JPWO2007097359A1 - Packing equipment - Google Patents

Packing equipment Download PDF

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Publication number
JPWO2007097359A1
JPWO2007097359A1 JP2008501736A JP2008501736A JPWO2007097359A1 JP WO2007097359 A1 JPWO2007097359 A1 JP WO2007097359A1 JP 2008501736 A JP2008501736 A JP 2008501736A JP 2008501736 A JP2008501736 A JP 2008501736A JP WO2007097359 A1 JPWO2007097359 A1 JP WO2007097359A1
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Japan
Prior art keywords
outer box
top surface
packing
cushioning material
surface side
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Granted
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JP2008501736A
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JP4870148B2 (en
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透 本田
透 本田
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D59/00—Plugs, sleeves, caps, or like rigid or semi-rigid elements for protecting parts of articles or for bundling articles, e.g. protectors for screw-threads, end caps for tubes or for bundling rod-shaped articles
    • B65D59/02—Plugs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/107—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using blocks of shock-absorbing material
    • B65D81/113—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using blocks of shock-absorbing material of a shape specially adapted to accommodate contents

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Buffer Packaging (AREA)
  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
  • Packaging Of Machine Parts And Wound Products (AREA)

Abstract

周囲に立ち上がり部１，２，３，４を設けたトレイ状の緩衝材５に、立ち上がり部先端の外側全周に立ち上がり部１，２，３，４の厚みを低減させた段差６，７，８，９を設け、緩衝材５で被梱包物１８の両端を支持するとともに、段差６，７，８，９及び被梱包物１８を包み込み緩衝材５間を連結する筒状となる外箱１０を設けた。また、梱包装置の全体にバンド１１を惓回し結束して被梱包物１８を梱包することにより、外箱１０の端面を緩衝材５で保護して輸送中の外箱１０の破損を防止し、輸送時の品質を向上させるようにした。Steps 6, 7, 6, 7, 6, 6, 7, 6, 7, 6, 7, 6, 6, 7, 6, 6, 7, 6, 6, 7 8 and 9 are provided, and both ends of the article to be packed 18 are supported by the cushioning material 5, and the cylindrical outer box 10 that encloses the steps 6, 7, 8, 9 and the article to be packed 18 and connects the cushioning material 5 to each other. Was provided. Further, by winding and binding the band 11 around the entire packing device and packing the article 18 to be packed, the end surface of the outer box 10 is protected by the cushioning material 5 to prevent the outer box 10 from being damaged during transportation. The quality during transportation was improved.

Description

本発明は、両端を緩衝材で支持した被梱包物全体を包み込み緩衝材間を連結する筒状となる外箱を設けた梱包装置に関するものである。   The present invention relates to a packing apparatus provided with a cylindrical outer box that wraps the entire object to be packed supported at both ends with a cushioning material and connects the cushioning materials.

従来、この種の梱包装置は、周囲を立ち上がり部で囲まれたトレイ状の緩衝材を被梱包物の両端に挿入して被梱包物を挟み込み、さらに緩衝材で挟まれた被梱包物を筒状の外箱に挿入し、緩衝材を挿入した外箱全体をバンドで結束して梱包が完了するもので、緩衝材と外箱で保管時の荷重の支持や被梱包物の保護を行っている（例えば、特許文献１参照）。   Conventionally, this type of packing device inserts a tray-shaped cushioning material surrounded by a rising portion into both ends of the packaged object, sandwiches the packaged object, and further packs the packaged object sandwiched between the cushioning material. The entire outer box with the cushioning material inserted is bundled with a band to complete the packing, and the cushioning material and the outer box support the load during storage and protect the packaged items. (For example, refer to Patent Document 1).

図６は、特許文献１に記載された従来の梱包装置の分解斜視図を示すものである。図６に示すように、トレイ状の緩衝材ａと、被梱包物ｂと、筒状の外箱ｃと、バンドｅから構成されており、緩衝材ａのトレイ状の底面部を形成する面が側面ｄとして外箱ｃより露出するようになっている。
特開平８−１９８３７３号公報 FIG. 6 shows an exploded perspective view of a conventional packaging device described in Patent Document 1. As shown in FIG. As shown in FIG. 6, the surface is composed of a tray-shaped cushioning material a, a packaged item b, a cylindrical outer box c, and a band e, and forms a tray-shaped bottom surface portion of the cushioning material a. Is exposed from the outer box c as a side face d.
JP-A-8-198373

しかしながら、前記従来の構成では、緩衝材は外箱内に挿入されていて、外箱の端面が梱包上の外側に露出し、荷扱い時に外箱の端面同士が衝突して外箱が破損し、保管時の荷重の支持や被梱包物の保護機能に支障を来す場合があるという課題を有していた。   However, in the conventional configuration, the cushioning material is inserted into the outer box, and the end surface of the outer box is exposed to the outside of the packing, and the outer box collides with each other during handling, and the outer box is damaged. However, there is a problem that the load support during storage and the protection function of the packaged items may be hindered.

本発明は、従来技術の有するこのような問題点に鑑みてなされたものであり、少ない材料使用量で梱包の機能を維持し、外箱等の包装材の破損を低減させる梱包装置を提供することを目的としている。   The present invention has been made in view of the above-described problems of the prior art, and provides a packaging device that maintains the packaging function with a small amount of material usage and reduces the damage to packaging materials such as outer boxes. The purpose is that.

