JPS644827Y2 - - Google Patents
Info
- Publication number
- JPS644827Y2 JPS644827Y2 JP1979140574U JP14057479U JPS644827Y2 JP S644827 Y2 JPS644827 Y2 JP S644827Y2 JP 1979140574 U JP1979140574 U JP 1979140574U JP 14057479 U JP14057479 U JP 14057479U JP S644827 Y2 JPS644827 Y2 JP S644827Y2
- Authority
- JP
- Japan
- Prior art keywords
- push rod
- insulating material
- billet
- bolt
- bent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000002184 metal Substances 0.000 claims description 12
- 239000011810 insulating material Substances 0.000 claims description 11
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 239000012777 electrically insulating material Substances 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 description 18
- 230000006698 induction Effects 0.000 description 5
- 238000003303 reheating Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Furnace Charging Or Discharging (AREA)
Description
【考案の詳細な説明】
本考案はビレツト誘導加熱装置におけるビレツ
ト押棒の改良に関するものである。多数のビレツ
トを接触状態を保つて連続的に誘導加熱コイル内
に押送りし、当該誘導加熱コイル内で所望の温度
に加熱した後順次排出するビレツト誘導加熱にお
いては、連続加熱の最終段階では、押送りに必要
な後続ビレツトがなくなるため、押送ができなく
なり、最後の複数個のビレツトが誘導加熱コイル
内に残される。このため、従来から、押棒を用い
て残留ビレツトを加熱コイルから排出している。[Detailed Description of the Invention] The present invention relates to an improvement of a billet push rod in a billet induction heating device. In billet induction heating, in which a large number of billets are continuously pushed into an induction heating coil while maintaining contact, heated to a desired temperature within the induction heating coil, and then discharged one after another, in the final stage of continuous heating, Since there are no subsequent billets needed for pushing, pushing is no longer possible and the last billets are left in the induction heating coil. For this reason, a push rod has conventionally been used to expel the residual billet from the heating coil.
従来、この種の押棒としては、たとえば第1図
aに示すような配管用炭素鋼鋼管や丸鋼棒を必要
長さに切断したものを使用している。しかし、残
留ビレツトの押出しのため、このような押棒1を
通電中の加熱コイル内に挿入すると、加熱コイル
から発生する磁束の影響を受けて、押棒1内に渦
電流が流れて、当該押棒1は昇温し、ひいては軟
化する。従つて、この種押棒1を用いる場合には
加熱コイルへの通電を断としてから残留ビレツト
を排出している。そのため排出ビレツトの大部分
は加熱不足のため、鍜造等の次工程へ廻すことが
できず廃棄処分にするか、又は再加熱分に廻され
ているのが現状である。このため、通電しながら
押出す負荷押棒として第1図c,dに示す断面両
端矢印形状の押棒1が考案されているが、構造上
強度にとぼしく数十回程度の加熱押出しにしか耐
えないという欠点がある。 Conventionally, as this type of push rod, a carbon steel pipe for piping or a round steel bar cut to the required length, as shown in FIG. 1a, has been used. However, when such a push rod 1 is inserted into an energized heating coil in order to extrude the residual billet, an eddy current flows inside the push rod 1 under the influence of the magnetic flux generated from the heating coil, causing the push rod 1 to The temperature rises, which in turn softens. Therefore, when using this type of push rod 1, the remaining billet is discharged after the heating coil is turned off. Therefore, most of the discharged billets are not heated enough and cannot be sent to the next process such as forging, and are either disposed of or sent for reheating. For this reason, a push rod 1 with an arrow-shaped cross section at both ends as shown in Fig. 1 c and d has been devised as a load push rod for extruding while energized, but it is said that its structural strength is low and it can withstand only a few dozen heated extrusions. There are drawbacks.
