JPS638228A - Production of quartz glass - Google Patents

Production of quartz glass

Info

Publication number
JPS638228A
JPS638228A JP15046586A JP15046586A JPS638228A JP S638228 A JPS638228 A JP S638228A JP 15046586 A JP15046586 A JP 15046586A JP 15046586 A JP15046586 A JP 15046586A JP S638228 A JPS638228 A JP S638228A
Authority
JP
Japan
Prior art keywords
glass
quartz glass
dry gel
gel
container
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP15046586A
Other languages
Japanese (ja)
Inventor
Satoru Miyashita
悟 宮下
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Seiko Epson Corp
Original Assignee
Seiko Epson Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Seiko Epson Corp filed Critical Seiko Epson Corp
Priority to JP15046586A priority Critical patent/JPS638228A/en
Publication of JPS638228A publication Critical patent/JPS638228A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B19/00Other methods of shaping glass
    • C03B19/12Other methods of shaping glass by liquid-phase reaction processes

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Glass Melting And Manufacturing (AREA)

Abstract

PURPOSE:To produce quartz glass having optically high quality free from foams, by heating dry gel comprising an alkyl silicate as a raw material in a quartz glass container at a specific temperature. CONSTITUTION:Dry gel produced by using an alkyl silicate and silica fine powder as raw materials is heated up to 1,200 deg.C in a quartz glass container while introducing dried air into the gel and made porous to give glass or a glass precursor. Then the glass or the glass precursor is heated at 1,500-2,000 deg.C by a graphite furnace, etc., retained for a given time and processed into glass. By this method high-quality quartz glass having improved flatness free from foams is obtained.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 大発明はゾル−ゲル法による石英ガラスの製造方法に関
する。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method for producing quartz glass by a sol-gel method.

〔従来の技術〕[Conventional technology]

ゾル−ゲル法を用いて作製し几ドライゲルを、ヘリウム
雰囲気あるいは減圧下で閉孔化し、石英ガラス士tはガ
ラス前駆体とした試料を1500〜2200’CK一般
に使おれている炉中で加熱処理すると、インクルージ1
ンの全(存在しない、光学的に高品質な石英ガラスを製
造することばできろ。
A dry gel prepared using the sol-gel method is pore-closed in a helium atmosphere or under reduced pressure, and the quartz glass specialist heat-treats the sample as a glass precursor in a commonly used furnace at 1500 to 2200°C. Then, Inc. 1
It is possible to manufacture optically high-quality silica glass, which does not exist.

〔発明が解決しよ5とする問題点〕 しかし、炉材から陽イオンh;拡散し、ドライゲルの表
面に寸着する九め、表面部分のみ焼結b;促進されてし
まう。ドライゲル内部に、塩や多量の水分を取り込んだ
まま表面部分のλ閉孔化してしまうと、1500〜22
00℃に加熱する際、ガラス内部から気泡が発生すると
いう現象ht起こる。
[Problems to be solved by the invention] However, cations diffuse from the furnace material and reach the surface of the dry gel, promoting sintering only on the surface portion. If the surface part of the dry gel becomes closed pores with salt and a large amount of moisture taken in, the dry gel will have a
When heated to 00°C, a phenomenon occurs in which bubbles are generated from inside the glass.

そこで本発明はこのような問題点を解決するもので、そ
の目的とするところは、気泡の全く存在しない光学的に
極めて高品質な石英ガラスを、ゾル−ゲル法を用いて製
造するところだある。
The present invention aims to solve these problems, and its purpose is to manufacture optically extremely high-quality quartz glass without any bubbles using the sol-gel method. .

〔問題を解決する之めの手段〕[Means to solve the problem]

本発明は少なくともアルそルシリケートを原料とI7、
ゾル−ゲル法で作製したガラスあるいはガラス前駆体を
1500〜2200℃に加熱し、一定時間保持する石英
ガラス合11i12Kをいて、ドライゲルの1200℃
までの加熱を石英ガラス容器内で行なうことを特徴とす
る。
The present invention uses at least alkyl silicate as a raw material and I7,
Glass or glass precursor produced by the sol-gel method is heated to 1500 to 2200°C and held for a certain period of time.
It is characterized in that the heating is carried out in a quartz glass container.

600〜12110’Cの温度域ではHe雰囲気あるい
は真空雰囲気をダちなり;ら焼結することが望ましく前
記条件で閉石化/′1″−終了しないドライグル〈つい
ては1石英ガラス容器を用いずにHe雰囲気あるいは真
空雰囲気で閉孔化させ、ガラスま之はガラス前駆体とす
る必要t;ある。
In the temperature range of 600 to 12110'C, it is preferable to sinter in a He atmosphere or a vacuum atmosphere. It is necessary to close the pores in an atmosphere or a vacuum atmosphere and use the glass precursor as a glass precursor.