上記目的を達成するため、本発明に係る梱包装置は、周囲に立ち上がり部を設けたトレイ状の緩衝材に、立ち上がり部先端の外側全周に立ち上がり部の厚みを低減させた段差を設け、緩衝材で被梱包物の両端を支持し、段差及び被梱包物を包み込み緩衝材間を連結する筒状となる外箱を設け、全体をバンドで惓回して結束したことを特徴とする。   In order to achieve the above object, the packaging device according to the present invention provides a tray-shaped cushioning material provided with a rising portion around the periphery, provided with a step in which the thickness of the rising portion is reduced on the entire outer periphery of the leading end of the rising portion. A cylindrical outer box that supports both ends of the object to be packed with the material, wraps the step and the object to be packed, and connects the cushioning materials is provided, and the whole is wound and bound by a band.

また、前記段差による立ち上がり部の厚みの低減長さを外箱の板厚より大きく設定するのが好ましい。   Moreover, it is preferable to set the reduction length of the thickness of the rising part by the said level | step difference larger than the plate | board thickness of an outer box.

さらに、梱包装置の天面側において、天面側の両端から中央に向けて段差が小さくなるように勾配を設け、中央部を平坦な形状とするのがよい。   Further, on the top surface side of the packing device, it is preferable to provide a gradient so that the level difference becomes smaller from both ends on the top surface side toward the center, and to make the central portion flat.

また、外箱は、段差及び被梱包物を包み込み緩衝材間を連結して筒状とする際に、梱包装置の天面側の立ち上がり部に設けた段差上で外箱の端部を所定の長さ重ねて天面側の外箱を二重構造とするのが好ましい。   In addition, when the outer box wraps the step and the article to be packed and connects the cushioning materials to form a cylindrical shape, the end of the outer box is placed on the step provided on the rising portion on the top surface side of the packing device. It is preferable that the outer box on the top surface side has a double structure by overlapping the length.

また、梱包装置正面及び背面側の段差を梱包装置底面側から天面側に向けて斜めになるように勾配を設けるのがよい。   Moreover, it is good to provide the gradient so that the level | step difference of the packing apparatus front and back side may become diagonal toward the top surface side from the packing apparatus bottom face side.

また、緩衝材の立ち上がり部のうち、少なくとも底面側を形成する面に、結束時に用いるバンドを逃がす凹部を設けるのがよい。   Moreover, it is good to provide the recessed part which escapes the band used at the time of bundling in the surface which forms the bottom face side at least among the standing parts of a buffer material.

本発明によれば、立ち上がり部先端の外側全周に段差を設けたトレイ状の緩衝材で被梱包物の両端を支持し、外箱で段差及び被梱包物を包み込み緩衝材間を連結するように構成したので、緩衝材が梱包側面の外郭部を形成することになり、外箱の端面が梱包の外側に露出することがなく輸送時の外箱の破損を防止できる。   According to the present invention, both ends of the package are supported by the tray-shaped cushioning material provided with steps on the entire outer periphery of the leading end of the rising portion, and the cushion and the cushioning material are connected by wrapping the steps and the packaged goods with the outer box. Thus, the cushioning material forms the outer portion of the side surface of the packing, and the end surface of the outer box is not exposed to the outside of the packing, and damage to the outer box during transportation can be prevented.

また、段差による緩衝材の立ち上がり部の厚みの低減長さを外箱の板厚より大きく設定したので、保管時の荷重等で外箱が多少膨れても、外箱外面が緩衝材外面より飛び出ることが無く、輸送中あるいは荷扱い時に外箱同士が衝突しても外箱を破損させることが無い。   In addition, the reduced length of the thickness of the rising part of the cushioning material due to the level difference is set to be larger than the thickness of the outer box, so even if the outer box expands slightly due to load during storage, the outer surface of the outer box pops out from the outer surface of the cushioning material Even if the outer boxes collide with each other during transportation or handling, the outer box is not damaged.

さらに、緩衝材の立ち上がり部に設けた段差のうち梱包装置の天面側に設けた段差に、緩衝材天面側の両端から中央に向けて段差が小さくなる様に勾配を設け、さらに中央部を平坦になる形状としたので、外箱天面に中央が凸状になる勾配が形成され、外箱天面が内反りになる変形を防止し外箱の変形不良が低減する。   Further, the step provided on the top surface side of the packing device among the steps provided on the rising portion of the cushioning material is provided with a gradient so that the step becomes smaller from both ends on the cushioning material top surface side toward the center, and further, the center portion Is formed into a flat shape, a slope is formed with a convex center on the top surface of the outer box, so that deformation of the outer box top surface being warped is prevented and deformation defects of the outer box are reduced.

また、外箱は段差及び被梱包物を包み込み緩衝材間を連結して筒状とする際に、梱包装置の天面側の立ち上がり部に設けた段差上で外箱の端部を重ねて天面側の外箱を二重構造にしたので、外箱の強度が向上して外箱の変形が防止され、外箱の天面から外力が加わったときの被梱包物を保護する機能が向上する。   In addition, when the outer box wraps the level difference and the object to be packed and connects the cushioning materials to form a cylindrical shape, the end of the outer box is overlapped on the step provided at the rising part on the top side of the packing device. Since the outer box on the front side has a double structure, the strength of the outer box is improved and deformation of the outer box is prevented, and the function to protect the package when external force is applied from the top surface of the outer box is improved. To do.

また、緩衝材の立ち上がり部に設けた段差のうち、梱包装置正面及び背面側の段差を梱包装置底面側から天面側に向けて斜めになるように勾配を設けたので、保管時の荷重や天面から衝撃が加わっても外箱自体の反りやたわみなどの変形を防止できる。   In addition, among the steps provided on the rising part of the cushioning material, the steps on the front and back sides of the packing device are inclined so as to be inclined from the bottom surface side of the packing device toward the top surface side. Even if an impact is applied from the top surface, it is possible to prevent deformation such as warpage and deflection of the outer box itself.

