JPWO2008111118A1 - Method for manufacturing ring-shaped member - Google Patents

Method for manufacturing ring-shaped member Download PDF

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JPWO2008111118A1
JPWO2008111118A1 JP2009503750A JP2009503750A JPWO2008111118A1 JP WO2008111118 A1 JPWO2008111118 A1 JP WO2008111118A1 JP 2009503750 A JP2009503750 A JP 2009503750A JP 2009503750 A JP2009503750 A JP 2009503750A JP WO2008111118 A1 JPWO2008111118 A1 JP WO2008111118A1
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ring
shaped member
arc
shaped
pair
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金光 俊明
俊明 金光
中山 勝彦
勝彦 中山
直樹 藤井
直樹 藤井
一幸 小田
一幸 小田
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Kanemitsu Corp
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Kanemitsu Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/16Making other particular articles rings, e.g. barrel hoops

Abstract

素材の重量に対するリング状部材の重量の割合である歩留り率と、ブランクに対するリング状部材の割合である歩留り率とを良くして、コストの低減を図る。縦長環状のブランク3からリング状部材を得るリング状部材の製造方法において、ブランク3の内側から一対の繋がり部3b,3cをそれぞれ外方に向かって拡げると共に、一対の円弧状部3dをそれぞれ外側から内側に向かって押圧して押し拡げて行ってリング状部材に成形する。The yield ratio, which is the ratio of the weight of the ring-shaped member to the weight of the material, and the yield ratio, which is the ratio of the ring-shaped member to the blank, are improved to reduce costs. In the method of manufacturing a ring-shaped member that obtains a ring-shaped member from the vertically long blank 3, the pair of connecting portions 3 b and 3 c are expanded outward from the inside of the blank 3, and the pair of arc-shaped portions 3 d are respectively outward. Then, it is pressed inward and expanded to form a ring-shaped member.

Description

本発明は、リング状部材の製造方法に関する。  The present invention relates to a method for manufacturing a ring-shaped member.

従来、図9に示すようなリング状部材1は、図11(a),(b)に示す所定の板厚を有する素材2から、プレス装置によって複数個の円環状のリング状部材1を単列または複数列で打ち抜く方法によって製造されていた。
ところが、前記従来の製造方法では、素材2の重量に対するリング状部材1の重量の割合である歩留り率が悪く、リング状部材1のコストを高くしていた。
その理由は、リング状部材1に対するスケルトンS1およびスラッグS2の割合が高い材料取りとなるためである。なお、前記「スケルトン」とは、複数個のリング状部材1の打ち抜きによって残る枠状のスクラップのことであり、また、前記「スラッグ」とは、複数個のリング状部材1の打ち抜き時に、ポンチで打ち抜き除去される複数のスクラップのことである。
Conventionally, a ring-shaped member 1 as shown in FIG. 9 is obtained by separating a plurality of annular ring-shaped members 1 from a material 2 having a predetermined plate thickness shown in FIGS. It was manufactured by a method of punching in a row or multiple rows.
However, in the conventional manufacturing method, the yield rate, which is the ratio of the weight of the ring-shaped member 1 to the weight of the material 2, is poor, and the cost of the ring-shaped member 1 is increased.
The reason for this is that the ratio of the skeleton S1 and the slug S2 to the ring-shaped member 1 is high. The “skeleton” is a frame-like scrap left by punching a plurality of ring-shaped members 1, and the “slag” is a punch when punching a plurality of ring-shaped members 1. It is a plurality of scraps that are punched and removed at the same time.

そこで、図12(a),(b)に示すリング状部材の成形方法が提案されている(例えば、特許文献1参照。)。  Therefore, a method for forming the ring-shaped member shown in FIGS. 12A and 12B has been proposed (see, for example, Patent Document 1).

前記特許文献1に記載されているリング状部材の成形方法は、長円リング状の素材の幅を、その変形を防止しながら連続曲げして円形状にする工程と、この円形状にした素材を真円状にする工程とからなる。  The ring-shaped member forming method described in Patent Document 1 includes a step of continuously bending the width of an oval ring-shaped material into a circular shape while preventing its deformation, and the circular material. And a step of forming a perfect circle.

すなわち、図12(a)のように、長円リング状の素材100の短径側の一方の幅を摺動可能に対向挟持する回転・移動自在な内,外ロール103,104と、移動自在な一対の曲げロール105とを設け、矢印Fまたはその反対方向に内,外ロール103,104を回転させることで、長円リング状の素材100を矢印Lまたはその反対方向に送り出しつつ、一対の曲げロール105を矢印G方向に押し込むことによって、素材100の直線状部分を順次曲率加工して円形状にした素材101を成形する。
つぎに、図12(b)のように、内ロール103に大径内ロール106を同時回転可能に外嵌して円形状にした素材101に内接させ、矢印Fまたはその反対方向に大径内ロール106と外ロール103,104とを回転させることで、真円状に成形したリング状部材102を得ることができる。
That is, as shown in FIG. 12 (a), the inner and outer rolls 103 and 104 are movable and freely movable so as to slidably oppose each other on the short diameter side of the oval ring-shaped material 100. A pair of bending rolls 105, and by rotating the inner and outer rolls 103, 104 in the arrow F or the opposite direction, the oval ring-shaped material 100 is fed out in the arrow L or the opposite direction, and a pair of By pushing the bending roll 105 in the direction of the arrow G, a straight portion of the material 100 is sequentially processed by curvature to form a circular material 101.
Next, as shown in FIG. 12B, a large-diameter inner roll 106 is externally fitted to the inner roll 103 so as to be simultaneously rotatable, and is inscribed in a circular material 101. By rotating the inner roll 106 and the outer rolls 103 and 104, the ring-shaped member 102 formed into a perfect circle can be obtained.

このようなリング状部材の成形方法によれば、長円リング状の素材100から円形状の素材101を得るので、真円状のリング状部材102に対するスケルトンおよびスラッグの割合を、図11で説明したリング状部材1に対するスケルトンS1およびスラッグS2の割合よりも低く抑えた材料取りを可能にして、素材の重量に対するリング状部材102の重量の割合である歩留り率を良くして、リング状部材102のコストを低減することができる。  According to such a ring-shaped member forming method, since the circular material 101 is obtained from the elliptical ring-shaped material 100, the ratio of the skeleton and the slug to the perfect circular ring-shaped member 102 will be described with reference to FIG. The ring-shaped member 102 can be made of a material that is lower than the ratio of the skeleton S1 and the slug S2 to the ring-shaped member 1 and the yield rate, which is the ratio of the weight of the ring-shaped member 102 to the weight of the material, is improved. The cost can be reduced.

