JPS6357207A - Method of wash purging mixing part and its equipment in reaction injection molding machine - Google Patents

Method of wash purging mixing part and its equipment in reaction injection molding machine

Info

Publication number
JPS6357207A
JPS6357207A JP61202788A JP20278886A JPS6357207A JP S6357207 A JPS6357207 A JP S6357207A JP 61202788 A JP61202788 A JP 61202788A JP 20278886 A JP20278886 A JP 20278886A JP S6357207 A JPS6357207 A JP S6357207A
Authority
JP
Japan
Prior art keywords
caprolactam
injection molding
mixing section
mixing part
tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP61202788A
Other languages
Japanese (ja)
Inventor
Takeshi Onoki
小野木 猛
Motohiro Mizuno
基弘 水野
Taisuke Nakamura
泰輔 中村
Shingo Shibata
真吾 柴田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP61202788A priority Critical patent/JPS6357207A/en
Publication of JPS6357207A publication Critical patent/JPS6357207A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/10Maintenance of mixers
    • B01F35/145Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means
    • B01F35/1452Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means using fluids

Abstract

PURPOSE:To enable smooth reaction injection molding by preventing clogging due to stay of a raw material solution in a mixing part, by filling the inside of the mixing part with epsilon-caprolactam between injection molding steps of a reaction injection molding machine. CONSTITUTION:An A solution composed of a main catalyst and epsilon-caprolactam and a B solution composed of polyol and the epsilon-caprolactam enter plunger pump chambers 5, 5' from raw material tanks 1, 10, in an illustrated state of a rotary valve 6. Then the valve 6 is turned by 90 deg. in the opposite direction of the clock, plunger pumps 4, 4' are actuated, the A solution and B solution are mixed up with each other and injection into a molding tool for molding. The valve 6 is made into the illustrated state between injection molding steps like these, a directional control valve 9 is opened and a sufficient quantity of the epsilon- caprolactam is led within the mixing part 8 by pressure of inactive gas 32 in the tank. With this construction, as the staying A solution and B solution are extruded and the inside of the mixing part 8 is replaced completely with the epsilon-caprolactam, clogging of the inside of the mixing part 8 is not generated.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、反応射出成形機の混合部の洗浄パージの方法
およびその装置に関するものである。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a method and apparatus for cleaning and purging a mixing section of a reaction injection molding machine.

(従来の技術) 反応射出成形とくにポリアミド系反応射出成形において
は、主触媒とε−カプロラクタムを成分とするA液およ
びポリオールとε−カプロラクタムを成分とするB液と
をキャスティングして成形する。従来のこの反応射出機
のシステム概念図を第2図に示す。以下、これに基づい
て従来技術について説明する。
(Prior Art) In reaction injection molding, particularly polyamide-based reaction injection molding, molding is carried out by casting liquid A containing a main catalyst and ε-caprolactam, and liquid B containing a polyol and ε-caprolactam. A conceptual diagram of the system of this conventional reaction injection machine is shown in FIG. Hereinafter, the conventional technology will be explained based on this.

A液14が原料用タンク1に投入され、インペラ3によ
り攪拌され、B液15が原料用タンク10に投入されて
いる。この両タンクは、温度調節体2により約90℃に
保温されている。
A liquid 14 is put into the raw material tank 1 and stirred by the impeller 3, and a B liquid 15 is put into the raw material tank 10. Both tanks are kept at about 90° C. by a temperature regulator 2.

温度計12は温度調節のための温度センサーである。ま
たバルブブロック13および混合部8も温度調節体によ
り常時約80℃に保温されている。
The thermometer 12 is a temperature sensor for temperature adjustment. Further, the valve block 13 and the mixing section 8 are also kept at a constant temperature of about 80° C. by a temperature regulator.

バルブ6が図示した状態において原料用タンクバルブ6
を反時計回りの方向へ90°回転し、プ混合部8に導か
れ混合されて吐出ロアより成形型に射出される。
In the state where the valve 6 is shown, the raw material tank valve 6
The mixture is rotated 90° counterclockwise, guided to the mixing section 8, mixed, and injected into the mold from the discharge lower.

才た各タンクは不活性ガス用ボンベ11より供給される
不活性ガスにより加圧されている。
Each tank is pressurized with inert gas supplied from an inert gas cylinder 11.

