JPS6383228A - Heating method and heating furnace for hot rolling line - Google Patents
Heating method and heating furnace for hot rolling lineInfo
- Publication number
- JPS6383228A JPS6383228A JP22700486A JP22700486A JPS6383228A JP S6383228 A JPS6383228 A JP S6383228A JP 22700486 A JP22700486 A JP 22700486A JP 22700486 A JP22700486 A JP 22700486A JP S6383228 A JPS6383228 A JP S6383228A
- Authority
- JP
- Japan
- Prior art keywords
- heating
- furnace
- row
- heating furnace
- materials
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 92
- 238000005098 hot rolling Methods 0.000 title claims description 16
- 238000000034 method Methods 0.000 title claims description 9
- 239000000463 material Substances 0.000 claims abstract description 22
- 238000005096 rolling process Methods 0.000 claims abstract description 16
- 238000005192 partition Methods 0.000 claims description 8
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000001816 cooling Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
Landscapes
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は熱延ラインにおける加熱方法及び加熱炉に関す
る。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a heating method and a heating furnace in a hot rolling line.
(従来の技術)
最近の製鉄所では各工程の連続化を計ることにより省エ
ネルギー化、省力化、高能率化をめざしておシ、連続鋳
造から熱延に至るラインも例外ではなく、連続鋳造ライ
ンと熱延2インとの間を直結し鋳造工程での鋳片の顕熱
を利用し熱延ラインの加熱炉でのエネルギー消費の低減
を計るようにしている。その場合熱延ラインの加熱炉は
従来の物がそのまま流用されることが一般的である。(Conventional technology) Modern steel mills aim to save energy, save labor, and increase efficiency by making each process continuous, and the line from continuous casting to hot rolling is no exception. The 2-in hot-rolling line is directly connected to utilize the sensible heat of the slab during the casting process to reduce energy consumption in the heating furnace of the hot-rolling line. In this case, the conventional heating furnace for the hot rolling line is generally used as is.
(発明が解決しようとする問題点)
しかしながら、現在の技術水準に於ては、鋳片の表面疵
、内質等の制約のため全ての鋳片を高温のまま加熱炉へ
装入すること(以下HCRと呼ぶ)は、不可能であり、
一部の鋳片は従来どうり冷却後加熱炉へ装入(以下CC
Rと呼ぶ)されている。又、熱延ラインの加熱炉に於て
は、ただ単に変形抵抗を減少する目的で鋳片温度を上げ
る以外に、合金元素の固溶、不純物元素の拡散等の処理
の為、長時間の高温保熱を必要とする場合がある。この
様な理由により加熱炉に要求される加熱能力は鋳片毎に
大きく異なり、比較的処理時間の安定している圧延工程
との間で処理能力の不一致を生じ以下のような損失を生
み出す。まず圧延工程に比べて加熱工程の方が処理能力
が低い場合には加熱能力によって熱延ライン全体の処理
能力が制限され機会損失を生じる、逆に圧延工程に比べ
て加熱工程の方が処理能力が高い場合には加熱を完了し
た鋳片が不必要に加熱炉中に滞留しその間、炉帯放散、
廃ガス顕熱ロス等によシ無駄なエネルギーを消費するこ
ととなる。さらに加熱負荷の小さい材料を処理した後加
熱負荷の大きい材料を連続して処理する場合には、加熱
負荷の大きい材料に合わせて炉温を設定すると加熱負荷
の小さい材料が焼は過ぎとなりエネルギーロス並びに品
質への悪゛影替を生じ易く、これを避けるため炉温を下
げると加熱負荷の大きい材料の焼き上が9が遅れ圧延工
程での材料待ちを生じる。この不合・埋を解消するため
には、炉を複数基並列して備えることによシ加熱工程の
処理能力を可変とすることも考えられるが、設備費が高
く、又大きなスペース゛を必要とする。更に小型の炉を
多数設置すると炉長面積の炉体積に対する比率が増大し
熱効率が低下する。これ等を解決する一例として、特開
昭52−73110号公報による提案がある。これは、
二列の加熱帯域を設けた加熱炉を用いて一方の列から鋼
片を順次装入し、満杯にした後、他方の列に順次装入し
、各列の最終装入、鋳片が所定温度に達すると一挙に一
帯域分を連続して圧延するのであるが、満杯になる迄の
時間が機会損失となり、省エネルギー効果は必ずしも大
きくない。(Problems to be Solved by the Invention) However, in the current state of the art, it is difficult to charge all slabs into a heating furnace at high temperatures due to restrictions such as surface flaws and internal quality of slabs. (hereinafter referred to as HCR) is impossible,
Some of the slabs are charged into the heating furnace after cooling as before (hereinafter referred to as CC).
