JPS643439Y2 - - Google Patents
Info
- Publication number
- JPS643439Y2 JPS643439Y2 JP4353783U JP4353783U JPS643439Y2 JP S643439 Y2 JPS643439 Y2 JP S643439Y2 JP 4353783 U JP4353783 U JP 4353783U JP 4353783 U JP4353783 U JP 4353783U JP S643439 Y2 JPS643439 Y2 JP S643439Y2
- Authority
- JP
- Japan
- Prior art keywords
- knitted fabric
- coating layer
- reflective coating
- heat
- air
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000004744 fabric Substances 0.000 claims description 42
- 239000011247 coating layer Substances 0.000 claims description 20
- 239000000835 fiber Substances 0.000 claims description 15
- 239000010410 layer Substances 0.000 claims description 11
- 229910052751 metal Inorganic materials 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- 229910052755 nonmetal Inorganic materials 0.000 claims description 6
- 238000009940 knitting Methods 0.000 description 8
- 238000009413 insulation Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 229920000728 polyester Polymers 0.000 description 6
- 238000001771 vacuum deposition Methods 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000000151 deposition Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 229920002994 synthetic fiber Polymers 0.000 description 4
- 239000012209 synthetic fiber Substances 0.000 description 4
- 238000007738 vacuum evaporation Methods 0.000 description 4
- 230000008021 deposition Effects 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical compound [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000012510 hollow fiber Substances 0.000 description 1
- ORUIBWPALBXDOA-UHFFFAOYSA-L magnesium fluoride Chemical compound [F-].[F-].[Mg+2] ORUIBWPALBXDOA-UHFFFAOYSA-L 0.000 description 1
- 229910001635 magnesium fluoride Inorganic materials 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 150000002843 nonmetals Chemical class 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Landscapes
- Bedding Items (AREA)
Description
【考案の詳細な説明】
本考案は、寝具、防寒衣料等の中綿に関し、薄
くて軽く、しかも伸縮性、ストレツチ性のある保
温性、断熱性、透湿性、通気性のある中綿を得ん
とするものである。[Detailed description of the invention] The present invention aims to obtain a thin, light, stretchy, heat-retaining, heat-insulating, moisture-permeable, and air-permeable filling for bedding, cold-weather clothing, etc. It is something to do.
寝具、防寒衣料等の中綿において、断熱効果を
高めるために、フイルム或は不織布等のシートの
一面又は両面に金属蒸着面を構成し、該シートに
ウエブ等を積層したものは知られているが、特に
フイルムよりなるシートは通気性、伸縮性がない
ために中綿として使用した場合に、着用感に満足
できない点があつた。また、シート面全面に金属
蒸着面を構成することにより、通気性に欠けるも
のとなり、むれの原因ともなつていた。 It is known that in batting materials such as bedding and cold-weather clothing, in order to enhance the heat insulation effect, a sheet of film or non-woven fabric has a metal vapor deposited surface on one or both sides, and a web or the like is laminated on the sheet. In particular, sheets made of film lack breathability and elasticity, so when used as batting, the comfort of wearing them was unsatisfactory. Further, by configuring the metal vapor-deposited surface over the entire sheet surface, the sheet lacks air permeability, which may cause stuffiness.
そこで、保温、断熱性を有すると共に、伸縮
性、透湿性、通気性も併せ有する中綿を得んとす
るのが本考案で、伸縮性、通気性、透湿性を高め
るために、基材として編地を用い、保温、断熱性
を高めるために該編地の編目をつぶすことがない
ように編地の表面に、即ち更に詳細に言えば、編
地を構成する糸の表面にのみ金属或は非金属より
なる反射被膜層を形成している。 Therefore, the present invention aims to create a filling that has heat retention and insulation properties, as well as elasticity, moisture permeability, and air permeability. In order to improve heat retention and insulation properties, metal or metal is applied only to the surface of the knitted fabric without crushing the stitches of the knitted fabric, or more specifically, only to the surface of the threads that make up the knitted fabric. A reflective coating layer made of non-metal is formed.