特開昭62−203633号公報JP-A-62-203633

しかしながら、上記特許文献1に記載されているリング状部材の成形方法では、円形状にした素材101に残存している小さい曲率半径の円弧状部107が大径内ロール106による矢印K方向への強い押圧力によってその内側から押し拡げられることになる。このように、小さい曲率半径の円弧状部107が内側から押し拡げられると、円弧状部107における曲率半径の小さい径内域に大きい「伸び」が生じて肉が薄くなり、応力が集中することになる。このため、円形状にした素材101が真円状のリング状部材102に成形される過程で、円弧状部107の径内域に亀裂が生じる恐れがあり、これが長円リング状の素材100に対する真円状のリング状部材102の割合である歩留り率を悪くし、そのコストを高くしていた。  However, in the method for forming the ring-shaped member described in Patent Document 1, the arc-shaped portion 107 having a small radius of curvature remaining in the circular material 101 is moved in the arrow K direction by the large-diameter inner roll 106. It is expanded from the inside by a strong pressing force. In this way, when the arc-shaped portion 107 having a small radius of curvature is expanded from the inside, a large “elongation” occurs in the inner diameter region of the arc-shaped portion 107 having a small radius of curvature, and the meat becomes thin and stress is concentrated. become. For this reason, in the process in which the circular shaped material 101 is formed into the perfect circular ring-shaped member 102, there is a risk that a crack may occur in the inner diameter region of the arc-shaped portion 107, which is in contrast to the elliptical ring-shaped material 100. The yield rate, which is the ratio of the perfect circular ring-shaped member 102, was deteriorated, and the cost was increased.

本発明は、このような問題を解決するものであって、その目的とするところは、素材の重量に対するリング状部材の重量の割合である歩留り率を良くして、コストを低減することができるものでありながら、縦長環状のブランクに対するリング状部材の割合である歩留り率を良くすることのできるリング状部材の製造方法を提供することにある。  The present invention solves such a problem, and an object of the present invention is to improve the yield, which is the ratio of the weight of the ring-shaped member to the weight of the material, and to reduce the cost. In spite of this, it is an object of the present invention to provide a method for manufacturing a ring-shaped member that can improve the yield, which is the ratio of the ring-shaped member to the vertically long annular blank.

本発明は、その発明の内容を理解しやすくするために図3、図4に付した符号を参照して説明すると、縦長方向の両端で相対向する一対の円弧状部(3d)と、縦長方向と直交する横方向の両側で相対向して前記一対の円弧状部(3d)の端末どうしを繋いだ一対の繋がり部(3b,3c)とを有する縦長環状のブランク(3)からリング状部材を得るリング状部材の製造方法において、前記ブランク(3)の内側から前記一対の繋がり部(3b,3c)をそれぞれ外方に向かって拡げると共に、前記一対の円弧状部(3d)をそれぞれ外側から内側に向かって押圧して押し拡げて行ってリング状部材に成形することに特徴を有するものである。
このような構成によれば、縦長環状のブランク(3)からリング状部材を得るので、リング状部材に対するスケルトンおよびスラッグの割合を、図11に示す場合に比較して、低く抑えた材料取りが可能になって、素材の重量に対するリング状部材の重量の割合である歩留り率を良くすることができる。
また、縦長環状のブランク(3)を、該ブランク(3)の内側から一対の繋がり部(3b,3c)をそれぞれ外方に向かって拡げると同時に、併せて一対の円弧状部(3d)をそれぞれ外側から内側に向かって押し拡げて行ってリング状部材に成形するので、縦長環状のブランク(3)の縦長方向両端の円弧状部(3d)の径内域の「伸び」が極力抑えられて、径内域の肉が局部的に薄くなるのを避けることができ、径内域の応力集中を緩和する。その結果、ブランク(3)の縦長方向両端の円弧状部(3d)に亀裂が発生するのを防止でき、縦長環状のブランク(3)に対するリング状部材の割合である歩留り率を良くすることができる。
The present invention will be described with reference to the reference numerals in FIGS. 3 and 4 for easy understanding of the contents of the invention. A pair of arcuate portions (3d) facing each other at both ends in the longitudinal direction, From a vertically long annular blank (3) having a pair of connecting portions (3b, 3c) which are opposed to each other on both sides in a transverse direction perpendicular to the direction and which connect the ends of the pair of arcuate portions (3d). In the method for manufacturing a ring-shaped member for obtaining a member, the pair of connecting portions (3b, 3c) are expanded outward from the inside of the blank (3), respectively, and the pair of arc-shaped portions (3d) are respectively formed. It is characterized in that it is pressed from the outside toward the inside and expanded to form a ring-shaped member.
According to such a configuration, since the ring-shaped member is obtained from the vertically long annular blank (3), the ratio of the skeleton and the slug relative to the ring-shaped member is reduced as compared with the case shown in FIG. It becomes possible to improve the yield, which is the ratio of the weight of the ring-shaped member to the weight of the material.
Further, the vertically long blank (3) is expanded from the inside of the blank (3) with the pair of connecting portions (3b, 3c) outward, and at the same time, the pair of arc-shaped portions (3d) is also formed. Since each ring is expanded from the outside to the inside and formed into a ring-shaped member, the “elongation” in the inner diameter region of the arc-shaped portion (3d) at both ends in the longitudinal direction of the longitudinal annular blank (3) is suppressed as much as possible. Thus, it is possible to avoid local thinning of the inner diameter region and to relieve stress concentration in the inner diameter region. As a result, cracks can be prevented from occurring in the arc-shaped portions (3d) at both ends in the longitudinal direction of the blank (3), and the yield rate, which is the ratio of the ring-shaped member to the longitudinal annular blank (3), can be improved. it can.