〔作用〕[Effect]

石英ガラスFi陽イオンを含まない高純度ガラスで、高
温まで加熱しても陽イオンが拡散すること汀ない。耐熱
性も高く、通用で1100℃、短時間なら1200℃で
も使用可能である。
Silica glass is a high-purity glass that does not contain Fi cations, and the cations will not diffuse even when heated to high temperatures. It also has high heat resistance, and can be used at temperatures up to 1,100°C for normal use, and up to 1,200°C for short periods of time.

ドライゲル内部に残存する塩や水分のほとんどが、11
00℃までの加熱で拡散除去される。1200℃まで石
英容器内で焼結をすすめれば、ドライゲル内部に問題と
なる量の塩や水分が残存することはない。
Most of the salt and water remaining inside the dry gel are
It is diffused and removed by heating up to 00°C. If sintering is carried out in a quartz container up to 1200°C, no problematic amounts of salt or moisture will remain inside the dry gel.

ドライゲルの種類によれば700℃前後から閉孔化が始
まる定め、600℃からHe雰囲気あるいは真空雰囲気
を保ちなhtら焼結することが望ましい。
Depending on the type of dry gel, pore closure begins at around 700°C, and it is desirable to sinter the dry gel from 600°C while maintaining a He atmosphere or a vacuum atmosphere.

1200℃で閉孔化h;終了しない場合、石英ガラス容
器の使用限界を越える之め、石英ガラスを用いずにHe
雰囲気あるいは真空雰囲気で閉孔化を終了させろ。既に
壇や水分が除去されているため、1500〜2200℃
に加熱しても、ガラス内部から気泡h;発生する現象げ
起こらない。
Pore closure h at 1200°C; if this does not occur, the use limit of the quartz glass container will be exceeded, so the He
Complete pore closure in atmosphere or vacuum atmosphere. 1500 to 2200℃ because the stage and moisture have already been removed.
Even if the glass is heated to a temperature of

〔実施例〕〔Example〕

実施例1゜ エチルシリケー) 4.4 tとCLO5規定塩酸水溶
液16tを激しく攪拌し、無色透明の均一溶液を得比。
Example 1 4.4 tons of ethyl silica and 16 tons of CLO5 normal hydrochloric acid aqueous solution were vigorously stirred to obtain a colorless and transparent homogeneous solution.

そこに超微粉末シリカ(Cab−o−sil  L −
90)t21’q+徐々に添加し、充分に攪拌した。こ
のゾルを20℃に枳ちながら28 K Hzの超音波を
2時間照射(7,更に1500Gの遠心力を10分間か
け比重、1風のフィルターを通過させ友。
There, ultrafine powdered silica (Cab-o-sil L-
90) t21'q+ Gradually added and stirred thoroughly. This sol was heated to 20°C and irradiated with 28 KHz ultrasonic waves for 2 hours (7), and then subjected to a centrifugal force of 1500 G for 10 minutes and passed through a filter with a specific gravity of 1 wind.