編地を構成する糸の表面にのみ金属或は非金属
よりなる反射被膜層を形成する手段としては、編
地を編成してから真空蒸着或は転写等によつて、
反射被膜層を編地面に形成する場合と、編地を編
成する前の糸の状態のときに真空蒸着或は転写を
行なう場合とがある。 As a means of forming a reflective coating layer made of metal or non-metal only on the surface of the yarns constituting the knitted fabric, after knitting the knitted fabric, by vacuum deposition or transfer, etc.
There are cases in which the reflective coating layer is formed on the knitted surface, and cases in which vacuum deposition or transfer is performed in the state of the yarn before knitting the knitted fabric.
次にその実施の一例を説明する。 Next, an example of its implementation will be explained.
第１図は本考案中綿の断面図である。第１図に
おいて、１は伸縮性、ストレツチ性を有する編地
で、その表面に金属或は非金属よりなる反射被膜
層２を形成してある。３は含気断熱繊維層で、編
地１に重ね合わされて適宜間隔にニードリングさ
れ、編地１と含気断熱繊維層３とは一体に固定さ
れている。 FIG. 1 is a sectional view of the batting according to the present invention. In FIG. 1, reference numeral 1 denotes a knitted fabric having elasticity and stretchability, and a reflective coating layer 2 made of metal or non-metal is formed on the surface of the fabric. Reference numeral 3 denotes an air-containing heat-insulating fiber layer, which is superimposed on the knitted fabric 1 and needled at appropriate intervals, and the knitted fabric 1 and the air-containing heat-insulating fiber layer 3 are fixed integrally.
伸縮性、ストレツチ性を有する編地１は、ナイ
ロン、ポリエステル、ポリプロピレンその他の合
成繊維を仮撚加工等の嵩高加工をした糸を、トリ
コツト機、丸編機等により編成した経編地或は横
編地よりなり、必要に応じてポリウレタン弾性
糸、ゴム糸等の弾性糸を一部に用いても良い。伸
縮率としては引張伸度で30％以上のものが伸縮ス
トレツチバツク（切断荷重の50％伸張時に回復す
る率が90％以上）に秀れている。 The knitted fabric 1 having elasticity and stretchability is a warp knitted fabric or a horizontal knitted fabric made by knitting yarns made of nylon, polyester, polypropylene, or other synthetic fibers that have undergone bulk processing such as false twisting using a tricot knitting machine, a circular knitting machine, etc. It is made of knitted fabric, and if necessary, elastic threads such as polyurethane elastic threads and rubber threads may be used in part. In terms of expansion/contraction ratio, those with a tensile elongation of 30% or more have excellent expansion/contraction stretch back (recovery rate of 90% or more when stretched by 50% of the cutting load).
反射被膜層２の形成手段の一つに真空蒸着があ
る。真空蒸着による被膜の形成には、アルミニウ
ム、金、銀、ニツケル、クロム、フツ化マグネシ
ウム、一酸化珪素等の金属、非金属を用いること
ができるが、経済性、耐熱性に秀れるものとして
アルミニウムが適しているが、金、銀は、長波長
の熱の反射率が高い。 One of the means for forming the reflective coating layer 2 is vacuum deposition. Metals and non-metals such as aluminum, gold, silver, nickel, chromium, magnesium fluoride, and silicon monoxide can be used to form a film by vacuum evaporation, but aluminum is preferred due to its economical efficiency and heat resistance. However, gold and silver have high reflectivity for long wavelength heat.
上記反射被膜層２を編地１上に形成するには、
編地１を巻き込んだ真空蒸着機の中で、先ず予備
乾燥により編地１の水分率を1.5％以下にすると
共に機内を真空ポンプにより10-4〜10-6程度の真
空に保ち、真空蒸着機内の電気坩堝によりアルミ
ニウム等の反射被膜層形成物質を融解気化し、編
地の一面に凝着させる。上記において、反射被膜
形成物質は、電気坩堝に対面する編地面、即ち、
編地を構成する糸の、電気坩堝に対する面にしか
蒸着しない。 To form the reflective coating layer 2 on the knitted fabric 1,
In the vacuum evaporation machine containing the knitted fabric 1, first, the moisture content of the knitted fabric 1 is pre-dried to 1.5% or less, and the inside of the machine is maintained at a vacuum of about 10 -4 to 10 -6 with a vacuum pump, and then the vacuum evaporation is carried out. An electric crucible inside the machine melts and vaporizes the reflective coating layer-forming material, such as aluminum, and adheres it to one side of the knitted fabric. In the above, the reflective coating forming substance is applied to the knitted surface facing the electric crucible, that is,
It is deposited only on the side of the yarn that makes up the knitted fabric that faces the electric crucible.
