JPS6354225A - Manufacture of multilayer composite molded item - Google Patents

Manufacture of multilayer composite molded item

Info

Publication number
JPS6354225A
JPS6354225A JP19804786A JP19804786A JPS6354225A JP S6354225 A JPS6354225 A JP S6354225A JP 19804786 A JP19804786 A JP 19804786A JP 19804786 A JP19804786 A JP 19804786A JP S6354225 A JPS6354225 A JP S6354225A
Authority
JP
Japan
Prior art keywords
thermotropic
injection
polymers
polymer
molded item
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP19804786A
Other languages
Japanese (ja)
Other versions
JPH0367850B2 (en
Inventor
Shunei Inoue
井上 俊英
Masaru Okamoto
勝 岡本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
National Institute of Advanced Industrial Science and Technology AIST
Original Assignee
Agency of Industrial Science and Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Agency of Industrial Science and Technology filed Critical Agency of Industrial Science and Technology
Priority to JP19804786A priority Critical patent/JPS6354225A/en
Publication of JPS6354225A publication Critical patent/JPS6354225A/en
Publication of JPH0367850B2 publication Critical patent/JPH0367850B2/ja
Granted legal-status Critical Current

Links

Abstract

PURPOSE:To obtain a molded item with high elastic modulus even when the thickness of the molded item is thicker than usual by a method wherein one kind or more of polymer, at least one kin of which is thermotropic polymer, are continuously composite-injection-molded in multilayers from the respective injection units of an injection molder having two or more injection units. CONSTITUTION:Multilayer composite-injection-molded items with various cross- sectional shapes are obtained by composite-injection-molding one kind or more of polymers in multilayers with an injection molder having two or more injection units. The thermotropic polymer used is a main chain type thermotropic polymer such as thermotropic polyester or the like. The higher the elastic modulus of thermotropic polyester, the better. The multilayer composite molded item in concern consists of only thermotropic polymers in same kind or in different kinds having the thickness of one layer of 0.2mm or more. By composite- molding, such as sandwich-molding, those thermotropic polymers in multilayers, the elastic modulus of the multilayer molded item can be nearly equal to that of a single layer molded item.

Description

【発明の詳細な説明】 本発明は、高弾性率である多層複合射出成形品の製造方
法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing a multilayer composite injection molded article having a high modulus of elasticity.

〈従来の技術〉 サーモトロピックポリマとりわけ液晶ポリエステルは、
射出成形時に高度に配向しガラス繊維などの補強材を添
加することなく高弾性率射出成形品が得られることが知
られている。
<Prior art> Thermotropic polymers, especially liquid crystal polyesters,
It is known that highly oriented injection molded articles with high modulus of elasticity can be obtained without adding reinforcing materials such as glass fibers during injection molding.

〈発明が解決しようとしている問題点〉しかしながらこ
れら液晶ポリエステルは、成形品厚みが薄い時には高弾
性率射出成形品が得られるが成形品厚みが厚い時を7−
は低弾性率になることが知られている(W、 J、 J
aC3(sgnら、J。
<Problems to be solved by the invention> However, with these liquid crystal polyesters, injection molded products with high elastic modulus can be obtained when the thickness of the molded product is thin, but when the thickness of the molded product is thick, 7-
is known to have a low elastic modulus (W, J, J
aC3 (sgn et al., J.

po17m、SCi、、potym、Chem、Ed、
、14.2043 (1976))。
po17m, SCi,, potym, Chem, Ed,
, 14.2043 (1976)).

そこで我々は、成形品厚みが厚くても高弾性率成形品が
得られるための研究を行ない本発明をなすに到った。
Therefore, we conducted research on how to obtain a molded article with a high elastic modulus even if the thickness of the molded article is large, and arrived at the present invention.

〈問題点を解決するための手段〉 即ち本発明は少なくとも一種がサーモトロピックポリマ
である一種以上のポリマを2@以上の射出ユニットを有
する射出成形機の各射出ユニットから連続的に多層複合
射出成形することを特徴とする多層複合成形品の製造方
法に関するものである。
<Means for solving the problem> That is, the present invention continuously performs multilayer composite injection molding of one or more polymers, at least one of which is a thermotropic polymer, from each injection unit of an injection molding machine having two or more injection units. The present invention relates to a method for producing a multilayer composite molded article.