また、緩衝材の立ち上がり部のうち梱包装置天面側あるいは底面側を形成する面に結束時に用いるバンドを逃がす凹部を設けたので、輸送中に梱包装置を引きずってもバンドが地面と擦れることが無く、バンドの切れなど輸送中の不良や事故の発生を防止できる。   In addition, since the recess that escapes the band used for bundling is provided on the surface that forms the top or bottom of the packing device among the rising parts of the cushioning material, the band may rub against the ground even if the packing device is dragged during transportation. In addition, it is possible to prevent defects during transportation and accidents such as band breaks.

本発明に係る梱包装置の分解斜視図The disassembled perspective view of the packing apparatus which concerns on this invention 図１の梱包装置の正面図Front view of the packaging device of FIG. 図１の梱包装置の長手方向の中心線に沿った端部の断面図Sectional drawing of the edge part along the centerline of the longitudinal direction of the packing apparatus of FIG. 図１の梱包装置の長手方向の中心線に直交する方向の断面図Sectional drawing of the direction orthogonal to the centerline of the longitudinal direction of the packaging apparatus of FIG. 図１の梱包装置の側面の部分拡大図Partial enlarged view of the side of the packaging device of FIG. 従来の梱包装置の分解斜視図Exploded perspective view of a conventional packing device

符号の説明Explanation of symbols

１，２，３，４ 立ち上がり部
５ 緩衝材
６，７，８，９ 段差部
１０ 外箱
１１ バンド
１２ 緩衝材の外面
１３ 天面側の勾配部
１４ 平坦部
１５，１６ 側面側の勾配部
１７ 凹部
１８ 被梱包物1, 2, 3, 4 Rising portion 5 Buffer material 6, 7, 8, 9 Stepped portion 10 Outer box 11 Band 12 Buffer material outer surface 13 Top surface side gradient portion 14 Flat portion 15, 16 Side surface gradient portion 17 Recess 18 Package

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, this invention is not limited by this embodiment.

図１は本発明に係る梱包装置の分解斜視図であり、図２はその正面図である。   FIG. 1 is an exploded perspective view of a packaging device according to the present invention, and FIG. 2 is a front view thereof.

図１に示すように、本発明に係る梱包装置は、被梱包物１８の両端部に配置される一対の緩衝材５と、これら一対の緩衝材５間に配置され略矩形状に折曲されて被梱包物１８を包み込む外箱１０とを備えている。   As shown in FIG. 1, the packing device according to the present invention includes a pair of shock-absorbing materials 5 disposed at both ends of an object to be packed 18, and is disposed between the pair of shock-absorbing materials 5 and is bent into a substantially rectangular shape. And an outer box 10 that wraps the article 18 to be packed.

各緩衝材５は、その周囲に互いに連結された複数の立ち上がり部１，２，３，４を有するトレイ状に形成されており、これら複数の立ち上がり部１，２，３，４の先端の外側全周に、各立ち上がり部の厚みを低減させた段差６，７，８，９が形成されている。   Each buffer material 5 is formed in a tray shape having a plurality of rising portions 1, 2, 3, 4 connected to each other around the buffer material 5, and outside the tips of the plurality of rising portions 1, 2, 3, 4 Steps 6, 7, 8, and 9 are formed around the entire periphery to reduce the thickness of each rising portion.

梱包に際し、一対の緩衝材５に被梱包物１８の両端をまず挿入して被梱包物１８を支持し、筒状に形成される外箱１０で段差６，７，８，９及び被梱包物１８を包み込むとともに緩衝材５間を連結し、梱包装置全体にバンド１１を惓回した後バンド１１を結束することで、梱包は完了する。   When packing, both ends of the packing object 18 are first inserted into the pair of cushioning materials 5 to support the packing object 18, and the steps 6, 7, 8, 9 and the packing object are formed by the outer box 10 formed in a cylindrical shape. 18 is wrapped, the buffer material 5 is connected, the band 11 is wound around the entire packing device, and the band 11 is bound to complete the packing.

図２に詳細に示すように、互いに離間した一対の緩衝材５を外箱１０で連結するに際し、緩衝材５の段差６，７，８，９のみを外箱１０で被い、緩衝材５の外面１２を露出させた構成にすることで、緩衝材５外面が梱包装置の外郭となり外箱１０の端面が梱包装置の外部に露出することはない。したがって、輸送中の衝突などによる外箱１０の破損を防止することができ、輸送時の包装材の品質が向上する。   As shown in detail in FIG. 2, when connecting a pair of buffer materials 5 separated from each other by the outer box 10, only the steps 6, 7, 8, 9 of the buffer material 5 are covered by the outer box 10, and the buffer material 5 By adopting a configuration in which the outer surface 12 is exposed, the outer surface of the cushioning material 5 becomes the outer shell of the packaging device, and the end surface of the outer box 10 is not exposed to the outside of the packaging device. Therefore, the outer box 10 can be prevented from being damaged due to a collision during transportation, and the quality of the packaging material during transportation is improved.

図３は梱包装置の長手方向の中心線に沿った端部の断面図であり、図３に示すように、緩衝材５の段差６，７，８，９による立ち上がり部１，２，３，４の厚みの低減長さＴ１は外箱１０の板厚Ｔ２より大きく設定されており、緩衝材５の段差６，７，８，９を覆う外箱１０の外面が緩衝材５の外面１２より飛び出ないように構成することで、輸送中の外箱１０の破損を低減することができる。   FIG. 3 is a cross-sectional view of the end portion along the longitudinal center line of the packing device. As shown in FIG. 3, as shown in FIG. 3, the rising portions 1, 2, 3 and 3 formed by the steps 6, 7, 8 and 9 of the cushioning material 5. 4 is set to be larger than the plate thickness T2 of the outer box 10, and the outer surface of the outer box 10 covering the steps 6, 7, 8, 9 of the buffer material 5 is more than the outer surface 12 of the buffer material 5. By configuring so as not to jump out, damage to the outer box 10 during transportation can be reduced.