反射被膜層２の形成手段の第２に転写による方
法がある。即ち、ポリエチレン、ポリエステル等
のフイルム面に、前記真空蒸着手段において用い
られるアルミニウム等の反射被膜層形成物質と同
じ任意の物質を真空蒸着した蒸着シートを用意
し、反射被膜層を形成する編地には、コーテイン
グ機によつて下引きの接着剤を塗付し、その上に
蒸着シートの被膜面を重ね押圧し、そのあとフイ
ルムを剥し、編地を構成する糸へ反射被膜面のみ
転写する。 A second method for forming the reflective coating layer 2 is a transfer method. That is, a vapor-deposited sheet is prepared by vacuum-depositing the same arbitrary substance as the reflective coating layer-forming substance such as aluminum used in the vacuum vapor deposition means on the surface of a film made of polyethylene, polyester, etc., and then applied to the knitted fabric on which the reflective coating layer is to be formed. In this method, an undercoating adhesive is applied using a coating machine, the coated surface of the vapor-deposited sheet is placed on top of the adhesive, and then the film is peeled off and only the reflective coated surface is transferred to the yarns that make up the knitted fabric.
上記は編地を編成した後に、編地に反射被膜層
を形成する手段であるが、編地を編成するための
糸にあらかじめ反射被膜層を真空蒸着或は転写等
により形成した後に、該糸で編地を編成する手段
もある。 The above method is a means of forming a reflective coating layer on a knitted fabric after knitting the fabric, but after forming a reflective coating layer on the yarn for knitting the fabric by vacuum deposition or transfer, There is also a way to knit a knitted fabric.
真空蒸着の場合、糸の蒸着物質を溶解している
坩堝に対する面にしか蒸着物質は蒸着しないので
糸の全面に蒸着物質を蒸着するには糸の全周が坩
堝に対面するよう糸を導く必要がある。 In the case of vacuum deposition, the deposition material is deposited only on the surface of the thread that faces the crucible that is melting the deposition material, so in order to deposit the deposition material on the entire surface of the thread, it is necessary to guide the thread so that the entire circumference of the thread faces the crucible. There is.
上記のようにして作られた反射被膜層を形成し
た編地は、編地に対する真空蒸着であつても、ま
た、編地への転写であつてもいずれも、編地を構
成する糸の一面にのみ反射被膜層が形成されて他
の部分には反射被膜層が存在することはない。従
つて、編地の編目部分は、そのまま間隔となつて
反射被膜層としては多孔の不連続な膜面を形成す
ることになり、通気性に富むものとなつている。
このために、反射被膜層を形成しただけの編地の
みでは輻射防止には有効であるが、対流、放射、
熱伝導による放熱は防止しにくい。そのために、
合成繊維、天然繊維等よりなる含気断熱繊維層３
を編地１に一体に固定している。 A knitted fabric on which a reflective coating layer has been formed as described above is coated on one side of the yarns constituting the knitted fabric, whether by vacuum deposition on the knitted fabric or by transfer to the knitted fabric. A reflective coating layer is formed only on the surface, and no reflective coating layer is present on other parts. Therefore, the stitch portions of the knitted fabric are directly spaced to form a porous, discontinuous film surface as a reflective coating layer, making it highly breathable.
For this reason, although knitted fabrics with only a reflective coating layer are effective in preventing radiation, convection, radiation,
Heat dissipation due to thermal conduction is difficult to prevent. for that,
Air-containing insulation fiber layer 3 made of synthetic fiber, natural fiber, etc.
is integrally fixed to the knitted fabric 1.