以上のような反応射出成形機において、A液とB液は混
合されると、約3分で重合反応が始まp固化する性質を
有する。そこでA液とB液が混合される混合部8は、射
出成形特以外には洗浄パージする必要がある。従来の洗
浄パージ方法としては、バルブ9を開き、不活性ガス用
ボンベ11より供給される不活性ガスにより、混合部8
中のA液およびB液を押し流す方法がとられていた。
In the reaction injection molding machine as described above, when liquids A and B are mixed, a polymerization reaction starts in about 3 minutes and the mixture becomes solidified. Therefore, the mixing section 8 where liquid A and liquid B are mixed needs to be cleaned and purged except for injection molding. In the conventional cleaning and purging method, the valve 9 is opened and the mixing section 8 is flushed with inert gas supplied from the inert gas cylinder 11.
A method was used in which the A and B liquids inside were washed away.

(発明が解決しようとする問題点) 次に混合部8の構造を第3図および第4図(a)(b)
に示す。第3図は断面図であり、第4図は混合部の内部
の部品であるチップの平面図であシ、(a)がチップ2
1 、(1))がチップ22のものである。
(Problems to be Solved by the Invention) Next, the structure of the mixing section 8 is shown in FIGS. 3 and 4 (a) and (b).
Shown below. FIG. 3 is a cross-sectional view, and FIG. 4 is a plan view of the chip, which is an internal part of the mixing section.
1, (1)) is that of chip 22.

これかられかるように混合部8内では、複雑な形状をし
たチップ21および22が何枚も重ねであるため不活性
ガスのみではA液およびB液を十分に押し流すことがで
きず、チップ21および22の端に少量ずつA液および
B液が滞留し混合部8が閉塞するという問題が生ずる。
As you will see, in the mixing section 8, the chips 21 and 22 with complicated shapes are stacked one on top of the other, so the inert gas alone cannot sufficiently sweep away the A liquid and the B liquid. A problem arises in that liquid A and liquid B accumulate little by little at the end of the pipe 22, and the mixing section 8 becomes clogged.

本発明はこの問題点を解決するためのものである。The present invention is intended to solve this problem.

(問題点を解決するための手段) 第一の発明の反応射出成形機における混合部の洗浄パー
ジ方法は、主触媒とε−カプロラクタムを成分とするA
液、ポリオールとε−カプロラクタムを成分とするB液
、および洗浄液であるε−カプロラクタムをそれぞれ別
のタンクに投入し、これら各タンクに不活性ガスを満た
し、A液とB液を該ガス圧および送液装置により吐出口
を先端に配した混合部に送り、この混合部で混合後、該
吐出口より成形型に射出し成形する反応射出成形におい
て、この射出成形の工程と工程の間、該ε−カプロラク
タムを不活性ガス圧により該混合部内に送り、該混合部
内に残留するA液およびB液を該吐出口より押し流し、
該混合部内をε−カプロラクタムに置換することを特徴
とする。
(Means for Solving the Problems) A method for cleaning and purging a mixing section in a reaction injection molding machine according to the first invention is a method for cleaning and purging a mixing section in a reaction injection molding machine according to the first invention.
Liquid, B liquid containing polyol and ε-caprolactam as components, and ε-caprolactam which is a cleaning liquid are respectively put into separate tanks, each tank is filled with inert gas, and A liquid and B liquid are heated to the gas pressure and ε-caprolactam. In reaction injection molding, in which a liquid is sent to a mixing section with a discharge port at the tip, mixed in this mixing section, and then injected from the discharge port into a mold, between the steps of injection molding, Sending ε-caprolactam into the mixing section by inert gas pressure, flushing out liquids A and B remaining in the mixing section from the discharge port,
It is characterized in that the inside of the mixing part is replaced with ε-caprolactam.

