JPS6364554A - Manufacture of molded rotor - Google Patents
Manufacture of molded rotorInfo
- Publication number
- JPS6364554A JPS6364554A JP20376386A JP20376386A JPS6364554A JP S6364554 A JPS6364554 A JP S6364554A JP 20376386 A JP20376386 A JP 20376386A JP 20376386 A JP20376386 A JP 20376386A JP S6364554 A JPS6364554 A JP S6364554A
- Authority
- JP
- Japan
- Prior art keywords
- mold
- rotor
- space
- atmosphere
- rotor core
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000003860 storage Methods 0.000 claims description 17
- 238000005266 casting Methods 0.000 claims description 8
- 239000011148 porous material Substances 0.000 claims description 6
- 239000004020 conductor Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 208000015943 Coeliac disease Diseases 0.000 claims 2
- 229910052751 metal Inorganic materials 0.000 abstract description 6
- 239000002184 metal Substances 0.000 abstract description 6
- 238000004512 die casting Methods 0.000 abstract 3
- 229910052782 aluminium Inorganic materials 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 229910000576 Laminated steel Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 150000002505 iron Chemical class 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 241000555745 Sciuridae Species 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 210000002784 stomach Anatomy 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
Landscapes
- Induction Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Description
【発明の詳細な説明】
［発明の目的］
（産業上の利用分野）
本発明は鋳込かご形導体を有する回転子の製造方法に関
する。DETAILED DESCRIPTION OF THE INVENTION [Object of the Invention] (Industrial Field of Application) The present invention relates to a method of manufacturing a rotor having cast squirrel cage conductors.
（従来の技（５）
この種の製造方）ムとしては例えば特公昭５１−４９５
７１号公報が知られている。この方法は第３図に示すよ
うに、エンドリングと羽根を形成する空間１，２を右し
た一対の割型３，４と、そして回転子鉄心５を収納する
空間６を首１する中間！Ｘ２７によって８，４込金型を
形成する。割型３に（，１、回転子鉄心収納空間６の一
側に湯口８が設りられている。対向づる割型４には、エ
ンドリングと羽根形成空間２の先端を画定する当板９を
設け、この当、ｔＩ２０にはエンドリングと羽根形成空
間２と大気中どを連通ずるガス族さｉＩ′１Ｓ１０が設
置られている。回転子鉄心収納空間Ｇ内に所定枚数積層
された袴数個のスロワ１〜孔１１をイ４する円筒形の回
転子積層鉄心５を挿入りる。しかる後、２次埒体材料と
なる溶融アルミニウム簀を湯口８を通してグイキャスト
１８造し、スロットパー１２、エンドリング１３ａ、１
３ｂ、羽１１４ａ、１．１ｂを一体形成する。しかし、
エンドリングと羽根形成空間２及び回転子鉄心６のスロ
ット孔１１に入っていた空気又はガスは、当板９に設（
）られているガス扱き満１０を通って人気へｉＪｌ出さ
れ鋳、込ｆｉ１転子を１ｑる。(Conventional Technique (5) This kind of manufacturing method)
No. 71 is known. As shown in FIG. 3, this method consists of a pair of split molds 3 and 4 with spaces 1 and 2 forming the end rings and vanes on the right, and a space 6 in the middle with the space 6 housing the rotor core 5. An 8,4-inclusive mold is formed using X27. The split mold 3 is provided with a sprue 8 on one side of the rotor core storage space 6.The opposing split mold 4 has a plate 9 that defines the end ring and the tip of the blade forming space 2. A gas group iI'1S10 is installed in this part tI20, which communicates the end ring, the blade forming space 2, and the atmosphere. A cylindrical rotor laminated core 5 is inserted into each of the slot holes 1 to 11. After that, a molten aluminum tank, which will become the secondary material, is passed through a sprue 8 and cast 18. , end ring 13a, 1
3b, wings 114a, and 1.1b are integrally formed. but,
The air or gas that has entered the end ring, the blade forming space 2 and the slot hole 11 of the rotor core 6 is removed by
) has been treated as a gas and has passed through the full 10 to popular iJl casting, including fi 1 trochanter 1q.
