JPS63297594A - Aluminum or aluminum-alloy material and its production - Google Patents
Aluminum or aluminum-alloy material and its productionInfo
- Publication number
- JPS63297594A JPS63297594A JP13584587A JP13584587A JPS63297594A JP S63297594 A JPS63297594 A JP S63297594A JP 13584587 A JP13584587 A JP 13584587A JP 13584587 A JP13584587 A JP 13584587A JP S63297594 A JPS63297594 A JP S63297594A
- Authority
- JP
- Japan
- Prior art keywords
- water
- aluminum
- anodic
- treatment
- base material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 40
- 239000000956 alloy Substances 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims description 44
- 238000011282 treatment Methods 0.000 claims abstract description 72
- 238000000576 coating method Methods 0.000 claims abstract description 59
- 239000011248 coating agent Substances 0.000 claims abstract description 55
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 45
- 238000004070 electrodeposition Methods 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 41
- 229920005989 resin Polymers 0.000 claims abstract description 27
- 239000011347 resin Substances 0.000 claims abstract description 27
- 238000007788 roughening Methods 0.000 claims abstract description 24
- 239000010407 anodic oxide Substances 0.000 claims description 30
- 239000003973 paint Substances 0.000 claims description 22
- 239000000126 substance Substances 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 27
- 238000000034 method Methods 0.000 abstract description 22
- 230000003647 oxidation Effects 0.000 abstract description 10
- 238000007254 oxidation reaction Methods 0.000 abstract description 10
- 235000014443 Pyrus communis Nutrition 0.000 abstract 2
- 238000011109 contamination Methods 0.000 abstract 2
- DHQIYHHEPUYAAX-UHFFFAOYSA-N n-(4,6-diamino-1,3,5-triazin-2-yl)prop-2-enamide Chemical compound NC1=NC(N)=NC(NC(=O)C=C)=N1 DHQIYHHEPUYAAX-UHFFFAOYSA-N 0.000 abstract 1
- 239000002131 composite material Substances 0.000 description 19
- 238000005096 rolling process Methods 0.000 description 15
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 12
- 229920000877 Melamine resin Polymers 0.000 description 11
- 239000007788 liquid Substances 0.000 description 10
- 239000004640 Melamine resin Substances 0.000 description 9
- 238000004040 coloring Methods 0.000 description 8
- 238000007796 conventional method Methods 0.000 description 8
- 239000002245 particle Substances 0.000 description 8
- 239000004925 Acrylic resin Substances 0.000 description 7
- 229920000178 Acrylic resin Polymers 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 238000005406 washing Methods 0.000 description 7
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 229910000906 Bronze Inorganic materials 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 238000007605 air drying Methods 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 3
- 238000005422 blasting Methods 0.000 description 3
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 3
- 239000004327 boric acid Substances 0.000 description 3
- 239000010974 bronze Substances 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 3
- 238000005530 etching Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 238000005488 sandblasting Methods 0.000 description 3
- 239000011975 tartaric acid Substances 0.000 description 3
- 235000002906 tartaric acid Nutrition 0.000 description 3
- AEQDJSLRWYMAQI-UHFFFAOYSA-N 2,3,9,10-tetramethoxy-6,8,13,13a-tetrahydro-5H-isoquinolino[2,1-b]isoquinoline Chemical compound C1CN2CC(C(=C(OC)C=C3)OC)=C3CC2C2=C1C=C(OC)C(OC)=C2 AEQDJSLRWYMAQI-UHFFFAOYSA-N 0.000 description 2
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 229920000180 alkyd Polymers 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 230000002301 combined effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005868 electrolysis reaction Methods 0.000 description 2
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 2
- 235000019341 magnesium sulphate Nutrition 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 description 2
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 description 2
- 102220065736 rs543286136 Human genes 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 2
- 239000000176 sodium gluconate Substances 0.000 description 2
- 235000012207 sodium gluconate Nutrition 0.000 description 2
- 229940005574 sodium gluconate Drugs 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- WXHLLJAMBQLULT-UHFFFAOYSA-N 2-[[6-[4-(2-hydroxyethyl)piperazin-1-yl]-2-methylpyrimidin-4-yl]amino]-n-(2-methyl-6-sulfanylphenyl)-1,3-thiazole-5-carboxamide;hydrate Chemical compound O.C=1C(N2CCN(CCO)CC2)=NC(C)=NC=1NC(S1)=NC=C1C(=O)NC1=C(C)C=CC=C1S WXHLLJAMBQLULT-UHFFFAOYSA-N 0.000 description 1
- FYZUENZXIZCLAZ-UHFFFAOYSA-N 2-methylhept-2-enoic acid Chemical compound CCCCC=C(C)C(O)=O FYZUENZXIZCLAZ-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- UIERETOOQGIECD-UHFFFAOYSA-N Angelic acid Natural products CC=C(C)C(O)=O UIERETOOQGIECD-UHFFFAOYSA-N 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 235000011054 acetic acid Nutrition 0.000 description 1
- 238000002048 anodisation reaction Methods 0.000 description 1
- 238000007743 anodising Methods 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 235000015165 citric acid Nutrition 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- XPPKVPWEQAFLFU-UHFFFAOYSA-N diphosphoric acid Chemical compound OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000010954 inorganic particle Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000010721 machine oil Substances 0.000 description 1
- 238000009996 mechanical pre-treatment Methods 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000011775 sodium fluoride Substances 0.000 description 1
- 235000013024 sodium fluoride Nutrition 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- UIERETOOQGIECD-ONEGZZNKSA-N tiglic acid Chemical compound C\C=C(/C)C(O)=O UIERETOOQGIECD-ONEGZZNKSA-N 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
【発明の詳細な説明】
倉呈上勿■肛立裏
本発明は、建材、家具等として利用され、梨地状の無機
質的な独特のマット状質感を持ち、ダイスマークや圧延
マーク等が隠蔽され、かつ耐汚染性に優れたアルミニウ
ム又はアルミニウム合金材及びその製造方法に関する。[Detailed description of the invention] The present invention is used as building materials, furniture, etc., and has a unique matte texture with a satin-like, inorganic texture, and hides die marks, rolling marks, etc. The present invention also relates to an aluminum or aluminum alloy material having excellent stain resistance and a method for manufacturing the same.
