiment, the height of the dielectric block 2 along the vertical direction in FIG. 1B is, for example, about 5 to 15 mm, and the inner diameter of the through hole 4 is, for example, about 2 to 10 mm. The inner conductor 6, the metal layer 7, and the outer conductor 8 may be mainly composed of a material having a small resistance value such as Ag, Cu, or Au.

端部14aは、平行部16の内周面に連なる第1の面23と、第1の面23および主面2aに連なる第2の面25と、第1の面23と第2の面25との接続部27と、第2の面25と主面2aとの接続部29とを有している。第1の面23の図3中左右方向の幅は約0.5〜5mm程度であり、第2の面25の図中上下方向の高さは約0.5〜5mm程度である。   The end portion 14 a includes a first surface 23 continuous with the inner peripheral surface of the parallel portion 16, a second surface 25 continuous with the first surface 23 and the main surface 2 a, and the first surface 23 and the second surface 25. And a connection portion 29 between the second surface 25 and the main surface 2a. The width of the first surface 23 in the left-right direction in FIG. 3 is about 0.5 to 5 mm, and the height of the second surface 25 in the vertical direction in the drawing is about 0.5 to 5 mm.

図3に示すように、第1の面23は平行部16に対して垂直であり、第1の面23と第2の面25との接続部27が、第2の面25と主面2aとの接続部29に比べて中心軸Cに近くなっている。また内導体6は、端部14aに被着した部分において、厚みが中心軸Cに向かって厚くなっており、端部14aに被着した部分における内導体6の内周面6αが、平行部16に被着した部分の内導体6の内周面6βに比べて、中心軸Cに近くなっている。本実施形態では、端部14aに対応する部分における内導体6の内周面6αは、平行部16に対応する部分における内導体6の内周面6βに比べて、例えば0.01〜1mm程度中心軸Cに近くなっている。また本実施形態において、内導体6の平行部16に対応する部分の厚さは約0.005〜0.05mm程度である。   As shown in FIG. 3, the first surface 23 is perpendicular to the parallel portion 16, and the connection portion 27 between the first surface 23 and the second surface 25 is connected to the second surface 25 and the main surface 2a. It is closer to the central axis C than the connection part 29. Further, the inner conductor 6 is thicker toward the central axis C at the portion attached to the end portion 14a, and the inner peripheral surface 6α of the inner conductor 6 at the portion attached to the end portion 14a is a parallel portion. 16 is closer to the central axis C than the inner peripheral surface 6β of the portion of the inner conductor 6 that is attached to 16. In the present embodiment, the inner peripheral surface 6α of the inner conductor 6 in the portion corresponding to the end portion 14a is, for example, about 0.01 to 1 mm compared to the inner peripheral surface 6β of the inner conductor 6 in the portion corresponding to the parallel portion 16. It is close to the central axis C. Moreover, in this embodiment, the thickness of the part corresponding to the parallel part 16 of the inner conductor 6 is about 0.005-0.05 mm.

図4および図5は、誘電体共振器10について、いわゆるチューニング作業と呼ばれる共振周波数の調整作業を行なっている状態を示している。共振周波数の調整作業には、内導体6の一部を削って内導体6の大きさや形状を変化させることで共振周波数を調整する方法や、いわゆるチューニング棒50を用いて共振周波数を調整する方法とがある。   4 and 5 show a state in which the resonant frequency adjustment work called so-called tuning work is performed on the dielectric resonator 10. For adjusting the resonance frequency, a method of adjusting the resonance frequency by cutting a part of the inner conductor 6 to change the size and shape of the inner conductor 6, or a method of adjusting the resonance frequency using a so-called tuning rod 50. There is.