図４は梱包装置の長手方向の中心線に直交する方向の断面図である。
図４に示すように、緩衝材５の立ち上がり部１，２，３，４に設けた段差６，７，８，９のうち、梱包装置の天面側の立ち上がり部１に設けた段差６において、天面側の両端から中央に向けて段差６が小さくなる様に、即ち左右両端の段差長Ｔ３より中央の段差長Ｔ４が小さくなるように勾配１３が形成されている。さらに、段差６の中央には勾配１３から連続した平坦部１４が形成されている。FIG. 4 is a cross-sectional view in a direction orthogonal to the longitudinal center line of the packaging device.
As shown in FIG. 4, among the steps 6, 7, 8, 9 provided on the rising portions 1, 2, 3, 4 of the buffer material 5, the steps 6 provided on the rising portion 1 on the top surface side of the packing device The gradient 13 is formed so that the step 6 becomes smaller from both ends on the top surface side toward the center, that is, the center step length T4 becomes smaller than the step length T3 at both the left and right ends. Further, a flat portion 14 that is continuous from the gradient 13 is formed at the center of the step 6.

外箱天面中央が凸状になる勾配を設けることにより、外箱天面の内反り変形を防止し外箱の変形不良を低減することができる。   By providing a slope with a convex shape at the center of the outer box top surface, it is possible to prevent the inner box top surface from being warped and reduce deformation of the outer box.

また、図４に示すように、外箱１０は緩衝材５の段差６，７，８，９及び被梱包物１８を包み込み緩衝材５間を連結して筒状とする際に、梱包装置の天面側の立ち上がり部１に設けられた段差６上で外箱１０の端部同士を所定の長さで重ねることにより、天面側の外箱１０を二重構造としている。したがって、外箱の強度が向上して外箱の変形が防止されるとともに、被梱包物の保護機能も向上する。   In addition, as shown in FIG. 4, the outer box 10 wraps the steps 6, 7, 8 and 9 of the cushioning material 5 and the article 18 to be packed and connects the cushioning materials 5 to form a cylindrical shape. The outer box 10 on the top surface side has a double structure by overlapping the ends of the outer box 10 with a predetermined length on the step 6 provided on the rising portion 1 on the top surface side. Therefore, the strength of the outer box is improved, the deformation of the outer box is prevented, and the protection function of the packed object is improved.

また、図４において、緩衝材５の立ち上がり部１，２，３，４に設けられた段差６，７，８，９のうち、梱包装置正面及び背面側の段差７，８を梱包装置の底面側から天面側に向けて斜めになるように、即ち下端の段差長Ｈ１より上端の段差部長Ｈ２を大きく設定して勾配１５，１６を形成している。   Also, in FIG. 4, among the steps 6, 7, 8, and 9 provided at the rising portions 1, 2, 3, and 4 of the cushioning material 5, the steps 7 and 8 on the front side and the back side of the packing device are shown on the bottom surface of the packing device. The gradients 15 and 16 are formed so as to be inclined from the side toward the top surface, that is, by setting the upper stepped portion length H2 to be larger than the lower stepped length H1.

このように、緩衝材段差部の側面を斜めに形成して外箱の側面にも勾配を形成することで、保管時の荷重や天面から衝撃が加わったときにも外箱の変形を防止できる。   In this way, the side surface of the cushioning material step part is formed diagonally and the side surface of the outer box is also sloped to prevent deformation of the outer box even when a load is applied during storage or an impact is applied from the top surface. it can.

図５は、本発明に係る梱包装置の側面の部分拡大図である。
図５に示すように、緩衝材５の立ち上がり部１，２，３，４のうち、天面を形成する立ち上がり部１と底面を形成する立ち上がり部４には、緩衝材５を結束する時に用いるバンド１１が通る部分に凹部１７が形成されている。なお、この凹部１７は底面を形成する立ち上がり部４にのみ形成してもよい。FIG. 5 is a partial enlarged view of a side surface of the packaging device according to the present invention.
As shown in FIG. 5, of the rising portions 1, 2, 3, and 4 of the buffer material 5, the rising portion 1 that forms the top surface and the rising portion 4 that forms the bottom surface are used when binding the buffer material 5. A recess 17 is formed in a portion through which the band 11 passes. In addition, you may form this recessed part 17 only in the standing part 4 which forms a bottom face.

緩衝材５に凹部１７を設けることで、輸送中に梱包装置を引きずってもバンド１１が地面と擦れることが無く、バンド１１の切れ等輸送中の不測の事態を防止できる。   By providing the cushioning member 5 with the recess 17, the band 11 does not rub against the ground even if the packing device is pulled during transportation, and unexpected situations such as breakage of the band 11 during transportation can be prevented.

以上のように、本発明にかかる梱包装置は、緩衝材により外箱端面の外部への露出を防止して外箱を保護することができるので、種々の被梱包物の梱包装置として有用である。   As described above, since the packing device according to the present invention can protect the outer box by preventing the outer end face of the outer box from being exposed to the outside by the cushioning material, it is useful as a packing device for various items to be packed. .