得られた均賀!の高いゾルを0.1規定アンモニア水で
PH4,2に調整してからポリプロピレン製容器(内寸
30cyx 50c!nx 15cyt Tl )Ic
 1 を注入し九〇開口率1%の7タをし、60℃で1
0日間乾燥させ次ところ21c+++X21cmx0.
7cm のドライゲルが作製できL 石英ガラスの炉心管を備え之ガス鴬換炉内にドライゲル
を入れ、乾燥空気を流入しながら60℃/hrの速度で
700”Cまで昇温し次。700℃から紳ヘリウムガス
を117m1nの流量で流入しけじめ、50’(、/h
rの速度で1150’Cまで昇温し、1150’Cで3
時間保持した。半透明状態だった/+”−表面はガラス
化しており、比重は2.20になっていL 得られ次石英ガラス前駆体を黒鉛発熱炉で1800’c
+/Cm熱し、20分間保持した。120o ’cまで
1000’C/hrの速度で降温し、それ以後室温まで
100゛シ舒の速度で降温し比ゆガラス化が終了し、肉
視では気泡^;観察されなかりt00t性は良好で、大
きさけ15α×151Xα5αであっto、I!![さ
0.3 cRVC鏡面研磨し、暗室内で50.000 
luxの照度になるよう集光巧ンプを当て友が、光点は
全く検出できなかつ比。紫外域での透過高を測定したと
ころ、200nmで85俤であり、それ以上の波長域で
は特定の吸収は認められなかった。
Obtained Junga! After adjusting the pH of the high sol to 4.2 with 0.1N ammonia water, it was placed in a polypropylene container (inner size 30cyx 50c!nx 15cyt Tl) Ic
1 was injected, 90° was heated at 60°C with an opening ratio of 1%.
After drying for 0 days, the size was 21c+++X21cmx0.
A dry gel of 7 cm was prepared. The dry gel was placed in a gas exchange furnace equipped with a quartz glass furnace tube, and the temperature was raised to 700"C at a rate of 60°C/hr while flowing dry air. From 700°C. Helium gas was introduced at a flow rate of 117 m1n, and the flow rate was 50' (,/h
Raise the temperature to 1150'C at a rate of r, and at 1150'C
Holds time. The surface was vitrified and the specific gravity was 2.20.The resulting quartz glass precursor was heated to 1800'C in a graphite heating furnace.
+/Cm and held for 20 minutes. The temperature was lowered at a rate of 1000'C/hr to 120o'C, and then the temperature was lowered to room temperature at a rate of 100oC/hr until vitrification was completed and no bubbles were observed with the naked eye, so the t00t properties were good. So, the size is 15α×151Xα5α, to, I! ! [Size: 0.3cRVC mirror polished, 50.000cm in a dark room
I used a light condensing lamp to achieve the illuminance of lux, but I could not detect any light spots at all. When the transmission height in the ultraviolet region was measured, it was 85 at 200 nm, and no specific absorption was observed in the wavelength range beyond that.

実施例2 エチルシリケートtaZ、エタノール2.7 t 。Example 2 Ethyl silicate taZ, ethanol 2.7 t.

1規定アンそニア水[17’ tを均一に混合し、室温
で3日静電した。白濁したゾルに純水C1,4tを添加
してからロータリーエバポレーターを用いて1tl′c
@縮した。更に2規定塩酸水溶液を添加してp′H4,
oに調整した。
1N aqueous anthonia [17't] was mixed uniformly and electrostatically charged at room temperature for 3 days. Add 1.4t of pure water C to the cloudy sol, and then boil it to 1tl'c using a rotary evaporator.
@ Shrunk. Furthermore, 2N hydrochloric acid aqueous solution was added to reduce p'H4,
Adjusted to o.

それとけ別にエチルシリケー) 0.91と0.02規
定塩酸水溶液clStを激しく攪拌し、無色透明の均一
溶液を1比。前述のゾルと均一に混合し比重1μmのフ
ィルターを通過させ比。0.1規定7ンモア水でPH4
,01C’ll整してから、  j5Go Gノ遠心力
を10分間かけ念後、再び1μmのフィルターを通過さ
せto 得ちれ之均買度の高いゾルをポリプロピレン製容器(内
寸30mx 30CIIIX 15G11)T )に1
を注入[−1た。開口率1チのフタをし、60℃で10
日間乾燥させ九ところ、21crRX21crRX0.
7C111のドライゲルが作製でき念。
Separately, 0.91 and 0.02 N hydrochloric acid aqueous solutions clSt were stirred vigorously to form a colorless and transparent homogeneous solution in a ratio of 1 to 1. Mix uniformly with the above-mentioned sol and pass through a filter with a specific gravity of 1 μm. 0.1 PH4 with 7 molar water
After adjusting the sol, apply centrifugal force for 10 minutes, and then pass it through a 1 μm filter again. T ) to 1
Inject [-1]. Cover with a lid with an opening ratio of 1 inch and heat at 60℃ for 10 minutes.
After 9 days of drying, 21crRX21crRX0.
I am sure that a dry gel of 7C111 could be prepared.

石英ガラスの炉心管を備えtガス置換炉内にドライゲル
を入れ、乾燥空気を流入しなh;ら60℃/hrの速度
で6aa’cまで昇温し、20時間保持した。純ヘリウ
ムガスを117m1nの流量で流入しけじめ、30℃/
hτの速度でj100’cまで昇温し、1100℃まで
昇温し+ 1100℃で5時間保持した。ガラス化カ終
了し、ており、比重Fi2−20になってい友。
The dry gel was placed in a t-gas replacement furnace equipped with a quartz glass furnace core tube, and the temperature was raised to 6 aa'c at a rate of 60° C./hr without introducing dry air, and maintained for 20 hours. Pure helium gas was introduced at a flow rate of 117 m1n, and the temperature was kept at 30°C/
The temperature was raised to j100'c at a rate of hτ, and then to 1100°C and held at +1100°C for 5 hours. The vitrification has been completed and the specific gravity is Fi2-20.