本発明におけるサーモトロピックポリマとは、加熱する
ことによって溶融状態で液晶を形成するポリマであり、
例えばサーモトロピックポリエステル、サーモトロピッ
クポリアゾメチン、サーモトロピックポリエステルアミ
ド、サーモトロピックヒドロキシプロピルセルロースな
ど主鎖型のサーモトロピックポリマーである。
The thermotropic polymer in the present invention is a polymer that forms liquid crystal in a molten state by heating,
Examples include main chain type thermotropic polymers such as thermotropic polyester, thermotropic polyazomethine, thermotropic polyester amide, and thermotropic hydroxypropyl cellulose.

これらのうち最も好ましいものはサーモトロピックポリ
エステルであり以下に具体例を下記する。
Among these, thermotropic polyesters are most preferred, and specific examples thereof are shown below.

1)  ポリ (エチレンテレフタレート/P−オキシ
ベンゾエート)共重合体などサーモトロピック半芳香族
ポリエステル。
1) Thermotropic semi-aromatic polyesters such as poly(ethylene terephthalate/P-oxybenzoate) copolymers.

2)核置換ハイドロキノン、2.6−シオキシナフタレ
ン、4.4’−ジヒドロキシビフェニルなどの芳香族ジ
オキシ化合物とテレフタル酸、4.4’−ジフェニルジ
カルボン酸、1.2−ビス(フェノキシ)エタン−4,
4′−ジカルボン酸、1.2−ビス (2−クロルフェ
ノキシ)エタン−4,4’−ジカルボン酸、2.6−ナ
フタレンジカルボン酸、1.4−シクロヘキサンジカル
ボン酸などのジカルボン酸から生成するサーモトロピッ
クポリエステル及びこれらポリエステルとP−オキシ安
息香酸、2.6−オキシナフトエ酸などのオキシカルボ
ン酸とのサーモトロピック共重合ポリエステル。
2) Aromatic dioxy compounds such as nuclear-substituted hydroquinone, 2,6-cyoxynaphthalene, and 4,4'-dihydroxybiphenyl with terephthalic acid, 4,4'-diphenyldicarboxylic acid, and 1,2-bis(phenoxy)ethane- 4,
Thermos produced from dicarboxylic acids such as 4'-dicarboxylic acid, 1,2-bis(2-chlorophenoxy)ethane-4,4'-dicarboxylic acid, 2,6-naphthalene dicarboxylic acid, and 1,4-cyclohexanedicarboxylic acid. Tropical polyesters and thermotropic copolymerized polyesters of these polyesters and oxycarboxylic acids such as P-oxybenzoic acid and 2,6-oxynaphthoic acid.

、3)P−オキシ安息香酸と2.6−オキシナフトエ酸
などのサーモトロピックオキシカルボン酸共重合ポリエ
ステルなどであり弾性率の高いサーモトロピックポリエ
ステルはど好ましい。また、これらポリエステルを70
モル%以上の構成成分とするポリエステルアミドであっ
てもよい。
, 3) Thermotropic polyesters having a high elastic modulus, such as thermotropic oxycarboxylic acid copolyesters such as P-oxybenzoic acid and 2,6-oxynaphthoic acid, are preferred. In addition, these polyesters are
It may be a polyester amide having a mol% or more constituent component.

これらサーモトロピックポリマを多層複合してなる成形
品のポリマの組み合わせとしては、下記のような組み合
わせを考えることができる。
The following combinations of polymers can be considered for a molded article formed by a multilayer composite of these thermotropic polymers.

(al  サーモトロピックポリマ(A)//サーモト
ロピックポリマ囚 (bl  サーモトロピックポリマ(2)Iサーモトロ
ピックポリマ(Bl (C1サーモトロピックポリマ(AJIサーモプラスチ
ックポリマ は) サーモトロピックポリマ(2)lサーモプラスチ
ックポリマIサーモトロピック4リ  マ Qす tel  サーモトロピックポリマ(A)//サーモプ
ラスチックポリマjサーモトロピックポリマa31 (fl  サーモプラスチックポリマjサーモトロピッ
クポリマ用〃サーモプラスチックポリマ 厚みは0.2u以上、好ましくはo、 s m以上であ
る。
(al Thermotropic Polymer (A) // Thermotropic Polymer Container (bl Thermotropic Polymer (2) I Thermotropic Polymer (Bl (C1 Thermotropic Polymer (AJI Thermoplastic Polymer)) Thermotropic Polymer (2) I Thermoplastic Polymer I Thermotropic 4 Lima Qstel Thermotropic Polymer (A) // Thermoplastic Polymer J Thermotropic Polymer A31 (fl Thermoplastic Polymer J For Thermotropic Polymer〃Thermoplastic polymer thickness is 0.2u or more, preferably o, s m or more.