図4は、内導体6の大きさや形状を変化させることで共振周波数を調整する方法の一例について説明する概略断面図である。図4に示す例では、内蔵されたモータによって回転軸64を回転駆動させるハンドグラインダー装置62を用いて、内導体6の一部を研削して除去している。内導体6の除去形状や除去量に応じて、共振周波数は変化する。具体的には、ハンドグラインダー装置62の回転軸64に円板状の砥石60を取り付けて砥石60を回転させながら、回転する砥石60を一方の主面2aに被着した内導体6の一部に押し当てて、内導体6のうち研石60を押し付けた部分を研削して除去する。この際、内導体6には回転する砥石60が押し付けられるので、内導体6には比較的大きな力が加わる。砥石60を図4中の左右方向に移動させながら内導体6を研削して除去する場合など、内導体6のうち端部14aに被着した部分などには比較的大きな力が加わる。   FIG. 4 is a schematic cross-sectional view for explaining an example of a method for adjusting the resonance frequency by changing the size and shape of the inner conductor 6. In the example shown in FIG. 4, a part of the inner conductor 6 is ground and removed by using a hand grinder device 62 that rotationally drives the rotating shaft 64 by a built-in motor. The resonance frequency changes according to the removal shape and removal amount of the inner conductor 6. Specifically, a part of the inner conductor 6 in which the rotating grindstone 60 is attached to one main surface 2a while the disc-shaped grindstone 60 is attached to the rotating shaft 64 of the hand grinder device 62 and the grindstone 60 is rotated. The portion of the inner conductor 6 where the grinding stone 60 is pressed is ground and removed. At this time, since the rotating grindstone 60 is pressed against the inner conductor 6, a relatively large force is applied to the inner conductor 6. When the inner conductor 6 is ground and removed while moving the grindstone 60 in the left-right direction in FIG.

本実施形態では端部14aは、平行部16の内周面に連なる第1の面23と、主面2aに連なる第2の面25と、第1の面23と第2の面25との接続部27と、第2の面25と主面2aとの接続部29とを有しており、第1の面23は平行部16に対して略垂直であり、第1の面23と第2の面25との接続部27が、第2の面25と主面2aとの接続部29に比べて中心軸Cに近くなっている。本実施形態では端部14aがこのような形状を有しているので、内導体6と端部14aとの接合面積が比較的大きい。このため、内導体6の端部14aに被着している部分に研削による力が集中して加わった場合でも、内導体6と誘電体ブロック2との接合強度が比較的強いので、誘電体ブロック2から内導体6が剥がれ難い。   In the present embodiment, the end portion 14 a includes a first surface 23 that is continuous with the inner peripheral surface of the parallel portion 16, a second surface 25 that is continuous with the main surface 2 a, and the first surface 23 and the second surface 25. It has a connection portion 27 and a connection portion 29 between the second surface 25 and the main surface 2a. The first surface 23 is substantially perpendicular to the parallel portion 16, and the first surface 23 and the first surface 23 The connecting portion 27 with the second surface 25 is closer to the central axis C than the connecting portion 29 between the second surface 25 and the main surface 2a. In the present embodiment, since the end portion 14a has such a shape, the bonding area between the inner conductor 6 and the end portion 14a is relatively large. For this reason, even when a grinding force is concentrated on the portion of the inner conductor 6 attached to the end portion 14a, the bonding strength between the inner conductor 6 and the dielectric block 2 is relatively strong. The inner conductor 6 is difficult to peel off from the block 2.

また、内導体6は端部14aに被着した部分が比較的厚いので、応力が集中し易い端部14a近傍部分の剛性が高い。このため、内導体6の一部を削って内導体6の大きさや形状を変化させる際の力が、内導体6の端部14aに被着した部分に集中した場合でも、この端部14a自体が破損し難い。   Further, since the inner conductor 6 has a relatively thick portion attached to the end portion 14a, the rigidity in the vicinity of the end portion 14a where stress tends to concentrate is high. For this reason, even when the force when cutting a part of the inner conductor 6 to change the size or shape of the inner conductor 6 is concentrated on the portion of the inner conductor 6 attached to the end 14a, the end 14a itself Is hard to break.

図5は、チューニング棒50を用いた共振周波数の調整の状態を示す概略断面図である。チューニング棒50を用いたチューニング作業は、貫通孔4にステンレス等からなる金属製のチューニング棒50を挿入することで行われる。本実施形態のチューニング棒50は、図5に示すようにねじ状のものを用いている。具体的には、誘電体共振器10の貫通孔4にチューニング棒50をねじ込むように挿入し、チューニング棒50の外周を内導体6に食い込ませて、チューニング棒50を貫通孔4にねじ留めする。チューニング棒50を用いた共振周波数の調整では、貫通孔4へのチューニング棒50の挿入量を調整することで共振周波数を調整することができる。チューニング棒50を用いた共振周波数の調整の後は、チューニング棒50を貫通孔4にねじ留めした状態で誘電体共振器として使用することができる。   FIG. 5 is a schematic cross-sectional view showing a state of adjusting the resonance frequency using the tuning rod 50. The tuning operation using the tuning rod 50 is performed by inserting a metal tuning rod 50 made of stainless steel or the like into the through hole 4. The tuning rod 50 of this embodiment uses a screw-like one as shown in FIG. Specifically, the tuning rod 50 is inserted into the through hole 4 of the dielectric resonator 10 so as to be screwed, the outer periphery of the tuning rod 50 is bitten into the inner conductor 6, and the tuning rod 50 is screwed to the through hole 4. . In the adjustment of the resonance frequency using the tuning rod 50, the resonance frequency can be adjusted by adjusting the amount of insertion of the tuning rod 50 into the through hole 4. After adjusting the resonance frequency using the tuning rod 50, the tuning rod 50 can be used as a dielectric resonator in a state where the tuning rod 50 is screwed into the through hole 4.

