JPS6399267A - Inorganic composition for repairing damaged equipments - Google Patents
Inorganic composition for repairing damaged equipmentsInfo
- Publication number
- JPS6399267A JPS6399267A JP24413786A JP24413786A JPS6399267A JP S6399267 A JPS6399267 A JP S6399267A JP 24413786 A JP24413786 A JP 24413786A JP 24413786 A JP24413786 A JP 24413786A JP S6399267 A JPS6399267 A JP S6399267A
- Authority
- JP
- Japan
- Prior art keywords
- inorganic composition
- metal
- repair
- alkali silicate
- inorganic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 16
- 229910052751 metal Inorganic materials 0.000 claims abstract description 18
- 239000002184 metal Substances 0.000 claims abstract description 17
- 229910052910 alkali metal silicate Inorganic materials 0.000 claims abstract description 10
- 239000000843 powder Substances 0.000 claims abstract description 10
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 7
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 7
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims abstract description 4
- 230000008439 repair process Effects 0.000 abstract description 13
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 abstract description 4
- 230000006378 damage Effects 0.000 abstract description 4
- QDOXWKRWXJOMAK-UHFFFAOYSA-N dichromium trioxide Chemical compound O=[Cr]O[Cr]=O QDOXWKRWXJOMAK-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052804 chromium Inorganic materials 0.000 abstract description 2
- 229910052802 copper Inorganic materials 0.000 abstract description 2
- 229910052742 iron Inorganic materials 0.000 abstract description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052750 molybdenum Inorganic materials 0.000 abstract description 2
- 229910052759 nickel Inorganic materials 0.000 abstract description 2
- 229910052721 tungsten Inorganic materials 0.000 abstract description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 abstract 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 abstract 2
- SZVJSHCCFOBDDC-UHFFFAOYSA-N ferrosoferric oxide Chemical compound O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 abstract 2
- -1 Al2O3 Chemical class 0.000 abstract 1
- 239000004115 Sodium Silicate Substances 0.000 abstract 1
- 229910052782 aluminium Inorganic materials 0.000 abstract 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract 1
- 235000010216 calcium carbonate Nutrition 0.000 abstract 1
- 229910000019 calcium carbonate Inorganic materials 0.000 abstract 1
- 229910052593 corundum Inorganic materials 0.000 abstract 1
- 239000001095 magnesium carbonate Substances 0.000 abstract 1
- 235000014380 magnesium carbonate Nutrition 0.000 abstract 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 abstract 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 abstract 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 abstract 1
- 235000017550 sodium carbonate Nutrition 0.000 abstract 1
- 229910000029 sodium carbonate Inorganic materials 0.000 abstract 1
- 229910052911 sodium silicate Inorganic materials 0.000 abstract 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 abstract 1
- 229910001845 yogo sapphire Inorganic materials 0.000 abstract 1
- 239000000463 material Substances 0.000 description 14
- 238000003466 welding Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 10
- 238000000576 coating method Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 5
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229910000975 Carbon steel Inorganic materials 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- 239000010962 carbon steel Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000004111 Potassium silicate Substances 0.000 description 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 206010047924 Wheezing Diseases 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000010953 base metal Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- PAZHGORSDKKUPI-UHFFFAOYSA-N lithium metasilicate Chemical compound [Li+].[Li+].[O-][Si]([O-])=O PAZHGORSDKKUPI-UHFFFAOYSA-N 0.000 description 1
- 229910052912 lithium silicate Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000013212 metal-organic material Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 229910052913 potassium silicate Inorganic materials 0.000 description 1
- NNHHDJVEYQHLHG-UHFFFAOYSA-N potassium silicate Chemical compound [K+].[K+].[O-][Si]([O-])=O NNHHDJVEYQHLHG-UHFFFAOYSA-N 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 230000028327 secretion Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 239000003496 welding fume Substances 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は高温度、低温度で使用される各種機器装置、容
器等およびそれらの構成部品の損傷部補修用の無機組成
物に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to an inorganic composition for repairing damaged parts of various equipment, containers, etc. used at high and low temperatures, and their component parts.