また、各層の射出成形品の流動方向が30゜以上1こ互
に交叉するように多層複合することにより液晶ポリマの
欠点である異方性を減少することも可能である。
Furthermore, it is also possible to reduce anisotropy, which is a drawback of liquid crystal polymers, by forming a multilayer composite such that the flow directions of the injection molded products in each layer intersect with each other by 30° or more.

これらのサーモトロピックポリマを多層複合成形するこ
とによって、例えば多層サンドイッチ成形する際Pこは
一層のみの成形品の弾性率と多層の成形品の弾性率をほ
ぼ等しくすることができるため、−層の成形品の厚み(
tlと多層(n層)の成形品厚み(nt)の時の弾性率
とがほぼ等しくなりサーモトロピックポリマの欠点であ
る成形品厚み(1)から成形品厚み(n t)になる時
の弾性率の大幅な低下を抑制することができる。
By performing multilayer composite molding of these thermotropic polymers, for example, when performing multilayer sandwich molding, it is possible to make the elastic modulus of a molded product with only one layer almost equal to that of a molded product with multiple layers. Thickness of molded product (
tl and the elastic modulus when the multilayer (n layer) molded product thickness (nt) is almost equal, which is a disadvantage of thermotropic polymers.The elasticity when the molded product thickness changes from (1) to (nt) It is possible to suppress a significant drop in the rate.

一方、サーモトロピックlリフ以外のポリマな併用する
際には、熱可塑性ポリマとして例えエステルポリカーボ
ネート、ポリカーボネート、6.6、ポリエチレン、ポ
リプロピレン、ポリスチレン、ABSなどが挙げられる
が、多くのサーモトロピックポリマの流動方向の線膨張
係数はl (j’ am/α/℃以下であることからサ
ーモトロピックポリマとこれら熱可塑性ポリマにガラス
繊維、炭素繊維などの強化剤や充填剤を添加して線膨張
係数を5×lO″cIA/c11/℃以下に・すること
が好ましい。
On the other hand, when using polymers other than thermotropic liff, examples of thermoplastic polymers include ester polycarbonate, polycarbonate, polyethylene, polypropylene, polystyrene, ABS, etc. Since the coefficient of linear expansion in the direction is l (j' am/α/°C or less), reinforcing agents and fillers such as glass fibers and carbon fibers are added to thermotropic polymers and these thermoplastic polymers to increase the coefficient of linear expansion to 5. It is preferable to keep it below ×lO″cIA/c11/°C.

これら熱可塑性ポリマを液晶ポリエステルと併用するこ
とによっても本発明の多層複合成形品を製造することに
より成形品厚みの厚い高弾性率射出成形品を得ることが
できる。
By using these thermoplastic polymers in combination with liquid crystalline polyester, it is also possible to produce a thick, high modulus injection molded article by producing the multilayer composite molded article of the present invention.

このように1種以上のポリマな多層複合射出成形するに
は、2個以上の射出ユニットを有した射出成形機が用い
られ、サンドイッチ射出成形機(例えば合成樹脂17、
(5)、54(’71))や二色射出成形機(または多
材質射出成形機)および混色射出成形機などが用いられ
る。これらの射出成形機は公知であるが、サーモトロピ
ックポリマをこれらの成形機で成形されたことはなく、
これらの成形機を用いることによってサーモトロピック
ポリマの最大の欠点である成形品厚みが厚い時の弾性率
の低下を抑制できることは従来の知見からは全く予想で
きない。
In order to perform multilayer composite injection molding of one or more types of polymers in this way, an injection molding machine having two or more injection units is used, and a sandwich injection molding machine (for example, a synthetic resin 17,
(5), 54 ('71)), a two-color injection molding machine (or a multi-material injection molding machine), and a mixed-color injection molding machine. Although these injection molding machines are known, thermotropic polymers have never been molded using these machines.
It cannot be predicted from conventional knowledge that by using these molding machines, it is possible to suppress the decline in elastic modulus when the molded product is thick, which is the biggest drawback of thermotropic polymers.