来の 術及び αが解決しようとする問題点従来、表面
に塗膜を有するアルミニウム又はアルミニウム合金材を
形成する方法としては、アルミニウム又はアルミニウム
合金基材をエツチング等で処理した後、陽極酸化処理を
施し、次いで、水溶性アクリル樹脂塗料浴を用いて陽極
電着塗装を行なって、前記皮膜上に艶有り又は艶消しの
透明塗膜を形成する方法が一般に採用されている。Conventional techniques and problems that α attempts to solve Conventionally, as a method for forming aluminum or aluminum alloy materials having a coating film on the surface, the aluminum or aluminum alloy base material is treated by etching, etc., and then anodized treatment is performed. Generally, a method is employed in which a glossy or matte transparent coating is formed on the coating by applying the coating and then performing anodic electrodeposition using a water-soluble acrylic resin paint bath.
しかし、従来のこのような処理方法では、アルミニラム
又はアルミニウム合金材が冷たい軽金属的質感を呈し、
暖みのある無機質的な質感を与えることができない。し
かも、従来法による塗膜は素地のダイスマークや圧延マ
ーク等が目立ち易く。However, with this conventional treatment method, the aluminum or aluminum alloy material exhibits a cold, light metal texture,
It cannot give a warm, inorganic texture. Moreover, with coatings made using conventional methods, die marks and rolling marks on the substrate are easily noticeable.
不拘−感を呈する傾向がある上、塗膜上にしみ、指紋、
加工時の油分等が付着し易いなど1品質性能面における
問題が多い。In addition to having a tendency to give a feeling of unreliability, stains, fingerprints, and
There are many problems in terms of quality and performance, such as easy attachment of oil during processing.
この場合、梨地状外観を与え、またアルミニウム又はア
ルミニウム合金基材表面のダイスマークを消去する方法
としては、従来、研摩・研削処理、ブラスト処理等の機
械的前処理や、梨地処理、エツチング処理等の化学的前
処理といった粗面化処理法が一般に採用されている。In this case, conventional methods for giving a matte appearance and erasing die marks on the surface of aluminum or aluminum alloy substrates include mechanical pretreatment such as polishing, grinding, and blasting, satin finish, etching, etc. Surface roughening treatment methods such as chemical pretreatment are generally employed.
しかし、これらの粗面化処理法ではダイスマークや圧延
マーク等がなお残る場合もあり、またいずれにしても、
粗面化処理後、陽極酸化を施し、その上に塗膜を形成し
ても、指紋や油分等の汚れが生じ易いという問題がある
6
従って、十分に満足し得る品質性能を有するアルミニウ
ム又はアルミニウム合金材が望まれている。However, with these surface roughening treatment methods, die marks, rolling marks, etc. may still remain, and in any case,
Even if anodic oxidation is performed after surface roughening treatment and a coating film is formed thereon, there is a problem that stains such as fingerprints and oil are likely to occur.6 Therefore, aluminum or aluminum with sufficiently satisfactory quality performance Alloy materials are desired.
本発明は上記事情に鑑みなされたもので、暖みのある無
機質的なマット状質感を与えると共に、素地のダイスマ
ークや圧延マークが隠蔽され、しかも耐汚染性に優れた
アルミニウム又はアルミニウム合金材及びその製造方法
を提供することを目的とする。The present invention was made in view of the above circumstances, and is an aluminum or aluminum alloy material that provides a warm, inorganic matte texture, hides die marks and rolling marks on the base material, and has excellent stain resistance. The purpose is to provide a manufacturing method thereof.
問題点を解決するための手段及び作用
本発明者らは、上記目的を達成するため鋭意検討を重ね
た結果、アルミニウム又はアルミニウム合金基材の表面
を粗面化処理、特に化学的もしくは電気化学的に粗面化
処理又は機械的粗面化処理した後、陽極酸化処理を施し
、次いで得られた陽極酸化皮膜に対し、水溶性樹脂分に
水難溶性もしくは水不溶性樹脂分を添加した陽極電着塗
装用塗料浴を用い、陽極電着塗装を行なって60°鏡面
光沢度が8%以下の梨地状電着塗装塗膜を形成した場合
、粗面化処理により表面が粗面化したアルミニウム又は
アルミニウム合金箔村上に施された陽極酸化皮膜の表層
が粗面を形成すると共に、この陽極酸化皮膜上に更に細
かい地紋状の1〜30p程度の凹凸が均一に無数に形成
された梨地状電着塗装塗膜が得られ、この塗膜と上記梨
地状粗面に形成された陽極酸化皮膜との複合効果により
光の透過散乱状態が著しく変化し、暖みのある無機質的
な独特のマット状質感を有する複合皮膜が得られ、しか
もこの複合皮膜はアルミニウム又はアルミニウム合金基
材のダイスマークや圧延マーク等の跡残りを消す効果を
有する上に、しみ、指紋、加工時の油分等が付着し蒐い
こと、特にかかる効果は梨地状電着塗膜の60”鏡面光
沢度が8%以下の場合に優れて発揮されることを知見し
、本発明をなすに至った。Means and Action for Solving the Problems In order to achieve the above object, the inventors of the present invention have carried out intensive studies and have found that the surface of the aluminum or aluminum alloy base material has been subjected to surface roughening treatment, particularly by chemical or electrochemical treatment. After surface roughening treatment or mechanical surface roughening treatment, anodic oxidation treatment is performed, and then the resulting anodic oxide film is anodic electrodeposition coating in which a poorly water-soluble or water-insoluble resin component is added to the water-soluble resin component. Aluminum or aluminum alloy whose surface has been roughened by roughening treatment when a satin-like electrodeposition coating film with a 60° specular gloss of 8% or less is formed by anodic electrodeposition using a paint bath for The surface layer of the anodic oxide film applied to the foil Murakami forms a rough surface, and on this anodic oxide film, a countless number of evenly finer irregularities of about 1 to 30p are formed on the anodic oxide film. A film is obtained, and due to the combined effect of this coating film and the anodic oxide film formed on the satin-like rough surface, the transmission and scattering state of light changes significantly, and it has a unique warm, inorganic, matte texture. A composite film is obtained, and this composite film has the effect of erasing the remains of die marks, rolling marks, etc. on aluminum or aluminum alloy substrates, and also prevents stains, fingerprints, oils from processing, etc. from adhering to it. It has been found that this effect is particularly excellent when the 60'' specular gloss of the satin-like electrodeposited coating is 8% or less, and the present invention has been completed.