本実施形態では端部14aは、平行部16の内周面に連なる第1の面23と、主面2aに連なる第2の面25と、第1の面23と第2の面25との接続部27と、第2の面25と主面2aとの接続部29とを有しており、第1の面23は平行部16に対して略垂直であり、第1の面23と第2の面25との接続部27が、第2の面25と主面2aとの接続部29に比べて中心軸Cに近くなっている。本実施形態では端部14aがこのような形状を有しているので、チューニング棒50を貫通孔4の開口4aから挿入していった場合も、開口4aの近傍において誘電体ブロック2とチューニング棒50とが比較的大きく離れている。また、内導体6の端部14aに被着した部分は厚みが中心軸Cに向かって厚くなっており、端部14aに被着した部分の内導体6の内周面6αが、平行部16に被着した部分の内導体6の内周面6βに比べて中心軸Cに近くなっている。すなわち、貫通孔4の開口4a近傍には、比較的変形し易い金属からなる内導体6の層が、比較的大きな肉厚で設けられている。貫通孔4の開口4aから挿入されたチューニング棒50は、まずこの端部14aに被着した部分の内導体6の内周面6αに当接する。   In the present embodiment, the end portion 14 a includes a first surface 23 that is continuous with the inner peripheral surface of the parallel portion 16, a second surface 25 that is continuous with the main surface 2 a, and the first surface 23 and the second surface 25. It has a connection portion 27 and a connection portion 29 between the second surface 25 and the main surface 2a. The first surface 23 is substantially perpendicular to the parallel portion 16, and the first surface 23 and the first surface 23 The connecting portion 27 with the second surface 25 is closer to the central axis C than the connecting portion 29 between the second surface 25 and the main surface 2a. In the present embodiment, since the end portion 14a has such a shape, even when the tuning rod 50 is inserted from the opening 4a of the through hole 4, the dielectric block 2 and the tuning rod are located in the vicinity of the opening 4a. 50 is relatively far away. The portion of the inner conductor 6 attached to the end portion 14a is thicker toward the central axis C, and the inner peripheral surface 6α of the inner conductor 6 of the portion attached to the end portion 14a is parallel to the parallel portion 16. Compared to the inner peripheral surface 6β of the inner conductor 6 in the portion deposited on the inner conductor 6, it is closer to the central axis C. That is, in the vicinity of the opening 4a of the through hole 4, a layer of the inner conductor 6 made of a metal that is relatively easily deformed is provided with a relatively large thickness. The tuning rod 50 inserted from the opening 4a of the through hole 4 first comes into contact with the inner peripheral surface 6α of the inner conductor 6 in the portion attached to the end portion 14a.

このため、チューニング棒50を貫通孔4の開口4aから挿入する際に、比較的変形し易い金属からなる肉厚な内導体6によって、チューニング棒50からの衝撃が緩和されるので、誘電体ブロック2そのものに加わる衝撃力が抑制されて、誘電体ブロック2の破損等が発生し難い。   For this reason, when the tuning rod 50 is inserted from the opening 4a of the through-hole 4, the impact from the tuning rod 50 is reduced by the thick inner conductor 6 made of a metal that is relatively easily deformed. The impact force applied to 2 itself is suppressed, and the dielectric block 2 is hardly damaged.

