JPWO2013008383A1 - Lead acid battery - Google Patents

Lead acid battery Download PDF

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JPWO2013008383A1
JPWO2013008383A1 JP2012543393A JP2012543393A JPWO2013008383A1 JP WO2013008383 A1 JPWO2013008383 A1 JP WO2013008383A1 JP 2012543393 A JP2012543393 A JP 2012543393A JP 2012543393 A JP2012543393 A JP 2012543393A JP WO2013008383 A1 JPWO2013008383 A1 JP WO2013008383A1
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battery case
electrode plate
lead
acid battery
plate
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JP5150012B1 (en
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長谷川 幹人
幹人 長谷川
誠二 安齋
誠二 安齋
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/06Lead-acid accumulators
    • H01M10/12Construction or manufacture
    • H01M10/16Suspending or supporting electrodes or groups of electrodes in the case
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/531Electrode connections inside a battery casing
    • H01M50/54Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges
    • H01M50/541Connection of several leads or tabs of plate-like electrode stacks, e.g. electrode pole straps or bridges for lead-acid accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/14Electrodes for lead-acid accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/38Selection of substances as active materials, active masses, active liquids of elements or alloys
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Secondary Cells (AREA)
  • Cell Electrode Carriers And Collectors (AREA)
  • Sealing Battery Cases Or Jackets (AREA)

Abstract

本発明の鉛蓄電池は、中仕切板によって複数のセル室に区切られた電槽と、鉛合金製の格子体に活物質ペーストを充填してなる複数の正極板および負極板を、セパレータを介して対峙させた複数の極板群と、電槽の開口部を封口する蓋とを備え、各々のセル室には極板群と電解液とが収納されており、極板群における同じ極性の極板同士は接続部材によって電気的に接続されており、隣り合うセル室に収納された異なる極性の接続部材同士は貫通接続部材によって接続されており、電槽の底には、極板群の膨張に追従して全体が変形する緩衝部材が配置されており、緩衝部材は極板群を支持している。The lead storage battery of the present invention includes a battery case partitioned by a partition plate into a plurality of cell chambers, and a plurality of positive plates and negative plates formed by filling a lead alloy lattice body with an active material paste via a separator. A plurality of electrode plate groups opposed to each other and a lid for sealing the opening of the battery case, and each cell chamber contains the electrode plate group and the electrolyte, and has the same polarity in the electrode plate group. The electrode plates are electrically connected by a connection member, the connection members of different polarities accommodated in adjacent cell chambers are connected by a through connection member, and the bottom of the battery case A shock-absorbing member that is entirely deformed following the expansion is disposed, and the shock-absorbing member supports the electrode plate group.

Description

本発明は鉛蓄電池に関し、特にエキスパンド格子からなる極板を用いた鉛蓄電池に関するものである。   The present invention relates to a lead storage battery, and more particularly to a lead storage battery using an electrode plate made of an expanded lattice.

鉛蓄電池は自動車用途を中心に安定した需要があり、特に最近では、ハイブリッド電気自動車(HEV)用の補機としても需要を伸ばしつつある。   Lead-acid batteries have a stable demand mainly for automobile applications, and recently, the demand for lead-acid batteries is increasing as an auxiliary machine for a hybrid electric vehicle (HEV).

一般的に鉛蓄電池は、鉛合金製の格子体に活物質ペーストを充填してなる正極板および負極板(以下、総括する場合は極板と称する)を、セパレータを介して対峙させて極板群を作製し、中仕切板によって複数のセル室に区切られた電槽の各々のセル室にこの極板群を収納して、接続部材および貫通接続部材によって極板群どうしを直列に接続してから蓋によって電槽の開口部を封口し、蓋に設けた液口から電解液(希硫酸)を注入した後で液口を液口栓で閉じることで構成される。   In general, a lead storage battery has a positive electrode plate and a negative electrode plate (hereinafter, collectively referred to as an electrode plate), which are formed by filling a lead alloy lattice body with an active material paste, facing each other via a separator. The electrode plate group is stored in each cell chamber of the battery case divided into a plurality of cell chambers by the partition plate, and the electrode plate groups are connected in series by the connecting member and the through-connecting member. Thereafter, the opening of the battery case is sealed with a lid, and after pouring electrolyte (diluted sulfuric acid) from a liquid port provided in the lid, the liquid port is closed with a liquid port stopper.

鉛蓄電池を繰り返し充放電すると、正極板(主に格子体)が膨張することが知られている。例えば正極板を袋状にしたセパレータで包含する処置を採っても、膨張が激しい場合は袋状のセパレータの下部に応力が集中して穴が開き、正極板から脱落してこの穴から漏れた活物質が正極板と負極板とを短絡させるという不具合が生じていた。   It is known that when a lead storage battery is repeatedly charged and discharged, a positive electrode plate (mainly a lattice) expands. For example, even if measures were taken to include a positive electrode plate in a bag-like separator, if the expansion was severe, stress was concentrated at the bottom of the bag-like separator, a hole opened, dropped from the positive electrode plate, and leaked from this hole There was a problem that the active material short-circuited the positive electrode plate and the negative electrode plate.

そこで特許文献1のように、電槽の底に折れ曲がりが可能なかまぼこ状のクラ(座:ものを載せる台)を設けることで、袋状のセパレータの下部に応力が集中してもセパレータを保護して活物質が脱落しないようにできることが知られている。   Therefore, as in Patent Document 1, by providing a kamaboko-shaped club (seat: a table on which things are placed) that can be bent at the bottom of the battery case, the separator is protected even if stress is concentrated on the lower part of the bag-shaped separator. It is known that the active material can be prevented from falling off.

特開昭60−017853号公報JP 60-017853 A

近年、高温下で鉛蓄電池を繰り返し充放電すると、正極板の格子体が伸びて負極板側の接続部材と短絡する現象(アッパーショート)が報告されはじめた。特許文献1は電槽の下部に格子体の伸びを許容できる構成を示しているので、アッパーショートを抑える手段としても有効と考えられるが、実際は特許文献1の技術を用いても、アッパーショートを完全に抑えることができなかった。   In recent years, when a lead-acid battery is repeatedly charged and discharged at a high temperature, a phenomenon (upper short) in which the grid of the positive electrode plate extends and short-circuits with the connection member on the negative electrode plate side has begun to be reported. Since Patent Document 1 shows a configuration that allows the elongation of the lattice body at the lower part of the battery case, it is considered effective as a means for suppressing the upper short circuit. However, even if the technique of Patent Document 1 is used, the upper short circuit is actually used. Could not be completely suppressed.

本発明は上記課題についてなされたものであり、高温下で鉛蓄電池を繰り返し充放電することで発生しやすくなるアッパーショートを抑え、長寿命で高品質な鉛蓄電池を提供するものである。   This invention is made | formed about the said subject, suppresses the upper short circuit which becomes easy to generate | occur | produce by repeatedly charging / discharging a lead storage battery under high temperature, and provides a high quality lead storage battery with a long lifetime.