得れt石英ガラス板を1900℃の黒鉛発熱炉内に投入
し、5分間保持し7. 1200℃まで1000℃’y
’hrの速度で降温し、それ以後室温まで100℃/ん
rの速度で降温し九〇 15αX15C+1IXO13備の大ぎさに鏝面研磨し
、暗室内で50.(]QO2π2の照度くなるようだ集
光ランプを当てtが、光点は全く検出で弾なかっt0紫
外域での透過率を測定し次とこち、201mまで90チ
以上を保持しており、特定の吸収は認ぬられなかった。
7. The obtained quartz glass plate was placed in a graphite heating furnace at 1900°C and held for 5 minutes. 1000℃'y up to 1200℃
After that, the temperature was lowered to room temperature at a rate of 100℃/hr, and the trowel surface was polished to a size of 9015αX15C+1IXO13 in a dark room at 50℃. () It seems that the illumination intensity will be QO2π2.I applied a condensing lamp, but the light spot did not bounce at all.I measured the transmittance in the ultraviolet region, and it maintained over 90cm up to 201m. No specific absorption was observed.

実施例工 エチルシリケート4.41と0.05規定塩酸水溶液五
6tを激しく攪拌し、無色透明の均一溶液を得た。そこ
に超微粉末シリ!J(Aerosil 0X−50)t
5Kfを徐々に添加し、充分(攪拌し次。このゾルを2
0℃に梶ちながら28KH2の超音波を2時間照射し、
更に1500Gの遠心力を10分間かけt後、111r
nのフィルターを通過させた。
EXAMPLE 4.41 tons of engineered ethyl silicate and 56 tons of 0.05N hydrochloric acid aqueous solution were vigorously stirred to obtain a colorless and transparent homogeneous solution. There's ultra-fine powder Siri! J(Aerosil 0X-50)t
Gradually add 5Kf and stir thoroughly.
Irradiated with 28KH2 ultrasonic waves for 2 hours while heating to 0℃,
After applying centrifugal force of 1500G for 10 minutes, 111r
passed through n filters.

得られた均質度の高−ゾルを0.1規定アンモニア水で
PH4,2に調整してからポリプロピレン製容器(内寸
30>x30cmx 15m l()に1を注入した。
The resulting highly homogeneous sol was adjusted to pH 4.2 with 0.1 N ammonia water, and then 1 was poured into a polypropylene container (inner dimensions 30>30 cm x 15 ml).

開口*14のフタをし、60℃で10日間乾燥させたと
ころ、板状のドライゲルが作製で弾た。
When the opening *14 was covered and dried at 60° C. for 10 days, a plate-shaped dry gel was formed.

真空炉内に石英ガラス容器を設置し1石英ガラス容器内
にドライゲルな入れた。石英ガラス容器KF′i、若干
の隙間を設けておいた。真空炉を常圧のま士60℃、/
hrの速度で900℃まで昇温し、5時間9持し次。ロ
ータリーポンプを用いてI TO?−r以下まで減圧に
し、以後この減圧変を完ちなhiら、50 ’C/hr
の速度で1200℃まで昇温し、2時間保持し友。
A quartz glass container was placed in a vacuum furnace, and a dry gel was placed in the quartz glass container. A slight gap was provided in the quartz glass container KF'i. Heat the vacuum furnace at normal pressure to 60℃, /
The temperature was raised to 900°C at a rate of 1 hour and held for 5 hours. I TO using a rotary pump? Reduce the pressure to below -r, and then complete this pressure change at 50'C/hr.
Raise the temperature to 1200℃ at a rate of 1,200℃ and hold for 2 hours.

ドライゲルF′!マだ透明化が進行しておらず、比重も
2.05であった。石英ガラス容器を真空炉から取り出
し、このドライゲルを再び炉内に入れ、1TOff以上
まで減圧にした。1300℃まで昇温し、2時間保持し
たところ、ガラス化が終了し、比重が2.20’になっ
た。
Dry gel F'! The mud had not become transparent, and the specific gravity was 2.05. The quartz glass container was taken out from the vacuum furnace, and this dry gel was put back into the furnace and the pressure was reduced to 1Toff or more. When the temperature was raised to 1300°C and held for 2 hours, vitrification was completed and the specific gravity became 2.20'.