各種条件で使用される機器、装置、容器等では使用中の
損傷、劣化、腐食、によシ定期的補修、突発的補修が必
要とされる場合があシ、従来、金属−材料では溶接、肉
盛等の方法が一般的であシ、また、有機材料では溶接、
接着材を用いる方法等が一般に採用されている。Equipment, devices, containers, etc. used under various conditions may require periodic or unexpected repairs to prevent damage, deterioration, or corrosion during use. Conventionally, metal materials have been welded, Methods such as overlaying are common, and for organic materials, welding,
A method using an adhesive is generally adopted.
これらの従来用いられている方法のうち溶接法には次の
ような欠点がある。Among these conventionally used methods, the welding method has the following drawbacks.
（１）溶接による方法は簡便ではあるが、現場で補修す
る時には溶接装置の搬入、電源の確保、熟練作業者の確
保等が必要となシ、場所によってはこれらの準備が不可
能な場合もあシ、また、コスト、工期等を要する。(1) Welding is a simple method, but when repairing on-site, it is necessary to bring in welding equipment, secure a power supply, secure skilled workers, etc., and these preparations may not be possible depending on the location. However, it also requires cost, construction time, etc.
（２）材料によっては溶接が不可能なものもある。(2) Some materials cannot be welded.
（３）溶接する際には洗浄、錆落し、プラスト処理等前
処理および開先加工切断等が必要となシ、これに要する
費用、手間が多大となる。(3) When welding, pre-treatments such as cleaning, rust removal, and blast treatment, and beveling cutting are required, which requires a great deal of cost and effort.
また、予熱、後熱処理等の加熱が必要な場合がある。Further, heating such as preheating and post-heat treatment may be necessary.
（４）補修を実施する際に天候、雰囲気調節等が必要と
なる場合がある。(4) When carrying out repairs, it may be necessary to adjust the weather and atmosphere.
（５）溶接によシ欠陥が発生する場合がある。(5) Welding defects may occur.
（６）溶接部の耐腐食性が劣化したシ残留応力、熱影響
によシ使用上の障害が発生する場合がある。(6) Problems in use may occur due to residual stress and thermal effects due to deteriorated corrosion resistance of the welded part.
（７）場合によっては工場まで搬入して補修しなければ
ならない。(7) In some cases, it may be necessary to transport the product to the factory for repair.
（８）溶接ヒユーム煙の発生、作業足場の不安定、感電
等安全上の問題が発生する。(8) Safety problems such as welding fume, unstable work footing, and electric shock may occur.
また肉盛法には上記溶接法と同様な欠点があり、接ｒＷ
ｊｆｌＪ法ではその適用に当って金属板表面の前処理
に手間がか−シ、有機接着剤の場合には耐熱温度が低い
など接着性に問題がある。In addition, the overlay method has the same drawbacks as the welding method described above, and
When applying the jflJ method, it requires a lot of effort to pre-treat the surface of the metal plate, and in the case of organic adhesives, there are problems with adhesion such as low heat resistance.
本発明は上記従来法におけるような欠点のない機器類損
傷部の補修材を提供しようとするものである。The present invention aims to provide a repair material for damaged parts of equipment that does not have the drawbacks of the above-mentioned conventional methods.
本発明は金属粉、金属酸化物、金属炭酸塩及び珪酸アル
カリを含有してなることを特徴とする機器類損傷部補修
用の無機質組成物である。The present invention is an inorganic composition for repairing damaged parts of equipment, which is characterized by containing metal powder, metal oxide, metal carbonate, and alkali silicate.
すなわち本発明は従来の機器類損傷部の補修法の欠点を
克服するため下記組成の無機組成物を用いたものである
。That is, the present invention uses an inorganic composition having the following composition in order to overcome the drawbacks of conventional repair methods for damaged parts of equipment.
（１）入手性、取り扱いが容易であシ、長期間保管が可
能である無機質の珪酸アルカリをバインダとすることに
より、耐熱性向上を計った。(1) Heat resistance was improved by using an inorganic alkali silicate as a binder, which is easily available, easy to handle, and can be stored for a long time.
珪酸アルカリの中では珪酸すｈ’Ｊウムが一般的である
が本発明品に対しては珪酸リチウム、珪酸カリウム等も
使用できる。Among the alkali silicates, h'Jium silicate is commonly used, but lithium silicate, potassium silicate, etc. can also be used for the product of the present invention.