上記課題を解決するために、本発明の鉛蓄電池は、中仕切板によって複数のセル室に区切られた電槽と、鉛合金製の格子体に活物質ペーストを充填してなる複数の正極板および負極板を、セパレータを介して対峙させた複数の極板群と、前記電槽の開口部を封口する蓋とを備え、各々の前記セル室には前記極板群と電解液とが収納されており、前記極板群における同じ極性の極板同士は接続部材によって電気的に接続されており、隣り合う前記セル室に収納された異なる極性の前記接続部材同士は貫通接続部材によって接続されており、前記電槽の底には、前記極板群の膨張に追従して全体が変形する緩衝部材が配置されており、前記緩衝部材が前記極板群を支持していることを特徴とする。   In order to solve the above-mentioned problems, a lead storage battery according to the present invention includes a battery case partitioned into a plurality of cell chambers by an intermediate partition plate, and a plurality of positive electrode plates formed by filling a lead alloy lattice body with an active material paste. And a plurality of electrode plate groups in which the negative electrode plates are opposed to each other via a separator, and a lid for sealing the opening of the battery case, each of the cell chambers stores the electrode plate group and the electrolyte. The electrode plates of the same polarity in the electrode plate group are electrically connected by a connection member, and the connection members of different polarities accommodated in the adjacent cell chambers are connected by a through connection member. A buffer member that is deformed as a whole following the expansion of the electrode plate group is disposed at the bottom of the battery case, and the buffer member supports the electrode plate group. To do.

前記正極板および負極板の下辺部分の一部のみが前記緩衝部材に支持されている構成としてもよい。   Only a part of the lower side portion of the positive electrode plate and the negative electrode plate may be supported by the buffer member.

前記格子体のうち少なくとも前記正極板に用いるものがエキスパンド工法からなるものである構成としてもよい。   It is good also as a structure which uses what is used for the said positive electrode plate among the said grid bodies by an expanded construction method.

前記緩衝部材は、前記電槽の底から斜め上方に伸びている一対の板状物であり、前記一対の板状物は、互いに異なる向きに延びている構成としてもよい。   The buffer member may be a pair of plate-like objects extending obliquely upward from the bottom of the battery case, and the pair of plate-like objects may extend in different directions.

前記板状物と前記電槽の底との間には、前記電槽の底から突き出している突起が配置されている構成としてもよい。   It is good also as a structure by which the protrusion protruded from the bottom of the said battery case is arrange | positioned between the said plate-shaped object and the bottom of the said battery case.

前記緩衝部材が、前記電槽の底から前記極板群の下面中心に向かって上方へ凸に湾曲した板バネである構成としてもよい。前記板バネが前記電槽の底と接する2つの辺の間に、前記電槽の底から突き出した一対の突起が配置されている構成としてもよい。   The buffer member may be a leaf spring that is convexly curved upward from the bottom of the battery case toward the center of the lower surface of the electrode plate group. A pair of protrusions protruding from the bottom of the battery case may be disposed between two sides where the leaf spring contacts the bottom of the battery case.

前記緩衝部材が螺旋状バネであってもよい。前記螺旋状バネに嵌るように、前記電槽の底から突き出した突起が配置されている構成としてもよい。   The buffer member may be a spiral spring. It is good also as a structure by which the protrusion protruded from the bottom of the said battery case is arrange | positioned so that it may fit in the said helical spring.

前記緩衝部材が発泡材からなる矩形物である構成としてもよい。   The buffer member may be a rectangular object made of a foam material.

本発明によれば、高温下で鉛蓄電池を繰り返し充放電してもアッパーショートが抑制できるので、長寿命で高品質な鉛蓄電池を提供できるようになる。   According to the present invention, the upper short circuit can be suppressed even when the lead storage battery is repeatedly charged and discharged at a high temperature, so that a high-quality lead storage battery with a long life can be provided.

鉛蓄電池の一例を示す部分透視図である。It is a fragmentary perspective view which shows an example of a lead acid battery. (a)第1の実施形態に係る鉛蓄電池の初期状態の図1におけるX−X’断面図、(b)充放電サイクルを繰り返した状態の断面図である。(A) X-X 'sectional drawing in FIG. 1 of the initial state of the lead acid battery which concerns on 1st Embodiment, (b) It is sectional drawing of the state which repeated the charging / discharging cycle. (a)比較の形態に係る鉛蓄電池の初期状態の図1におけるX−X’断面図、(b)充放電サイクルを繰り返した状態の断面図である。(A) X-X 'sectional drawing in FIG. 1 of the initial state of the lead acid battery which concerns on a comparison form, (b) It is sectional drawing of the state which repeated the charging / discharging cycle. 第1の実施形態に係る別の鉛蓄電池の図1におけるX−X’断面図である。It is X-X 'sectional drawing in FIG. 1 of another lead acid battery which concerns on 1st Embodiment. 第2の実施形態に係る鉛蓄電池の図1におけるX−X’断面図である。It is X-X 'sectional drawing in FIG. 1 of the lead storage battery which concerns on 2nd Embodiment. 第2の実施形態に係る別の鉛蓄電池の図1におけるX−X’断面図である。It is X-X 'sectional drawing in FIG. 1 of another lead acid battery which concerns on 2nd Embodiment. 第3の実施形態に係る鉛蓄電池の図1におけるX−X’断面図である。It is X-X 'sectional drawing in FIG. 1 of the lead acid battery which concerns on 3rd Embodiment. 第4の実施形態に係る鉛蓄電池の図1におけるX−X’断面図である。It is X-X 'sectional drawing in FIG. 1 of the lead acid battery which concerns on 4th Embodiment. 第4の実施形態に係る別の鉛蓄電池の図1におけるX−X’断面図である。It is X-X 'sectional drawing in FIG. 1 of another lead acid battery which concerns on 4th Embodiment. 第5の実施形態に係る鉛蓄電池の図1におけるX−X’断面図である。It is X-X 'sectional drawing in FIG. 1 of the lead acid battery which concerns on 5th Embodiment. 第6の実施形態に係る鉛蓄電池の図1におけるX−X’断面図である。It is X-X 'sectional drawing in FIG. 1 of the lead acid battery which concerns on 6th Embodiment.

本発明に至った経緯についてまず説明をする。   The background to the present invention will be described first.

特許文献1の構成は、電槽の底に設けたクラ全体が変形するのではなく、その上部のみが変形する構成である。この構成ならば、クラの下部が原形を保つことで、クラどうしの間に若干量の活物質が堆積しても短絡が発生しなくなるので、短絡の主因が脱落した活物質である場合には好都合である。   The configuration of Patent Document 1 is a configuration in which only the upper portion of the structure is deformed, not the entire club provided at the bottom of the battery case. With this configuration, since the lower part of the club is kept in its original shape, even if a small amount of active material accumulates between the clans, no short circuit occurs, so if the main cause of the short circuit is the missing active material Convenient.

しかしながら短絡の主因が格子体自身の伸びであって極板の上側で短絡が生じる場合、その伸び量が顕著であるために、クラの上部のみが変形するだけでは、長期の充放電サイクルにおいて短絡を防ぎきれないことがわかってきた。この傾向、すなわち格子の伸び量が顕著となることは、鋳造格子と違って両側面に枠骨を持たないエキスパンド工法からなる格子体を用いた場合や、鉛蓄電池を高い環境温度下で使用した場合に、特に顕著であった。   However, when the main cause of the short circuit is the elongation of the grid itself and a short circuit occurs on the upper side of the electrode plate, the amount of elongation is significant. It has been found that it is impossible to prevent. This tendency, that is, the amount of elongation of the grid becomes remarkable, is different from the cast grid when using a grid made of an expanded construction method that does not have a frame on both sides, or when a lead storage battery is used at a high environmental temperature. The case was particularly noticeable.