本考案は、従来のこの種押棒に存するこのよう
な問題点を解決するためになされたもので、ビレ
ツトの押送り連続加熱において、最後のビレツト
まで同一条件の加熱を可能とすることによつて、
従来の第1図a,bに示すごとき構造の押棒を用
いた場合に避けられない、最終段階におけるビレ
ツトの廃棄処分又は再加熱の無駄を除去しようと
するとともに第1図c,dに示す如き負荷時押棒
が構造上長期使用に耐えない点を改良し十分強度
の高い長寿命の負荷時押棒を提供しようとするも
のである。 The present invention was developed in order to solve these problems with conventional push rods of this type, and by making it possible to heat the billet under the same conditions up to the last billet in continuous heating of billets. ,
In addition to trying to eliminate wasteful disposal or reheating of the billet in the final stage, which is inevitable when using the conventional push rod having the structure shown in Fig. 1 a and b, the present invention also aims to eliminate the waste of billets as shown in Fig. 1 c and d. The purpose of this invention is to improve the problem that the load push rod cannot withstand long-term use due to its structure, and to provide a load push rod that is sufficiently strong and has a long life.
本考案を第2図a〜第4図bに示した実施例に
従つて説明する。 The present invention will be explained according to the embodiment shown in FIGS. 2a to 4b.
第2図a,bにおいて、1a,1bは、両端部
を、それらの端面が対向するように直線状に内側
に折曲げた21,21′断面半円弧状の金属部材
で、長手方向長さは所要長に設定されている。金
属部材1a,1bの折曲部21,21′を重ね合
せるように位置させた状態で、当該折曲部の所定
対向面には複数個のボルト貫通孔1ahおよび1
bhが穿つてある。1ahは、たとえば金属部材1
aの折曲部21,21′に形成される貫通孔で後
述するボルト31の外周が螺入可能なねじが形成
されており、1bhは、たとえば金属部材1bの
折曲部21,21′に形成される貫通孔で、その
内径は1ahの内径より大に設定され、その内周
およびそれに連なる内側面に沿つて電気絶縁材か
らなるブツシユ6が設けられ、当該ブツシユ6の
内周にボルト31が挿入されるようになつてい
る。半円弧状部材1a,1bの折曲部をその間に
耐熱電気絶縁材4を介して重ね合わせるように対
向せしめる。耐熱電気絶縁材4の半円弧状部材1
a,1bのボルト貫通孔1ah,1bhに対応する
部分には予めボルト貫通孔4hが穿孔されている
ものとする。1方半円弧状部材1bの、ボルト貫
通孔1bhに対向する半円弧部分にはボルト31
およびボルト緊定工具の挿入が可能な大きさの貫
通孔5が形成されている。 In Fig. 2a and 2b, 1a and 1b are metal members having a cross section of semicircular arc 21, 21', which are bent inwardly in a straight line so that their end faces face each other, and the longitudinal length is set to a required length. In a state where the bent portions 21, 21' of the metal members 1a and 1b are positioned so as to overlap each other, a plurality of bolt through holes 1ah and 1b are formed on predetermined opposing surfaces of the bent portions.
bh is drilled. 1ah is, for example, a metal member 1
The through hole formed in the bent portion 21, 21' of the metal member 1a has a thread into which the outer periphery of a bolt 31 described later can be screwed, and 1bh is a through hole formed, for example, in the bent portion 21, 21' of the metal member 1b, the inner diameter of which is set to be larger than the inner diameter of 1ah, a bushing 6 made of an electrical insulating material is provided along the inner periphery and the inner surface connected thereto, and the bolt 31 is inserted into the inner periphery of the bushing 6. The bent portions of the semicircular members 1a, 1b are opposed to each other so as to overlap with a heat-resistant electrical insulating material 4 between them. The semicircular member 1 of the heat-resistant electrical insulating material 4
The bolt through holes 4h are pre-drilled in the portions of the semicircular member 1b that correspond to the bolt through holes 1ah and 1bh. The bolt 31 is inserted into the semicircular portion of the semicircular member 1b that faces the bolt through hole 1bh.
A through hole 5 large enough to allow the insertion of a bolt tightening tool is formed.
従つて半円弧状部材1a,1bの折曲部21,
21′を耐熱電気絶縁材4を介して重り合うよう
に対向せしめた後貫通孔5を利用して、折曲部2
1,21′および耐熱電気絶縁材4を貫通するご
とく形成された複数の貫通孔1ah,1bh,4h
にボルト31を螺入することによつて半円弧状部
材1a,1bが一体化されて、円管状となつた押
棒11が形成される。 Therefore, the bent portions 21 of the semicircular arc members 1a, 1b,
21' are faced to each other so as to overlap with each other via the heat-resistant electrical insulating material 4, and then the bent portion 2 is inserted using the through hole 5.