（発明が解決しようとづる問題点）
この従来の方法は、金型空間内及びｎ転子鉄心のスロワ
１〜孔内の空気又はガスを、グイキャスト鋳造時に効率
良く排出り′ることかできる。しかし、特殊形状の回転
７即ら積層鉄心長が艮くスロワ１へ孔が小さな場合には
、鋳３＾された溶融アルミニウムはスロット孔での冷Ｊ
ＪＩ速度が太きく、Ｖｉ造デアルミニウム熱容量の減少
からスロ孔内−礼内で空気を巻き込んだまま）ぼ固して
スロットバーを形成しやすい。(Problems to be Solved by the Invention) This conventional method makes it possible to efficiently exhaust the air or gas in the mold space and in the slots 1 to 1 of the n-trochanter core during gui-casting. . However, if the hole in the slot 1 is small due to the special shape of the rotor 7, or the length of the laminated iron core, the molten aluminum cast 3^ will pass through the cold J in the slot hole.
Since the JI speed is high and the heat capacity of Vi-made aluminum decreases, it is easy to harden and form a slot bar (with air trapped inside the slot hole).
本発明は、１２ｆ珠形状の回転子において乙、特にスロ
ワ１〜バーを叶仝にグイキャスト鋳造時ができる鋳込回
転子の製造方法を提供することを目的とする。An object of the present invention is to provide a method for manufacturing a cast rotor in which a 12F bead-shaped rotor can be cast, especially the thrower 1 to the bar.
［発明のＧ４成］
（問題点を解決するための手段）
上記目的を達成するため、本発明においては、形及び当
仮に１７（り回転〒鉄心の入る回転子収納空間と該回転
子収納空間に隣１とりるエンドリング及び羽（Ｒ形成空
間とを形成し、回転子ＳＪ＋心を前記回転子鉄心収納空
間（ごト１ｉ着したのＩ−、、前記回転子鉄心収納空間
の一方のエンドリング及び羽（Ｉ２形成空間に設けた湯
口から、溶融状態にあるン゛ン体祠圃を’ｒｔ入Ｊる方
法にＪ３いて、前記回転子収納空間を形成する金型に大
気と連通する細孔を放射状に設りて、１３き、前記湯口
から溶融状態の）り体Ｌｊ料を高圧で注入することを特
徴どりる鋳込回転子の）ツ遣方法を１に供Ｊる。[G4 structure of the invention] (Means for solving the problem) In order to achieve the above object, the present invention has a shape and a rotor storage space in which the iron core is inserted and the rotor storage space. The end ring and vane (R forming space) are taken next to each other, and the rotor SJ+ is placed in the rotor core storage space (I-), one end of the rotor core storage space. In the method of inserting the ring and blades (I2) into the mold in a molten state through a sprue provided in the forming space, a hole communicating with the atmosphere is inserted into the mold forming the rotor housing space. A casting method for a casting rotor is provided in 1, which is characterized in that holes are provided radially, and a molten solid Lj material is injected at high pressure from the sprue.
（作 用）
このように構成されたしのにおいては、ダイキャＩスト
鋳）青口！口こスロワ［・孔内の２気又はガスは、注入
された溶湯の流れにＪ、って圧縮側１［され、積層鉄板
間からも噴出する動きを生ｆろが、その時回転子収納空
間金型の人気と連通した？ｔｌｌ孔に」；って積層鉄板
間から噴出した空気又はガス（よ金型内に停滞ずろこと
なく人気へｆＡ串良く１ｊ［出される。(Function) In a case configured in this way, die cast I cast) Aoguchi! The gas or gas inside the hole is compressed by the flow of the injected molten metal, causing a movement that ejects from between the laminated steel plates, but at that time the rotor storage space Did it connect with the popularity of molds? Air or gas is ejected from between the laminated iron plates into the holes without stagnation or stagnation within the mold.