そこで本願発明者らは、電槽の底に緩衝部材を配置してその上に極板群を載置するに当たり、緩衝部材が特許文献1のように部分的に変形するのではなく、全体が変形できる構成を採用した。これによって、充放電サイクルの末期に格子体が顕著に伸びても、格子体に押圧された緩衝部材の全体が変形することができる。従って、極板群の下部と電槽の底との間の殆どが、伸びた格子体を逃がすための有効なスペースになる。そうすれば、伸びた格子体が逃げ場を失って負極板側の接続部材と接触してアッパーショートを起こすことを回避できるようになる。なお、全体が変形するというのは、特に緩衝部材の上下方向において変形するkとを意味している。上下方向において変形しない部分があると、格子の顕著な伸びを変形することによって下側に伸びを逃がす度合いが小さくなってしまう。   Therefore, the inventors of the present application arranged the buffer member on the bottom of the battery case and placed the electrode plate group thereon, the buffer member was not partially deformed as in Patent Document 1, but the entire A configuration that can be deformed is adopted. As a result, even if the lattice body extends significantly at the end of the charge / discharge cycle, the entire buffer member pressed against the lattice body can be deformed. Therefore, most of the space between the lower part of the electrode plate group and the bottom of the battery case is an effective space for escaping the extended lattice body. If it does so, it will become possible to avoid that the extended grid | lattice loses a refuge and contacts with the connection member by the side of a negative electrode plate, and raise | generates an upper short circuit. In addition, that the whole deform | transforms means k which deform | transforms especially in the up-down direction of a buffer member. If there is a portion that is not deformed in the up-down direction, the degree to which the extension is released downward is reduced by deforming the remarkable elongation of the lattice.

以下に、図を用いて本発明を実施するための形態について詳述する。   Below, the form for implementing this invention is explained in full detail using a figure.

図1は鉛蓄電池の一例を示す部分透視図である。鉛合金製の格子体に活物質ペーストを充填してなる正極板1aおよび負極板1bを、セパレータ1cを介して対峙させて極板群1を作製し、中仕切板2aによって複数(主に6つ)のセル室3に区切られた電槽2の各々のセル室3に極板群1を収納する。同一のセル室3内部において、正極板1aの耳部(タブ部)はまとめて一方の接続部材4と接続し、負極板1bの耳部はまとめて他方の接続部材4と接続する。そしてあるセル室3に収容された正極性の接続部材4と隣のセル室3に収納された負極性の接続部材4とを貫通接続部材5を用いて直列に接続し、他極性の接続部材4と接続されない両端の接続部材4は極柱と接続する。さらに液口を有する蓋6によって電槽2の開口部を封口するとともに、両端の極板群1に接続された極柱をブッシングに嵌め込み一体化して端子7とする。最後に液口から電解液(希硫酸、図示せず)を注入した後で液口を液口栓6aで閉じることで、鉛蓄電池が構成される。   FIG. 1 is a partial perspective view showing an example of a lead-acid battery. A positive electrode plate 1a and a negative electrode plate 1b formed by filling an active material paste into a lead alloy lattice body are opposed to each other through a separator 1c to produce an electrode plate group 1, and a plurality (mainly 6 The electrode plate group 1 is accommodated in each cell chamber 3 of the battery case 2 partitioned into two cell chambers 3. In the same cell chamber 3, the ears (tab portions) of the positive electrode plate 1 a are collectively connected to one connection member 4, and the ears of the negative electrode plate 1 b are collectively connected to the other connection member 4. Then, the positive polarity connecting member 4 accommodated in a certain cell chamber 3 and the negative polarity connecting member 4 accommodated in the adjacent cell chamber 3 are connected in series using the through-connecting member 5, and the other polarity connecting member Connection members 4 at both ends not connected to 4 are connected to the pole columns. Furthermore, the opening 6 of the battery case 2 is sealed with a lid 6 having a liquid port, and poles connected to the electrode plate group 1 at both ends are fitted into a bushing to be integrated into a terminal 7. Finally, after injecting an electrolytic solution (dilute sulfuric acid, not shown) from the liquid port, the liquid port is closed by the liquid port plug 6a, thereby forming a lead storage battery.

実施形態の鉛蓄電池は、電槽2の底に全体が変形できる緩衝部材を配置し、この緩衝部材の上に極板群1を載置したことを特徴とする。   The lead storage battery of the embodiment is characterized in that a shock-absorbing member that can be deformed as a whole is disposed at the bottom of the battery case 2 and the electrode plate group 1 is placed on the shock-absorbing member.

(第1の実施形態)
図2は第1の実施形態の鉛蓄電池の、図1におけるX−X’断面図であり、(a)は初期の状態、(b)は充放電サイクルを繰り返して格子が伸びた状態を示す。なお第1の実施形態では、電槽2の底から斜め上方に突出した一対の板状物8を緩衝部材として用いている。
(First embodiment)
2 is a cross-sectional view of the lead storage battery according to the first embodiment, taken along line XX ′ in FIG. 1. FIG. 2A shows an initial state, and FIG. 2B shows a state in which the grid is extended by repeating the charge / discharge cycle. . In the first embodiment, a pair of plate-like objects 8 projecting obliquely upward from the bottom of the battery case 2 is used as a buffer member.

一方、図3は比較形態の鉛蓄電池の第1の実施形態における図1におけるX−X’断面図であり、(a)は初期の状態、(b)は充放電サイクルを繰り返した状態を示す。ここでは緩衝部材に代えて、下部が変形しないクラ10を用いている。   On the other hand, FIG. 3 is a cross-sectional view taken along the line XX ′ in FIG. 1 in the first embodiment of the lead-acid battery of the comparative form, where (a) shows the initial state and (b) shows the state where the charge / discharge cycle is repeated. . Here, instead of the buffer member, a club 10 whose lower part is not deformed is used.

図3に示す比較形態の場合、クラ10の下部が原形を保つことで、クラ10どうしの間に若干量の活物質が堆積しても短絡が発生しなくなるので、短絡の主因が脱落した活物質である場合には好都合である。しかしながら短絡の主因が正極板1aの格子体の顕著な伸びである場合、クラ10の下部が変形できなければ、長期の充放電サイクルにおいて短絡を防ぎきれない。具体的には、図3(b)に示すように、正極接続部材4aによって寸法が規制されている箇所を除いて正極板1a(具体的にはその格子体)が伸び、真っ先に負極接続部材4bと接触することで(図中A)アッパーショートを起こし、鉛蓄電池は突然死してしまう。   In the case of the comparative form shown in FIG. 3, since the lower part of the club 10 keeps its original shape, even if a small amount of active material is deposited between the clubs 10, no short circuit occurs. It is convenient when it is a substance. However, when the main cause of the short circuit is a significant elongation of the lattice of the positive electrode plate 1a, the short circuit cannot be prevented in a long charge / discharge cycle unless the lower portion of the club 10 can be deformed. Specifically, as shown in FIG. 3 (b), the positive electrode plate 1a (specifically, its lattice body) is extended except for the places where the dimensions are regulated by the positive electrode connection member 4a, and the negative electrode connection member is the first. Contact with 4b (A in the figure) causes an upper short, and the lead-acid battery suddenly dies.