含気断熱繊維層３は、ポリエステル、アクリ
ル、ナイロン等の合成繊維、シルクラツプ、ウー
ル等の天然繊維の短繊維をカーデイングし、クロ
スレイし、一定の目付としたものである。 The air-containing heat-insulating fiber layer 3 is made by carding and cross-laying short fibers of synthetic fibers such as polyester, acrylic, nylon, etc., and natural fibers such as silk wrap, wool, etc., to have a constant basis weight.
上記の含気断熱繊維層３を構成する合成繊維と
しては、ポリエステルの中空繊維が弾力性、保温
性に秀れている。又多孔性の繊維を用いても軽量
にすることができるので好ましい。繊維の太さは
0.1〜8d位の細い繊維が多くの不動空気層を形成
するために、熱の対流防止に有効である。 As the synthetic fibers constituting the air-containing heat insulating fiber layer 3, polyester hollow fibers are excellent in elasticity and heat retention. It is also preferable to use porous fibers because it can be made lightweight. The thickness of the fiber is
The thin fibers of about 0.1 to 8 d form many immobile air layers, which are effective in preventing heat convection.
上記の編地１と含気断熱繊維層３とを積層し、
ニードルパンチ機でニードリングし、両者を一体
化し固定する。 The above knitted fabric 1 and the air-containing heat insulating fiber layer 3 are laminated,
Needle with a needle punch machine to integrate and fix the two.
本考案中綿は、上記した如く、表面に金属或は
非金属の反射被膜層を形成してなる編地に、含気
断熱繊維層をニードリングにより一体に固定して
なるものであるために、編地自体は反射被膜層に
よりその伸縮性がそこなわれることは全くなく、
伸縮性、ストレツチバツク性を備えて且つ、反射
被膜層形成面による輻射熱の防止、積層された含
気断熱繊維層での対流、伝導熱貫流の防止に効果
を発揮し、総目付100〜200g／m2でも大きな保温
性を備えた中綿として有効である。 As mentioned above, the batting of the present invention is made by integrally fixing an air-containing heat insulating fiber layer to a knitted fabric with a metal or non-metal reflective coating layer formed on the surface by needling. The elasticity of the knitted fabric itself is not affected by the reflective coating layer,
It has elasticity and stretch back properties, and is effective in preventing radiant heat due to the surface on which the reflective coating layer is formed, as well as convection and conductive heat flow through the stacked air-containing insulation fiber layers, and has a total basis weight of 100 to 200 g/m. 2 is effective as a batting with great heat retention.
実施例
ポリエステルフイラメント50d−24fのマルチフ
イラメントを仮撚加工糸にし、18ゲージの丸編機
で編立てる。これを整理−ヒートセツトし、タテ
150％、ヨコ200％の伸縮性のある編地とする。こ
の編地を真空蒸着機に入れ、アルミニウムを1300
℃で気化させ蒸着した。EXAMPLE Polyester filament 50 d - 24 f multifilament is made into false twisted yarn and knitted using an 18 gauge circular knitting machine. Organize this - heat set, vertically
The knitted fabric has 150% stretch and 200% width. Put this knitted fabric into a vacuum evaporation machine and apply 1300 ml of aluminum.
It was vaporized and deposited at ℃.
次に、この蒸着した編地に、中空ポリエステル
6d×76mmのウエブを100g／m2積層し、32番のニー
ドルでニードルパンチを40本／吋2する。見掛け、
厚さ８mmの得られた構造体は、下記の通りであ
る。 Next, hollow polyester is added to this vapor-deposited knitted fabric.
Laminate 6 d x 76 mm webs at 100 g/m 2 and needle punch 40/x 2 with a No. 32 needle. Appearance,
The resulting structure, 8 mm thick, is as follows.