（２）被覆材中に適量の金属粉を混合することにより、
被覆材の■熱膨張係数、■熱伝導率等をコントローμし
皮膜の耐熱性、耐熱＠撃性、密着性を数倍し、剥虐、削
れ等の欠陥発生を防止した。これらの性質は金属粉が基
材金属と焼結する条件で加熱あるいは使用することによ
り、焼結金属粉のアンカ効果が起こり一層密着性が良好
となる。−また熱交換等の用途に対しても充分使用でき
る。又、金属粉を混合することによシ、金属自体の持つ
耐食性、耐摩耗性、耐熱性等の特性を皮膜に付与するこ
とができる。(2) By mixing an appropriate amount of metal powder into the coating material,
By controlling the coating material's thermal expansion coefficient and thermal conductivity, the film's heat resistance, heat impact resistance, and adhesion are multiplied, thereby preventing defects such as abrasion and abrasion. By heating or using these properties under conditions where the metal powder is sintered with the base metal, the anchor effect of the sintered metal powder occurs and the adhesion becomes even better. - It can also be used satisfactorily for purposes such as heat exchange. Furthermore, by mixing metal powder, the properties of the metal itself, such as corrosion resistance, abrasion resistance, and heat resistance, can be imparted to the film.
（３）金属酸化物、金属炭酸塩をともに皮膜形成の骨材
として用いることにより被覆材の膜形成能が向上し、常
温乾燥および低温加熱によシ気孔の少ない密着性良好な
皮膜を形成させることができる。また耐水性、耐薬品性
等が向上する。(3) By using both metal oxides and metal carbonates as aggregates for film formation, the film-forming ability of the coating material is improved, and a film with good adhesion with few pores can be formed by drying at room temperature and heating at low temperature. be able to. Also, water resistance, chemical resistance, etc. are improved.
以上が本発明品の各構成要素の主な作用であるが、具体
的な用い方は次のようである。The above are the main effects of each component of the product of the present invention, and the specific usage is as follows.
（１）珪酸アルカリ；被覆方法（例えばスプレー。(1) Alkali silicate; coating method (eg spraying).
はけ塗υ等）および他の構成成分の種類、量等に合せて
、配合割合を適量に調節することができる。珪酸アルカ
リの性質として水と良く混合し合うことから、水による
粘度、濃度調節が可能である。また、市販されている固
体珪酸アルカリを被覆時に水と混合して用いることもで
きる。The blending ratio can be adjusted to an appropriate amount depending on the type and amount of the brush coating (brush coating υ, etc.) and other constituent components. Since the nature of alkali silicate is that it mixes well with water, it is possible to adjust the viscosity and concentration with water. Furthermore, a commercially available solid alkali silicate may be mixed with water at the time of coating.
（２）金属粉末；本発明方法の金属粉末の粒度は一般的
には１〜５００ｐｍのものであるが、その形状、大きさ
には特に規定はなく、被覆可能なものであれば使用でき
る。一般的には、ＡＬ、 Ｗ、 Ｍｏ、 Ｆｅ、 Ｃｒ
、 Ｎｉ、 Ｃｕなどの金属及びそれらの合金が用いら
れる。(2) Metal powder: The particle size of the metal powder used in the method of the present invention is generally from 1 to 500 pm, but there are no particular restrictions on its shape and size, and it can be used as long as it can be coated. Generally, AL, W, Mo, Fe, Cr
, Ni, Cu, and alloys thereof are used.
（３）骨材：本発明では金属酸化物、金属炭酸塩をとも
に骨材として添加するが、添加する物質の数は必要に応
じて増すこともできる。例えばＡｌ４０Ｂ、 ＴｉＯ２
，Ｃｒ２Ｏ３，ＦｅｚＯ３，Ｆｅ１ｏｎｓ ＭｒＯ等の
金属酸化物あるいは３Ａ７４０Ｂ’２ＳｉＯ１，Ｃａｂ
”ＡＪ４０Ｂ’２ＳｉＯ１，ＣａＯ’ＭｆＯ”２ＳｉＯ
１等の複合酸化物を必要に応じて用いることができる。(3) Aggregate: In the present invention, both metal oxides and metal carbonates are added as aggregates, but the number of substances to be added can be increased as necessary. For example, Al40B, TiO2
, Cr2O3, FezO3, Fe1ons MrO or other metal oxides or 3A740B'2SiO1, Cab
"AJ40B'2SiO1, CaO'MfO"2SiO
Composite oxides such as No. 1 can be used as necessary.