従って、本発明は、表面が粗面化処理されたアルミニウ
ム又はアルミニウム合金基材の表面に陽極酸化皮膜が形
成されていると共に、この陽極酸化皮膜上に60°鏡面
光沢度が8%以下の梨地状電着塗装塗膜が形成されてな
ることを特徴とするアルミニウム又はアルミニウム合金
材並びにアルミニウム又はアルミニウム合金基材の表面
を粗面化処理した後、陽極酸化処理を施し、次いで水溶
性樹脂分に水難溶性もしくは水不溶性樹脂分が添加され
てなる陽極電着塗装用塗料浴を用いて陽極電着を施し、
60°鏡面光沢度が8%以下の梨地状電着塗装塗膜を形
成したことを特徴とするアルミニウム又はアルミニウム
合金材の製造方法を提供するものである。Therefore, the present invention provides an anodic oxide film formed on the surface of an aluminum or aluminum alloy base material whose surface has been roughened, and a satin finish having a 60° specular gloss of 8% or less on this anodic oxide film. After roughening the surface of the aluminum or aluminum alloy material and the aluminum or aluminum alloy base material, which are characterized by the formation of an electrocoated coating film, anodization treatment is performed, and then water-soluble resin is applied. Perform anodic electrodeposition using a paint bath for anodic electrodeposition coating containing a slightly water-soluble or water-insoluble resin,
The present invention provides a method for producing an aluminum or aluminum alloy material, characterized in that a satin-like electrodeposition coating film having a 60° specular gloss of 8% or less is formed.
以下1本発明につき更に詳述する。The present invention will be explained in more detail below.
本発明に係るアルミニウム又はアルミニウム合金材の製
造方法は、まずアルミニウム又はアルミニウム合金基材
の表面を粗面化処理し、梨地状粗面を形成する。In the method for producing an aluminum or aluminum alloy material according to the present invention, first, the surface of an aluminum or aluminum alloy base material is roughened to form a satin-like rough surface.
この場合、アルミニウム、アルミニウム合金基材として
は、用途等に応じて選択され、また粗面化処理は通常の
方法で行なうことができるが、特に化学的もしくは電気
化学的粗面化処理又はショツトブラスト、サンドブラス
ト等の機械的粗面化処理が好適に採用される。これらは
公知の方法にて行なうことができるが、化学的もしくは
電気化学的粗面化処理の処理液及び処理条件2機械的粗
固化処理の処理材を例示すると以下の通りである。In this case, the aluminum or aluminum alloy base material is selected depending on the application, etc., and the roughening treatment can be carried out by a conventional method, but in particular chemical or electrochemical roughening treatment or shot blasting. , mechanical roughening treatment such as sandblasting is preferably employed. These can be carried out by known methods, and examples of the treatment liquid for chemical or electrochemical surface roughening treatment and treatment materials for mechanical roughening treatment under treatment conditions 2 are as follows.
伎主■1旦良五里
(1)処理液:
CuCQ、・2H,0100g
HCQ 5Q
水 5Q処理条件:3
0〜50℃で1〜5分間
(2)処理液:
■ H,0,1〜35ffi量%
KF C)、1〜20 g / QN a、C
O20、1〜10 g / QNa2PO4o、t〜l
o g、/ Q水 残
■ 水酸化ナトリウム 10重量%グルコン酸
ナトリウム 0.2重量%水
残処理条件:■を用い40〜70℃で1
〜5分間、次いで■を用いて90℃で1
〜5分間。Kishu■1 Danragori (1) Treatment liquid: CuCQ, 2H, 0100g HCQ 5Q Water 5Q treatment conditions: 3
1 to 5 minutes at 0 to 50°C (2) Treatment liquid: ■ H, 0, 1 to 35ffi amount% KF C), 1 to 20 g/QN a, C
O20, 1-10 g / QNa2PO4o, t-l
o g, / Q Water Remaining ■ Sodium hydroxide 10% by weight Sodium gluconate 0.2% by weight Water
Remaining treatment conditions: 1 at 40-70℃ using ■
~5 minutes, then 1 to 5 minutes at 90°C using ■.