第二の発明の反応射出成形機における混合部の洗浄パー
ジ装置は、射出成形の原料液の入ったタンクから、これ
ら原料液を混合する混合部に送り、この混合液を該混合
部の先端に配した吐出口より成形型に射出し成形する反
応射出成形機における混合部の洗浄パージ装置が、混合
部へ配管されたε−カプロラクタムの入った洗浄液用タ
ンク、このタンクに満たす不活性ガスのボンベ、そして
洗浄液用タンクと混合部の中間に位置する該ε−カプロ
ラクタムを混合部へ導く切換え弁であるロータリーバル
ブおよび該ε−カプロラクタムを該ロータリーバルブに
導く切換え弁とより構成されることを特徴とする。
The cleaning and purging device for the mixing section in the reaction injection molding machine of the second invention sends the raw material liquids for injection molding from the tank containing them to the mixing section where these raw material liquids are mixed, and supplies this mixed liquid to the tip of the mixing section. In a reaction injection molding machine that performs injection molding into a mold through a discharge port arranged in the machine, the cleaning and purging device for the mixing section cleans the cleaning liquid tank containing ε-caprolactam that is piped to the mixing section, and the inert gas cylinder that fills this tank. and a rotary valve located between the cleaning liquid tank and the mixing section, which is a switching valve for guiding the ε-caprolactam to the mixing section, and a switching valve for guiding the ε-caprolactam to the rotary valve. do.

第一の発明の反応゛射出成形機における混合部の洗浄パ
ージ方法において、原料用タンクおよび洗浄液用タンク
および混合部並びに混合部までのラインは約90℃に温
度調節されており、射出成形の工程と工程の間で、2分
間以上の停止のある場合には、該成形機の混合部に、洗
浄液用タンクからε−カプロラクタムが該タンクに満た
された圧力約4.5に−の不活性ガスにより送液され、
該混合部内に残留するA液およびB液の混合物を押し流
し、該混合部内をε−カプロラクタムで置換する。ε−
カプロラクタムは約90℃に長時間放置しても伺ら問題
はない。
In the reaction method of the first invention for cleaning and purging a mixing section in an injection molding machine, the temperature of the raw material tank, the cleaning liquid tank, the mixing section, and the line up to the mixing section is adjusted to about 90°C, and the injection molding process If there is a stoppage of 2 minutes or more between the steps, the mixing section of the molding machine is filled with ε-caprolactam from the cleaning liquid tank at a pressure of about 4.5 - inert gas. The liquid is delivered by
The mixture of liquids A and B remaining in the mixing section is washed away, and the inside of the mixing section is replaced with ε-caprolactam. ε−
Caprolactam can be left at about 90°C for a long time without any problems.

このことから、該混合部内でのA液およびB液の重合反
応による混合部内の閉塞を防止することができる。
This makes it possible to prevent clogging of the mixing section due to the polymerization reaction of liquids A and B in the mixing section.

第二の発明の反応射出成形機における混合部の洗浄パー
ジ装置は、同様に洗浄液用タンクおよび混合部並びに混
合部までのラインは約90℃に温度調節されている。本
装置によると、射出成形の工程と工程の間で、2分間以
上の停止のある場合には、該成形機の混合部に、洗浄液
用タンクからε−カプロラクタムが該タンクに満たされ
た圧力約4.5にν笈の不活性ガスにより送液され、該
混合部内に残留するA液およびB液の混合液を押し流し
、該混合部内をε−カプロラクタムで置換することがで
きる。ε−カプロラクタムは約90℃に長時間放置して
も何ら問題はない。このことから、該混合部内でのA液
およびB液の重合反ろによる混合部内の閉塞を防止する
ことができる。
Similarly, in the cleaning and purging device for the mixing section in the reaction injection molding machine of the second invention, the temperature of the cleaning liquid tank, the mixing section, and the line to the mixing section is adjusted to about 90°C. According to this device, if there is a stoppage of 2 minutes or more between injection molding processes, the mixing section of the molding machine is filled with ε-caprolactam from the cleaning liquid tank at a pressure of approximately In step 4.5, the mixture of liquids A and B remaining in the mixing section is flushed away by feeding the liquid with an inert gas of v-heater, and the inside of the mixing section can be replaced with ε-caprolactam. ε-caprolactam can be left at about 90°C for a long time without causing any problems. This makes it possible to prevent clogging of the mixing section due to polymerization backlash of liquids A and B in the mixing section.

(作 用) 本発明によると、反応射出成形機の射出成形の工程と工
程の間に、ε−カプロラクタムを混合部内に満たすこと
により、原料液であるA液とB液の混合液を完全に混合
部外に押し流すことができ、混合部内の原料液滞留によ
る閉塞は生じない。
(Function) According to the present invention, by filling the mixing section with ε-caprolactam between the injection molding steps of the reaction injection molding machine, the mixture of the raw material liquids A and B is completely mixed. It can be flushed out of the mixing section, and blockage due to raw material liquid retention within the mixing section does not occur.