また本発明は、その発明の内容を理解しやすくするために図3〜図6に付した符号を参照して説明すると、縦長方向の両端で相対向する一対の円弧状部(3d)と、縦長方向と直交する横方向の両側で相対向して前記一対の円弧状部(3d)の端末どうしを繋いだ一対の繋がり部(3b,3c)とを有する縦長環状のブランク(3)からリング状部材を得るリング状部材の製造方法において、前記ブランク(3)の内側から前記一対の繋がり部(3b,3c)をそれぞれ外方に向かって拡げて膨出繋がり部(3B,3C)を成形すると共に、前記一対の円弧状部(3d)をそれぞれ外側から内側に向かって押圧して押し拡げて前記円弧状部(3d)の曲率半径よりも大きい曲率半径の拡大円弧状部(3D)を成形し、次いで、前記一対の拡大円弧状部(3D)をそれぞれ外側から内側に向かって押圧して押し拡げて前記拡大円弧状部(3D)の曲率半径よりも更に大きい曲率半径の拡大円弧状部(3E)に成形すると共に、前記一対の膨出繋がり部(3B,3C)をそれぞれ横方向外方へ拡開規制しながら前記膨出繋がり部(3B,3C)の曲率半径よりも小さい曲率半径の膨出繋がり部(3F,3F)に成形して行ってリング状部材に成形することに特徴を有するものである。
このような構成によれば、縦長環状のブランク(3)からリング状部材を得るので、リング状部材に対するスケルトンおよびスラッグの割合を、図11に示す場合に比較して、低く抑えた材料取りが可能になって、素材の重量に対するリング状部材の重量の割合である歩留り率を良くすることができる。
また、縦長環状のブランク(3)をリング状部材に成形するに際し、先ず、ブランク(3)の内側から一対の繋がり部(3b,3c)をそれぞれ外方に向かって拡げて膨出繋がり部(3B,3C)を成形すると同時に、併せて一対の円弧状部(3d)をそれぞれ外側から内側に向かって押し拡げて拡大円弧状部(3D)を成形するので、縦長環状のブランク(3)の縦長方向両端の円弧状部(3d)の径内域の「伸び」が極力抑えられて、径内域の肉が局部的に薄くなるのを避けることができ、径内域の応力集中を緩和し、ブランク(3)の縦長方向両端の円弧状部(3d)に亀裂が発生するのを防止できる。
さらに、前記一対の拡大円弧状部(3D)をそれぞれ外側から内側に向かって押し拡げて前記拡大円弧状部(3D)の曲率半径よりも更に大きい曲率半径の拡大円弧状部(3E)に成形すると同時に、併せて前記一対の膨出繋がり部(3B,3C)をそれぞれ横方向外方へ拡開規制しながら前記膨出繋がり部(3B,3C)の曲率半径よりも小さい曲率半径の膨出繋がり部(3F,3F)に成形することによりリング状部材(1)を成形するので、縦長環状のブランク(3)の円弧状部(3d)に亀裂が発生するのを防止でき、縦長環状のブランク(3)に対するリング状部材(1)の割合である歩留り率を良くすることができる。
とくに、ブランク(3)の繋がり部(3b,3c)を膨出繋がり部(3B,3C)に成形すると共に、円弧状部(3d)を拡大円弧状部(3D)に成形するという第1の工程と、拡大円弧状部(3D)をその曲率半径よりも更に大きい曲率半径の拡大円弧状部(3E)に成形すると共に、膨出繋がり部(3B,3C)をその曲率半径よりも小さい曲率半径の膨出繋がり部(3F,3F)に成形するという第2の工程を経てリング状部材(1)を成形するので、厚物の縦長環状のブランク(3)も円弧状部(3d)の径内域の肉が薄くなったり、亀裂が発生したりするのを避けて円環状もしくは円環状に近い多角形状等のリング状部材に成形することができる。
The present invention will be described with reference to the reference numerals attached to FIGS. 3 to 6 for easy understanding of the contents of the invention. A pair of arcuate portions (3d) facing each other at both ends in the longitudinal direction, A ring from a vertically long annular blank (3) having a pair of connecting portions (3b, 3c) that connect the ends of the pair of arcuate portions (3d) opposite to each other on both sides in the lateral direction orthogonal to the vertically long direction. In the method for manufacturing a ring-shaped member for obtaining a ring-shaped member, the pair of connecting portions (3b, 3c) are respectively expanded outward from the inside of the blank (3) to form bulged connecting portions (3B, 3C). At the same time, the pair of arcuate parts (3d) are pressed and expanded from the outside to the inside, respectively, so that the enlarged arcuate part (3D) having a larger radius of curvature than the radius of curvature of the arcuate part (3d). Molding and then expanding the pair of The arc-shaped portion (3D) is pressed and expanded from the outside to the inside to form an expanded arc-shaped portion (3E) having a larger radius of curvature than the radius of curvature of the expanded arc-shaped portion (3D), and While the pair of bulging connection portions (3B, 3C) are restricted from expanding laterally outwardly, the bulging connection portions (3F, 3F) having a curvature radius smaller than the curvature radius of the bulging connection portions (3B, 3C). ) To form a ring-shaped member.
According to such a configuration, since the ring-shaped member is obtained from the vertically long annular blank (3), the ratio of the skeleton and the slug relative to the ring-shaped member is reduced as compared with the case shown in FIG. It becomes possible to improve the yield, which is the ratio of the weight of the ring-shaped member to the weight of the material.
Moreover, when shape | molding a longitudinally long annular blank (3) to a ring-shaped member, first, a pair of connection part (3b, 3c) is expanded outward from the inner side of a blank (3), respectively, and a bulging connection part ( 3B, 3C) and at the same time, the pair of arcuate parts (3d) are expanded from the outside toward the inside to form the enlarged arcuate part (3D). “Elongation” in the inner diameter area of the arc-shaped part (3d) at both ends in the longitudinal direction is suppressed as much as possible, and it is possible to avoid local thinning of the inner diameter area, thereby reducing stress concentration in the inner diameter area. And it can prevent that a crack generate | occur | produces in the circular arc-shaped part (3d) of the longitudinal direction both ends of a blank (3).
Further, the pair of enlarged arcuate portions (3D) are respectively expanded from the outside toward the inside to form an enlarged arcuate portion (3E) having a larger radius of curvature than the radius of curvature of the enlarged arcuate portion (3D). At the same time, the pair of bulging connection portions (3B, 3C) are expanded outwardly in the lateral direction, and the bulging has a smaller radius of curvature than the curvature radius of the bulging connection portions (3B, 3C). Since the ring-shaped member (1) is formed by forming the connecting portions (3F, 3F), the arc-shaped portion (3d) of the vertically long annular blank (3) can be prevented from cracking, and the vertically long annular A yield rate which is a ratio of the ring-shaped member (1) to the blank (3) can be improved.
In particular, the first connecting part (3b, 3c) of the blank (3) is formed into a bulging connection part (3B, 3C) and the arcuate part (3d) is formed into an enlarged arcuate part (3D). And forming the expanded arc-shaped portion (3D) into an expanded arc-shaped portion (3E) having a radius of curvature larger than the radius of curvature, and the bulging connecting portions (3B, 3C) having a curvature smaller than the radius of curvature. Since the ring-shaped member (1) is formed through the second step of forming into the bulging and linking portion (3F, 3F) of the radius, the thick vertically long annular blank (3) is also formed of the arc-shaped portion (3d). It can be formed into a ring-shaped member such as an annular shape or a polygonal shape close to an annular shape while avoiding thinning of the inner diameter region or occurrence of cracks.