そこで第1の実施形態では、電槽2の底に極板群1の下面中心に向かって斜め上方に突出した一対の板状物8を緩衝部材として配置し、その上に極板群を載置するようにした。この板状物8は電槽2と一体に形成されている。板状物8は、正極板1aの格子体が伸びる際に押圧されると、全体が弾性的に変形することで格子体の伸び分を逃がすスペースを確保する。つまり極板群1に押されることによって、一対の板状物8の全体が、セル室3の底に近づいて行くように変形していき、最終的には板状部8の下面の全面がセル室3の底に付いてしまう。この作用によって、伸びた格子体が逃げ場を失ってアッパーショートを起こすことを回避できるようになる。極板群1と電槽2の底との間には距離があるが、板状物8が極板群1の底部を支持しているため、接続部材4や貫通接続部材5に過重な応力がかかることがない。   Therefore, in the first embodiment, a pair of plate-like objects 8 projecting obliquely upward toward the center of the lower surface of the electrode plate group 1 are arranged at the bottom of the battery case 2 as buffer members, and the electrode plate group is mounted thereon. I tried to put it. This plate-like object 8 is formed integrally with the battery case 2. When the plate-like object 8 is pressed when the grid body of the positive electrode plate 1a is extended, the whole plate 8 is elastically deformed to secure a space for releasing the extension of the grid body. That is, when pressed by the electrode plate group 1, the entire pair of plate-like objects 8 is deformed so as to approach the bottom of the cell chamber 3, and finally the entire lower surface of the plate-like portion 8 is formed. It will stick to the bottom of the cell chamber 3. This action makes it possible to prevent the elongated lattice body from losing its escape and causing an upper short. Although there is a distance between the electrode plate group 1 and the bottom of the battery case 2, since the plate-like object 8 supports the bottom of the electrode plate group 1, excessive stress is applied to the connecting member 4 and the through-connecting member 5. Will not take.

なお第1の実施形態に示す鉛蓄電池が車載された場合、自動車の揺れに伴う振動によって極板群1を載置した板状物8が電槽2の底方向への変形を繰り返すことになる。振動の度合いが大きかったり、振動の頻度が大きい場合には、板状物8が電槽2の底方向へ塑性変形(あるいは破損)してしまう可能性がある。この板状物8が寿命末期において上述したアッパーショート防止機能を発揮するには、このような振動によって板状物8が塑性変形(あるいは破損)しないようにする必要がある。   When the lead-acid battery shown in the first embodiment is mounted on the vehicle, the plate-like object 8 on which the electrode plate group 1 is placed is repeatedly deformed in the bottom direction of the battery case 2 due to vibration accompanying vibration of the vehicle. . When the degree of vibration is large or the frequency of vibration is large, the plate-like object 8 may be plastically deformed (or damaged) toward the bottom of the battery case 2. In order for the plate-like object 8 to exhibit the above-described upper short-circuit preventing function at the end of its life, it is necessary to prevent the plate-like object 8 from being plastically deformed (or broken) by such vibration.

そこで図2に示すように、板状物8の略直下に、電槽2の底から一対の突起9を張り出させて板状物8に当接させることが好ましい。これによって突起9の上面と板状物8の上端下面との間隔を超えて板状物8が変形することがなくなるので、鉛蓄電池が車載時に繰り返し振動を受けても板状物8が変形(あるいは破損)しなくなり、かつ寿命末期において正極板1aの格子体が伸びた際には板状物8の変形に追従して突起9も傾くことで、上述したアッパーショート防止機能が発揮できるようになる。この突起9は、使用環境として激しい振動を伴わない鉛蓄電池であれば省いても良い。   Therefore, as shown in FIG. 2, it is preferable that a pair of protrusions 9 protrude from the bottom of the battery case 2 to be brought into contact with the plate-like object 8 almost directly below the plate-like object 8. As a result, the plate-like object 8 is not deformed beyond the distance between the upper surface of the protrusion 9 and the upper end lower surface of the plate-like object 8, so that the plate-like object 8 is deformed even if the lead storage battery is subjected to repeated vibrations when mounted on the vehicle ( In addition, when the lattice of the positive electrode plate 1a extends at the end of the life, the protrusion 9 also tilts following the deformation of the plate 8 so that the above-described upper short prevention function can be exhibited. Become. The protrusion 9 may be omitted as long as it is a lead storage battery that does not cause severe vibration as a use environment.

なお本実施形態の別の態様としては、図4のように板状物8’(および突起9’)を一体に有する成型物11を電槽2の底に配置する態様を挙げることができる。   In addition, as another aspect of this embodiment, the aspect which arrange | positions the molding 11 which integrally has the plate-shaped object 8 '(and protrusion 9') to the bottom of the battery case 2 like FIG.

本実施形態では、格子体のうち少なくとも正極板1aに用いるものがエキスパンド工法からなるものの場合に、効果が顕著になる。その理由は、エキスパンド工法からなる格子体は鋳造格子と違って両側面に枠骨を持たないため、充放電サイクル中に伸びやすいからである。このことは、第2〜第6の実施形態においても同様である。   In this embodiment, an effect becomes remarkable when what is used for at least the positive electrode plate 1a among the lattice bodies is an expanded method. The reason for this is that, unlike a cast grid, a lattice body made of an expanding method does not have frame frames on both sides, and thus is easily stretched during a charge / discharge cycle. The same applies to the second to sixth embodiments.

また本実施形態は、高い環境温度下で使用するために格子体が伸びやすい場合(熱帯気候の地域で使用する場合や、通風性が悪い状態で車載される場合)に、効果が顕著になる。このことは、第2〜第6の実施形態においても同様である。   In addition, this embodiment has a remarkable effect when the grid is easily stretched for use under a high environmental temperature (when used in a tropical climate region or when mounted in a vehicle with poor ventilation). . The same applies to the second to sixth embodiments.

ここで正極板1aには、活物質ペーストとして鉛および鉛酸化物を含むものを用いることができる。また負極板1bには、活物質ペーストとして鉛および鉛酸化物、さらには硫酸バリウムやカーボンブラック、およびリグニン化合物を含むものを用いることができる。セパレータ1cにはポリエチレンなどを用いることができ、電槽2や蓋6には、ポリプロピレン(PP)やアクリロニトリル−ブタジエン−スチレン共重合樹脂(ABS)を用いることができる。板状物8や成型物11も同様に、耐酸性があるポリプロピレン(PP)やアクリロニトリル−ブタジエン−スチレン共重合樹脂(ABS)を用いることができる。また接続部材4や貫通接続部材5、端子7には、鉛や種々の鉛合金を用いることができる。さらに液口栓6aには、防爆などの機能を有するものを用いることができる。なお電解液として用いる希硫酸の比重は、1.2〜1.4g/mlであることが好ましい。   Here, as the positive electrode plate 1a, an active material paste containing lead and lead oxide can be used. The negative electrode plate 1b can be made of an active material paste containing lead and lead oxide, and further containing barium sulfate, carbon black, and a lignin compound. Polyethylene or the like can be used for the separator 1c, and polypropylene (PP) or acrylonitrile-butadiene-styrene copolymer resin (ABS) can be used for the battery case 2 and the lid 6. Similarly, the plate-like product 8 and the molded product 11 can be made of acid-resistant polypropylene (PP) or acrylonitrile-butadiene-styrene copolymer resin (ABS). Further, lead or various lead alloys can be used for the connecting member 4, the through connecting member 5, and the terminal 7. Furthermore, what has functions, such as explosion-proof, can be used for the liquid stopper 6a. In addition, it is preferable that the specific gravity of the dilute sulfuric acid used as electrolyte solution is 1.2-1.4 g / ml.