本発明は、両端を緩衝材で支持した被梱包物全体を包み込み緩衝材間を連結する筒状となる外箱を設けた梱包装置に関するものである。   The present invention relates to a packing apparatus provided with a cylindrical outer box that wraps the entire object to be packed supported at both ends with a cushioning material and connects the cushioning materials.

従来、この種の梱包装置は、周囲を立ち上がり部で囲まれたトレイ状の緩衝材を被梱包物の両端に挿入して被梱包物を挟み込み、さらに緩衝材で挟まれた被梱包物を筒状の外箱に挿入し、緩衝材を挿入した外箱全体をバンドで結束して梱包が完了するもので、緩衝材と外箱で保管時の荷重の支持や被梱包物の保護を行っている（例えば、特許文献１参照）。   Conventionally, this type of packing device inserts a tray-shaped cushioning material surrounded by a rising portion into both ends of the packaged object, sandwiches the packaged object, and further packs the packaged object sandwiched between the cushioning material. The entire outer box with the cushioning material inserted is bundled with a band to complete the packing, and the cushioning material and the outer box support the load during storage and protect the packaged items. (For example, refer to Patent Document 1).

図６は、特許文献１に記載された従来の梱包装置の分解斜視図を示すものである。図６に示すように、トレイ状の緩衝材ａと、被梱包物ｂと、筒状の外箱ｃと、バンドｅから構成されており、緩衝材ａのトレイ状の底面部を形成する面が側面ｄとして外箱ｃより露出するようになっている。
特開平８−１９８３７３号公報 FIG. 6 shows an exploded perspective view of a conventional packaging device described in Patent Document 1. As shown in FIG. As shown in FIG. 6, the surface is composed of a tray-shaped cushioning material a, a packaged item b, a cylindrical outer box c, and a band e, and forms a tray-shaped bottom surface portion of the cushioning material a. Is exposed from the outer box c as a side face d.
JP-A-8-198373

しかしながら、前記従来の構成では、緩衝材は外箱内に挿入されていて、外箱の端面が梱包上の外側に露出し、荷扱い時に外箱の端面同士が衝突して外箱が破損し、保管時の荷重の支持や被梱包物の保護機能に支障を来す場合があるという課題を有していた。   However, in the conventional configuration, the cushioning material is inserted into the outer box, and the end surface of the outer box is exposed to the outside of the packing, and the outer box collides with each other during handling, and the outer box is damaged. However, there is a problem that the load support during storage and the protection function of the packaged items may be hindered.

本発明は、従来技術の有するこのような問題点に鑑みてなされたものであり、少ない材料使用量で梱包の機能を維持し、外箱等の包装材の破損を低減させる梱包装置を提供することを目的としている。   The present invention has been made in view of the above-described problems of the prior art, and provides a packaging device that maintains the packaging function with a small amount of material usage and reduces the damage to packaging materials such as outer boxes. The purpose is that.

上記目的を達成するため、本発明に係る梱包装置は、周囲に立ち上がり部を設けたトレイ状の緩衝材に、立ち上がり部先端の外側全周に立ち上がり部の厚みを低減させた段差を設け、緩衝材で被梱包物の両端を支持し、段差及び被梱包物を包み込み緩衝材間を連結する筒状となる外箱を設け、全体をバンドで惓回して結束したことを特徴とする。   In order to achieve the above object, the packaging device according to the present invention provides a tray-shaped cushioning material provided with a rising portion around the periphery, provided with a step in which the thickness of the rising portion is reduced on the entire outer periphery of the leading end of the rising portion. A cylindrical outer box that supports both ends of the object to be packed with the material, wraps the step and the object to be packed, and connects the cushioning materials is provided, and the whole is wound and bound by a band.

また、前記段差による立ち上がり部の厚みの低減長さを外箱の板厚より大きく設定するのが好ましい。   Moreover, it is preferable to set the reduction length of the thickness of the rising part by the said level | step difference larger than the plate | board thickness of an outer box.

さらに、梱包装置の天面側において、天面側の両端から中央に向けて段差が小さくなるように勾配を設け、中央部を平坦な形状とするのがよい。   Further, on the top surface side of the packing device, it is preferable to provide a gradient so that the level difference becomes smaller from both ends on the top surface side toward the center, and to make the central portion flat.

また、外箱は、段差及び被梱包物を包み込み緩衝材間を連結して筒状とする際に、梱包装置の天面側の立ち上がり部に設けた段差上で外箱の端部を所定の長さ重ねて天面側の外箱を二重構造とするのが好ましい。   In addition, when the outer box wraps the step and the article to be packed and connects the cushioning materials to form a cylindrical shape, the end of the outer box is placed on the step provided on the rising portion on the top surface side of the packing device. It is preferable that the outer box on the top surface side has a double structure by overlapping the length.

また、梱包装置正面及び背面側の段差を梱包装置底面側から天面側に向けて斜めになるように勾配を設けるのがよい。   Moreover, it is good to provide the gradient so that the level | step difference of the packing apparatus front and back side may become diagonal toward the top surface side from the packing apparatus bottom face side.

また、緩衝材の立ち上がり部のうち、少なくとも底面側を形成する面に、結束時に用いるバンドを逃がす凹部を設けるのがよい。   Moreover, it is good to provide the recessed part which escapes the band used at the time of bundling in the surface which forms the bottom face side at least among the standing parts of a buffer material.