本発明によれば、リング状部材に対するスケルトンおよびスラッグの割合を低く抑えた材料取りによって、素材の重量に対するリング状部材の重量の割合である歩留り率を良くして、リング状部材のコスト低減を図ることができる。しかも、縦長環状のブランクの円弧状部における径内域の「伸び」が極力抑えられて、径内域の肉が薄くなるのを避けることができ、径内域に応力が集中しなくなるので、縦長環状のブランクの円弧状部に亀裂が発生しなくなって、縦長環状のブランクに対するリング状部材の割合である歩留り率を良くすることができて有利である。  According to the present invention, by taking the material in which the ratio of the skeleton and the slug to the ring-shaped member is kept low, the yield rate which is the ratio of the weight of the ring-shaped member to the weight of the material is improved, and the cost of the ring-shaped member is reduced. Can be planned. Moreover, the “elongation” of the inner diameter region in the arc-shaped portion of the vertically long annular blank is suppressed as much as possible, and it is possible to avoid thinning of the inner diameter region, and stress is not concentrated in the inner diameter region. It is advantageous that cracks do not occur in the arc-shaped portion of the vertically long blank, and the yield, which is the ratio of the ring-shaped member to the vertically long blank, can be improved.

素材からブランクを打ち抜く工程の第1実施形態を示す平面図である。It is a top view which shows 1st Embodiment of the process of punching a blank from a raw material. 図1の素材から打ち抜かれたブランクを示す平面図である。It is a top view which shows the blank punched out from the raw material of FIG. 第1の型押し装置にブランクをセットした状態の実施形態を示す平面図である。It is a top view which shows embodiment of the state which set the blank to the 1st stamping apparatus. 第1の型押し装置によって成形された状態のリング状部材の実施形態を示す平面図である。It is a top view which shows embodiment of the ring-shaped member of the state shape | molded by the 1st embossing apparatus. 第2の型押し装置にリング状部材をセットした状態の実施形態を示す平面図である。It is a top view which shows embodiment of the state which set the ring-shaped member to the 2nd die-pressing apparatus. 第2の型押し装置によって成形された状態のリング状部剤の実施形態を示す平面図である。It is a top view which shows embodiment of the ring-shaped part of the state shape | molded by the 2nd die pressing apparatus. ブランクの第2実施形態を示す平面図である。It is a top view which shows 2nd Embodiment of a blank. 素材からブランクを打ち抜く工程の他の実施形態を示す平面図である。It is a top view which shows other embodiment of the process of punching a blank from a raw material. リング状部材の一例を示す平面図である。It is a top view which shows an example of a ring-shaped member. ブランクの第3実施形態を示す平面図である。It is a top view which shows 3rd Embodiment of a blank. 素材からブランクを打ち抜く従来の工程を示す平面図であり、(a)は単列打ち抜きを示し、(b)は並列打ち抜きを示している。It is a top view which shows the conventional process of punching a blank from a raw material, (a) shows single row punching, (b) has shown parallel punching. 特許文献1に記載のリング状部材の成形方法の説明図である。It is explanatory drawing of the shaping | molding method of the ring-shaped member of patent document 1. FIG.

符号の説明Explanation of symbols

1,1A リング状部材
3,27 縦長環状のブランク
3b,3c 繋がり部
3d 円弧状部
3D,3E 拡大円弧状部
3B,3C,3F 膨出繋がり部
1,1A Ring-shaped member 3,27 Vertical annular blank 3b, 3c Connecting portion 3d Arc-shaped portion 3D, 3E Expanded arc-shaped portion 3B, 3C, 3F Swelling connecting portion

以下、本発明に係るリング状部材の製造方法の好ましい実施形態を図面に基づいて説明する。  Hereinafter, preferred embodiments of a method for producing a ring-shaped member according to the present invention will be described with reference to the drawings.

図1に示すように、所定板厚の素材2を矢印Pで示すように該素材2の長手方向に送りながら、プレス装置によって送り方向に所定の間隔lを隔てて複数個の縦長環状のブランク3を直列して打ち抜く。素材2としては銅、アルミニウム、鉄、ステンレス等金属製の棒材を圧延等で板状体にしたものを用いるか、あるいは当初から板状体の素材を用いる。
縦長環状のブランク3は、図2に示すように、その内側に幅寸法w1の小さい縦長の孔3aを有して、縦長方向の両端で相対向する一対の円弧状部3d,3dと、縦長方向と直交する左右横方向の両側で相対向して一対の円弧状部3d,3dの端末どうしを繋いだ一対の直線状の繋がり部3b,3cとを備える。
As shown in FIG. 1, while feeding a material 2 having a predetermined plate thickness in the longitudinal direction of the material 2 as indicated by an arrow P, a plurality of vertically-circular annular blanks are spaced by a predetermined interval l in the feeding direction by a pressing device. 3 is punched in series. As the raw material 2, a metal rod such as copper, aluminum, iron, and stainless steel that is formed into a plate by rolling or the like is used, or a plate-shaped material is used from the beginning.
As shown in FIG. 2, the vertically long blank 3 has a vertically long hole 3 a with a small width dimension w <b> 1 inside thereof, and a pair of arcuate portions 3 d and 3 d facing each other at both ends in the vertically long direction, And a pair of linear connecting portions 3b and 3c connecting the ends of the pair of arcuate portions 3d and 3d opposite to each other on both sides in the horizontal direction perpendicular to the direction.