(3)処理液:
85%リンM 75重量%
98%硫酸 25重量%
処理条件:90℃で1〜5分間
(4)処理液:
水酸化ナトリウム 5重量%
フッ化ナトリウム 2重量%
水 残
処理条件:90℃で1.〜5分間
電気化学的粗面化処理
(1)処理液:
塩9 0.7〜2mol/ Q
リン酸 0.02〜0 、4 mol/ Q処理
条件: A C10A/da”、35〜55℃で10分
間通電
(2)処理液ニ
リン酸 0.02〜0 、4 mol/ Qキ
レート剤 ” 0.01mol/Q金属イ
オンー自 0.01moL/Q拳酒石酸、クエ
ン酸、ギ酸、酢酸等
me Fvin、Fe、Zn、Ti、V等処理条件:
AC3A/dm”、常温で10分間通電
(3)処理液:
塩 酸 2〜7.5重量%
ホウ酸 1.5〜4重量%
水 残
処理条件: AC4A/dm”、常温で3〜10分間通
電
(4)処理液:
硫 Wl 70重量%
リン酸 15重量%
水 15重量%
処理条件: AC2〜lOA/d+++”、80〜〜8
5℃で10分間通電
1挨血藍且也ゑ星
(1)処理材ニジヨツトブラスト材
平均粒径 0.3〜1.7m
(好ましくは0.3〜0.41)
硬度(HRC)46〜68
種 類 スチールグリッド、ステンレスグリッド等
(2)処理材:サンドブラスト材
平均粒径 100〜600戸
(好ましくは200声前後)
種 類 アランダム等の無機粒子
粗面化処理方法やその処理材及び条件は、勿論上記方法
や処理材及び条件に限定されず、目的とするアルミニウ
ム又はアルミニウム合金材の質感等に応じ適宜選択され
るが、特にアルミニウム又はアルミニウム合金材の表面
の平均粗さくRZ)が20〜30戸となるように粗面化
処理材や条件等を選定することが好ましい。(3) Treatment liquid: 85% phosphorus M 75% by weight 98% sulfuric acid 25% by weight Treatment conditions: 1 to 5 minutes at 90°C (4) Treatment liquid: Sodium hydroxide 5% by weight Sodium fluoride 2% by weight Water Residual treatment Conditions: 1. at 90°C. Electrochemical surface roughening treatment for ~5 minutes (1) Treatment liquid: Salt 9 0.7~2 mol/Q Phosphoric acid 0.02~0,4 mol/Q Treatment conditions: A C10A/da'', 35~55°C (2) Processing liquid diphosphoric acid 0.02-0,4 mol/Q chelating agent 0.01 mol/Q metal ion self 0.01 mol/Q tartaric acid, citric acid, formic acid, acetic acid, etc. Processing conditions for Fe, Zn, Ti, V, etc.:
AC3A/dm", energizing for 10 minutes at room temperature (3) Treatment liquid: Hydrochloric acid 2-7.5% by weight Boric acid 1.5-4% by weight Water Remaining treatment conditions: AC4A/dm", 3-10 minutes at room temperature Electrification (4) Treatment liquid: Sulfur Wl 70% by weight Phosphoric acid 15% by weight Water 15% by weight Treatment conditions: AC2~lOA/d+++'', 80~~8
Electricity applied for 10 minutes at 5°C (1) Treated material Rainbow blasting material Average particle size 0.3 to 1.7 m (preferably 0.3 to 0.41) Hardness (HRC) 46 to 68 Types Steel grid, stainless steel grid, etc. (2) Processing material: Sandblasting material Average particle size 100 to 600 units (preferably around 200 particles) Type Inorganic particle roughening treatment method such as Alundum, treatment materials and conditions is, of course, not limited to the above-mentioned methods, treated materials, and conditions, and may be selected as appropriate depending on the texture of the target aluminum or aluminum alloy material, but in particular, if the average roughness (RZ) of the surface of the aluminum or aluminum alloy material is 20 It is preferable to select the roughened material, conditions, etc. so that the number of houses is 30 to 30.
なお、基材の種類やその用途等に応じて、粗面化処理の
前又は後にアルミニウム又はアルミニウム合金基材に脱
脂処理、エツチング処理などを施すことは何ら差支えな
く、これらの処理は通常の方法を採用して行なうことが
できる。Depending on the type of base material and its intended use, there is no problem in performing degreasing treatment, etching treatment, etc. on the aluminum or aluminum alloy base material before or after the roughening treatment, and these treatments can be carried out using normal methods. This can be done by employing
次いで1本発明の方法においては、この表面が粗面化処
理されたアルミニウム又はアルミニウム合金基材に陽極
酸化処理を施し、表面に陽極酸化皮膜を形成する。Next, in one method of the present invention, the aluminum or aluminum alloy base material whose surface has been roughened is subjected to anodic oxidation treatment to form an anodic oxide film on the surface.
ここで、陽極酸化処理は常法に従って行なうことができ
、具体的には硫酸法等の無色陽極酸化法、シュウ酸等の
有機酸を利用する電解発色法などが例示される。なお、
陽極酸化皮膜は、耐食性の観点から9p以上形成するこ
とが好ましい。Here, the anodic oxidation treatment can be carried out according to a conventional method, and specific examples include a colorless anodic oxidation method such as a sulfuric acid method, and an electrolytic coloring method using an organic acid such as oxalic acid. In addition,
The anodic oxide film is preferably formed to have a thickness of 9p or more from the viewpoint of corrosion resistance.
このように形成した陽極酸化皮膜の表層は、アルミニウ
ム又はアルミニウム合金基材表面の粗面化の影響で粗面
を形成する。The surface layer of the anodic oxide film thus formed has a rough surface due to the roughening of the surface of the aluminum or aluminum alloy base material.
なお、本発明方法では、上記陽極酸化皮膜に対し、用途
等に応じて電解着色処理を施し、該陽極酸化皮膜を着色
することができる。この電解着色処理は常法によって行
なうことができ、例えばNi、Go、Sn、Cu等を主
成分とする金属塩水溶液中で陽極酸化皮膜材と対極との
間に交流、直流若しくはパルス波形等の電流を用いて陽
極酸化皮膜に電解着色処理を施す方法などを採用し得る
。In addition, in the method of the present invention, the anodic oxide film can be colored by subjecting the anodic oxide film to an electrolytic coloring treatment depending on the purpose and the like. This electrolytic coloring treatment can be carried out by a conventional method, for example, by applying alternating current, direct current, or pulse waveform between the anodized film material and the counter electrode in a metal salt aqueous solution containing Ni, Go, Sn, Cu, etc. as main components. A method of electrolytically coloring the anodic oxide film using electric current may be adopted.
また、陽極酸化処理後、又は更に電解着色処理を施した
後は十分水洗し、次いで80℃以上の熱湯水中で湯洗処
理を行なうことが好ましい。Further, after the anodizing treatment or further electrolytic coloring treatment, it is preferable to thoroughly wash with water, and then perform hot water washing treatment in hot water at 80° C. or higher.
本発明方法においては、上述のようにして形成された陽
極酸化皮膜上に60’鏡面光沢度が8%以下の梨地状の
塗膜形成が可能な陽極電着塗装用塗料浴を用いて陽極電
着塗装を施す。In the method of the present invention, an anodic electrodeposition film is applied to the anodic oxide film formed as described above using an anodic electrodeposition paint bath capable of forming a satin-like coating film with a 60' specular gloss of 8% or less. Apply a coat of paint.