また、金属炭酸塩としてはＣａＣ０１，Ｎａ１ＣＯ１，
ＭｆＣ０３等を用いることができるこれら炭酸塩は珪酸
アルカリの硬化剤としても作用することが知られている
が、必要に応じて他のリン酸塩、水酸化物、硼酸塩等の
硬化剤を用いることができる。一般に、これら骨材の粒
度はＳＯＯμｍ以下のものが用いられる。In addition, metal carbonates include CaC01, Na1CO1,
MfC03 etc. can be used. Although these carbonates are known to also act as hardening agents for alkali silicate, other hardening agents such as phosphates, hydroxides, borates etc. can be used as necessary. be able to. Generally, the particle size of these aggregates used is SOOμm or less.
一般に機器等を補修する場合、色々な原因、要因によシ
破損、損耗、消失等が起った部分を同一材質あるいは異
種材質で補充する必要があるが、これらの補充材はその
使用環境で充分な強度耐久性を有することが必要とされ
る。本発明の機器類損傷部補修材では前に提出した無機
質被覆材（特願昭６１〜３８４０２）等の容易に補充可
能で乾燥硬化後は優れた耐久性をもつ物質を用いるもの
で次の機能、作用を有している。Generally, when repairing equipment, etc., it is necessary to replenish parts that have been damaged, worn out, lost, etc. due to various causes or factors with the same or different materials, but these replenishing materials are suitable for the usage environment. It is required to have sufficient strength and durability. The repair material for damaged parts of equipment of the present invention uses a material that can be easily replenished and has excellent durability after drying and hardening, such as the previously submitted inorganic coating material (Patent Application No. 61-38402), and has the following functions: , has an effect.
（１）施工性；流動物であるため施工に際しては誰にで
もでき、大きな設備を必要とし
ないことから、迅速、低費用で行な
うことができる。(1) Workability: Since it is a fluid, anyone can install it, and since it does not require large equipment, it can be done quickly and at low cost.
（２）耐久性；使用環境において比較的長期間の耐久性
が必要とされるが、本発明の無
機質組成物を用いた場合、耐熱性。(2) Durability: Relatively long-term durability is required in the usage environment, but when the inorganic composition of the present invention is used, it has heat resistance.
耐熱衝撃性、耐薬品性等が優れてお り補修部において基材と同等あるい は、それ以上の耐久性を確保できる。Excellent thermal shock resistance, chemical resistance, etc. In the repaired area, it is equivalent to or equal to the base material. can ensure greater durability.
また圧力が負荷している部分等強度 面での強化が要求されるような部位 に対しては、金属、無機質で作られ た繊維・布等の補強材を同時に埋め 込むことによシ目的を達成すること が可能である。Also, the strength of the parts where pressure is applied Areas that require surface reinforcement For those made of metal or inorganic materials Fill in reinforcing materials such as fibers and cloth at the same time. to achieve one's purpose by is possible.
（３）接着性；乾燥後の基材との付着力は溶接等に比べ
ると小さいものの、特に大きな
力が作用しない部分の補修に対して
は充分使用できる。また、使用環境
が高温、低温においても強固な付着
力を維持することができる。(3) Adhesion: Although the adhesion force to the base material after drying is smaller than that of welding, etc., it can be used satisfactorily for repairing areas where no particularly large force is applied. In addition, strong adhesion can be maintained even in high and low temperature environments.
（４）安全性：人体に害を及ぼすことはなく、また、基
材に対しても、熱影響、残留応力
等の害を及ぼさずに使用できる。(4) Safety: It does not cause any harm to the human body, and it can be used without causing any harm to the base material, such as thermal effects or residual stress.
以下、本発明の具体的な実施例を、下表の無機質組成物
を使用して行った。Hereinafter, specific examples of the present invention were carried out using the inorganic compositions shown in the table below.