1, 21' and a plurality of through holes 1ah, 1bh, 4h formed to penetrate through the heat-resistant electrical insulating material 4.
By screwing the bolt 31 into the semicircular arc members 1a and 1b, the push rod 11 having a circular tubular shape is formed.
第3図および第4図は本考案の第2および第3
の実施例を示すもので、第1の実施例における半
円弧状部材1a,1bに代えて、第3図の実施例
では両端部を直角に内側に折り曲げた折曲部2
1,21′を有する断面コ字状部材1c,1dを
用い又第4図の実施例では、両端部を45゜に内側
に折り曲げた折曲部21,21′を有する断面直
角三角形状部材1e,1fを用いそれを一体化し
て角管状の押棒12を形成するようした点が第1
実施例と異るが、他の構成は第1の実施例と同一
である。なお、第3図a,bおよび第4図a,b
において第2図a,bに示すのと同一記号のもの
は同一構成要素を示す。 Figures 3 and 4 are the second and third diagrams of the present invention.
In the embodiment shown in FIG. 3, in place of the semicircular arc members 1a and 1b in the first embodiment, a bent portion 2 with both ends bent inward at right angles is used.
1 and 21', and in the embodiment shown in FIG. 4, a right triangular cross-sectional member 1e having bent portions 21 and 21' with both ends bent inward at an angle of 45 degrees is used. , 1f and are integrated to form the rectangular tubular push rod 12 is the first point.
Although the second embodiment is different from the first embodiment, the other configurations are the same as the first embodiment. In addition, Fig. 3 a, b and Fig. 4 a, b
In the figures, the same symbols as those shown in FIGS. 2a and b indicate the same components.
本考案によれば、押棒11,12を構成してい
る半円弧状部材1a,1b、コ字状部材1c,1
d又は直角三角形状部材1e,1fなど対称断面
形状部材は耐熱電気絶縁材4および電気絶縁材よ
りなるブツシユ6によつて互に電気的に絶縁され
ているので、これを通電中の加熱コイル内に挿入
しても、加熱コイルからの磁束によつて渦電流が
流れることはなく、従つて、従来のように軟化す
ることがないので、押送りが停止した最終段階に
おいても加熱コイルの通電を続行したまゝで、加
熱コイル内に残つているビレツトを本考案にかゝ
る押棒でそれまでの押送りにおけると同じ速度で
押送りすることができ、従つて、すべてのビレツ
トを連続加熱全行程を通じ同一条件で加熱するこ
とが可能となり、従来方式において生じざるを得
なかつたビレツトの廃棄処分および再加熱の無駄
をなくすことが可能となるとともに、従来の負荷
時押棒に存した耐久性に乏しい欠点を改良し、長
期使用を可能とするなどその実用的効果は顕著で
ある。なお、押送りと本考案の押棒による送りの
切替えを自動的に行いたい場合は、公知の電気機
械的検知機構を用いて、押送りの停止を検知し、
当該検知信号によつて押棒を加熱コイル内に挿入
するようにすればよい。 According to the present invention, the semicircular arc-shaped members 1a, 1b, the U-shaped members 1c, 1, which constitute the push rods 11, 12,
d or right triangular members 1e and 1f are electrically insulated from each other by the heat-resistant electrical insulating material 4 and the bushing 6 made of electrical insulating material, so that the members with symmetrical cross-sections, such as the right triangular members 1e and 1f, are electrically insulated from each other by the heat-resistant electrical insulating material 4 and the bushing 6 made of electrical insulating material. Even if it is inserted into the heating coil, no eddy current will flow due to the magnetic flux from the heating coil, and therefore it will not soften like in the conventional case, so the heating coil is not energized even at the final stage when the extrusion stops. While continuing, the billet remaining in the heating coil can be pushed out with the push rod according to the present invention at the same speed as in the previous pushing, and therefore all the billets can be heated completely. It is now possible to heat under the same conditions throughout the process, eliminating the waste of billet disposal and reheating that would otherwise occur with conventional methods, and improving the durability of conventional push rods under load. Its practical effects are remarkable, as it improves poor deficiencies and enables long-term use. If you want to automatically switch between pushing and feeding using the push rod of the present invention, use a known electromechanical detection mechanism to detect the stop of pushing.