R). In addition, in the heating furnace of the hot rolling line, in addition to raising the temperature of the slab for the purpose of reducing deformation resistance, it is also used for long periods of time at high temperatures for processing such as solid solution of alloying elements and diffusion of impurity elements. Heat retention may be required. For these reasons, the heating capacity required of the heating furnace differs greatly depending on the slab, and this causes a mismatch in processing capacity with the rolling process, which has a relatively stable processing time, resulting in the following losses. First, if the processing capacity of the heating process is lower than that of the rolling process, the processing capacity of the entire hot rolling line will be limited by the heating capacity, resulting in an opportunity loss; conversely, the processing capacity of the heating process is lower than that of the rolling process. If the heating temperature is high, the heated slab will remain in the heating furnace unnecessarily, and during that time, the furnace zone will dissipate,
Energy is wasted due to waste gas sensible heat loss, etc. Furthermore, when processing materials with a large heating load after processing materials with a small heating load, setting the furnace temperature to match the material with a large heating load will cause the material with a small heating load to be overcooked, resulting in energy loss. In addition, quality is likely to be adversely affected, and if the furnace temperature is lowered to avoid this, the baking of materials that require a large heating load will be delayed, resulting in material waiting in the rolling process. In order to solve this problem, it is possible to vary the processing capacity of the heating process by installing multiple furnaces in parallel, but this requires high equipment costs and a large space. . Furthermore, when a large number of small furnaces are installed, the ratio of the furnace length area to the furnace volume increases, resulting in a decrease in thermal efficiency. As an example of solving these problems, there is a proposal in Japanese Unexamined Patent Publication No. 52-73110. this is,
Using a heating furnace with two rows of heating zones, billets are sequentially charged from one row until it is full, and then sequentially charged to the other row. Once the temperature is reached, one zone is continuously rolled at once, but the time it takes to fill the zone becomes an opportunity loss, and the energy saving effect is not necessarily great.
(問題点を解決するだめの手段)
本発明は上記欠点を解決したものであシ、その要旨は
(1)熱延ラインの加熱工程に於て、被圧延材搬送方向
に延びた加熱炉を二列の加熱帯域に分割して構成し、加
熱工程に続く圧延工程の処理能力を上記加熱炉の一列に
て賄える場合には加熱炉を一列操業とし、圧延ラインの
能力が高く、加熱炉−列操業では加熱能力が不足する場
合には加熱炉を二列操業とすることを特徴とする熱延ラ
インの加熱方法。(Means for Solving the Problems) The present invention solves the above-mentioned drawbacks, and its gist is (1) In the heating process of the hot rolling line, a heating furnace extending in the direction of conveyance of the rolled material is used. The heating furnace is divided into two rows of heating zones, and when the processing capacity of the rolling process following the heating process can be covered by one row of the heating furnaces, the heating furnace is operated in one row, and the rolling line has a high capacity and the heating furnace - A heating method for a hot rolling line, characterized in that the heating furnace is operated in two rows when the heating capacity is insufficient in row operation.
(2)炉内の炉巾中央に炉長方向に延びる仕切壁を設け
て二列の独立した加熱帯を形成し、各加熱帯に独立して
動く移動炉床を設けたことを特徴とする熱延ラインにお
ける加熱炉
である。(2) A partition wall extending in the length direction of the furnace is provided at the center of the width of the furnace to form two rows of independent heating zones, and a movable hearth that moves independently is provided in each heating zone. This is a heating furnace in a hot rolling line.
(作用)
発明における手段がもたらす作用は、第1番目の発明は
加熱炉の加熱帯を炉長方向にわたって炉巾を二分し、鋳
片の温度によシ必要とされる加熱負荷に応じて前記二分
した加熱帯を一列操業と二列操業で使い分けることによ
シ加熱工程と圧延工程の処理能力の不一致を解消し、安
い設備費コストにより、かつまた、小さなスペースによ
シ熱損失を少なくして効率よく加熱並びに保熱して、大
きな省エネルギー効果を得るものであり、第2番目の発
明は上記加熱方法に適する加熱を行う炉である。(Function) The first invention divides the width of the heating zone of the heating furnace into two in the furnace length direction, and adjusts the heating load according to the temperature of the slab. By using a bisected heating zone for single-row operation and double-row operation, the discrepancy in processing capacity between the heating process and rolling process can be resolved, and the equipment cost can be lowered, while heat loss can be reduced in a small space. The second invention is a furnace that performs heating suitable for the above-mentioned heating method.
(実施例)
以下本発明をその一実施例を示す添付図面に従って詳細
に説明する。(Example) The present invention will be described in detail below with reference to the accompanying drawings showing one example thereof.