この縦長環状のブランク3は図3に示すように第1の型押し装置4にセットする。第1の型押し装置4は、左右一対の移動板5と、前後一対の成形外型8と、前後一対の案内板6とを備える。左右一対の移動板5は、案内板6に案内されて図示していない進退機構により左右方向(矢印X1,X2方向)に進退する。左右の各移動板5の先端には、投影平面形状が背面凸円弧形状である成形内型7を上向きに突設し、この左右の成形内型7,7は直線Xに直交する直線Yに関して左右対称な位置に立設されて互いにその平らな正面どうしが合わされ、この合わされた成形内型7,7の幅寸法w2は、ブランク3の縦長の孔3aに嵌合できるように、該縦長の孔3aの幅寸法w1よりも僅かに小さい大きさに設定されている。  The vertically long blank 3 is set in the first embossing device 4 as shown in FIG. The first die pressing device 4 includes a pair of left and right moving plates 5, a pair of front and rear molded outer dies 8, and a pair of front and rear guide plates 6. The pair of left and right moving plates 5 is guided by the guide plate 6 and advances and retreats in the left and right directions (arrow X1 and X2 directions) by an advancing and retreating mechanism (not shown). At the tip of each of the left and right moving plates 5, a molding inner mold 7 whose projection plane shape is a back convex arc shape is projected upward, and the left and right molding inner molds 7, 7 are related to a straight line Y orthogonal to the straight line X. The flat front faces of each other are erected at symmetrical positions, and the width dimension w2 of the combined molded inner dies 7 and 7 is such that the vertically long hole 3a of the blank 3 can be fitted into the vertically long hole 3a. It is set to a size slightly smaller than the width dimension w1 of the hole 3a.

前後一対の成形外型8は、案内板6に案内されて図示していない進退機構により前後方向(矢印Y1,Y2方向)に進退する。前後の各成形外型8の先端には垂直上向きに突設して投影平面形状が円弧状に窪んだ押圧面8aを備え、この押圧面8aの曲率半径は、縦長環状のブランク3における円弧状部3dの外周面の曲率半径よりも大きい値に設定してある。
前後一対の成形外型8は、直線Y上で互いに対向して、直線Xに関して前後対称な位置に配置されており、その対向間隔は、縦長環状のブランク3のセットを許容できるように、縦長環状のブランク3の縦長方向の寸法よりも大きい値に設定されている。
The pair of front and rear molded outer dies 8 is guided by the guide plate 6 and advances and retracts in the front-rear direction (arrow Y1, Y2 direction) by an advancing / retreating mechanism (not shown). The front and rear ends of the respective outer molds 8 are each provided with a pressing surface 8a that protrudes vertically upward and whose projection plane shape is recessed in an arc shape. The radius of curvature of the pressing surface 8a is an arc shape in the vertically long annular blank 3 It is set to a value larger than the radius of curvature of the outer peripheral surface of the portion 3d.
The pair of front and rear molded outer dies 8 are arranged on the straight line Y so as to face each other and symmetrically with respect to the straight line X, and the facing interval is vertically long so that a set of vertically long annular blanks 3 can be allowed. It is set to a value larger than the longitudinal dimension of the annular blank 3.

図3に示すように、縦長環状のブランク3が第1の型押し装置4にセットされると、その上方から二点鎖線で示す上型9を下降させる。これにより、案内板6、左右一対の成形内型7および前後一対の成形外型8のそれぞれの上面が上型9の下面で押圧され、ブランク3と成形内型7および成形外型8の上面は、上型9の下面に対して極めて小さい隙間(摺動が許容される小さい隙間)を介して対向して、ブランク3が上下方向に反るのを防止する。  As shown in FIG. 3, when the vertically long blank 3 is set in the first embossing device 4, the upper die 9 indicated by a two-dot chain line is lowered from above. Accordingly, the upper surfaces of the guide plate 6, the pair of left and right molded inner dies 7, and the pair of front and rear molded outer dies 8 are pressed by the lower surface of the upper mold 9, and the upper surface of the blank 3, the molded inner mold 7, and the molded outer mold 8 are pressed. Is opposed to the lower surface of the upper die 9 through a very small gap (small gap where sliding is allowed) to prevent the blank 3 from warping in the vertical direction.

この状態で左右の移動板5をそれぞれブランク3の縦長方向と直交する左右横方向の外方(矢印X1方向)に移動させると同時に、前後の成形外型8をそれぞれ縦長方向内方(矢印Y1方向)に移動させる。すると、左右の成形内型7は縦長環状のブランク3の左右横方向両側の繋がり部3b,3cをその内側から外方(矢印X1方向)に向かって押圧して図4に示すごとく一様な大きい曲率半径をもって矢印X1方向に拡げると共に、前後の成形外型8はブランク3の縦長方向両端の円弧状部3dをブランク3の縦長方向の外側から内側に向かって(矢印Y1)に押圧して図3の円弧状部3dの曲率半径よりも大きい曲率半径をもって拡開して行く。これにより、図3の円弧状部3dの曲率半径よりも大きい曲率半径の一対の拡大円弧状部3Dと、これらに連続して大きい曲率半径で円弧状に膨出湾曲した一対の膨出繋がり部3B,3Cを有する図4に示すごとき楕円環状のリング状部材1Aが製造される。  In this state, the left and right moving plates 5 are moved outwardly in the lateral direction (in the direction of the arrow X1) perpendicular to the longitudinal direction of the blank 3, and at the same time, the front and rear molding outer dies 8 are respectively inwardly in the longitudinal direction (indicated by the arrow Y1). Direction). Then, the left and right molded inner dies 7 are uniform as shown in FIG. 4 by pressing the connecting portions 3b and 3c on both sides in the left and right lateral direction of the vertically long annular blank 3 from the inside toward the outside (in the direction of the arrow X1). While expanding in the direction of arrow X1 with a large radius of curvature, the front and rear molding outer molds 8 press the arc-shaped portions 3d at both ends in the longitudinal direction of the blank 3 from the outside in the longitudinal direction of the blank 3 to the inside (arrow Y1). It expands with a radius of curvature larger than the radius of curvature of the arcuate portion 3d in FIG. Accordingly, a pair of enlarged arc-shaped portions 3D having a radius of curvature larger than the radius of curvature of the arc-shaped portion 3d in FIG. 3, and a pair of bulging connection portions that continuously bulge and curve in an arc shape with a large radius of curvature. As shown in FIG. 4 having 3B and 3C, an elliptical ring-shaped member 1A is manufactured.