ここで、この陽極電着塗装用塗料浴は、水溶性樹脂分に
これと相溶性の異なる水i溶性もしくは水不溶性樹脂分
を添加してなる塗料浴を用いる。Here, as the paint bath for anodic electrodeposition coating, a paint bath is used in which a water-soluble resin component and a water-soluble or water-insoluble resin component having different compatibility with the water-soluble resin component are added.
この場合、水溶性樹脂分としては特に制限はなく、通常
の水溶性樹脂分を使用し得るが、特に水溶性アクリルメ
ラミン樹脂が好適に用いられる。また、水難溶性もしく
は水不溶性樹脂分も別に限定されず、例えばカルボン酸
系、アルキッド系、アクリル−アルキッド系、メラミン
系、尿素系、エポキシ系、ポリウレタン系、ポリエチレ
ン系、ポリアミド系、ポリ塩化ビニル系、フッ素系の重
合体からなる樹脂の1種又は2種以上が使用し得、特に
これらのうち塗料浴成分である水溶性樹脂分との相溶性
が大きく異なるものを使用することが好ましい。このよ
うな樹脂分を添加してなる塗料浴として具体的には1分
子量2万〜5万程度のメチルメタアクリル酸、ブチルメ
タアクリル酸などを重合してなるアクリル樹脂と分子量
350〜1000程度の1及び2量体に適宜3量体を添
加して構成したメラミン樹脂とからなる水溶性アクリル
メラミン樹脂に分子量を10万〜15万とした水難溶性
アクリルメラミン樹脂を添加した変性アクリル樹脂塗料
浴などを使用することができる。In this case, there is no particular restriction on the water-soluble resin component, and ordinary water-soluble resin components can be used, but water-soluble acrylic melamine resins are particularly preferably used. Furthermore, the slightly water-soluble or water-insoluble resin content is not particularly limited, and examples include carboxylic acid, alkyd, acrylic-alkyd, melamine, urea, epoxy, polyurethane, polyethylene, polyamide, and polyvinyl chloride resins. One or more types of resins made of fluorine-based polymers can be used, and it is particularly preferable to use resins that differ greatly in compatibility with the water-soluble resin component, which is a paint bath component. Specifically, a paint bath made by adding such a resin component is an acrylic resin made by polymerizing methyl methacrylic acid, butyl methacrylic acid, etc. with a molecular weight of about 20,000 to 50,000, and an acrylic resin with a molecular weight of about 350 to 1,000. A modified acrylic resin paint bath, etc., in which a poorly water-soluble acrylic melamine resin with a molecular weight of 100,000 to 150,000 is added to a water-soluble acrylic melamine resin consisting of a melamine resin made by adding an appropriate trimer to monomers and dimers. can be used.
この場合、樹脂分の添加量は、浴全体に対して水溶性樹
脂分を5〜12重量%、特に10重量%程度添加すると
共に、水難溶性もしくは水不溶性樹脂分を1〜8重量%
、特に1〜5重量%とすることが好ましい。なお、全樹
脂分濃度は浴全体の8〜12重量%重量上程ることが好
適である。In this case, the amount of resin added is 5 to 12% by weight, especially about 10% by weight of water-soluble resin to the entire bath, and 1 to 8% by weight of poorly water-soluble or water-insoluble resin.
, particularly preferably from 1 to 5% by weight. The total resin concentration is preferably 8 to 12% by weight of the entire bath.
また、陽極電着塗装条件は、通常の処理条件と同様であ
り、被処理物を陽極とし、ステンレススチール等を陰極
として120〜250V、より好ましくは140〜20
0V程度の直流電圧を印加し、浴温15〜25℃にて1
〜10分、より好ましくは2〜5分程度の処理時間とす
ることができるが、最良な梨地状電着塗装塗膜を形成す
る点からは180v程度で3〜4分間の通電時間がよい
。Further, the conditions for anodic electrodeposition coating are the same as those for normal treatment, with the object to be treated being the anode and stainless steel etc. being the cathode at 120 to 250 V, more preferably 140 to 250 V.
Apply a DC voltage of about 0 V and apply 1 at a bath temperature of 15 to 25°C.
The treatment time can be about 10 minutes, more preferably about 2 to 5 minutes, but from the viewpoint of forming the best satin-like electrodeposited coating film, a current application time of about 180 V and 3 to 4 minutes is preferable.
更に、この電着塗装においては、得られる梨地状電着塗
装塗膜が60°鏡面光沢度として8%以下、より好まし
くは2〜5%となる塗膜を形成するものであり、また塗
膜厚さは7p以上とすることが好ましい。Furthermore, in this electrodeposition coating, the resulting satin-like electrodeposition coating film forms a coating film with a 60° specular gloss of 8% or less, more preferably 2 to 5%; The thickness is preferably 7p or more.
なお、この梨地状電着塗装塗膜は、塗膜が半透明な乳白
色を呈していることが好ましいが、特に耐熱透明ガラス
表面に電着塗料を流し塗りしてセツティングし、180
℃X30分間焼付処理後、三刺激値としてY値(明度)
を測定し、このY値を半透明度判定基準とした場合、塗
装なし耐熱透明ガラス板及び常法の透明電着塗料を施し
た耐熱透明ガラス板のY値が1.94であるのに対し、
好ましくは2〜10、より好ましくは2.5〜5のY値
となるように塗料浴中の添加樹脂の種類や塗膜厚を適宜
調節し、半透明梨地状電着塗装塗膜とすることが好まし
い。It is preferable that this satin-like electrodeposition coating film has a translucent milky white color, but in particular, the electrodeposition paint is poured onto the heat-resistant transparent glass surface and set.
After baking for 30 minutes at ℃, Y value (lightness) as tristimulus value
is measured, and when this Y value is used as the translucency judgment standard, the Y value of the unpainted heat-resistant transparent glass plate and the heat-resistant transparent glass plate coated with conventional transparent electrodeposition paint is 1.94, whereas the Y value is 1.94.