本発明によれば、立ち上がり部先端の外側全周に段差を設けたトレイ状の緩衝材で被梱包物の両端を支持し、外箱で段差及び被梱包物を包み込み緩衝材間を連結するように構成したので、緩衝材が梱包側面の外郭部を形成することになり、外箱の端面が梱包の外側に露出することがなく輸送時の外箱の破損を防止できる。   According to the present invention, both ends of the package are supported by the tray-shaped cushioning material provided with steps on the entire outer periphery of the leading end of the rising portion, and the cushion and the cushioning material are connected by wrapping the steps and the packaged goods with the outer box. Thus, the cushioning material forms the outer portion of the side surface of the packing, and the end surface of the outer box is not exposed to the outside of the packing, and damage to the outer box during transportation can be prevented.

また、段差による緩衝材の立ち上がり部の厚みの低減長さを外箱の板厚より大きく設定したので、保管時の荷重等で外箱が多少膨れても、外箱外面が緩衝材外面より飛び出ることが無く、輸送中あるいは荷扱い時に外箱同士が衝突しても外箱を破損させることが無い。   In addition, the reduced length of the thickness of the rising part of the cushioning material due to the level difference is set to be larger than the thickness of the outer box, so even if the outer box expands slightly due to load during storage, the outer surface of the outer box pops out from the outer surface of the cushioning material Even if the outer boxes collide with each other during transportation or handling, the outer box is not damaged.

さらに、緩衝材の立ち上がり部に設けた段差のうち梱包装置の天面側に設けた段差に、緩衝材天面側の両端から中央に向けて段差が小さくなる様に勾配を設け、さらに中央部を平坦になる形状としたので、外箱天面に中央が凸状になる勾配が形成され、外箱天面が内反りになる変形を防止し外箱の変形不良が低減する。   Further, the step provided on the top surface side of the packing device among the steps provided on the rising portion of the cushioning material is provided with a gradient so that the step becomes smaller from both ends on the cushioning material top surface side toward the center, and further, the center portion Is formed into a flat shape, a slope is formed with a convex center on the top surface of the outer box, so that deformation of the outer box top surface being warped is prevented and deformation defects of the outer box are reduced.

また、外箱は段差及び被梱包物を包み込み緩衝材間を連結して筒状とする際に、梱包装置の天面側の立ち上がり部に設けた段差上で外箱の端部を重ねて天面側の外箱を二重構造にしたので、外箱の強度が向上して外箱の変形が防止され、外箱の天面から外力が加わったときの被梱包物を保護する機能が向上する。   In addition, when the outer box wraps the level difference and the object to be packed and connects the cushioning materials to form a cylindrical shape, the end of the outer box is overlapped on the step provided at the rising part on the top side of the packing device. Since the outer box on the front side has a double structure, the strength of the outer box is improved and deformation of the outer box is prevented, and the function to protect the package when external force is applied from the top surface of the outer box is improved. To do.

また、緩衝材の立ち上がり部に設けた段差のうち、梱包装置正面及び背面側の段差を梱包装置底面側から天面側に向けて斜めになるように勾配を設けたので、保管時の荷重や天面から衝撃が加わっても外箱自体の反りやたわみなどの変形を防止できる。   In addition, among the steps provided at the rising part of the cushioning material, the steps on the front and back sides of the packing device are inclined so as to be inclined from the bottom surface side of the packing device toward the top surface side. Even if an impact is applied from the top surface, it is possible to prevent deformation such as warpage and deflection of the outer box itself.

また、緩衝材の立ち上がり部のうち梱包装置天面側あるいは底面側を形成する面に結束時に用いるバンドを逃がす凹部を設けたので、輸送中に梱包装置を引きずってもバンドが地面と擦れることが無く、バンドの切れなど輸送中の不良や事故の発生を防止できる。   In addition, since the recess that escapes the band used for bundling is provided on the surface that forms the top or bottom of the packing device among the rising parts of the cushioning material, the band may rub against the ground even if the packing device is dragged during transportation. In addition, it is possible to prevent defects during transportation and accidents such as band breaks.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, this invention is not limited by this embodiment.

図１は本発明に係る梱包装置の分解斜視図であり、図２はその正面図である。   FIG. 1 is an exploded perspective view of a packaging device according to the present invention, and FIG. 2 is a front view thereof.

図１に示すように、本発明に係る梱包装置は、被梱包物１８の両端部に配置される一対の緩衝材５と、これら一対の緩衝材５間に配置され略矩形状に折曲されて被梱包物１８を包み込む外箱１０とを備えている。   As shown in FIG. 1, the packing device according to the present invention includes a pair of shock-absorbing materials 5 disposed at both ends of an object to be packed 18, and is disposed between the pair of shock-absorbing materials 5 and is bent into a substantially rectangular shape. And an outer box 10 that wraps the article 18 to be packed.

各緩衝材５は、その周囲に互いに連結された複数の立ち上がり部１，２，３，４を有するトレイ状に形成されており、これら複数の立ち上がり部１，２，３，４の先端の外側全周に、各立ち上がり部の厚みを低減させた段差６，７，８，９が形成されている。   Each buffer material 5 is formed in a tray shape having a plurality of rising portions 1, 2, 3, 4 connected to each other around the buffer material 5, and outside the tips of the plurality of rising portions 1, 2, 3, 4 Steps 6, 7, 8, and 9 are formed around the entire periphery to reduce the thickness of each rising portion.

梱包に際し、一対の緩衝材５に被梱包物１８の両端をまず挿入して被梱包物１８を支持し、筒状に形成される外箱１０で段差６，７，８，９及び被梱包物１８を包み込むとともに緩衝材５間を連結し、梱包装置全体にバンド１１を惓回した後バンド１１を結束することで、梱包は完了する。   When packing, both ends of the packing object 18 are first inserted into the pair of cushioning materials 5 to support the packing object 18, and the steps 6, 7, 8, 9 and the packing object are formed by the outer box 10 formed in a cylindrical shape. 18 is wrapped, the buffer material 5 is connected, the band 11 is wound around the entire packing device, and the band 11 is bound to complete the packing.