上記のよう、に、図1に示す素材2から複数個の縦長環状のブランク3を打ち抜き、これら縦長環状のブランク3を第1の型押し装置4によって成形することで、図4に示すリング状部材1Aが製造される。したがって、リング状部材1Aに対する図1のスケルトンS1およびスラッグS2の割合を、図11で説明したリング状部材1に対するスケルトンS1およびスラッグS2の割合よりも低く抑えた材料取りによって、素材2の重量に対するリング状部材1の重量の割合である歩留り率を良くして、リング状部材1Aのコストを低減することができる。
また、縦長環状のブランク3の左右横方両側の繋がり部3b,3cをその内側から左右横方向の外方(矢印X1方向)に向かって押圧して図4に示すごとく矢印X1方向に拡げると同時に、併せてブランク3の縦長方向の外側から内側に向かって(矢印Y1方向)に押圧して円弧状部3dの曲率半径よりも大きい曲率半径をもって拡開して行くことによって、ブランク3の円弧状部3dにおける曲率半径の小さい径内域の「伸び」が極力抑えられ、径内域の薄肉化が避けられるばかりか、むしろ円弧状部3dを厚肉化するような材料の流動が生じて、径内域の応力集中を緩和する。その結果、円弧状部3dに亀裂が発生しなくなって、縦長環状のブランク3に対するリング状部材1Aの割合である歩留り率を良くすることができる。
As described above, a plurality of vertically annular blanks 3 are punched from the material 2 shown in FIG. 1, and these vertically annular blanks 3 are formed by the first embossing device 4 to form a ring shape shown in FIG. 4. The member 1A is manufactured. Therefore, the ratio of the skeleton S1 and the slug S2 of FIG. 1 to the ring-shaped member 1A is less than the ratio of the skeleton S1 and the slug S2 to the ring-shaped member 1 described in FIG. The yield, which is the ratio of the weight of the ring-shaped member 1, can be improved, and the cost of the ring-shaped member 1A can be reduced.
Also, when the connecting portions 3b, 3c on both the left and right sides of the vertically long annular blank 3 are pressed from the inside toward the outside in the left and right sides (arrow X1 direction) and expanded in the arrow X1 direction as shown in FIG. At the same time, the blank 3 is pressed from the outside in the longitudinal direction toward the inside (in the direction of the arrow Y1) and expanded with a radius of curvature larger than the radius of curvature of the arcuate portion 3d, so that the circle of the blank 3 The “elongation” of the inner diameter region having a small radius of curvature in the arc-shaped portion 3d is suppressed as much as possible, so that the thinning of the inner diameter region is avoided, but rather the material flow that thickens the arc-shaped portion 3d occurs. Relieve stress concentration in the inner diameter area. As a result, no crack is generated in the arc-shaped portion 3d, and the yield, which is the ratio of the ring-shaped member 1A to the vertically long annular blank 3, can be improved.

図4に示す第1の型押し装置4の状態から更に左右の成形内型7をそれぞれ矢印X1方向に移動させてブランク3の繋がり部3b,3cをその内側から拡げると共に、前後の成形外型8を矢印Y1方向に移動させてブランク3の円弧状部3dを押し拡げて行くことによって、図4に見られるリング状部材1Aよりも更に円環状に近い形状に成形することができる。  The left and right molding inner molds 7 are further moved in the direction of the arrow X1 from the state of the first mold pressing device 4 shown in FIG. 4 to expand the connecting portions 3b and 3c of the blank 3 from the inside thereof, and the front and rear molding outer molds. By moving 8 in the direction of the arrow Y1 and expanding the arc-shaped portion 3d of the blank 3, it can be formed into a more annular shape than the ring-shaped member 1A shown in FIG.

縦長環状のブランク3が厚物である場合や、図4に示すリング状部材1Aを更に円環状に近い形状により確実に成形する場合には、更に次の工程で図5に示す第2の型押し装置11にセットする。  When the vertically long annular blank 3 is thick or when the ring-shaped member 1A shown in FIG. 4 is more reliably formed into a shape close to an annular shape, the second mold shown in FIG. Set in the pusher 11.

第2の型押し装置11は、前後一対の成形外型12と、左右一対の規制型13とを備える。成形外型12は、案内板14に案内されて図示していない進退機構により前後方向(矢印Y1,Y2方向)に進退し、規制型13は案内板14に案内されて図示していない進退機構により左右方向(矢印X1,X2方向)に進退する。  The second mold pressing device 11 includes a pair of front and rear molding outer molds 12 and a pair of left and right regulation molds 13. The molded outer die 12 is guided by the guide plate 14 and advanced and retracted in the front-rear direction (in the directions of arrows Y1 and Y2) by an unillustrated advance / retreat mechanism, and the restriction die 13 is guided by the guide plate 14 and is not shown. To move forward and backward in the left-right direction (arrow X1, X2 direction).

前後一対の成形外型12は、載置面12aと、載置面12aから垂直上向きに突設して投影平面形状が円弧状に窪んだ押圧面12bとを備え、この押圧面12bの曲率半径は、図4に示すリング状部材1Aにおける拡大円弧状部3Dの外周面の曲率半径よりも大きい値に設定して、図6に示す円環状、又は円環状に近似する多角形状のリング状部材1の外周面一部に沿うような円弧状の押圧面12bに形成してある。また、左右一対の規制型13には、相手に対向する側の端面に投影平面形状が円弧状に窪んだ規制面13aを形成し、この規制面13aの曲率半径は、図4に示すリング状部材1Aにおける膨出繋がり部3B,3Cの外周面の曲率半径よりも小さい値に設定して、図6に示す円環状、又は円環状に近似する多角形状のリング状部材1の外周面一部に沿うような円弧状の押圧面12bに形成してある。  The pair of front and rear molded outer dies 12 includes a mounting surface 12a and a pressing surface 12b that protrudes vertically upward from the mounting surface 12a and whose projection plane shape is recessed in an arc shape. The radius of curvature of the pressing surface 12b Is set to a value larger than the radius of curvature of the outer peripheral surface of the enlarged arc-shaped portion 3D in the ring-shaped member 1A shown in FIG. 4, and the annular ring-shaped member approximated to the annular shape shown in FIG. 1 is formed on an arcuate pressing surface 12b that extends along a part of the outer peripheral surface. In addition, the pair of left and right restricting dies 13 are provided with a restricting surface 13a whose projection plane shape is recessed in an arc shape on the end surface facing the other party, and the radius of curvature of the restricting surface 13a is a ring shape shown in FIG. 6 is set to a value smaller than the radius of curvature of the outer peripheral surface of the bulging connection portions 3B and 3C in the member 1A, and a part of the outer peripheral surface of the annular ring member 1 approximated to the annular shape shown in FIG. Is formed on the arc-shaped pressing surface 12b.