The type of resin added in the paint bath and the coating film thickness are appropriately adjusted so that the Y value is preferably 2 to 10, more preferably 2.5 to 5, and a translucent satin-like electrodeposition coating film is obtained. is preferred.
電着塗装処理後は、過剰に付着した塗料分を水洗除去し
、次いで風乾、乾燥硬化するもので、その条件としては
例えば常温で5〜10分間程度風乾し、150〜200
℃程度の温度で30〜40分間焼付は硬化する条件を採
用することができ、最適条件としては180℃、30分
間程度の焼付けがよい。After the electrodeposition coating process, excess paint is washed away with water, then air-dried and dried to harden.The conditions include, for example, air-drying at room temperature for about 5 to 10 minutes,
Baking for 30 to 40 minutes at a temperature of about .degree. C. can be used to harden the material, and the optimum condition is baking at 180.degree. C. for about 30 minutes.
この本発明に係る梨地状電着塗装塗膜は、塗膜表面部に
1〜301M程度、特に5〜15%程度の微細な地紋状
の凹凸が無数に形成されているもので、この塗膜はしみ
、指紋1機械油等の非付着性及び清掃除去性が良好であ
る上、アルミニウム又はアルミニウム合金基材のダイス
マークや圧延マーク等の隠蔽性に優れているという特性
を有し、特に60’鏡面光沢度が8%以下、より好まし
くは2〜5%の塗膜がかかる特性に優れているものであ
る。The satin-like electrodeposited coating film according to the present invention has countless irregularities in the form of a fine background pattern of about 1 to 301 M, particularly about 5 to 15%, formed on the surface of the coating film. It has good non-adherence and cleaning removability for stains, fingerprints, machine oil, etc., and has excellent hiding properties for die marks, rolling marks, etc. on aluminum or aluminum alloy base materials. 'A coating film with a specular gloss of 8% or less, more preferably 2 to 5%, has excellent properties.
而して、上述した処理により、表面が粗面化したアルミ
ニウム又はアルミニウム合金基材の表面に陽極酸化皮膜
が形成されると共に、この陽極酸化皮膜上に梨地状電着
塗膜が積層、一体化された複合皮膜が形成されるもので
、下層の粗面上に形成された陽極酸化皮膜と上層の塗膜
との複合効果により、梨地状で暖みのある無機質的質感
を持ち、品質性能の優れた複合皮膜が得られる。Through the above-described treatment, an anodic oxide film is formed on the surface of the aluminum or aluminum alloy base material with a roughened surface, and a satin-like electrodeposited film is laminated and integrated on this anodic oxide film. The combined effect of the anodic oxide film formed on the rough surface of the lower layer and the coating film of the upper layer has a satin-like, warm, inorganic texture, which improves quality and performance. An excellent composite film can be obtained.
即ち、従来法において単に陽極酸化皮膜上に形成された
電着塗膜は、艶有り、艶消しのいずれでも完全な透明性
を持ち、下地の質感をむしろ生かすものであり、このよ
うな塗膜を施しても下地の色調及び質感がそのまま再現
されるのみであったが、本発明方法のように粗面化表面
に形成された陽極酸化皮膜上に更に梨地状電着塗装塗膜
、特に60°鏡面光沢度が8%以下、より好ましくは2
〜5%の塗膜を形成すると、下地の軽金属的質感が暖か
な無機質的質感に質感変化する。In other words, the electrodeposited coating film simply formed on the anodic oxide film in the conventional method has complete transparency whether glossy or matte, and rather takes advantage of the texture of the base. However, as in the method of the present invention, a satin-like electrodeposition coating, especially 60 ° Specular gloss is 8% or less, more preferably 2
When a coating film of ~5% is formed, the light metallic texture of the base material changes to a warm inorganic texture.
更に詳述すると、予め粗面化処理したことで表面が粗面
化したアルミニウム又はアルミニウム合金材表面に陽極
酸化処理を施すと、陽極酸化皮膜表面が粗面を形成する
上、更にこの陽極酸化皮膜上に形成される60’鏡面光
沢度が8%以下の梨地状電着塗膜表面は無数の凹凸が地
紋状に形成されているもので、このように陽極酸化皮膜
の粗面化表面に梨地状電着塗膜が密着形成されることに
より、まず光が梨地状電着塗膜表面で一旦乱反射し、次
いで入射光が陽極酸化皮膜表面の粗面で再び散乱して光
の透過散乱状態が著しく変化し、これら両層表面で乱反
射した散乱光を目視することにより、下地の軽金属的質
感が打ち消され、暖みのある無機質的質感の外観が得ら
れるものである。More specifically, when anodic oxidation treatment is applied to the surface of aluminum or aluminum alloy material whose surface has been roughened by roughening treatment in advance, the anodic oxide film surface not only forms a rough surface, but also this anodic oxide film The surface of the 60' specular electrodeposited coating film with a specular gloss of 8% or less is formed with countless irregularities in the form of tint marks. Due to the close contact formation of the electrodeposition coating, light is first diffusely reflected on the surface of the matte electrodeposition coating, and then the incident light is scattered again on the rough surface of the anodic oxide coating, resulting in a state of transmission and scattering of light. By visually observing the scattered light that changes significantly and is diffusely reflected on the surfaces of both layers, the light metallic texture of the base is canceled out, and a warm, inorganic textured appearance is obtained.
また、本発明による梨地状塗膜においては、しみ、指紋
、加工時の油分等が付着し難く、耐汚染性に優れている
ものであり、しかもこのような汚染が生じても容易に清
掃除去し得る特性を有していると共に、アルミニウム又
はアルミニウム合金基材を形成した時のダイスマークや
圧延マーク等を消す作用があり、レベリング性が優れて
いるもので、このようなダイスマークや圧延マークは従
来の塗膜においてはそのまま顕出されていたものである
。それ故、このような点からしても曖かな質感を与え得
るものである。In addition, the satin-like coating film according to the present invention is resistant to stains, fingerprints, oils from processing, etc. and has excellent stain resistance, and even if such stains occur, they can be easily cleaned and removed. It also has the ability to erase die marks and rolling marks when forming aluminum or aluminum alloy base materials, and has excellent leveling properties. were exposed as they were in conventional coatings. Therefore, even from this point of view, it can give an ambiguous texture.