(第2の実施形態)
図5は第2の実施形態の鉛蓄電池の、図1におけるX−X’断面図である。第1の実施形態における板状物8に代えて、電槽2の底から上方へ凸に湾曲させた板バネ12を緩衝部材として電槽2の底に配置することで、第1の実施形態と同様の効果を得ることができる。板バネ12には、耐酸性があるポリプロピレン(PP)やアクリロニトリル−ブタジエン−スチレン共重合樹脂(ABS)を用いることができる。
(Second Embodiment)
FIG. 5 is a cross-sectional view of the lead storage battery of the second embodiment taken along the line XX ′ in FIG. It replaces with the plate-shaped object 8 in 1st Embodiment, and arrange | positions the leaf | plate spring 12 curved convexly from the bottom of the battery case 2 to the bottom of the battery case 2 as a buffer member, 1st Embodiment. The same effect can be obtained. The leaf spring 12 can be made of acid-resistant polypropylene (PP) or acrylonitrile-butadiene-styrene copolymer resin (ABS).

この形態は第1の実施形態と比較して車載時に緩衝部材(板バネ12)が破損し難いという利点があるが、電槽2の底の所定位置に板バネ12を安定して配置することが若干困難である。そこで板バネ12が電槽2の底と接する2つの辺よりも内側に、電槽2の底から一対の突起9を張り出させることが好ましい。これによって板バネ12を電槽2の底の所定位置に安定して配置させることができるようになる。   Although this form has the advantage that it is hard to damage a buffer member (plate spring 12) at the time of vehicle installation compared with a 1st embodiment, it should arrange plate spring 12 stably in the predetermined position of the bottom of battery case 2. Is slightly difficult. Therefore, it is preferable to project the pair of protrusions 9 from the bottom of the battery case 2 inside the two sides where the leaf spring 12 is in contact with the bottom of the battery case 2. Accordingly, the leaf spring 12 can be stably disposed at a predetermined position on the bottom of the battery case 2.

なお図6のように大きな板バネ12を用いて、電槽2の底と接する板バネ12の2つの辺が電槽2内部のコーナーになるようにすれば突起9は不要になるが、板バネ12の緩衝作用と極板群1の収納体積効率(板バネ12の湾曲量が大きいと効率は低下)とを両立させるために、板バネ12の材質や厚みに留意する必要が生じる。   If the large side spring 12 is used and the two sides of the leaf spring 12 in contact with the bottom of the battery case 2 are corners inside the battery case 2 as shown in FIG. In order to achieve both the buffering action of the spring 12 and the storage volume efficiency of the electrode plate group 1 (the efficiency decreases when the amount of bending of the plate spring 12 is large), it is necessary to pay attention to the material and thickness of the plate spring 12.

(第3の実施形態)
図7は第3の実施形態の鉛蓄電池の、図1におけるX−X’断面図である。第1の実施形態における板状物8に代えて、螺旋状バネ13を緩衝部材として電槽2の底に配置することで、第1の実施形態と同様の効果を得ることができる。螺旋状バネ13には、耐酸性があるポリプロピレン(PP)やアクリロニトリル−ブタジエン−スチレン共重合樹脂(ABS)を用いることができる。
(Third embodiment)
FIG. 7 is a cross-sectional view of the lead storage battery of the third embodiment taken along the line XX ′ in FIG. By replacing the plate-like object 8 in the first embodiment with the helical spring 13 as a buffer member at the bottom of the battery case 2, the same effect as in the first embodiment can be obtained. For the spiral spring 13, acid-resistant polypropylene (PP) or acrylonitrile-butadiene-styrene copolymer resin (ABS) can be used.

この形態は第1の実施形態と比較して車載時に緩衝部材(螺旋状バネ13)が破損し難いという利点があるが、電槽2の底の所定位置に螺旋状バネ13を安定して配置することが若干困難である。そこで螺旋状バネ13に嵌るように、電槽2の底から突起9を張り出させることが好ましい。これによって螺旋状バネ13を電槽2の底の所定位置に安定して配置させることができるようになる。   Although this form has the advantage that a buffer member (spiral spring 13) is hard to break at the time of vehicle installation compared with a 1st embodiment, helical spring 13 is stably arranged in the predetermined position of the bottom of battery case 2 It is a little difficult to do. Therefore, it is preferable to project the protrusion 9 from the bottom of the battery case 2 so as to fit into the spiral spring 13. As a result, the spiral spring 13 can be stably arranged at a predetermined position on the bottom of the battery case 2.

なお螺旋状バネ13を1つだけ用いる場合、螺旋状バネ13が小さいと本発明の効果は得難く、大きいと極板群1の収納体積効率が低下する。そこで図7に示すように、小さい螺旋状バネ13を少なくとも一対配置する態様が、より好ましいといえる。   When only one spiral spring 13 is used, it is difficult to obtain the effect of the present invention if the spiral spring 13 is small. If the spiral spring 13 is large, the storage volume efficiency of the electrode plate group 1 is lowered. Therefore, as shown in FIG. 7, it can be said that a mode in which at least a pair of small spiral springs 13 are arranged is more preferable.

(第4の実施形態)
図8は第4の実施形態の鉛蓄電池の、図1におけるX−X’断面図である。第1の実施形態における板状物8に代えて、発泡樹脂からなる矩形物14を緩衝部材として電槽2の底(セル室の底ほぼ全面)に配置することで、第1の実施形態と同様の効果を得ることができる。極板群1が伸びると、矩形物14に食い込んでいく。ただし図2のようにアッパーショートが起こりやすい箇所の下部を選択的に変形させるようにするためには、矩形物14の材質や形状に留意する必要が生じる。矩形物14には、耐酸性があるポリプロピレン(PP)やアクリロニトリル−ブタジエン−スチレン共重合樹脂(ABS)を用いることができる。
(Fourth embodiment)
FIG. 8 is a cross-sectional view of the lead storage battery according to the fourth embodiment taken along the line XX ′ in FIG. Instead of the plate-like object 8 in the first embodiment, a rectangular object 14 made of foamed resin is disposed as a buffer member on the bottom of the battery case 2 (substantially the entire bottom of the cell chamber), so that the first embodiment and Similar effects can be obtained. As the electrode plate group 1 expands, it bites into the rectangular object 14. However, it is necessary to pay attention to the material and shape of the rectangular object 14 in order to selectively deform the lower part of the portion where the upper short-circuit is likely to occur as shown in FIG. The rectangular object 14 may be made of acid-resistant polypropylene (PP) or acrylonitrile-butadiene-styrene copolymer resin (ABS).

図9に本実施形態の別の態様を示す。図9に示す緩衝部材は、発泡樹脂からなる矩形物15であるが、矩形物15は図8に比較して1/4程度の幅であって2つ存し、極板群1の下辺の両端部をそれぞれ支持している。即ち、矩形物15は図8の矩形物14に比べて細長いものである。極板群1の下辺の中央部分は支持するものがない状態となっている。図8の態様に比べて図9の態様の方が、極板を構成する格子体の伸び分を逃がすスペースがより多く確保され、アッパーショートがより生じにくくなっている。   FIG. 9 shows another aspect of this embodiment. The cushioning member shown in FIG. 9 is a rectangular object 15 made of foamed resin, but there are two rectangular objects 15 having a width of about ¼ compared to FIG. Both ends are supported. That is, the rectangular object 15 is longer than the rectangular object 14 in FIG. The central part of the lower side of the electrode plate group 1 is in an unsupported state. Compared to the embodiment of FIG. 8, the embodiment of FIG. 9 secures more space for escaping the elongation of the grids constituting the electrode plate, and the upper short circuit is less likely to occur.