図5に示すように、リング状部材1Aにおける膨出繋がり部3B,3Cを左右の規制型13で挟み、かつ該リング状部材1における拡大円弧状部3Dおよびその近傍を成形外型12の載置面12aに載置した状態に、リング状部材1Aが第2の型押し装置11にセットされると、その上方から二点鎖線で示す上型15を下降させる。これにより、リング状部材1Aと成形外型12と規制型13のそれぞれの上面は、上型15の下面に対して極めて小さい隙間(摺動が許容される小さい隙間)を介して対向して、リング状部材1Aが上下方向に反るのを防止する。  As shown in FIG. 5, the bulging and linking portions 3B and 3C in the ring-shaped member 1A are sandwiched between the left and right regulating dies 13, and the enlarged arc-shaped portion 3D and the vicinity thereof in the ring-shaped member 1 are mounted on the molded outer die 12. When the ring-shaped member 1A is set on the second die pressing device 11 in a state of being placed on the placement surface 12a, the upper die 15 indicated by a two-dot chain line is lowered from above. Thereby, the upper surfaces of the ring-shaped member 1A, the molded outer mold 12 and the regulation mold 13 are opposed to the lower surface of the upper mold 15 via a very small gap (small gap where sliding is allowed), The ring-shaped member 1A is prevented from warping in the vertical direction.

この状態で、成形外型12を矢印Y1方向に移動させる。すると、成形外型12の押圧面12bはリング状部材1Aにおける拡大円弧状部3Dを外側から内側に向けて押圧して大きい曲率半径で拡開して行く。これにより、リング状部材1Aの両拡大円弧状部3Dは、その径外面が成形外型12の円弧状に窪んだ押圧面12bにより外側から内向きに押圧されることによって、該押圧面12bに沿って変形し、図6に示すように、拡大円弧状部3Dの曲率半径よりも更に大きい曲率半径の拡大円弧状部3Eが成形され、この拡大円弧状部3Eの径外域に「伸び」が生じて、径内域の「伸び」が極力抑えられ、径内域の肉が薄くなるのを避けることができるばかりか、むしろ拡大円弧状部3Eを厚肉化するような材料の流れが生じて、径内域の応力集中を緩和し、両拡大円弧状部3Eに亀裂が発生することがない。  In this state, the outer mold 12 is moved in the arrow Y1 direction. Then, the pressing surface 12b of the molded outer mold 12 presses the enlarged arc-shaped portion 3D of the ring-shaped member 1A from the outside toward the inside, and expands with a large radius of curvature. Thereby, both the enlarged arc-shaped portions 3D of the ring-shaped member 1A are pressed against the pressing surface 12b by pressing the outer surface of the diameter inward from the outer side by the pressing surface 12b recessed in the arc shape of the molded outer mold 12. As shown in FIG. 6, an expanded arc-shaped portion 3E having a radius of curvature larger than the radius of curvature of the expanded arc-shaped portion 3D is formed, and “elongation” is formed in the outer diameter area of the expanded arc-shaped portion 3E. As a result, the “elongation” of the inner diameter region is suppressed as much as possible, and it is possible not only to avoid the thinning of the inner diameter region, but rather, the material flow that thickens the enlarged arc-shaped portion 3E occurs. Thus, the stress concentration in the inner diameter region is alleviated and no cracks are generated in both enlarged arc-shaped portions 3E.

また両拡大円弧状部3Eが成形されると同時に、併せて図5に示すリング状部材1Aにおける膨出繋がり部3B,3Cは矢印X1方向に拡開されるが、このとき膨出繋がり部3B,3Cの外面は規制型13の円弧状に窪んだ規制面13aに当接することによってリング状部材1Aが矢印X1方向に過剰に拡開されるのを規制されながら該規制面13aに沿うよう変形し、これにより図4に示すリング状部材1Aにおける膨出繋がり部3B,3Cの曲率半径よりも小さい曲率半径の円弧状の膨出繋がり部3F,3Fに成形されて、これら拡大円弧状部3Eと膨出繋がり部3Fとが連続した図6および図9に示すような円環状のリング状部材1が製造される。  Further, at the same time when both the enlarged arc-shaped portions 3E are formed, the bulging connection portions 3B and 3C in the ring-shaped member 1A shown in FIG. 5 are expanded in the direction of the arrow X1, but at this time, the bulging connection portion 3B. , 3C is deformed so that the ring-shaped member 1A extends along the restricting surface 13a while being restricted from excessively expanding in the direction of the arrow X1 by contacting the restricting surface 13a of the restricting die 13 which is recessed in an arc shape. As a result, arc-shaped bulging connection portions 3F and 3F having a radius of curvature smaller than the curvature radius of the bulging connection portions 3B and 3C in the ring-shaped member 1A shown in FIG. An annular ring-shaped member 1 as shown in FIG. 6 and FIG. 9 in which the bulging and connecting portion 3F is continuous is manufactured.

このように円環状のリング状部材1に成形するときには、拡大円弧状部3D及び膨出繋がり部3B,3Cの径内域の「伸び」が極力抑えられて、径内域の肉が薄くなるのが避けられ、径内域の応力集中を緩和する。その結果、拡大円弧状部3D及び膨出繋がり部3B,3Cに亀裂を発生させることなくリング状部材1を製造することができるので、縦長環状のブランク3に対するリング状部材1の割合である歩留り率を良くすることができる。  When the annular ring-shaped member 1 is molded in this way, the “elongation” in the inner diameter region of the enlarged arc-shaped portion 3D and the bulging connection portions 3B and 3C is suppressed as much as possible, and the inner diameter region becomes thin. Is avoided, and stress concentration in the inner diameter area is relieved. As a result, since the ring-shaped member 1 can be manufactured without causing cracks in the enlarged arc-shaped portion 3D and the bulging connection portions 3B, 3C, the yield is the ratio of the ring-shaped member 1 to the vertically long annular blank 3 The rate can be improved.

上記実施形態では、図2に示すように、縦長の孔3aの幅寸法w1が小さい縦長環状のブランク3を打ち抜き、このブランク3をリング状部材に製造しているが、図7に示すように、幅寸法w3が図2の幅寸法w1よりも充分に大きい小判形の縦長の孔27aを有する縦長環状のブランク27を打ち抜き、このブランク27を上記実施形態と同じ手順でリング状部材に成形することもできる。この場合においても、上記実施形態と同様に、縦長環状のブランク27に対するリング状部材の割合である歩留り率を良くして、リング状部材のコストを低減することができる。  In the above embodiment, as shown in FIG. 2, the vertically long annular blank 3 having a small width dimension w <b> 1 of the vertically long hole 3 a is punched out, and this blank 3 is manufactured as a ring-shaped member, but as shown in FIG. 7. A vertical annular blank 27 having an oblong vertical hole 27a whose width dimension w3 is sufficiently larger than the width dimension w1 in FIG. 2 is punched out, and this blank 27 is formed into a ring-shaped member in the same procedure as in the above embodiment. You can also. Even in this case, similarly to the above-described embodiment, it is possible to improve the yield, which is the ratio of the ring-shaped member to the vertically long annular blank 27, and to reduce the cost of the ring-shaped member.