（実施例）
以下本発明の一実施例を図面によって説明Ｊる。第１図
にＪ３いてエンドリングと羽根を形成する空間１，２を
有した一対の割型３，４、そして回転子ｉス心５を収納
する空間６を右する中間！Ｓ！７にＪ、つて鋳込金型を
形成し、割型３には湯口８を設け、７．１１型４には、
エンドリングと羽根形成空間２の先端を画定づる当（反
９を設け、当板９にはガス扱き嵩１０が設（プられて大
気とｊ％通している構成は第３図と同様である。本発明
に依り、前記中間型７に、Ｊ３いて、回転子鉄心５を収
納り°る空間６を右し、中間型７に組み合わさって中間
型７の入子となる円筒形の中間リング型１５を設け、さ
らにこの中間リング型１５には故Ｑｊ状に円筒の中間リ
ング型１５を１１通ずる細孔１Ｇを設りる。この細孔１
Ｇは、回転子鉄心のグイキャスｈ Ｕｒ造正圧力Ｊ：る
回転子鉄心のスロワ１〜孔と外周部の間の回転子鉄板デ
ツプ部の外径方向への塑↑’ｌ変形、又は回転子鉄心の
金型への属人及びグイ１＝ Ｓ’スト鋳造後の鋳込回転
子の取出しに支障のない大きさとＪ゛る。実験結果によ
ればΦ２〜３Ｍｎとした細孔にで良好な結果がｊｒ７ら
れた。細孔１Ｇど大気への連通は中間リング型１５外因
に設りた凹）１が１７と中間型７に設（づられた穴１８
によって形成されろ。(Example) An example of the present invention will be described below with reference to the drawings. In Fig. 1, J3 shows a pair of split molds 3 and 4 having spaces 1 and 2 for forming end rings and blades, and a middle space 6 for housing the rotor core 5! S! 7 and J to form a casting mold, the split mold 3 is provided with a sprue 8, and the 7.11 mold 4 is
A plate 9 is provided to define the tip of the end ring and the blade forming space 2, and the plate 9 is provided with a gas handling volume 10 (the structure is similar to that shown in Fig. 3). According to the present invention, a cylindrical intermediate ring is provided in the intermediate mold 7, which has a space 6 for housing the rotor core 5, and which is combined with the intermediate mold 7 and becomes a nest for the intermediate mold 7. A mold 15 is provided, and this intermediate ring mold 15 is provided with a pore 1G that passes through the cylindrical intermediate ring mold 11 in a Qj shape.
G is the hardening pressure of the rotor core. The iron core must be of a size that does not interfere with the removal of the cast rotor after casting. According to the experimental results, good results were obtained with pores of Φ2 to 3Mn. The pore 1G communicates with the atmosphere through a concave hole 1 made in the external part of the intermediate ring mold 15 and a hollow hole 18 made in the intermediate mold 7.
be formed by
この」；うにして、所定枚数１６層された間口部のイｒ
い？１２１００スｏ ツｌ−７Ｌ １１を右する回転子
ｆ１１ Ａ’ＩＶ、心５を回転子鉄心収納空間６’＼挿
入し、２次導体となる溶融アルミニウム等を４０８を通
してダイキャスト鋳造ツると、溶融アルミニウムは割型
３に設けられたエンドリングと羽根形成空間１を、☆ま
たしスロワ１〜孔１１を通る。この時グイキ１、ノス１
〜ＳＪＩ造は溶湯を）、（１旧間でか゛つ高圧力で注入
するため、エンドリングと羽根形成空間１及び回転子鉄
心５のス［ｌブト孔１１に入っていたＺ 電文（まガス
は急激に圧縮される。ざらに回転子積層鉄心５は、鉄１
反を積み手ｂ／（乙のであるため、Ｓ久（Ｖ中休のＩｆ
’＜面あらさ及び鉄板占積率′ｑの影響にＪ、つて扶１
反問に隙間（通常２ ／ １０００ ｎｔｍ以１：）を
生じている。In this way, a predetermined number of 16 layers are applied to the frontage area.
stomach? 12100 S o Tsu l-7L 11 is placed on the right rotor f11 A'IV, the core 5 is inserted into the rotor core storage space 6'\, and molten aluminum etc. which will become the secondary conductor is die cast through 408. Molten aluminum passes through the end ring provided in the split mold 3 and the blade forming space 1, and through the thrower 1 to hole 11. At this time, Guiki 1, Nos 1
~ In order to inject the molten metal at very high pressure between the end ring and the blade forming space 1 and the rotor core 5, The rotor laminated core 5 is compressed rapidly.