目付（ｇ／m2） 180
厚サ（mm） 8.1
保温性（clo） 3.2
引張伸度（％） タテ120、ヨコ183
切断荷重50％時伸長弾性回復率（％）
タテ96、ヨコ99
本考案による伸縮性、ストレツチバツク性のあ
る薄くて軽い中綿は、スリムで保温性の高いスポ
ーツ用ウエア、パンツ、サポーターやふとん、ベ
ツドパツト等の寝具用中綿、寝袋の中綿として、
機能性、保温性にすぐれた中綿として使用でき
る。 Fabric weight (g/ m2 ) 180 Thickness (mm) 8.1 Heat retention (clo) 3.2 Tensile elongation (%) Vertical 120, horizontal 183 Elongation elastic recovery rate at 50% cutting load (%)
Vertical 96, Width 99 The thin and light filling with elasticity and stretch back according to the present invention can be used as slim and heat-retaining sportswear, pants, supporters, futons, bedding padding such as bed pads, and sleeping bag filling.
It can be used as a filling material with excellent functionality and heat retention.
第１図は本考案中綿の断面図、第２図は編地の
平面図である。
１……編地、２……被膜層、３……含気断熱
層。
FIG. 1 is a sectional view of the batting of the present invention, and FIG. 2 is a plan view of the knitted fabric. 1...Knitted fabric, 2...Coating layer, 3...Air-containing heat insulation layer.
Claims (1)
成してなる通気性を有する編地に、含気断熱繊維
層をニードリングにより一体に固定してなる寝
具、防寒衣料等の中綿。 Filling for bedding, cold-weather clothing, etc., which is made by fixing an air-containing heat-insulating fiber layer to a breathable knitted fabric with a metal or non-metal reflective coating layer formed on the surface by needling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4353783U JPS59148677U (en) | 1983-03-26 | 1983-03-26 | Filling for bedding, cold weather clothing, etc. |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4353783U JPS59148677U (en) | 1983-03-26 | 1983-03-26 | Filling for bedding, cold weather clothing, etc. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59148677U JPS59148677U (en) | 1984-10-04 |
| JPS643439Y2 true JPS643439Y2 (en) | 1989-01-30 |
Family
ID=30174074
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4353783U Granted JPS59148677U (en) | 1983-03-26 | 1983-03-26 | Filling for bedding, cold weather clothing, etc. |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59148677U (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022176791A1 (en) * | 2021-02-16 | 2022-08-25 | 株式会社ミーグリング | Batting-filled product |
-
1983
- 1983-03-26 JP JP4353783U patent/JPS59148677U/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59148677U (en) | 1984-10-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4637947A (en) | Heat insulation material | |
| US4622253A (en) | Thermal laminated lining and method of manufacture | |
| JP5779588B2 (en) | Thermal insulation composite cloth | |
| US5395684A (en) | Thermal insulation materials | |
| JPH01306667A (en) | Elastic composite fabric sewn by tape needle | |
| US20050075028A1 (en) | Multi-layer composite fabric garment | |
| US5691040A (en) | Liner for firefighter garment made of a laminate of a woven fabric and a non-woven material | |
| US6277469B1 (en) | Three dimensional composite fabric product | |
| JPH0515377B2 (en) | ||
| EP2694710A1 (en) | A heat and moisture management fabric | |
| US4134167A (en) | Composite padding material | |
| JPS643439Y2 (en) | ||
| US20200215786A1 (en) | Insulative constructs with selective venting | |
| RU2692274C1 (en) | Heat-insulating textile material with high reflecting capacity | |
| US20220047023A1 (en) | Weather Resistant Insulative Apparel Fabrics | |
| GB1427191A (en) | Multilayer fabric and method of producing the same | |
| CN214735514U (en) | Silver non-woven fabric | |
| JPS623365Y2 (en) | ||
| WO2019173583A1 (en) | Composite materials and methods of manufacture | |
| CN214324423U (en) | Three-layer composite thermal-insulation breathable fabric | |
| JPH10195745A (en) | Composite nonwoven fabric and interlining cloth using the same | |
| JPH0321953Y2 (en) | ||
| EP1085116B1 (en) | Gel-like fabric composite | |
| CN218140463U (en) | Warm-keeping knitted fabric | |
| CN2252518Y (en) | Warm gloves |