チューニング棒50をねじ込むように挿入していくと、この端部14aに被着された部分の肉厚な内導体6にチューニング棒50の外周面が食い込んでいき、端部14aに被着された肉厚な内導体6とチューニング棒50とが比較的強固に締結される。本実施形態では、この端部14a近傍の肉厚な内導体6にチューニング棒50を食い込むようにねじ留めすることができるので、貫通孔4内の所定位置にチューニング棒50を長期間にわたって安定して固定することができる。   When the tuning rod 50 is inserted so as to be screwed, the outer peripheral surface of the tuning rod 50 bites into the thick inner conductor 6 of the portion attached to the end portion 14a and is attached to the end portion 14a. The thick inner conductor 6 and the tuning rod 50 are fastened relatively firmly. In the present embodiment, the tuning rod 50 can be screwed into the thick inner conductor 6 in the vicinity of the end portion 14a so as to bite into the thick inner conductor 6, so that the tuning rod 50 can be stabilized at a predetermined position in the through hole 4 for a long period of time. Can be fixed.

チューニング棒50を用いた共振周波数の調整の後は、チューニング棒50を貫通孔4にねじ留めした状態で誘電体共振器10として使用することができる。すなわち、図5に示すように、互いに反対側に位置する一対の主面2aおよび2bを有する誘電体ブロック2と、一対の主面2aおよび2bにそれぞれ開口4aおよび4bを有して誘電体ブロック2を貫通する貫通孔4と、貫通孔4の内周面の全体に被着した内導体6と、誘電体ブロック2の側面に内導体6を取り囲むように被着した外導体8と、一対の主面2aおよび主面2bのうち一方の主面2aに設けられた開口4aから貫通孔4に挿入されたねじ状のチューニング棒50とを備える誘電体共振器10であって、一対の端部14aおよび14bは、それぞれ平行部16の内周面に連なる第1の面23と、第1の面23および主面2aに連なる第2の面25とを有し、中心軸Cを含む断面で見たときに、第1の面23が平行部16の内周面に対して略垂直であり、第1の面23と第2の面25との接続部27が第2の面25と主面2aとの接続部26に比べて中心軸Cに近く、少なくとも一方の主面2aの側の端部14aの近傍において、チューニング棒50の外周が内導体6に食い込むことでチューニング棒50が貫通孔4にねじ留めされている誘電体共振器10を、帯域通過フィルタとして使用することができる。本実施形態では、貫通孔4内の所定位置にチューニング棒50を長期間にわたって安定して固定することができるので、チューニング棒50が挿入された状態の誘電体共振器は、長期間にわたって安定した特性を維持することができる。   After adjusting the resonance frequency using the tuning rod 50, the tuning rod 50 can be used as the dielectric resonator 10 in a state where the tuning rod 50 is screwed into the through hole 4. That is, as shown in FIG. 5, a dielectric block 2 having a pair of main surfaces 2a and 2b located on opposite sides, and a pair of main surfaces 2a and 2b having openings 4a and 4b, respectively. 2, a through hole 4 penetrating 2, an inner conductor 6 attached to the entire inner peripheral surface of the through hole 4, an outer conductor 8 attached to the side surface of the dielectric block 2 so as to surround the inner conductor 6, and a pair A dielectric resonator 10 comprising a screw-like tuning rod 50 inserted into an through hole 4 from an opening 4a provided on one main surface 2a of the main surface 2a and the main surface 2b, and a pair of ends Each of the portions 14a and 14b has a first surface 23 that continues to the inner peripheral surface of the parallel portion 16, and a second surface 25 that continues to the first surface 23 and the main surface 2a, and includes a central axis C. The first surface 23 is the inner periphery of the parallel portion 16 when viewed at The connecting portion 27 between the first surface 23 and the second surface 25 is closer to the central axis C than the connecting portion 26 between the second surface 25 and the main surface 2a, and at least one of them is In the vicinity of the end portion 14a on the main surface 2a side, the outer periphery of the tuning rod 50 bites into the inner conductor 6 so that the dielectric resonator 10 in which the tuning rod 50 is screwed to the through hole 4 is replaced with a bandpass filter. Can be used as In the present embodiment, the tuning rod 50 can be stably fixed at a predetermined position in the through hole 4 for a long period of time, so that the dielectric resonator in which the tuning bar 50 is inserted is stable for a long period of time. Characteristics can be maintained.