The person who stacks the fabric b/(Because it is Otsu, S Ku (V mid-day break If
'＜The influence of surface roughness and steel plate space factor'q,
A gap (usually 2/1000 ntm or more) is created in the counterquestion.
したがって圧縮された空電文ｔまガスは、ス・ロワ１一
孔１１から鉄板外周へ１ｌ（１出されるが、第２図に示
づ−ように中間リング型１５に設（〕られた細孔１６−
は、凹溝１７と第１図に示づ中間ｆｆ＋ ７に設（）ら
れた穴１８によって大気と連通されているため、回転子
鉄心収納空間６内に停ｄｉ１づることなく、圧縮凸れた
空気又はガスを人気中ｌ＼＋Ｊｌ出りることができる。Therefore, 1 liter of the compressed static gas is discharged from the lower hole 11 to the outer periphery of the steel plate, but as shown in FIG. 16-
is communicated with the atmosphere through the concave groove 17 and the hole 18 provided in the intermediate ff+7 shown in FIG. You can get air or gas out.
その後溶融アルミニウム１よ割型４のエンドリングと羽
根形成空間２を満たし、ざらに含型内に残っている空気
又はガスは従来と同様に当板９に設けられたガス抜き溝
１０によって大気へ排出される。そして一定時間後、型
より回転子を取り出して鋳込回転子の製造を終える。After that, the end ring and blade forming space 2 of the molten aluminum 1 and the split mold 4 are filled, and the air or gas remaining in the mold is released to the atmosphere through the gas vent groove 10 provided in the backing plate 9, as in the conventional case. It is discharged. After a certain period of time, the rotor is removed from the mold and the production of the cast rotor is completed.
ダイキＡ７スト鋳造の充填時間は熱伝導から鋳造製品の
肉、ン又はその２乗に比例するので、特に回転子鉄心の
スロット孔が小さくスロット幅の狭い回転子は、その然
容０からら溶融アルミニウムの充填口）コ周速度が速く
なり、圧縮された金バｌ内の空気又はガスを巻き込みや
すいが、回転子鉄心収納空間を人気中と連通させること
により、積層鉄板間から噴出する空気又はガスをＦ￥浦
さぜることなく良好に大気へ排出でき、スロットバーを
健全にグイキャスト装造できる。The filling time for Daiki A7 stroke casting is proportional to the thickness of the cast product due to heat conduction, or its square. Therefore, especially for rotors with small slot holes in the rotor core and narrow slot width, the filling time is proportional to the thickness of the cast product due to heat conduction. The circumferential speed of the aluminum filling port increases, making it easy to entrain air or gas in the compressed gold metal. However, by communicating the rotor core storage space with the metal plate, air or gas blowing out between the laminated iron plates can be prevented. The gas can be properly discharged to the atmosphere without stirring the gas, and the slot bar can be installed in good condition by Guicast.
［発明の効果］
以上詳述したように、本発明によｒｔば回転子鉄心収納
空間金型に大気どを連通づる細孔を設置′Ｊだので、ダ
イ１−＼２ス１〜１．′Ｉに回転子積層鉄板間から噴出
されるスロット孔の圧縮された空電文（ユガスを、鉄心
収納空間に停７Ｈさせることなく効果的に人気へ逃がづ
ことができ、叶仝な詰込回転子のシＪ造方法を冑ること
がぐきる。[Effects of the Invention] As described in detail above, according to the present invention, the rotor core storage space mold is provided with pores communicating with the atmosphere, so that the die 1-\2s 1-1. The compressed static air pattern of the slot holes ejected from between the laminated steel plates of the rotor (Yugas can be effectively popularized without stopping in the core storage space, and it can be packed easily) You can learn how to build a rotor.