これらの成形機を用いることにより図1に示なお、本発
明の少なくとも一種がサーモトロピックポリマであるポ
リマにガラス繊維、炭素繊維、アスベストなどの強化剤
、充填剤、核剤、顔料、酸化防止剤、安定剤、可塑剤、
滑剤、離型剤および難燃剤なとの添化剤や他の熱可塑性
樹脂を添加して、成形品に所望の特性を付与することが
できる。
By using these molding machines, as shown in FIG. 1, at least one of the polymers of the present invention is a thermotropic polymer, reinforcing agents such as glass fibers, carbon fibers, and asbestos, fillers, nucleating agents, pigments, and antioxidants. , stabilizers, plasticizers,
Additives such as lubricants, mold release agents, and flame retardants, as well as other thermoplastic resins, can be added to impart desired properties to the molded article.

本発明の多層複合射出成形品は、その構造と特異なサー
モトロピックポリマの特徴により弾性率が極めて高い。
The multilayer composite injection molded article of the present invention has an extremely high modulus of elasticity due to its structure and unique thermotropic polymer characteristics.

以下に実施例を挙げて説明する。Examples will be described below.

〈実施例〉 実施例1 ポリエチレンテレフタレートにP−オキシ安息香酸を6
0モル%共重合せしめた液晶ポリエステル(対数粘度0
.68 )を以下の条件で成形し三層からなる厚み8■
の三層複合射出成形品を得た。
<Example> Example 1 6 P-oxybenzoic acid in polyethylene terephthalate
Liquid crystal polyester copolymerized with 0 mol% (logarithmic viscosity 0
.. 68) under the following conditions to form a three-layer thickness of 8■
A three-layer composite injection molded product was obtained.

−(株)!1住友−ネネ゛タール2色射出成形機を用を
叉転させ内層の両側を同一液晶ポリエステル+7)2.
.5X8X60111(F)外層2でサンドイッチ成形
し第2図の断面を有した厚み8■の三層からなる複合射
出成形品を得た。
- Co., Ltd.! 1) The Sumitomo Nenetal two-color injection molding machine was rotated and both sides of the inner layer were made of the same liquid crystal polyester +7)2.
.. Sandwich molding was performed using outer layer 2 of 5×8×60111 (F) to obtain a three-layer composite injection molded product having a cross section as shown in FIG. 2 and having a thickness of 8 cm.

この成形品は外層と内層が良好に接着しており、外層、
内層の弾性率を測定するため三層成形品を三層に切削し
てそれぞれのサンプルの曲げ弾性率を東洋ボールドウィ
ン(株)I!!テンシロンUTM−4でスパン間距離4
0m1.歪速度l藺/分で測定した。
This molded product has good adhesion between the outer layer and the inner layer.
To measure the elastic modulus of the inner layer, the three-layer molded product was cut into three layers and the bending elastic modulus of each sample was measured using Toyo Baldwin Co., Ltd. I! ! Tensilon UTM-4 span distance 4
0m1. It was measured at a strain rate of 1/min.

その結果第1表に示すように外層の曲げ弾性率はいずれ
も7.2GPaであり、内層の曲げ弾性率は7.3GP
aであった。一方、内層のみ(厚み3mm)を射出成形
した成形品の曲げ弾性率は7.9GPaであり、これら
の切削して得られた外層、内層のサンプルの曲げ弾性率
はスキン層を切削しているにもかかわらず、内1のみを
成GP&と本発明の三層複合成形品の弾性等よりも大き
く弾性前の低下することがわかった。
As a result, as shown in Table 1, the bending elastic modulus of the outer layer is 7.2 GPa, and the bending elastic modulus of the inner layer is 7.3 GPa.
It was a. On the other hand, the flexural modulus of a molded product made by injection molding only the inner layer (thickness 3 mm) is 7.9 GPa, and the flexural modulus of samples of the outer layer and inner layer obtained by cutting the skin layer is 7.9 GPa. Nevertheless, it was found that the elasticity of only one of the three-layer composite molded products of the present invention was significantly lower than that of the three-layer composite molded product of the present invention.