図２に詳細に示すように、互いに離間した一対の緩衝材５を外箱１０で連結するに際し、緩衝材５の段差６，７，８，９のみを外箱１０で被い、緩衝材５の外面１２を露出させた構成にすることで、緩衝材５外面が梱包装置の外郭となり外箱１０の端面が梱包装置の外部に露出することはない。したがって、輸送中の衝突などによる外箱１０の破損を防止することができ、輸送時の包装材の品質が向上する。   As shown in detail in FIG. 2, when connecting a pair of buffer materials 5 separated from each other by the outer box 10, only the steps 6, 7, 8, 9 of the buffer material 5 are covered by the outer box 10, and the buffer material 5 By adopting a configuration in which the outer surface 12 is exposed, the outer surface of the cushioning material 5 becomes the outer shell of the packaging device, and the end surface of the outer box 10 is not exposed to the outside of the packaging device. Therefore, the outer box 10 can be prevented from being damaged due to a collision during transportation, and the quality of the packaging material during transportation is improved.

図３は梱包装置の長手方向の中心線に沿った端部の断面図であり、図３に示すように、緩衝材５の段差６，７，８，９による立ち上がり部１，２，３，４の厚みの低減長さＴ１は外箱１０の板厚Ｔ２より大きく設定されており、緩衝材５の段差６，７，８，９を覆う外箱１０の外面が緩衝材５の外面１２より飛び出ないように構成することで、輸送中の外箱１０の破損を低減することができる。   FIG. 3 is a cross-sectional view of the end portion along the longitudinal center line of the packing device. As shown in FIG. 3, as shown in FIG. 3, the rising portions 1, 2, 3 and 3 formed by the steps 6, 7, 8 and 9 of the cushioning material 5. 4 is set to be larger than the plate thickness T2 of the outer box 10, and the outer surface of the outer box 10 covering the steps 6, 7, 8, 9 of the buffer material 5 is more than the outer surface 12 of the buffer material 5. By configuring so as not to jump out, damage to the outer box 10 during transportation can be reduced.

図４は梱包装置の長手方向の中心線に直交する方向の断面図である。
図４に示すように、緩衝材５の立ち上がり部１，２，３，４に設けた段差６，７，８，９のうち、梱包装置の天面側の立ち上がり部１に設けた段差６において、天面側の両端から中央に向けて段差６が小さくなる様に、即ち左右両端の段差長Ｔ３より中央の段差長Ｔ４が小さくなるように勾配１３が形成されている。さらに、段差６の中央には勾配１３から連続した平坦部１４が形成されている。 FIG. 4 is a cross-sectional view in a direction orthogonal to the longitudinal center line of the packaging device.
As shown in FIG. 4, among the steps 6, 7, 8, 9 provided on the rising portions 1, 2, 3, 4 of the buffer material 5, the steps 6 provided on the rising portion 1 on the top surface side of the packing device The gradient 13 is formed so that the step 6 becomes smaller from both ends on the top surface side toward the center, that is, the center step length T4 becomes smaller than the step length T3 at both the left and right ends. Further, a flat portion 14 that is continuous from the gradient 13 is formed at the center of the step 6.

外箱天面中央が凸状になる勾配を設けることにより、外箱天面の内反り変形を防止し外箱の変形不良を低減することができる。   By providing a slope with a convex shape at the center of the outer box top surface, it is possible to prevent the inner box top surface from being warped and reduce deformation of the outer box.

また、図４に示すように、外箱１０は緩衝材５の段差６，７，８，９及び被梱包物１８を包み込み緩衝材５間を連結して筒状とする際に、梱包装置の天面側の立ち上がり部１に設けられた段差６上で外箱１０の端部同士を所定の長さで重ねることにより、天面側の外箱１０を二重構造としている。したがって、外箱の強度が向上して外箱の変形が防止されるとともに、被梱包物の保護機能も向上する。   In addition, as shown in FIG. 4, the outer box 10 wraps the steps 6, 7, 8 and 9 of the cushioning material 5 and the article 18 to be packed and connects the cushioning materials 5 to form a cylindrical shape. The outer box 10 on the top surface side has a double structure by overlapping the ends of the outer box 10 with a predetermined length on the step 6 provided on the rising portion 1 on the top surface side. Therefore, the strength of the outer box is improved, the deformation of the outer box is prevented, and the protection function of the packed object is improved.

また、図４において、緩衝材５の立ち上がり部１，２，３，４に設けられた段差６，７，８，９のうち、梱包装置正面及び背面側の段差７，８を梱包装置の底面側から天面側に向けて斜めになるように、即ち下端の段差長Ｈ１より上端の段差部長Ｈ２を大きく設定して勾配１５，１６を形成している。   Also, in FIG. 4, among the steps 6, 7, 8, and 9 provided at the rising portions 1, 2, 3, and 4 of the cushioning material 5, the steps 7 and 8 on the front side and the back side of the packing device are shown on the bottom surface of the packing device. The gradients 15 and 16 are formed so as to be inclined from the side toward the top surface, that is, by setting the upper stepped portion length H2 to be larger than the lower stepped length H1.

このように、緩衝材段差部の側面を斜めに形成して外箱の側面にも勾配を形成することで、保管時の荷重や天面から衝撃が加わったときにも外箱の変形を防止できる。   In this way, the side surface of the cushioning material step part is formed diagonally and the side surface of the outer box is also sloped to prevent deformation of the outer box even when a load is applied during storage or an impact is applied from the top surface. it can.