(第5の実施形態)
図10は第5の実施形態の鉛蓄電池の、図1におけるX−X’断面図である。第1の実施形態における板状物8に代えて、底板部16bの対向する2辺から斜め上方に緩衝板部16aがそれぞれ伸びているクッション部材16を2つ、セル室の底に配置している。なお、緩衝板部16aが緩衝部材である。2つの緩衝板部16aは互いに近づくように底板部16bから斜め上方に伸びている。そして、緩衝板部16aの上端部分で極板群1を支持している。クッション部材16には、耐酸性があるポリプロピレン(PP)やアクリロニトリル−ブタジエン−スチレン共重合樹脂(ABS)を用いることができる。本実施形態も第1の実施形態と同様の効果を得られる。
(Fifth embodiment)
FIG. 10 is a cross-sectional view of the lead storage battery of the fifth embodiment taken along the line XX ′ in FIG. Instead of the plate-like object 8 in the first embodiment, two cushion members 16 each having a buffer plate portion 16a extending obliquely upward from two opposing sides of the bottom plate portion 16b are arranged at the bottom of the cell chamber. Yes. The buffer plate portion 16a is a buffer member. The two buffer plate portions 16a extend obliquely upward from the bottom plate portion 16b so as to approach each other. The electrode plate group 1 is supported by the upper end portion of the buffer plate portion 16a. The cushion member 16 may be made of acid-resistant polypropylene (PP) or acrylonitrile-butadiene-styrene copolymer resin (ABS). This embodiment can obtain the same effects as those of the first embodiment.

(第6の実施形態)
図11は第6の実施形態の鉛蓄電池の、図1におけるX−X’断面図である。第1の実施形態における板状物8に代えて、矩形のゴム部材17を2つ緩衝部材として使用している。矩形のゴム部材17の形状および配置は、図9の矩形物15と同じである。ゴム部材17には、耐酸性がある樹脂を用いることが好ましい。本実施形態も第1の実施形態と同様の効果を得られる。
(Sixth embodiment)
FIG. 11 is a cross-sectional view of the lead storage battery of the sixth embodiment taken along the line XX ′ in FIG. Instead of the plate-like object 8 in the first embodiment, two rectangular rubber members 17 are used as cushioning members. The shape and arrangement of the rectangular rubber member 17 are the same as those of the rectangular object 15 in FIG. It is preferable to use a resin having acid resistance for the rubber member 17. This embodiment can obtain the same effects as those of the first embodiment.

(実施例1)
鉛−カルシウム系合金からなる帯状のシートの長尺方向と平行に千鳥状の複数の切れ目を形成しつつ、シートの長尺方向に対して垂直な方向に展開するレシプロ方式によって、網目部と無地部とからなる帯状のエキスパンド格子の連続体を作製した。この連続体のうち無地部を除く部位に対して、鉛および鉛酸化物(Pb、PbO、Pb34)の混合粉を主体とした原料鉛粉に硫酸と精製水とを加えて作製した活物質ペーストを充填し、乾燥した後、所定の寸法に切断することで、両側面に枠骨を持たない格子体を有する正極板1aを作製した。この正極板1aと常法による負極板1bとを、セパレータ1cを介して対峙させることで、極板群1を作製した。
(Example 1)
A reciprocating system that unfolds in a direction perpendicular to the longitudinal direction of the sheet while forming a plurality of staggered cuts parallel to the longitudinal direction of the strip-like sheet made of a lead-calcium alloy. A continuum of a strip-shaped expanded lattice composed of a part was prepared. It was produced by adding sulfuric acid and purified water to the raw material lead powder mainly composed of mixed powder of lead and lead oxide (Pb, PbO, Pb 3 O 4 ) for the part of the continuum excluding the plain part. After filling with the active material paste, drying, and cutting to a predetermined size, a positive electrode plate 1a having a lattice body having no frame bone on both side surfaces was produced. This positive electrode plate 1a and the negative electrode plate 1b by a conventional method were opposed to each other through a separator 1c, so that an electrode plate group 1 was produced.

この極板群1を、中仕切板2aによって6つのセル室3に区切られたPP製の電槽2の各々のセル室3に収納した。ここで図2に示すように、電槽2の各々のセル室3の底には、極板群1の下面中心に向かって斜め上方に突出した一対の板状物8(幅は極板群1の厚みと略同一、高さは10mm)を電槽2と一体成型することにより配置した。なお実施例1では、図2に示した一対の突起9は省略した。   The electrode plate group 1 was housed in each cell chamber 3 of a PP battery case 2 partitioned into six cell chambers 3 by an intermediate partition plate 2a. Here, as shown in FIG. 2, a pair of plate-like objects 8 (width is the electrode plate group) projecting obliquely upward toward the center of the lower surface of the electrode plate group 1 at the bottom of each cell chamber 3 of the battery case 2. 1 is approximately the same as the thickness of 1 and 10 mm in height). In Example 1, the pair of protrusions 9 shown in FIG. 2 is omitted.

さらに同一のセル室3内部において、正極板1aの耳部をまとめて一方の接続部材4と接続し、負極板1bの耳部はまとめて他方の接続部材4と接続した後、正極性の接続部材4とその隣のセル室3に収納された負極性の接続部材4とを貫通接続部材5を用いて直列に接続し、他極性の接続部材4と接続されない両端の接続部材4は極柱と接続した。さらに液口を有するPP製の蓋6によって電槽2の開口部を封口するとともに、両端の極板群1に接続された極柱をブッシングに嵌め込み一体化して端子7とした。最後に液口から電解液として、比重が1.28g/mlの希硫酸を注入した後で液口を液口栓6aで閉じることで、自動車用の鉛蓄電池(55D23)を作製した。   Further, in the same cell chamber 3, the ears of the positive electrode plate 1 a are collectively connected to one connecting member 4, and the ears of the negative electrode plate 1 b are collectively connected to the other connecting member 4, and then connected to the positive polarity. The member 4 and the negative connection member 4 accommodated in the cell chamber 3 adjacent thereto are connected in series using the through connection member 5, and the connection members 4 at both ends not connected to the other polarity connection member 4 are pole columns. And connected. Further, the opening portion of the battery case 2 was sealed with a PP lid 6 having a liquid port, and poles connected to the electrode plate group 1 at both ends were fitted into a bushing to be integrated into a terminal 7. Finally, diluted sulfuric acid having a specific gravity of 1.28 g / ml was injected from the liquid port as an electrolytic solution, and then the liquid port was closed with the liquid port plug 6a, thereby producing a lead storage battery (55D23) for automobiles.

(実施例2)
実施例1に対して、図4に示すように、電槽2の各々のセル室3の底に、実施例1と同一寸法の板状物8を一体に有するPP製の成型物11(平坦部分の厚みは1mm)を配置したこと以外は、実施例1と同様に鉛蓄電池を作製した。なお実施例2では、図4に示した一対の突起9は省略した。
(Example 2)
Compared to the first embodiment, as shown in FIG. 4, a molded product 11 made of PP (a flat plate) integrally having a plate-like member 8 having the same dimensions as the first embodiment at the bottom of each cell chamber 3 of the battery case 2 A lead-acid battery was produced in the same manner as in Example 1 except that the thickness of the part was 1 mm). In Example 2, the pair of protrusions 9 shown in FIG. 4 is omitted.