得られ次石英ガラス板を黒鉛発熱炉で1750℃に加熱
し、1時間憬時し念。1200’Cまで1000℃/h
τの速凝で降温し、それ以後室温まで100℃7hrの
速度で降温した。15cm x 15crnx O,3
αの大きさに鏡面研磨し、暗室内で50.(TOOlu
xの照度になるよう集光ランプを当てたが、光点は全く
検出できなかつ念。
The obtained quartz glass plate was then heated to 1750°C in a graphite heating furnace and allowed to stand for 1 hour. 1000℃/h up to 1200'C
The temperature was lowered by rapid solidification of τ, and thereafter the temperature was lowered to room temperature at a rate of 100° C. for 7 hours. 15cm x 15crnx O, 3
Mirror polished to the size of α, 50. (TOOlu
I shined a condensing lamp so that the illuminance was x, but I couldn't detect any light spots.

〔発明の効果〕〔Effect of the invention〕

以、上述べ定ように本発明によれば、少なくともアル中
ルシ11ケートを原料とし、ゾル−ゲル法で作製し次ガ
ラスあるいはガラス前駆体を1500℃〜2200℃だ
加熱し、一定時間保持する石英ガラス合成において、ド
ライゲルの1200℃までの加熱を石英ガラス容器内で
行な5ことにより、気泡の全く存在しない、光学的Vc
@めて高品質な石英ガラスを製造することhSでき友。
As described above, according to the present invention, quartz is produced by using at least 11 phosphate in alkali as a raw material, by a sol-gel method, and then heating a glass or a glass precursor to 1500°C to 2200°C and holding it for a certain period of time. In glass synthesis, by heating the dry gel to 1200°C in a quartz glass container5, an optical Vc without any bubbles is obtained.
A friend of hS who was able to manufacture high-quality quartz glass for the first time.

本発明により、ICマスク用石英基板への応用が可能と
なった。
The present invention enables application to quartz substrates for IC masks.

以  上 出H人 セイコーエプソン株式谷社 代理人 弁理士 最上 務 や1名 “N−that's all H person Seiko Epson Co., Ltd. Tanisha Agent: Patent attorney Mogami and one other person “N-

Claims (3)

【特許請求の範囲】[Claims] (1)少なくともアルキルシリケートを原料としゾル−
ゲル法で作製したガラスあるいはガラス前駆体を150
0〜2200℃に加熱し、一定時間保持する石英ガラス
合成において、ドライゲルの1200℃までの加熱を石
英ガラス容器内で行なうことを特徴とする石英ガラスの
製造方法。
(1) Sol using at least alkyl silicate as raw material
150% of glass or glass precursor made by gel method
A method for producing quartz glass, which comprises heating a dry gel to 1200°C in a quartz glass container in silica glass synthesis by heating to 0 to 2200°C and holding it for a certain period of time.
(2)ドライゲルの前記石英ガラス容器内での加熱にお
いて、600℃〜1200℃の温度域ではHe雰囲気あ
るいは真空雰囲気を保つことを特徴とする特許請求の範
囲第1項記載の石英ガラスの製造方法。
(2) The method for producing quartz glass according to claim 1, wherein a He atmosphere or a vacuum atmosphere is maintained in the temperature range of 600°C to 1200°C during heating of the dry gel in the quartz glass container. .
(3)ドライゲルの前記石英ガラス容器内での加熱処理
後、He雰囲気あるいは真空雰囲気で閉孔化させ、ガラ
スまたはガラス前駆体とすることを特徴とする特許請求
の範囲第1項または第2項記載の石英ガラスの製造方法
(3) After the dry gel is heat-treated in the quartz glass container, the pores are closed in a He atmosphere or a vacuum atmosphere to form a glass or a glass precursor. The method for manufacturing the quartz glass described.
JP15046586A 1986-06-26 1986-06-26 Production of quartz glass Pending JPS638228A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP15046586A JPS638228A (en) 1986-06-26 1986-06-26 Production of quartz glass

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP15046586A JPS638228A (en) 1986-06-26 1986-06-26 Production of quartz glass

Publications (1)

Publication Number Publication Date
JPS638228A true JPS638228A (en) 1988-01-14

Family

ID=15497509

Family Applications (1)

Application Number Title Priority Date Filing Date
JP15046586A Pending JPS638228A (en) 1986-06-26 1986-06-26 Production of quartz glass

Country Status (1)

Country Link
JP (1) JPS638228A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01266248A (en) * 1988-04-19 1989-10-24 Royal Kogyo Kk Process for determining dimension of drawing pattern for knitting and dressmaking

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01266248A (en) * 1988-04-19 1989-10-24 Royal Kogyo Kk Process for determining dimension of drawing pattern for knitting and dressmaking
JPH0411659B2 (en) * 1988-04-19 1992-03-02 Royal Kogyo Kk

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