第1表  曲げ弾性キ 実施例2 ポリエチレンテレフタレートtこP−オキシ安息香酸を
60モル%共重合せしめた液晶ポリエステル(対数粘度
0.68 ’I とガラス繊維30%含有ポリエチレン
テレフタレート (デュポン社、ライナイト530)を
実施例1)こ示す2色射出成形機を用いて以下のように
射出成形した。
Table 1 Bending elasticity Example 2 Liquid crystalline polyester copolymerized with 60 mol% of polyethylene terephthalate and t-P-oxybenzoic acid (logarithmic viscosity 0.68'I) and polyethylene terephthalate containing 30% glass fiber (Dupont, Rynite 530) ) was injection molded in the following manner using the two-color injection molding machine shown in Example 1).

を得た。I got it.

この成形品は外層(液晶ポリエステル)と内層(ライナ
イト530)とが良好に接着しており実施例1と同じよ
うに三層【こ切削したサンプルの曲げ弾性′)゛を測定
したところ外層(液晶ポリエステル)はいずれも7.5
GPaであり、内層(ライナイト53θ)は、9.80
Paと成形品厚み8w1の高弾性”ポ射出成形品を得る
ことができたO く本発明の効果〉 本発明の方法で得られる多層複合射出成形品は成形品全
体の厚みが厚くても高弾性十を保持し構造材料として有
望である。
In this molded product, the outer layer (liquid crystal polyester) and the inner layer (Rynite 530) were well bonded, and the three layers (bending elasticity of the cut sample) were measured in the same way as in Example 1. polyester) are both 7.5
GPa, and the inner layer (Rynite 53θ) is 9.80
Effects of the present invention in which a highly elastic injection molded product with Pa and molded product thickness of 8W1 could be obtained> The multilayer composite injection molded product obtained by the method of the present invention has a high elasticity even if the overall thickness of the molded product is large. It has good elasticity and is promising as a structural material.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図A〜工は本発明で得られる多層複合成形品の断面
図、第2図は実施例1で得られた多:li  l ・・
・・・内層 、: 2・・・・・外層
Figures 1-A are cross-sectional views of the multilayer composite molded product obtained in the present invention, and Figure 2 is a cross-sectional view of the multilayer composite molded product obtained in Example 1.
...Inner layer: 2...Outer layer

Claims (1)

【特許請求の範囲】[Claims] 少なくとも一種がサーモトロピックポリマである一種以
上のポリマを2個以上の射出ユニットを有する射出成形
機の各射出ユニットから連続的に多層複合射出成形する
ことを特徴とする多層複合成形品の製造方法。
A method for producing a multilayer composite molded article, which comprises continuously performing multilayer composite injection molding of one or more polymers, at least one of which is a thermotropic polymer, from each injection unit of an injection molding machine having two or more injection units.
JP19804786A 1986-08-26 1986-08-26 Manufacture of multilayer composite molded item Granted JPS6354225A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19804786A JPS6354225A (en) 1986-08-26 1986-08-26 Manufacture of multilayer composite molded item

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19804786A JPS6354225A (en) 1986-08-26 1986-08-26 Manufacture of multilayer composite molded item

Publications (2)

Publication Number Publication Date
JPS6354225A true JPS6354225A (en) 1988-03-08
JPH0367850B2 JPH0367850B2 (en) 1991-10-24

Family

ID=16384649

Family Applications (1)

Application Number Title Priority Date Filing Date
JP19804786A Granted JPS6354225A (en) 1986-08-26 1986-08-26 Manufacture of multilayer composite molded item

Country Status (1)

Country Link
JP (1) JPS6354225A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0227110A (en) * 1988-07-15 1990-01-29 Nippon Petrochem Co Ltd Muffler
JPH02220821A (en) * 1989-02-22 1990-09-04 Toppan Printing Co Ltd Multi-layered molded product

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0227110A (en) * 1988-07-15 1990-01-29 Nippon Petrochem Co Ltd Muffler
JPH02220821A (en) * 1989-02-22 1990-09-04 Toppan Printing Co Ltd Multi-layered molded product

Also Published As

Publication number Publication date
JPH0367850B2 (en) 1991-10-24

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