(実施例3)
実施例1に対して、図5に示すように、電槽2の各々のセル室3の底に、電槽2の底から極板群1の下面中心に向かって凸状に湾曲させたPP製の板バネ12(湾曲高さは10mm、湾曲状態での長さは極板群1の幅の2/3)を配置し、さらに板バネ12が電槽2の底と接する2つの辺よりも内側に、電槽2の底から一対の突起9(高さは3mm)を一体成型により配置したこと以外は、実施例1と同様に鉛蓄電池を作製した。
Example 3
In contrast to Example 1, as shown in FIG. 5, the PP curved at the bottom of each cell chamber 3 of the battery case 2 in a convex shape from the bottom of the battery case 2 toward the center of the lower surface of the electrode plate group 1. A plate spring 12 made of metal (the bending height is 10 mm, the length in the bending state is 2/3 of the width of the electrode plate group 1), and further, from the two sides where the plate spring 12 is in contact with the bottom of the battery case 2 In addition, a lead-acid battery was produced in the same manner as in Example 1 except that a pair of protrusions 9 (having a height of 3 mm) were disposed from the bottom of the battery case 2 by integral molding.

(実施例4)
実施例1に対して、図6に示すように、電槽2の各々のセル室3の底に、電槽2の底から上方へ凸に湾曲させたPP製の板バネ12(湾曲高さは10mm、湾曲状態での長さはセル室3の幅と略同一、すなわち電槽2の底と接する2つの辺が電槽2内部のコーナーになる)を配置したこと以外は、実施例1と同様に鉛蓄電池を作製した。
Example 4
Compared to Example 1, as shown in FIG. 6, a leaf spring 12 made of PP (curved height) curved upwardly from the bottom of the battery case 2 at the bottom of each cell chamber 3 of the battery case 2. Is 10 mm, and the length in the curved state is substantially the same as the width of the cell chamber 3, that is, the two sides in contact with the bottom of the battery case 2 become corners inside the battery case 2). A lead storage battery was prepared in the same manner as described above.

(実施例5)
実施例1に対して、図7に示すように、電槽2の各々のセル室3の底に一対の突起9(高さは3mm)を一体成型により配置し、これらの突起9に一対のポリカーボネート(PC)製の螺旋状バネ13(極板群1を載置したときの高さが10mm)を嵌めたこと以外は、実施例1と同様に鉛蓄電池を作製した。
(Example 5)
In contrast to the first embodiment, as shown in FIG. 7, a pair of protrusions 9 (having a height of 3 mm) are arranged on the bottom of each cell chamber 3 of the battery case 2 by integral molding. A lead-acid battery was produced in the same manner as in Example 1 except that a helical spring 13 made of polycarbonate (PC) (with a height of 10 mm when the electrode plate group 1 was placed) was fitted.

(実施例6)
実施例1に対して、図8に示すように、電槽2の各々のセル室3の底にPP製の発泡部材からなる矩形物14を配置したこと以外は、実施例1と同様に鉛蓄電池を作製した。
(Example 6)
In contrast to Example 1, as shown in FIG. 8, lead is formed in the same manner as in Example 1 except that a rectangular object 14 made of a PP foam member is disposed at the bottom of each cell chamber 3 of the battery case 2. A storage battery was produced.

(実施例7)
実施例1に対して、図9に示すように、電槽2の各々のセル室3の底にPP製の発泡部材からなる矩形物15を2つずつ配置したこと以外は、実施例1と同様に鉛蓄電池を作製した。
(Example 7)
Compared to Example 1, as shown in FIG. 9, except that two rectangular objects 15 made of PP foam members are arranged at the bottom of each cell chamber 3 of the battery case 2, Example 1 and Similarly, a lead storage battery was produced.

(実施例8)
実施例1に対して、図10に示すように、電槽2の各々のセル室3の底にPP製のクッション部材16(緩衝板部16aの高さは10mm、底板部16bの幅は極板群1の幅の1/3)をそれぞれ2つずつ配置したこと以外は、実施例1と同様に鉛蓄電池を作製した。
(Example 8)
In contrast to the first embodiment, as shown in FIG. 10, a PP cushion member 16 (the height of the buffer plate portion 16 a is 10 mm and the width of the bottom plate portion 16 b is extremely large) at the bottom of each cell chamber 3 of the battery case 2. A lead-acid battery was produced in the same manner as in Example 1 except that two 1 / of the width of the plate group 1 were disposed.

(実施例9)
実施例1に対して、図11に示すように、電槽2の各々のセル室3の底にエチレン−プロピレン−ジエンゴム(EPDM)製のゴムからなるゴム部材17を2つずつ配置したこと以外は、実施例1と同様に鉛蓄電池を作製した。
Example 9
In contrast to Example 1, as shown in FIG. 11, except that two rubber members 17 made of rubber made of ethylene-propylene-diene rubber (EPDM) are arranged at the bottom of each cell chamber 3 of the battery case 2. Produced a lead-acid battery in the same manner as in Example 1.

(比較例)
実施例1に対して、図3に示すように、電槽2の各々のセル室3の底に下部が変形しないクラ10(高さは10mm)を一体成型により配置したこと以外は、実施例1と同様に鉛蓄電池を作製した。
(Comparative example)
In contrast to the first embodiment, as shown in FIG. 3, the embodiment is the same as the first embodiment except that the bottom 10 of each cell chamber 3 of the battery case 2 is not integrally deformed with a club 10 (height is 10 mm). A lead storage battery was prepared in the same manner as in Example 1.

これらの各実施例および比較例の電池を、75℃環境下で充電(14.8V定電圧充電を10分)と放電(25Aで2分)を繰り返す充放電サイクルを8000回行った後、8000サイクル以降は同様の充放電サイクルを25回繰り返す毎に1回(放電後)、200Aで2秒間の放電を行った。この放電において到達電圧が7.2V未満となったら寿命を迎えたと判断し、充放電サイクル試験を終了した。8000サイクル目からの各例の到達充放電サイクル数を(表1)に示す。   The batteries of each of the examples and comparative examples were charged and discharged in a 75 ° C environment (14.8 V constant voltage charging for 10 minutes) and discharged (2 minutes at 25A) for 8000 times, and then 8000 times. After the cycle, the same charge / discharge cycle was repeated 25 times, once (after discharge), and discharged at 200 A for 2 seconds. In this discharge, when the ultimate voltage was less than 7.2 V, it was determined that the life was reached, and the charge / discharge cycle test was terminated. Table 1 shows the number of charge / discharge cycles reached in each example from the 8000th cycle.

Figure 2013008383
Figure 2013008383

(表1)で明らかなように、電槽2の底に下部が変形しないクラ10を配置した比較例では、比較的少ないサイクル数で寿命に到達した。寿命到達後の比較例1を分解して調べたところ、伸びた正極板1aの格子体が負極接続部材4bと接触してアッパーショートを起こしていることがわかった。   As apparent from (Table 1), in the comparative example in which the club 10 in which the lower part is not deformed is arranged at the bottom of the battery case 2, the life was reached with a relatively small number of cycles. When the comparative example 1 after the end of the life was disassembled and examined, it was found that the elongated lattice of the positive electrode plate 1a was in contact with the negative electrode connecting member 4b and caused an upper short.

一方で本発明の各実施例の鉛蓄電池は、比較例の鉛蓄電池よりも長寿命であることがわかる。寿命到達後の各実施例を分解して調べたところ、比較例のようなアッパーショートを起こしていないことがわかった。中でも極板群1が下部に変形しやすい材質や形状からなる実施例1〜3および5〜8は、他の実施例と比較しても寿命特性が良好であった。   On the other hand, it turns out that the lead acid battery of each Example of this invention has a long life compared with the lead acid battery of a comparative example. Each example after the end of its life was disassembled and examined, and it was found that no upper short-circuit occurred as in the comparative example. Among them, Examples 1 to 3 and 5 to 8 made of materials and shapes in which the electrode plate group 1 is easily deformed to the lower part have good life characteristics even when compared with other Examples.