(実施例) 次に本発明の実施例に基づいて、本発明の方法およびそ
れに使用する装置を説明する。
(Example) Next, the method of the present invention and the apparatus used therein will be described based on examples of the present invention.

第1図に本発明の装置の一実施態様のシステム概念図を
示した。主触媒とε−カプロラクタムを成分とするA液
14を原料用タンク1に、ポリオールとε−カプロラク
タムを成分とするB液15を原料用タンク10に投入し
、A液はインペラ3により攪拌される。また洗浄液タン
ク31にけε−カプロラクタム16を投入する。
FIG. 1 shows a system conceptual diagram of one embodiment of the apparatus of the present invention. A liquid A 14 containing a main catalyst and ε-caprolactam as components is put into a raw material tank 1, a B liquid 15 containing a polyol and ε-caprolactam as components is put into a raw material tank 10, and the A liquid is stirred by an impeller 3. . Further, ε-caprolactam 16 is charged into the cleaning liquid tank 31.

これら各タンクは不活性ガス用ボンベ11より供給され
る不活性ガスにより約4.5 Kp/dに加圧されてい
る。さらに各タンクは温度調節体2により約90℃に保
温されている。温度計12は温度調節のための温度セン
サーである。またパルプブロック13および混合部8感
温度調節体により常時約90℃に保温されている。
Each of these tanks is pressurized to about 4.5 Kp/d with inert gas supplied from an inert gas cylinder 11. Further, each tank is kept at about 90° C. by a temperature regulator 2. The thermometer 12 is a temperature sensor for temperature adjustment. Further, the pulp block 13 and the mixing section 8 are kept at a constant temperature of about 90° C. by the temperature-sensitive temperature controller.

リーバルブ6が図示した状態において原料タン混合部8
に導かれ混合されて吐出ロアより成形型に射出され成形
される。
When the Lee valve 6 is in the state shown in the figure, the raw material tank mixing section 8
The mixture is mixed and injected into a mold from a discharge lower to be molded.

このような射出成形の工程と工程の間に、ロータリーバ
ルブ6を図示の状態とし、切換え弁9を開き、タンク内
の不活性ガス32の圧力によりε−カプロラクタムを十
分量混合部8内に導く。これにより混合部8内に残留し
ているA液およびB液が吐出ロアよ)押し出され、混合
部8内は完全にε−カプロラクタムにより置換される。
Between these injection molding steps, the rotary valve 6 is set to the state shown in the figure, the switching valve 9 is opened, and a sufficient amount of ε-caprolactam is guided into the mixing section 8 by the pressure of the inert gas 32 in the tank. . As a result, liquids A and B remaining in the mixing section 8 are pushed out (by the discharge lower), and the inside of the mixing section 8 is completely replaced with ε-caprolactam.

この結果、混合部8内の閉塞は起こらなかった。As a result, no clogging occurred in the mixing section 8.

(発明の効果) 本発明によると、反応射出成形機の射出成形の工程と工
程の間に、ε−カプロラクタムを混合部内に満たすこと
により、原料液であるA液とB液の混合液を完全に混合
部外に押し流すことができ、混合部内の原料液滞留によ
る閉塞は生じない。これにより円滑な反応射出成形の実
施が可能となる。
(Effects of the Invention) According to the present invention, by filling the mixing section with ε-caprolactam between the injection molding processes of a reaction injection molding machine, the mixture of liquids A and B, which are raw material liquids, is completely mixed. This allows the liquid to be flushed out of the mixing section without causing blockage due to accumulation of raw material liquid inside the mixing section. This enables smooth reaction injection molding.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の装置の一実施態様のシステム概念図、
第2図は従来技術による装置のシステム概念図、第3図
は混合部の断面図および第4図(a)および(b)は混
合部内部部品であるチップの平面図を表わす。 図中、 6・・・ロータリーバルブ
FIG. 1 is a system conceptual diagram of an embodiment of the device of the present invention,
FIG. 2 is a system conceptual diagram of a conventional apparatus, FIG. 3 is a sectional view of a mixing section, and FIGS. 4(a) and 4(b) are plan views of chips that are internal components of the mixing section. In the diagram, 6... rotary valve

Claims (2)