以下、誘電体共振器10の製造方法を説明する。まず、セラミックスからなる誘電体ブロック2を準備する。誘電体ブロック2の材質としては、必要とする周波数、大きさに応じて、比誘電率が5〜70程度の材質を選択することができる。また、誘電体ブロック2の形状等は、必要とする周波数に応じて設定すればよい。例えばアルミナからなる誘電体ブロック2を形成する場合は、まず、高純度のアルミナ粉末を水とともにボールミルにて混合、粉砕する。アルミナ粉末は、純度99質量%以上で、平均粒径が0.3〜1μmのものを用いることが好ましい。得られたスラリーに有機バインダーを添加し、噴霧乾燥して顆粒を作製する。次に、得られた顆粒をプレス成形して誘電体ブロック2に対応する形状の生成形体を得る。続いて、加工した生成形体を最高温度1400〜1600℃で焼成して、セラミックスからなる誘電体ブロック2を作製する。   Hereinafter, a method for manufacturing the dielectric resonator 10 will be described. First, a dielectric block 2 made of ceramic is prepared. As a material of the dielectric block 2, a material having a relative dielectric constant of about 5 to 70 can be selected according to a required frequency and size. The shape of the dielectric block 2 and the like may be set according to the required frequency. For example, when forming the dielectric block 2 made of alumina, first, a high-purity alumina powder is mixed and pulverized with water in a ball mill. The alumina powder preferably has a purity of 99% by mass or more and an average particle diameter of 0.3 to 1 μm. An organic binder is added to the resulting slurry and spray dried to produce granules. Next, the obtained granule is press-molded to obtain a generated shape having a shape corresponding to the dielectric block 2. Subsequently, the processed formed body is fired at a maximum temperature of 1400 to 1600 ° C. to produce a dielectric block 2 made of ceramics.

次に、導電性の金属粉末を含むペーストを準備する。ペーストに含まれる金属の主成分は、Ag、Cu、Auなどの抵抗値の小さいものが望ましい。ペーストは、金属粉末、有機結合材、および有機性の液体からなる。このペーストを、誘電体共振器10における内導体6、外導体8および金属層7に対応する部分に塗布する。   Next, a paste containing conductive metal powder is prepared. The main component of the metal contained in the paste is desirably a low resistance value such as Ag, Cu, Au. The paste is composed of a metal powder, an organic binder, and an organic liquid. This paste is applied to portions corresponding to the inner conductor 6, the outer conductor 8 and the metal layer 7 in the dielectric resonator 10.

誘電体ブロック2は、複数の貫通孔4それぞれの端部14aおよび端部14bに、第1の面23と第2の面25とを有している。この第1の面23と第2の面25とを有する端部14aおよび端部14bには、表面張力の作用によって貫通孔4の中心軸に向かって張り出すように厚くペーストを塗布することができる。特に、ペーストの粘度を10〜500Pa・sに設定した場合は、比較的多くのペーストを塗布しておくことができる。このようにペーストを塗布した誘電体ブロック2を、800〜900℃程度で熱処理した後に冷却すれば、誘電体ブロック2の表面に内導体6、外導体8および金属層7が形成された誘電体共振器10を製造することができる。本実施形態の製造方法では、貫通孔4の端部14aおよび端部14bに比較的多くのペーストを塗布することができるので、端部14aおよび端部14bに十分に厚い内導体6を被着させることができる。このような製造方法によると、外部から加わった衝撃等に起因する応力が比較的集中し易い貫通孔4の端部14近傍における内導体6の厚みを比較的容易に大きくすることができるので、内導体6自体も破損し難い。   The dielectric block 2 has a first surface 23 and a second surface 25 at each of the end portions 14 a and the end portions 14 b of the plurality of through holes 4. A thick paste may be applied to the end portion 14a and the end portion 14b having the first surface 23 and the second surface 25 so as to protrude toward the central axis of the through hole 4 by the action of surface tension. it can. In particular, when the viscosity of the paste is set to 10 to 500 Pa · s, a relatively large amount of paste can be applied. If the dielectric block 2 thus coated with paste is heat-treated at about 800 to 900 ° C. and then cooled, the dielectric in which the inner conductor 6, the outer conductor 8 and the metal layer 7 are formed on the surface of the dielectric block 2. The resonator 10 can be manufactured. In the manufacturing method of the present embodiment, since a relatively large amount of paste can be applied to the end portion 14a and the end portion 14b of the through hole 4, the sufficiently thick inner conductor 6 is attached to the end portion 14a and the end portion 14b. Can be made. According to such a manufacturing method, since the thickness of the inner conductor 6 in the vicinity of the end portion 14 of the through hole 4 where stress due to an impact applied from the outside is likely to be concentrated can be relatively easily increased, The inner conductor 6 itself is also difficult to break.