第2図は本発明の一実施例に用いた加熱炉(ウオーキン
グビーム型加熱炉)Tの断面正面図を示し、該実施例加
熱炉Tは第1図に示すようにC,C工程(連続鋳造工程
)とR工程(圧延工程)との間に配置され、C0C工程
から搬送ローラ上に載置されて搬送してきた被圧延材W
をブツシャPによシ加熱炉Tの各帯域3,4に装入する
一方、移動ビーム9によって抽出してR工程に搬送する
ようになっている。FIG. 2 shows a cross-sectional front view of a heating furnace (walking beam type heating furnace) T used in an embodiment of the present invention. The rolled material W is placed between the casting process) and the R process (rolling process), and is placed on a conveyance roller and conveyed from the C0C process.
is charged into each zone 3, 4 of the heating furnace T by a busher P, while being extracted by a moving beam 9 and conveyed to the R process.
図面において、1は炉殻で、炉巾中央方向にはれんが積
みした仕切壁2が炉装入側から炉抽出側に延びて設けら
れ、炉長方向に二つの加熱帯域3,4に分割し両加熱帯
域3,4の装入側及び抽出側に別個の入口3&14&、
出口3b、4bを設けている。その各加熱帯域3,4に
は炉床5のやや中央寄多位置に固定支柱6,6により固
定ビーム7.7を炉長方向に延びて配設すると共に、や
や中央よシの位置で炉床5を貫通する移動支柱8,8に
より移動ビーム9,9を炉1 長方向に延びて配設し
、支持フレーム10を介して例えばモーター11bで偏
心輪11&を駆動する独立の駆動手段11により移動ビ
ーム9を上下動させ、固定ビーム7と移動ビーム9とに
材料W(被圧延材)を交互に乗せかえながら、炉内を搬
送するようになっている。更に、材料Wの表裏を加熱で
きるように、材料通過面上下に軸流バーナー2.13を
設けると共に炉長方向において加熱帯域3.4を各別に
温度調節(加熱−保熱切替)可能に構成している。なお
、上記仕切壁2は断熱効果をはかるために中空仕切壁と
してもよい。In the drawing, 1 is a furnace shell, and a partition wall 2 made of bricks is provided in the center direction of the furnace width, extending from the furnace charging side to the furnace extraction side, and is divided into two heating zones 3 and 4 in the furnace length direction. Separate inlets 3 & 14 on the charging and extraction sides of both heating zones 3, 4;
Outlets 3b and 4b are provided. In each of the heating zones 3, 4, a fixed beam 7.7 is arranged extending in the furnace length direction by fixed columns 6, 6 at a position slightly closer to the center of the hearth 5, and a fixed beam 7.7 is provided at a position slightly closer to the center of the hearth 5. The moving beams 9,9 are arranged extending in the longitudinal direction of the furnace 1 by means of moving columns 8,8 penetrating the floor 5, and by means of an independent drive means 11 driving an eccentric wheel 11& by means of a motor 11b via a supporting frame 10. The movable beam 9 is moved up and down, and the material W (workpiece to be rolled) is alternately placed on the fixed beam 7 and the movable beam 9 while being conveyed through the furnace. Furthermore, in order to heat the front and back sides of the material W, axial flow burners 2.13 are provided above and below the material passing surface, and the heating zone 3.4 is configured to be able to individually adjust the temperature (heating - heat retention switching) in the furnace length direction. are doing. Note that the partition wall 2 may be a hollow partition wall in order to achieve a heat insulating effect.
上記加熱炉Tの操業は、加熱負荷の小さいHCR材を処
理する場合は加熱帯を3又は4の一列のみ、を用いて操
業し、使用していない列を消火することにより消費エネ
ルギーの低減を計シ、轟
CCR材及び高温保熱材等の加熱負荷の太きい鋳片を処
理する場合には加熱帯3,4の二列共使用して処理能力
を圧延工程の処理能力に合わせる。又、−列操業から二
列操業への変更時には加熱負荷の小さい材料を一列で処
理しながら加熱負荷の大きい材料を他の列に先行装入し
て予熱することにより圧延工程の材料焼き上がシ待ちを
防止することができる。When processing HCR materials with a small heating load, the heating furnace T is operated using only one row of heating zones 3 or 4, and the unused rows are extinguished to reduce energy consumption. When processing slabs with a large heating load such as steel sheets, Todoro CCR materials, and high-temperature heat insulating materials, two rows of heating zones 3 and 4 are used together to match the processing capacity to the processing capacity of the rolling process. In addition, when changing from -row operation to double-row operation, material with a small heating load is processed in one row, while material with a large heating load is charged in advance into the other rows and preheated, thereby reducing the baking of the material in the rolling process. It is possible to prevent waiting time.