The push rod may be inserted into the heating coil based on the detection signal.
第1図aは従来の押送り連続加熱において用い
られている押棒の正面図、第1図bは第1図aの
側面図、第1図cは従来の押送り連続加熱におい
て用いられている他の押棒の正面図、第1図dは
第1図cの側面図、第2図aは本考案の実施例を
示す正面図、第2図bは第2図aのA−A線断面
図、第3図aは本考案の第2の実施例を示す正面
図、第3図bは第3図aのB−B線断面図、第4
図aは本考案の第3の実施例を示す正面図、第4
図bは第4図aのC−C線断面図である。
1a,1b……断面半円弧状金属部材、1c,
1d……断面コ字状金属部材、1e,1f……断
面直角三角形状金属部材、21,21′……折曲
部、4……耐熱電気絶縁材、5……ボルト締結工
具挿入口、6……ブツシユ。
Figure 1a is a front view of a push rod used in conventional continuous heating, Figure 1b is a side view of Figure 1a, and Figure 1c is a push rod used in conventional continuous heating. A front view of another push rod, FIG. 1 d is a side view of FIG. 1 c, FIG. 2 a is a front view showing an embodiment of the present invention, and FIG. 2 b is a cross section taken along line A-A of FIG. 2 a. Fig. 3a is a front view showing the second embodiment of the present invention, Fig. 3b is a sectional view taken along line B-B of Fig. 3a, and Fig. 3a is a front view showing the second embodiment of the present invention.
Figure a is a front view showing the third embodiment of the present invention;
Figure b is a sectional view taken along line CC in Figure 4a. 1a, 1b...Metal member with semicircular arc cross section, 1c,
1d...Metal member having a U-shaped cross section, 1e, 1f...Metal member having a right triangular cross section, 21, 21'...Bending portion, 4...Heat-resistant electrical insulating material, 5...Bolt fastening tool insertion port, 6 ...Buzz.
Claims (1)
称断面形状の金属部材の両端部を、それぞれ直線
状に内側に折り曲げて、それぞれの端面が対向す
るように形成し、当該金属部材のそれぞれの折曲
部を、対向せしめその間に耐熱電気絶縁材を介し
てボルト締めするとともに、当該ボルトの外周と
それに対向する1方の金属部材の折曲部との間に
は電気絶縁材からなるブツシユを介在させ、か
つ、当該ボルト締め位置に対応する金属部材部分
にはボルト締結工具挿入孔を形成したことからな
るビレツトヒータ用のビレツト押棒。 Both ends of a metal member having a symmetrical cross-sectional shape such as a half-arc shape, a U-shape, or a right triangle shape are bent inward in a straight line so that the end faces face each other, and each of the metal members is The bent parts are made to face each other and are bolted together with a heat-resistant electrical insulating material in between, and a bush made of electrically insulating material is provided between the outer periphery of the bolt and the bent part of one of the metal members facing it. A billet push rod for a billet heater, wherein a bolt fastening tool insertion hole is formed in a metal member portion interposed therebetween and corresponding to the bolt fastening position.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1979140574U JPS644827Y2 (en) | 1979-10-12 | 1979-10-12 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1979140574U JPS644827Y2 (en) | 1979-10-12 | 1979-10-12 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5660760U JPS5660760U (en) | 1981-05-23 |
JPS644827Y2 true JPS644827Y2 (en) | 1989-02-07 |
Family
ID=29371919
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1979140574U Expired JPS644827Y2 (en) | 1979-10-12 | 1979-10-12 |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS644827Y2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6033885B2 (en) * | 1981-12-17 | 1985-08-06 | 富士電機株式会社 | Billet induction heating equipment |
JPS6033884B2 (en) * | 1981-12-17 | 1985-08-06 | 富士電機株式会社 | Billet induction heating equipment |
-
1979
- 1979-10-12 JP JP1979140574U patent/JPS644827Y2/ja not_active Expired
Also Published As
Publication number | Publication date |
---|---|
JPS5660760U (en) | 1981-05-23 |
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