＊；主成分Ｓｉｎｇ、Ｎａｎｏ 、Ａ／４０ｇ、ＭｆＯ
、ＫＩＯで、５ｉＯ１；７３％、 ＣａＯ：８〜１０％
、 Ａ７４０Ｈ、Ｎａｇ Ｏ、Ｍ？ Ｏ：各１．５〜＆
５％の化合物
実施例１；第１図に熱交換器管板７ランジ部の補修例を
示した。燃焼ガス中に含ま
れる喘食成分により管板フランジ部
が腐食損傷を受けたため損傷部５を
削除して上記無機質組成物６を充填
した。図中、１はガス室（炭素ｍ＞、
２は本体胴板（炭素鋼）、３はチュ
ーブ（ステンレスＮ）、４はボルト
穴である。*;Main components Sing, Nano, A/40g, MfO
, KIO, 5iO1; 73%, CaO: 8-10%
, A740H, Nag O, M? O: 1.5~&
5% Compound Example 1: Fig. 1 shows an example of repair of the flange portion of heat exchanger tube sheet 7. Since the tube plate flange portion was corroded and damaged by the wheezing components contained in the combustion gas, the damaged portion 5 was removed and filled with the above-mentioned inorganic composition 6. In the figure, 1 is a gas chamber (carbon m>), 2 is a main body plate (carbon steel), 3 is a tube (stainless steel N), and 4 is a bolt hole.
実施例２：第２図に煙道の補修例を示す。煙道管１はチ
タンで製作されており溶接
が困難であつ永ため、炭素鋼２のあ
て板を補修部３に無機質組成物４で
はシつけ、煙道にあいた腐食孔をふ
さいだ。Example 2: Figure 2 shows an example of flue repair. The flue pipe 1 is made of titanium, and welding is difficult and takes a long time, so a carbon steel patch plate 2 is applied to the repaired part 3 with an inorganic composition 4 to close the corrosion hole in the flue.
実施例３：第３図に煙道の補修例を示す。煙道１は炭素
鋼製で内面にＦＲＰライニ
ング２が施工されているが、ＦＲＰ
ライニング２の劣化により煙道１本
体が損傷したので現地でフイニング
した新煙道１を溶接で接続した。そ
の溶接部３の周辺を上記無機質組成
物４で補修を行なった例である。Example 3: Figure 3 shows an example of flue repair. The flue 1 is made of carbon steel and has an FRP lining 2 installed on its inner surface, but due to deterioration of the FRP lining 2, the flue 1 itself was damaged, so a new flue 1, which was finned on site, was connected by welding. This is an example in which the area around the welded portion 3 was repaired using the inorganic composition 4 described above.
実施例４；反応容器の補修例を第４図に示す。Example 4: An example of repair of a reaction vessel is shown in FIG.
外板１の小さな貫通孔発生部を無機 質組成物２を充填して埋めた。Inorganic material is used to form small through-holes in the outer panel It was filled with quality composition 2 and buried.
実施例に示したように補修を極めて簡便に短期間、低コ
ストで行なうことができ、また、従来法の溶接等を行な
った時に生ずる残留応力、熱影響等の密書を回避するこ
とができる。As shown in the embodiments, repairs can be carried out very simply, in a short period of time, and at low cost, and secretions such as residual stress and thermal effects that occur when welding using conventional methods can be avoided.
さらに従来補修不可能な部分、材料についても本発明無
機質組成物を用いて補修することが可能である。Furthermore, parts and materials that cannot be repaired conventionally can be repaired using the inorganic composition of the present invention.
第１〜第４図に、本発明補修用無機組成物を具体的機器
に過用した場合を説明するための図である。
復代理人 内 １） 明
復代理人 萩 原 亮 −
復代理人 安 西 篤 夫
第３図
第４図1 to 4 are diagrams for explaining cases where the inorganic composition for repair of the present invention is overused in specific equipment. Sub-Agents 1) Meifuku Agent Ryo Hagiwara - Sub-Agent Atsuo Anzai Figure 3 Figure 4
Claims (1)
有してなることを特徴とする機器類損傷部補修用の無機
質組成物。An inorganic composition for repairing damaged parts of equipment, characterized by containing metal powder, metal oxide, metal carbonate, and alkali silicate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24413786A JPS6399267A (en) | 1986-10-16 | 1986-10-16 | Inorganic composition for repairing damaged equipments |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP24413786A JPS6399267A (en) | 1986-10-16 | 1986-10-16 | Inorganic composition for repairing damaged equipments |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS6399267A true JPS6399267A (en) | 1988-04-30 |
Family
ID=17114309
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP24413786A Pending JPS6399267A (en) | 1986-10-16 | 1986-10-16 | Inorganic composition for repairing damaged equipments |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6399267A (en) |
-
1986
- 1986-10-16 JP JP24413786A patent/JPS6399267A/en active Pending
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