本発明の実施例では、上下両面加熱式ウオーキングビー
ム炉を説明したが、レンガ炉床の上面加熱式ウオーキン
グハース炉にも適用できる。In the embodiments of the present invention, a walking beam furnace with heating on both upper and lower sides has been described, but it can also be applied to a walking hearth furnace with a heating on the upper side of a brick hearth.
(発明の効果)
以上の説明で明らかなように本発明によれば、複数基の
加熱炉を併設するよりも設備費が安く、かつスペースも
小にして効率的に加熱処理できる。又、仕切壁を設は二
分した加熱帯域を炉内状態に応じて炉温調節することが
できるので、熱効率が優れランニングコストが安くなる
。(Effects of the Invention) As is clear from the above description, according to the present invention, the equipment cost is lower than when a plurality of heating furnaces are installed, and the space is also reduced, allowing efficient heat treatment. Furthermore, since the furnace temperature can be adjusted in accordance with the internal state of the heating zone, which is divided into two by providing a partition wall, thermal efficiency is excellent and running costs are reduced.
第1図は本発明の一実施例にかかる連続熱延ラインの全
体を示すブロック図、第2図は同実施例の連続熱延ライ
ンにて使用された実施例加熱炉の断面正面図である。
T・・・加熱炉 2・・・仕切壁3m、4m・
・・入口 3b、4b・・・出ロア・・・固定ビー
ム 9・・・移動ビーム11・・・駆動手段
12.13・・・軸流バーナ。
第1図
第2図
2:仕切壁
3a、4a:入口
3b、4b・出口
ア゛固定ビーム
9:移動ビームFIG. 1 is a block diagram showing the entire continuous hot rolling line according to an embodiment of the present invention, and FIG. 2 is a cross-sectional front view of an embodiment heating furnace used in the continuous hot rolling line of the same embodiment. . T... Heating furnace 2... Partition wall 3m, 4m.
... Entrance 3b, 4b... Outer lower... Fixed beam 9... Moving beam 11... Drive means
12.13... Axial flow burner. Figure 1 Figure 2 Figure 2: Partition walls 3a, 4a: Entrance 3b, 4b/Exit A Fixed beam 9: Moving beam
Claims (1)
た二列の加熱帯域に分割して構成し、加熱工程の処理能
力≧圧延工程の処理能力の場合には加熱炉を一列の加熱
帯で操業し、圧延工程の処理能力>加熱工程の処理能力
の場合には加熱炉を二列の加熱帯で操業することを特徴
とする熱延ラインにおける加熱方法。 2 炉内の炉巾中央に炉長方向に延びる仕切壁を設けて
二列の独立した加熱帯を形成し、各加熱帯に独立して動
く移動炉床を設けたことを特徴とする熱延ライン用加熱
炉。[Scope of Claims] 1. The heating process of the hot rolling line is divided into two rows of heating zones extending in the direction of conveyance of the rolled material, and if the processing capacity of the heating process ≧ the processing capacity of the rolling process, A heating method in a hot rolling line, characterized in that the heating furnace is operated with one row of heating zones, and when the throughput of the rolling process is greater than the throughput of the heating process, the heating furnace is operated with two rows of heating zones. 2. A hot rolling product characterized in that a partition wall extending in the furnace length direction is provided at the center of the furnace width to form two rows of independent heating zones, and each heating zone is provided with a movable hearth that moves independently. Heating furnace for line.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP22700486A JPS6383228A (en) | 1986-09-25 | 1986-09-25 | Heating method and heating furnace for hot rolling line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP22700486A JPS6383228A (en) | 1986-09-25 | 1986-09-25 | Heating method and heating furnace for hot rolling line |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS6383228A true JPS6383228A (en) | 1988-04-13 |
Family
ID=16854001
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP22700486A Pending JPS6383228A (en) | 1986-09-25 | 1986-09-25 | Heating method and heating furnace for hot rolling line |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6383228A (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5649970A (en) * | 1979-06-22 | 1981-05-06 | Sentrol Systems Ltd | Scale inspection method and apparatus and mass measuring device for measuring apparatus |
JPS58193322A (en) * | 1982-05-04 | 1983-11-11 | Kawasaki Heavy Ind Ltd | Continuous heating furnace for billet |
-
1986
- 1986-09-25 JP JP22700486A patent/JPS6383228A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5649970A (en) * | 1979-06-22 | 1981-05-06 | Sentrol Systems Ltd | Scale inspection method and apparatus and mass measuring device for measuring apparatus |
JPS58193322A (en) * | 1982-05-04 | 1983-11-11 | Kawasaki Heavy Ind Ltd | Continuous heating furnace for billet |
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