従って、本発明に係る粗面上の陽極酸化皮膜と梨地状電
着塗装塗膜との複合皮膜は、上述の如く外観的にも優れ
ていると共に、皮膜特性も従来の複合皮膜より優れてい
るものである。Therefore, the composite coating of the anodized coating on the rough surface and the matte electrodeposition coating according to the present invention is not only superior in appearance as described above, but also superior in coating properties to conventional composite coatings. It is something.
且尻勿象米
本発明によれば、アルミニウム又はアルミニウム合金基
材上に梨地状の無機質な質感を有する陽極酸化皮膜−梨
地状電着塗装塗膜の複合皮膜が形成され、しかもこの複
合皮膜はアルミニウム又はアルミニウム合金基材のダイ
スマークや圧延マーク等を隠蔽し得るので、非常に外観
が良好である上、耐汚垢汚染性、汚垢除去性に優れ、皮
膜特性が良好であるため、表面状態が改善されたアルミ
ニウム又はアルミニウム合金材を得ることができる。従
って5本発明のアルミニウム又はアルミニウム合金材は
建材、家具、その他の用途に好適に用いられ、また本発
明方法によれば、かかる有用なアルミニウム又はアルミ
ニウム合金材を簡単かつ確実に、しかも経済的に製造す
ることができる。According to the present invention, a composite film of an anodic oxide film and a satin-like electrodeposited coating having a satin-like inorganic texture is formed on an aluminum or aluminum alloy substrate, and furthermore, this composite film is It can hide die marks, rolling marks, etc. on aluminum or aluminum alloy base materials, so it has a very good appearance, and has excellent dirt stain resistance and dirt removability, and has good film properties, so it can be used on the surface. An aluminum or aluminum alloy material with improved condition can be obtained. Therefore, the aluminum or aluminum alloy material of the present invention can be suitably used for building materials, furniture, and other uses, and according to the method of the present invention, such useful aluminum or aluminum alloy materials can be easily, reliably, and economically produced. can be manufactured.
以下、実施例と比較例を示し1本発明を具体的に説明す
るが、本発明は下記の実施例に制限されるものではない
。EXAMPLES Hereinafter, the present invention will be specifically explained by showing examples and comparative examples, but the present invention is not limited to the following examples.
〔実施例1〕
アルミニウム基材を粒径200声のアランダム粒子でサ
ンドブラスト処理した(平均粗さ20〜3071111
)後、常法により脱脂、エツチング処理し、更に15%
硫酸水溶液(20℃)中で電流密度1〜2 A / d
m”において33〜18分間直流電解し、陽極酸化皮膜
(膜厚10ts)を生成した。[Example 1] An aluminum base material was sandblasted with alundum particles having a particle size of 200 tones (average roughness 20 to 3071111
), then degreased and etched using conventional methods, and further reduced by 15%.
Current density 1-2 A/d in sulfuric acid aqueous solution (20 °C)
Direct current electrolysis was carried out for 33 to 18 minutes at m'' to form an anodic oxide film (thickness: 10 ts).
次いで、湯洗後、下記組成の定着塗装用塗料液を用い、
下記条件によりステンレススチール板を対極として用い
て陽極電着塗装を施した。Next, after washing with hot water, using a fixing coating liquid with the following composition,
Anodic electrodeposition coating was performed using a stainless steel plate as a counter electrode under the following conditions.
電着塗゛ 塗料水溶 組
水溶性アクリル樹脂 6重量%水溶性メラミ
ン樹脂 4 〃水M?11性メラミン樹脂
2ブチルセロソルブ 3 〃イソ
プロピルアルコール 2 〃トリエチルアミン
0.15#2−エチルヘキサノール
0.2 〃−水
戊計 100.0重量%@;
i塗装条件
浴濃度 12重量%
浴温度 20℃
印加電圧 160v
通電時間 90秒
膜 厚 10声
次に、十分に水洗処理を施し、風乾後、180℃で30
分間焼付処理を行い、陽極酸化皮膜と塗膜との複合皮膜
を形成した。Electrodeposition coating Water-soluble paint Assemblage Water-soluble acrylic resin 6% by weight Water-soluble melamine resin 4 Water M? Eleven melamine resin
2 Butyl cellosolve 3 Isopropyl alcohol 2 Triethylamine
0.15#2-ethylhexanol
0.2 〃-Water
Bokei 100.0% by weight @;
i Painting conditions Bath concentration: 12% by weight Bath temperature: 20°C Applied voltage: 160V Current application time: 90 seconds Film thickness: 10 seconds Next, thoroughly rinse with water, air dry, and heat at 180°C for 30 minutes.
A baking treatment was performed for a minute to form a composite film of an anodic oxide film and a paint film.
このようにして得られた複合皮膜は、60’鏡面光沢度
3%であり、光沢のない暖みのある無機質的な質感を持
つ白色に近い色からなる外観を有し、素地のダイスマー
クや圧延マークは見られなかった。The composite film obtained in this way has a 60' specular gloss of 3%, an appearance consisting of a color close to white with a warm, non-glossy, inorganic texture, and no dice marks on the base material. No rolling marks were seen.
〔実施例2〕
アルミニウム基材を粒径300声のスチレンスチールシ
ョットでショツトブラスト処理した(平均粗さ20〜3
0/4111)後、実施例1と同様に処理して陽極酸化
皮膜(膜厚10%)を生成し、湯洗後、次の浴組成及び
条件で対極にニッケル板を用いて交流電解着色処理し、
ブロンズ色に着色した。[Example 2] An aluminum base material was shot blasted with styrene steel shot having a particle size of 300 mm (average roughness of 20 to 3 mm).