図５は、本発明に係る梱包装置の側面の部分拡大図である。
図５に示すように、緩衝材５の立ち上がり部１，２，３，４のうち、天面を形成する立ち上がり部１と底面を形成する立ち上がり部４には、緩衝材５を結束する時に用いるバンド１１が通る部分に凹部１７が形成されている。なお、この凹部１７は底面を形成する立ち上がり部４にのみ形成してもよい。 FIG. 5 is a partial enlarged view of a side surface of the packaging device according to the present invention.
As shown in FIG. 5, of the rising portions 1, 2, 3, and 4 of the buffer material 5, the rising portion 1 that forms the top surface and the rising portion 4 that forms the bottom surface are used when binding the buffer material 5. A recess 17 is formed in a portion through which the band 11 passes. In addition, you may form this recessed part 17 only in the standing part 4 which forms a bottom face.

緩衝材５に凹部１７を設けることで、輸送中に梱包装置を引きずってもバンド１１が地面と擦れることが無く、バンド１１の切れ等輸送中の不測の事態を防止できる。   By providing the cushioning member 5 with the recess 17, the band 11 does not rub against the ground even if the packing device is pulled during transportation, and unexpected situations such as breakage of the band 11 during transportation can be prevented.

以上のように、本発明にかかる梱包装置は、緩衝材により外箱端面の外部への露出を防止して外箱を保護することができるので、種々の被梱包物の梱包装置として有用である。   As described above, since the packing device according to the present invention can protect the outer box by preventing the outer end face of the outer box from being exposed to the outside by the cushioning material, it is useful as a packing device for various items to be packed. .

本発明に係る梱包装置の分解斜視図The disassembled perspective view of the packing apparatus which concerns on this invention 図１の梱包装置の正面図Front view of the packaging device of FIG. 図１の梱包装置の長手方向の中心線に沿った端部の断面図Sectional drawing of the edge part along the centerline of the longitudinal direction of the packing apparatus of FIG. 図１の梱包装置の長手方向の中心線に直交する方向の断面図Sectional drawing of the direction orthogonal to the centerline of the longitudinal direction of the packaging apparatus of FIG. 図１の梱包装置の側面の部分拡大図Partial enlarged view of the side of the packaging device of FIG. 従来の梱包装置の分解斜視図Exploded perspective view of a conventional packing device

符号の説明Explanation of symbols

１，２，３，４ 立ち上がり部
５ 緩衝材
６，７，８，９ 段差部
１０ 外箱
１１ バンド
１２ 緩衝材の外面
１３ 天面側の勾配部
１４ 平坦部
１５，１６ 側面側の勾配部
１７ 凹部
１８ 被梱包物 1, 2, 3, 4 Rising portion 5 Buffer material 6, 7, 8, 9 Stepped portion 10 Outer box 11 Band 12 Buffer material outer surface 13 Top surface side gradient portion 14 Flat portion 15, 16 Side surface gradient portion 17 Recess 18 Package

Claims (6)

周囲に立ち上がり部を設けたトレイ状の緩衝材に、前記立ち上がり部先端の外側全周に前記立ち上がり部の厚みを低減させた段差を設け、前記緩衝材で被梱包物の両端を支持し、前記段差及び前記被梱包物を包み込み前記緩衝材間を連結する筒状となる外箱を設け、全体をバンドで惓回して結束した梱包装置。   In the tray-shaped cushioning material provided with a rising part around the periphery, a step having a reduced thickness of the rising part is provided on the entire outer periphery of the leading end of the rising part, and both ends of the object to be packed are supported by the cushioning material, A packaging device in which a cylindrical outer box that wraps around a step and the article to be packed and connects the cushioning materials is provided, and the whole is wound and bound by a band. 前記段差による前記立ち上がり部の厚みの低減長さを前記外箱の板厚より大きくした請求項１に記載の梱包装置。   The packaging device according to claim 1, wherein a length of reduction in thickness of the rising portion due to the step is larger than a plate thickness of the outer box. 梱包装置の天面側において、天面側の両端から中央に向けて前記段差が小さくなるように勾配を設け、中央部を平坦な形状とした請求項１に記載の梱包装置。   The packing apparatus according to claim 1, wherein a gradient is provided on the top surface side of the packing apparatus so that the step is reduced from both ends on the top surface side toward the center, and the center portion is flat. 前記外箱は、前記段差及び被梱包物を包み込み前記緩衝材間を連結して筒状とする際に、梱包装置の天面側の前記立ち上がり部に設けた前記段差上で前記外箱の端部を所定の長さ重ねることにより、前記天面側の前記外箱が二重構造となる請求項１乃至３のいずれか１項に記載の梱包装置。   When the outer box wraps the step and the packaged object and connects the cushioning materials into a cylindrical shape, the outer box ends on the step provided on the rising portion on the top surface side of the packing device. The packing device according to any one of claims 1 to 3, wherein the outer box on the top surface side has a double structure by overlapping the portions with a predetermined length. 梱包装置正面及び背面側の前記段差を梱包装置底面側から天面側に向けて斜めになるように勾配を設けた請求項１乃至３のいずれか１項に記載の梱包装置。   The packaging device according to any one of claims 1 to 3, wherein a gradient is provided so that the steps on the front and back sides of the packaging device are inclined from the bottom surface side to the top surface side of the packaging device. 前記緩衝材の立ち上がり部のうち、少なくとも底面側を形成する面に、結束時に用いるバンドを逃がす凹部を設けた請求項１乃至３のいずれか１項に記載の梱包装置。   The packing device according to any one of claims 1 to 3, wherein a concave portion for releasing a band used for binding is provided on at least a bottom surface of the rising portion of the cushioning material.
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