以上、本発明の誘電体共振器の実施形態の例について説明したが、本発明は上記各実施形態に限定されない。誘電体ブロックの材質、内導体や外導体の材質、信号取り出し電極構造などは、本発明の実施形態の例に特に限定されない。また、上記の実施形態の例では、複数の貫通孔を有し、帯域通過フィルタとして用いる誘電体共振器について説明したが、1つの貫通孔を有しで1つの特定周波数で共振する誘電体共振器であってもよく、また、上記実施形態の例における4つよりもさらに複数の貫通孔や入出力端子構造を設けてもよい。本発明の誘電体共振器は、いわゆるデュプレクサやマルチプレクサとして用いることができる。本発明の要旨を逸脱しない範囲において、各種の改良および変更を行ってもよいのはもちろんである。   As mentioned above, although the example of embodiment of the dielectric resonator of this invention was demonstrated, this invention is not limited to said each embodiment. The material of the dielectric block, the material of the inner conductor and the outer conductor, the signal extraction electrode structure, and the like are not particularly limited to the example of the embodiment of the present invention. In the above embodiment, a dielectric resonator having a plurality of through holes and used as a band pass filter has been described. However, a dielectric resonance having one through hole and resonating at one specific frequency is described. A plurality of through holes and input / output terminal structures may be provided in addition to the four in the example of the above embodiment. The dielectric resonator of the present invention can be used as a so-called duplexer or multiplexer. Of course, various improvements and modifications may be made without departing from the scope of the present invention.

2 誘電体ブロック
2a、2b 主面
4 貫通孔
4A、4B 開口
6 内導体
6α、6β 内周面
7 金属層
8 外導体
10 誘電体共振器
14a、14a 端部
16 平行部
23 第1の面
25 第2の面
27、29 接続部
50 チューニング棒
C 中心軸
2 Dielectric block 2a, 2b Main surface 4 Through hole 4A, 4B Opening 6 Inner conductor 6α, 6β Inner peripheral surface 7 Metal layer 8 Outer conductor 10 Dielectric resonator 14a, 14a End portion 16 Parallel portion 23 First surface 25 2nd surface 27, 29 Connection part 50 Tuning stick C Center axis

Claims (5)