なお本実施例は激しい振動を伴わない状況で試験を行うため、実施例1および2において一対の突起9を省略したが、使用環境として激しい振動を伴う場合、一対の突起9を採用する方が信頼性が高くなることは、言うまでもない。   In this embodiment, the pair of protrusions 9 are omitted in Examples 1 and 2 because the test is performed in a situation that does not involve intense vibration. However, when the use environment is accompanied by intense vibration, it is better to adopt the pair of protrusions 9. Needless to say, reliability is increased.

(その他の実施形態)
上述の実施形態は本願発明の例示であって、本願発明はこれらの例に限定されず、これらの例に周知技術や慣用技術、公知技術を組み合わせたり、一部置き換えたりしてもよい。また当業者であれば容易に思いつく改変発明も本願発明に含まれる。
(Other embodiments)
The above-described embodiment is an exemplification of the present invention, and the present invention is not limited to these examples, and these examples may be combined or partially replaced with known techniques, common techniques, and known techniques. Also, modified inventions easily conceived by those skilled in the art are included in the present invention.

各実施形態における1つのセル室に接地される緩衝部材の数は特に限定されないが、複数存していることが好ましく、1つのセル室内の緩衝部材同士は離間していることが好ましい。   The number of buffer members grounded to one cell chamber in each embodiment is not particularly limited, but it is preferable that a plurality of buffer members are present, and the buffer members in one cell chamber are preferably separated from each other.

本発明の鉛蓄電池は、高温下でアッパーショートによる突然死を抑制できる。したがって高温地域での使用や、熱がこもりやすいHEV補機としての使用に適しており、利用可能性が高いだけでなく、産業上の貢献度は極めて高い。   The lead storage battery of the present invention can suppress sudden death due to an upper short at a high temperature. Therefore, it is suitable for use in high-temperature areas and as a HEV auxiliary machine that easily accumulates heat, and not only has high applicability, but also has an extremely high industrial contribution.

1 極板群
1a 正極板
1b 負極板
1c セパレータ
2 電槽
2a 中仕切板
2b 外壁
3 セル室
4 接続部材
4a 正極接続部材
4b 負極接続部材
5 貫通接続部材
6 蓋
6a 液口栓
7 端子
8 板状物
8’ 板状物
9 突起
9’ 突起
10 クラ
11 成型物
12 板バネ
13 螺旋状バネ
14 矩形物
15 矩形物
16 クッション部材
16a 緩衝板部
17 ゴム部材
DESCRIPTION OF SYMBOLS 1 Electrode plate group 1a Positive electrode plate 1b Negative electrode plate 1c Separator 2 Battery case 2a Middle partition plate 2b Outer wall 3 Cell chamber 4 Connection member 4a Positive electrode connection member 4b Negative electrode connection member 5 Through connection member 6 Lid 6a Liquid port plug 7 Terminal 8 Plate shape Object 8 'Plate-like object 9 Protrusion 9' Protrusion 10 Kura 11 Molded object 12 Leaf spring 13 Spiral spring 14 Rectangular object 15 Rectangular object 16 Cushion member 16a Buffer plate part 17 Rubber member

Claims (10)

中仕切板によって複数のセル室に区切られた電槽と、
鉛合金製の格子体に活物質ペーストを充填してなる複数の正極板および負極板を、セパレータを介して対峙させた複数の極板群と、
前記電槽の開口部を封口する蓋と
を備え、
各々の前記セル室には前記極板群と電解液とが収納されており、
前記極板群における同じ極性の極板同士は接続部材によって電気的に接続されており、
隣り合う前記セル室に収納された異なる極性の前記接続部材同士は貫通接続部材によって接続されており、
前記電槽の底には、前記極板群の膨張に追従して全体が変形する緩衝部材が配置されており、
前記緩衝部材は前記極板群を支持している、鉛蓄電池。
A battery case partitioned into a plurality of cell chambers by an intermediate partition;
A plurality of positive electrode plates and negative electrode plates formed by filling a lead alloy grid with an active material paste, with a separator interposed therebetween,
A lid for sealing the opening of the battery case;
In each of the cell chambers, the electrode plate group and the electrolyte solution are stored,
The plates of the same polarity in the plate group are electrically connected by a connecting member,
The connecting members of different polarities accommodated in the adjacent cell chambers are connected by a through connecting member,
At the bottom of the battery case, a buffer member that is deformed as a whole following the expansion of the electrode plate group is disposed,
The said buffer member is a lead acid battery which is supporting the said electrode group.
前記正極板および負極板の下辺部分の一部のみが前記緩衝部材に支持されている、請求項1に記載の鉛蓄電池。   The lead acid battery according to claim 1, wherein only a part of a lower side portion of the positive electrode plate and the negative electrode plate is supported by the buffer member. 前記格子体のうち少なくとも前記正極板に用いるものがエキスパンド工法からなるものであることを特徴とする、請求項1または2に記載の鉛蓄電池。   The lead acid battery according to claim 1, wherein at least one of the lattice bodies used for the positive electrode plate is an expanded method. 前記緩衝部材は、前記電槽の底から斜め上方に伸びている一対の板状物であり、
前記一対の板状物は、互いに異なる向きに延びていることを特徴とする、請求項1または2に記載の鉛蓄電池。
The buffer member is a pair of plate-like objects extending obliquely upward from the bottom of the battery case,
The lead-acid battery according to claim 1 or 2, wherein the pair of plate-like objects extend in different directions.
前記板状物と前記電槽の底との間には、前記電槽の底から突き出している突起が配置されていることを特徴とする、請求項4に記載の鉛蓄電池。   The lead acid battery according to claim 4, wherein a protrusion protruding from the bottom of the battery case is disposed between the plate-like object and the bottom of the battery case. 前記緩衝部材が、前記電槽の底から前記極板群の下面中心に向かって上方へ凸に湾曲した板バネであることを特徴とする、請求項1または2に記載の鉛蓄電池。   3. The lead acid battery according to claim 1, wherein the buffer member is a leaf spring that is convexly curved upward from the bottom of the battery case toward the center of the lower surface of the electrode plate group. 前記板バネが前記電槽の底と接する2つの辺の間に、前記電槽の底から突き出した一対の突起が配置されていることを特徴とする、請求項6に記載の鉛蓄電池。   The lead acid battery according to claim 6, wherein a pair of protrusions protruding from the bottom of the battery case are disposed between two sides where the leaf spring is in contact with the bottom of the battery case. 前記緩衝部材が螺旋状バネであることを特徴とする、請求項1または2に記載の鉛蓄電池。   The lead storage battery according to claim 1, wherein the buffer member is a spiral spring. 前記螺旋状バネに嵌るように、前記電槽の底から突き出した突起が配置されていることを特徴とする、請求項8に記載の鉛蓄電池。   The lead acid battery according to claim 8, wherein a protrusion protruding from the bottom of the battery case is disposed so as to fit into the spiral spring. 前記緩衝部材が発泡材からなる矩形物であることを特徴とする、請求項1または2に記載の鉛蓄電池。   The lead acid battery according to claim 1, wherein the buffer member is a rectangular object made of a foam material.
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