【特許請求の範囲】[Claims] (1)主触媒とε−カプロラクタムを成分とするA液、
ポリオールとε−カプロラクタムを成分とするB液、お
よび洗浄液であるε−カプロラクタムをそれぞれ別のタ
ンクに投入し、これら各タンクに不活性ガスを満たし、
A液とB液を該ガス圧および送液装置により吐出口を先
端に配した混合部に送り、この混合部で混合後、該吐出
口より成形型に射出し成形する反応射出成形において、
この射出成形の工程と工程の間、該ε−カプロラクタム
を不活性ガス圧により該混合部内に送り、該混合部内に
残留するA液およびB液を該吐出口より押し流し、該混
合部内をε−カプロラクタムに置換することを特徴とす
る反応射出成形機における混合部の洗浄パージ方法。
(1) Liquid A containing the main catalyst and ε-caprolactam,
Solution B, which contains polyol and ε-caprolactam, and ε-caprolactam, which is a cleaning liquid, are placed in separate tanks, and each tank is filled with inert gas.
In reaction injection molding, liquids A and B are sent by the gas pressure and the liquid feeding device to a mixing part having a discharge port at the tip, and after being mixed in this mixing part, the liquids are injected from the discharge port into a mold,
During the injection molding process, the ε-caprolactam is fed into the mixing section by inert gas pressure, and the A and B liquids remaining in the mixing section are flushed out from the discharge port, causing the ε-caprolactam to flow inside the mixing section. A method for cleaning and purging a mixing section in a reaction injection molding machine, characterized by substituting caprolactam with caprolactam.
(2)射出成形の原料液の入ったタンクから、これら原
料液を混合する混合部に送り、この混合液を該混合部の
先端に配した吐出口より成形型に射出し成形する反応射
出成形機における混合部の洗浄パージ装置が、混合部へ
配管されたε−カプロラクタムの入った洗浄液用タンク
、このタンクに満たす不活性ガスのボンベ、そして洗浄
液用タンクと混合部の中間に位置する該ε−カプロラク
タムを混合部へ導く切換え弁であるロータリーバルブお
よび該ε−カプロラクタムを該ロータリーバルブに導く
切換え弁とより構成されることを特徴とする反応射出成
形機における混合部の洗浄パージ装置。
(2) Reaction injection molding, in which the raw material liquids for injection molding are sent from a tank containing them to a mixing part where these raw material liquids are mixed, and the mixed liquid is injected into a mold through a discharge port placed at the tip of the mixing part. The cleaning and purging device for the mixing section of the machine consists of a cleaning liquid tank containing ε-caprolactam that is piped to the mixing section, an inert gas cylinder that fills this tank, and an ε-caprolactam tank located between the cleaning liquid tank and the mixing section. - A cleaning and purging device for a mixing section in a reaction injection molding machine, comprising a rotary valve that is a switching valve that guides caprolactam to a mixing section, and a switching valve that guides the ε-caprolactam to the rotary valve.
JP61202788A 1986-08-29 1986-08-29 Method of wash purging mixing part and its equipment in reaction injection molding machine Pending JPS6357207A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61202788A JPS6357207A (en) 1986-08-29 1986-08-29 Method of wash purging mixing part and its equipment in reaction injection molding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61202788A JPS6357207A (en) 1986-08-29 1986-08-29 Method of wash purging mixing part and its equipment in reaction injection molding machine

Publications (1)

Publication Number Publication Date
JPS6357207A true JPS6357207A (en) 1988-03-11

Family

ID=16463202

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61202788A Pending JPS6357207A (en) 1986-08-29 1986-08-29 Method of wash purging mixing part and its equipment in reaction injection molding machine

Country Status (1)

Country Link
JP (1) JPS6357207A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63212518A (en) * 1986-11-04 1988-09-05 Mitsubishi Monsanto Chem Co Manufacture of sliding part
US5082437A (en) * 1989-04-13 1992-01-21 Sumitomo Rubber Industries, Ltd. Reaction injection machine utilizing a plurality of reactant liquids
JPH05147024A (en) * 1991-11-29 1993-06-15 Polyurethan Kasei Kk Apparatus for mixing multicomponent synthetic resin and cleaning method for the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63212518A (en) * 1986-11-04 1988-09-05 Mitsubishi Monsanto Chem Co Manufacture of sliding part
US5082437A (en) * 1989-04-13 1992-01-21 Sumitomo Rubber Industries, Ltd. Reaction injection machine utilizing a plurality of reactant liquids
JPH05147024A (en) * 1991-11-29 1993-06-15 Polyurethan Kasei Kk Apparatus for mixing multicomponent synthetic resin and cleaning method for the same

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