互いに反対側に位置する一対の主面を有する誘電体ブロックと、
一対の前記主面にそれぞれ開口を有して前記誘電体ブロックを貫通する貫通孔と、
該貫通孔の内周面の全体に被着した内導体と、
前記誘電体ブロックの側面に前記内導体を取り囲むように被着した外導体とを備える誘電体共振器であって、
前記貫通孔は、それぞれの前記開口を含む一対の端部と、一対の該端部の間に位置する、内周面が中心軸に平行な平行部とを備え、前記平行部の内径がそれぞれの前記開口の内径よりも小さく、
一対の前記端部は、それぞれ前記平行部の内周面に連なる第1の面と、該第1の面および前記主面に連なる第2の面とを有し、前記中心軸を含む断面で見たときに、前記第1の面が前記平行部の内周面に対して略垂直であり、前記第1の面と前記第2の面との接続部が前記第2の面と前記主面との接続部に比べて前記中心軸に近く、
前記内導体は、一対の前記端部それぞれに被着した部分において、厚みが前記中心軸に向かって厚くなっており、内周面が前記平行部に被着した部分の前記内導体の内周面に比べて前記中心軸に近いことを特徴とする誘電体共振器。
A dielectric block having a pair of main surfaces located on opposite sides;
A through hole having an opening on each of the pair of main surfaces and penetrating the dielectric block;
An inner conductor deposited on the entire inner peripheral surface of the through hole;
A dielectric resonator comprising an outer conductor deposited on a side surface of the dielectric block so as to surround the inner conductor;
The through-hole includes a pair of end portions including the respective openings, and a parallel portion located between the pair of end portions and having an inner peripheral surface parallel to the central axis. Smaller than the inner diameter of the opening,
Each of the pair of end portions includes a first surface continuous to the inner peripheral surface of the parallel portion, and a second surface continuous to the first surface and the main surface, and includes a cross section including the central axis. When viewed, the first surface is substantially perpendicular to the inner peripheral surface of the parallel portion, and the connecting portion between the first surface and the second surface is the second surface and the main surface. Close to the central axis compared to the connection with the surface,
The inner conductor has a thickness that is thicker toward the central axis at a portion attached to each of the pair of end portions, and an inner peripheral surface of the inner conductor at a portion where the inner peripheral surface is attached to the parallel portion. A dielectric resonator characterized by being closer to the central axis than a plane.
前記内導体は、前記貫通孔の内周面の全体から一対の前記主面のうちの少なくとも1つの前記主面の一部まで連続して被着していることを特徴とする請求項1記載の誘電体共振器。   2. The inner conductor is continuously attached from the entire inner peripheral surface of the through hole to a part of at least one of the main surfaces of the pair of main surfaces. Dielectric resonator. 一対の前記主面のうちの少なくとも1つの前記主面の全体にも金属層が設けられており、該金属層が前記内導体および前記外導体の双方に接続することで、前記金属層を介して前記内導体と前記外導体とが電気的に接続されていることを特徴とする請求項1記載の誘電体共振器。   A metal layer is also provided on the entire main surface of at least one of the pair of main surfaces, and the metal layer is connected to both the inner conductor and the outer conductor so that the metal layer is interposed therebetween. The dielectric resonator according to claim 1, wherein the inner conductor and the outer conductor are electrically connected. 前記誘電体ブロックは前記貫通孔を複数備え、該貫通孔それぞれの前記内周面の全体に前記内導体が被着していることを特徴とする請求項1記載の誘電体共振器。   2. The dielectric resonator according to claim 1, wherein the dielectric block includes a plurality of the through holes, and the inner conductor is attached to the entire inner peripheral surface of each of the through holes. 互いに反対側に位置する一対の主面を有する誘電体ブロックと、
一対の前記主面にそれぞれ開口を有して前記誘電体ブロックを貫通する貫通孔と、
該貫通孔の内周面の全体に被着した内導体と、
前記誘電体ブロックの側面に前記内導体を取り囲むように被着した外導体と、
一対の前記主面のうち一方の主面の前記開口から前記貫通孔に挿入されたねじ状のチューニング棒とを備える誘電体共振器であって、
前記貫通孔は、それぞれの前記開口を含む一対の端部と、一対の該端部の間に位置する、内周面が中心軸に平行な平行部とを備え、前記平行部の内径がそれぞれの前記開口の内径よりも小さく、
一対の前記端部は、それぞれ前記平行部の内周面に連なる第1の面と、該第1の面および前記主面に連なる第2の面とを有し、前記中心軸を含む断面で見たときに、前記第1の面が前記平行部の内周面に対して略垂直であり、前記第1の面と前記第2の面との接続部が前記第2の面と前記主面との接続部に比べて前記中心軸に近く、
少なくとも前記一方の主面の側の前記端部の近傍において、前記チューニング棒が、外周が前記内導体に食い込むことで前記貫通孔にねじ留めされていることを特徴とする誘電体共振器。
A dielectric block having a pair of main surfaces located on opposite sides;
A through hole having an opening on each of the pair of main surfaces and penetrating the dielectric block;
An inner conductor deposited on the entire inner peripheral surface of the through hole;
An outer conductor deposited on the side surface of the dielectric block so as to surround the inner conductor;
A dielectric resonator comprising a screw-shaped tuning rod inserted into the through-hole from the opening of one main surface of the pair of main surfaces,
The through-hole includes a pair of end portions including the respective openings, and a parallel portion located between the pair of end portions and having an inner peripheral surface parallel to the central axis. Smaller than the inner diameter of the opening,
Each of the pair of end portions includes a first surface continuous to the inner peripheral surface of the parallel portion, and a second surface continuous to the first surface and the main surface, and includes a cross section including the central axis. When viewed, the first surface is substantially perpendicular to the inner peripheral surface of the parallel portion, and the connecting portion between the first surface and the second surface is the second surface and the main surface. Close to the central axis compared to the connection with the surface,
The dielectric resonator according to claim 1, wherein the tuning rod is screwed into the through hole by an outer periphery biting into the inner conductor at least in the vicinity of the end portion on the one main surface side.
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JPH04135003U (en) * 1991-06-06 1992-12-16 京セラ株式会社 dielectric coaxial resonator
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JPH04135003U (en) * 1991-06-06 1992-12-16 京セラ株式会社 dielectric coaxial resonator
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