また、所定幅の素材2から複数個の縦長環状のブランク3,27を打ち抜くに際し、図8(a),(b)に示すように、素材2の幅方向両端面2aを活用して、縦長環状のブランク3,27における直線状の繋がり部3b,3cの外端面を形成し、かつ、プレス装置による素材2の剪断によって、一対の直線状の繋がり部部3b,3cを互いに連続させる一対の円弧状部3dを長手方向の両端部に形成することができる。これによれば、縦長環状のブランク3,27に対するスクラップの割合を最低限に抑えた材料取りが可能になる。すなわち、前記スクラップが、縦長の孔3aまたは小判形の縦長の孔27aの打ち抜き時に、ポンチで打ち抜き除去されるスラッグS1と、図8(a),(b)において斜線で示すように、長手方向に配列して素材2から切り離される縦長環状のブランク3どうし又はブランク27どうしの間に存在する鼓形の端板部2xとに削減される。その結果、素材2の重量に対するリング状部材1の重量の割合である歩留り率をより一層良くすることができる。  Further, when punching a plurality of vertically-circular annular blanks 3 and 27 from the material 2 having a predetermined width, as shown in FIGS. A pair of linear connecting portions 3b, 3c in the annular blanks 3, 27 are formed on the outer end surfaces, and the pair of linear connecting portions 3b, 3c are connected to each other by shearing the material 2 by a pressing device. Arc-shaped portions 3d can be formed at both ends in the longitudinal direction. According to this, it is possible to take the material with the scrap ratio with respect to the vertically long blanks 3 and 27 being minimized. That is, the scrap is punched and removed with a punch when punching the vertically long hole 3a or the oblong vertically long hole 27a, and the longitudinal direction as shown by diagonal lines in FIGS. 8 (a) and 8 (b). And the drum-shaped end plate 2x existing between the vertically long annular blanks 3 or the blanks 27 which are separated from the material 2. As a result, the yield, which is the ratio of the weight of the ring-shaped member 1 to the weight of the material 2, can be further improved.

縦長環状のブランク3,27において、一対の円弧状部3d,3dの端末どうしを繋ぐ繋がり部3b,3cは図2のように直線状に形成するものに限られず、例えば、図10に示すように屈曲線よりなる非直線状に形成するものであってもよい。なお、縦長環状のブランク3,27は、図1のように板状体の素材2を打ち抜いて得るに代えて、金属製の棒材を切断、打ち抜き等のプレス加工、鍛造などにより得ることもできる。  In the vertically long annular blanks 3 and 27, the connecting portions 3b and 3c that connect the ends of the pair of arc-shaped portions 3d and 3d are not limited to those formed in a straight line as shown in FIG. 2, but for example, as shown in FIG. It may be formed in a non-linear shape consisting of a bent line. In addition, instead of being obtained by punching the plate-like material 2 as shown in FIG. 1, the vertically long annular blanks 3 and 27 may be obtained by pressing, forging, or the like such as cutting and punching a metal bar. it can.

Claims (2)

縦長方向の両端で相対向する一対の円弧状部と、縦長方向と直交する横方向の両側で相対向して前記一対の円弧状部の端末どうしを繋いだ一対の繋がり部とを有する縦長環状のブランクからリング状部材を得るリング状部材の製造方法において、前記ブランクの内側から前記一対の繋がり部をそれぞれ外方に向かって拡げると共に、前記一対の円弧状部をそれぞれ外側から内側に向かって押圧して押し拡げて行ってリング状部材に成形することを特徴とするリング状部材の製造方法。  A vertically long ring having a pair of arc-shaped portions facing each other at both ends in the longitudinal direction and a pair of connecting portions facing each other on both sides in the transverse direction perpendicular to the longitudinal direction and connecting the ends of the pair of arc-shaped portions. In the manufacturing method of the ring-shaped member for obtaining the ring-shaped member from the blank, the pair of connecting portions are respectively expanded outward from the inside of the blank, and the pair of arc-shaped portions are respectively directed from the outside to the inside. A method for producing a ring-shaped member, wherein the ring-shaped member is formed by pressing and expanding. 縦長方向の両端で相対向する一対の円弧状部と、縦長方向と直交する横方向の両側で相対向して前記一対の円弧状部の端末どうしを繋いだ一対の繋がり部とを有する縦長環状のブランクからリング状部材を得るリング状部材の製造方法において、前記ブランクの内側から前記一対の繋がり部をそれぞれ外方に向かって拡げて膨出繋がり部を成形すると共に、前記一対の円弧状部をそれぞれ外側から内側に向かって押圧して押し拡げて前記円弧状部の曲率半径よりも大きい曲率半径の拡大円弧状部を成形し、次いで、前記一対の拡大円弧状部をそれぞれ外側から内側に向かって押圧して前記拡大円弧状部の曲率半径よりも更に大きい曲率半径の拡大円弧状部に成形すると共に、前記一対の膨出繋がり部をそれぞれ横方向外方へ拡開規制しながら前記膨出繋がり部の曲率半径よりも小さい曲率半径の膨出繋がり部に成形して行ってリング状部材に成形することを特徴とするリング状部材の製造方法。  A vertically long ring having a pair of arc-shaped portions facing each other at both ends in the longitudinal direction and a pair of connecting portions facing each other on both sides in the transverse direction perpendicular to the longitudinal direction and connecting the ends of the pair of arc-shaped portions. In the manufacturing method of the ring-shaped member which obtains the ring-shaped member from the blank, the pair of connecting portions are expanded outward from the inside of the blank to form the bulging connecting portions, and the pair of arc-shaped portions Are pressed from the outside to the inside to be expanded to form an enlarged arc-shaped portion having a radius of curvature larger than the radius of curvature of the arc-shaped portion, and then the pair of enlarged arc-shaped portions are respectively set from the outside to the inside. While pressing toward the expanded arc-shaped portion having a radius of curvature larger than the radius of curvature of the expanded arc-shaped portion, the pair of bulging connection portions are controlled to expand outward in the lateral direction. Method of manufacturing a ring-shaped member, characterized in that go by molding the bulging linking portions of smaller radius of curvature than the serial bulging linking portions forming a ring-shaped member.
JP2009503750A 2007-03-12 2007-03-12 Method for manufacturing ring-shaped member Pending JPWO2008111118A1 (en)

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