第１図は本発明の一実施例を示す鋳込回転子装造構成の
断面図、第２図は第１図に用いられる回転子鉄心収納空
間金型の斜視図、第３図ルよ従来の鋳込回転子装造構成
の断面図である。
１．２・・・エンドリングと羽根形成空間、３．４・・
・割型、 ５・・・回転子鉄心、６・・・回転子鉄心収
納空間、 ７・・・中間へ１．８・・・；９口、 ９・
・・当板、 １０・・・ガス抜さω１．１１・・・スロ
ワ１〜孔、 １２・・・スロワ１−バー、１３ａ、１３
ｂ・・・エンドリング、
１４ａ、１４ｂ・・・羽根、
１５・・・中間リング型、 １６・・・細孔、１７・・
・凹溝、 １８・・・穴。
代理人 弁理士 則 近 憲 イら
同 三 俣 弘 文第 １ 図
第２ムFig. 1 is a sectional view of a cast rotor equipment configuration showing an embodiment of the present invention, Fig. 2 is a perspective view of a rotor core storage space mold used in Fig. 1, and Fig. 3 is a conventional one. FIG. 1.2... End ring and blade forming space, 3.4...
・Split mold, 5... Rotor core, 6... Rotor core storage space, 7... To the middle 1.8...; 9 ports, 9.
...Backing plate, 10...Gas vented ω1.11...Thrower 1-hole, 12...Thrower 1-bar, 13a, 13
b... End ring, 14a, 14b... Vane, 15... Intermediate ring type, 16... Pore, 17...
・Concave groove, 18... hole. Agent: Patent Attorney Noriyoshi Chika Hirofumi Mitsumata No. 1 Figure 2 M
Claims (1)
回転子収納空間に隣接するエンドリング及び羽根形成空
間とを形成し、回転子鉄心を前記回転子鉄心収納空間に
装着したのち、前記回転子鉄心収納空間の一方のエンド
リング及び羽根形成空間に設けた湯口から溶融状態にあ
る導体材料を注入する方法において、前記回転子鉄心収
納空間を形成する金型に大気と連通する細孔を放射状に
設けておき、前記湯口から溶融状態の導体材料を高圧で
注入することを特徴とする鋳込回転子の製造方法。After forming a rotor storage space in which the rotor core is placed and an end ring and blade forming space adjacent to the rotor storage space depending on the shape and the plate, and installing the rotor core in the rotor core storage space, In the method of injecting a molten conductor material from a sprue provided in one end ring and vane forming space of the rotor core storage space, a mold forming the rotor core storage space has pores communicating with the atmosphere. A method for manufacturing a casting rotor, characterized in that conductive material in a molten state is injected at high pressure from the sprues provided in a radial pattern.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20376386A JPS6364554A (en) | 1986-09-01 | 1986-09-01 | Manufacture of molded rotor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20376386A JPS6364554A (en) | 1986-09-01 | 1986-09-01 | Manufacture of molded rotor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS6364554A true JPS6364554A (en) | 1988-03-23 |
Family
ID=16479421
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP20376386A Pending JPS6364554A (en) | 1986-09-01 | 1986-09-01 | Manufacture of molded rotor |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6364554A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0379831U (en) * | 1989-12-08 | 1991-08-15 | ||
| EP0865146A1 (en) * | 1997-03-03 | 1998-09-16 | General Electric Company | Methods and apparatus for casting rotor bars and end rings |
| US6612015B2 (en) * | 1999-12-30 | 2003-09-02 | Gsi Lumonics Corporation | Method for making a galvanometer with axial symmetry |
| JP2005269258A (en) * | 2004-03-18 | 2005-09-29 | Nec Corp | Coding modulation apparatus and method |
-
1986
- 1986-09-01 JP JP20376386A patent/JPS6364554A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0379831U (en) * | 1989-12-08 | 1991-08-15 | ||
| EP0865146A1 (en) * | 1997-03-03 | 1998-09-16 | General Electric Company | Methods and apparatus for casting rotor bars and end rings |
| US6612015B2 (en) * | 1999-12-30 | 2003-09-02 | Gsi Lumonics Corporation | Method for making a galvanometer with axial symmetry |
| JP2005269258A (en) * | 2004-03-18 | 2005-09-29 | Nec Corp | Coding modulation apparatus and method |
| JP4622276B2 (en) * | 2004-03-18 | 2011-02-02 | 日本電気株式会社 | Coded modulation apparatus and method |
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