0/4111), then treated in the same manner as in Example 1 to form an anodic oxide film (film thickness 10%), washed with hot water, and then subjected to AC electrolytic coloring using a nickel plate as a counter electrode under the following bath composition and conditions. death,
Painted a bronze color.
硫酸ニッケル ioog/Qホウ酸
4571
硫酸マグネシウム 140 〃
酒石酸 3 〃
pH5,0
AC17V、室温、5分間の条件で通電処理した。Nickel sulfate ioog/Q boric acid
4571 Magnesium sulfate 140 Tartaric acid 3 pH 5.0 Electrical treatment was carried out at AC17V, room temperature, and for 5 minutes.
次いで実施例1と同様の電着塗装用塗料液を用い、下記
条件により陽極電着塗装を施した。Next, using the same electrodeposition coating solution as in Example 1, anodic electrodeposition coating was performed under the following conditions.
浴濃度 12重量%
浴温度 18℃
印加電圧 180■
通電時間 120秒
膜 厚 14Am
次に、十分に水洗処理を施し、風乾後、180℃で30
分間焼付処理を行い、複合皮膜を形成した。Bath concentration: 12% by weight Bath temperature: 18°C Applied voltage: 180 ■ Current application time: 120 seconds Film thickness: 14 Am Next, thoroughly wash with water, air dry, and heat at 180°C for 30
A baking treatment was performed for a minute to form a composite film.
このようにして得られた複合皮膜は、60°鏡面光沢度
2%であり、光沢のない無機質的質感を持つ茶褐色から
なる外観を有し、ダイスマークや圧延マークは見られな
かった。The thus obtained composite film had a 60° specular gloss of 2%, had a brownish appearance with a dull, inorganic texture, and had no die marks or rolling marks.
〔実施例3〕
アルミニウム基材を粒径100μsのアランダム粒子で
サンドブラスト処理した(平均粗さ20〜30p)後、
実施例1と同様に処理し、更にスルホサリチル酸100
g / Q、硫酸5 g / Qの電解着色液を用い
25℃、DC3A/dm”、20分間の条件で電解し、
ゴールド色の電解発色皮膜(膜厚18−)を生成し、湯
洗後、実施例1と同様の電着塗装用塗料液を用い、下記
条件により陽極電着塗装を施した。[Example 3] After sandblasting an aluminum base material with alundum particles having a particle size of 100 μs (average roughness 20 to 30 p),
Treated in the same manner as in Example 1, and further treated with 100% sulfosalicylic acid.
electrolyzed at 25°C, DC3A/dm" for 20 minutes using an electrolytic coloring solution containing 5 g/Q of sulfuric acid,
A gold-colored electrolytically colored film (thickness: 18 mm) was formed, and after washing with hot water, anodic electrodeposition was applied using the same electrodeposition coating solution as in Example 1 under the following conditions.
浴濃度 12重量%
浴温度 20℃
印加電圧 220v
通電時間 120秒
膜 厚 15声
次に、十分に水洗処理を施し、風乾後、1,8゜℃で3
0分間焼付処理を行い、複合皮膜を形成した。Bath concentration: 12% by weight Bath temperature: 20℃ Applied voltage: 220V Current application time: 120 seconds Film thickness: 15 seconds Next, thoroughly rinse with water, air dry, and heat at 1.8℃ for 30 minutes.
A baking treatment was performed for 0 minutes to form a composite film.
このようにして得られた複合皮膜は、60°鏡面光沢度
2%であり、光沢のない無機質的質感を持つ黄味を帯び
た外観を有し、ダイスマークや圧延マークは見られなか
った。The thus obtained composite film had a 60° specular gloss of 2%, had a yellowish appearance with a dull mineral texture, and had no die marks or rolling marks.
〔実施例4〕
脱脂したアルミニウム基材を下記方法で化学的粗面化処
理した。[Example 4] A degreased aluminum base material was chemically roughened by the following method.
組 成
水酸化ナトリウム 10重量%
グルコン酸ナトリウム 0.2重量%水
残処理条件
温 度 90℃
処理時間 5分間
上記処理後、15%硝酸水溶液で2分間中和処理した。Composition Sodium hydroxide 10% by weight Sodium gluconate 0.2% by weight Water
Remaining treatment conditions Temperature: 90° C. Treatment time: 5 minutes After the above treatment, neutralization treatment was performed with a 15% nitric acid aqueous solution for 2 minutes.
次いで、15%硫酸水溶液(20℃)中で電流密度1
、5 A/dm”において30分間直流電解し。Next, a current density of 1 was applied in a 15% aqueous sulfuric acid solution (20°C).
, 5 A/dm'' for 30 minutes.
陽極酸化皮膜(膜厚13声)を生成した。更に。An anodic oxide film (13 thicknesses) was produced. Furthermore.
実施例1と同様の電着塗装用塗料液を用い、下記条件に
より陽極電着塗装を施した。Using the same electrodeposition coating solution as in Example 1, anodic electrodeposition was performed under the following conditions.
浴濃度 12重量%
浴温度 21℃
印加電圧 180v
通電時間 90秒
膜 厚 147m
次に、実施例1と同様に焼付処理し、酸化皮膜と塗膜と
の複合皮膜を形成した。Bath concentration: 12% by weight Bath temperature: 21° C. Applied voltage: 180 V Current application time: 90 seconds Film thickness: 147 m Next, baking treatment was carried out in the same manner as in Example 1 to form a composite film of an oxide film and a paint film.
得られた複合皮膜は、60’鏡面光沢度2%で光沢度が
低く、暖みのある無機質的質感を持ち、ダイスマークや
圧延マークは見られなかった。The resulting composite film had a low gloss level of 2% at 60' specular gloss, had a warm inorganic texture, and had no die marks or rolling marks.
〔実施例5〕
脱脂したアルミニウム基材材を下記方法で電気化学的粗
面化処理した。[Example 5] A degreased aluminum base material was electrochemically roughened by the following method.
組成
塩酸 0 、7〜2mol/ Q
リン酸 0.02〜0.4mol/+2電解条件
温度 40C
A C10A / di”、10分間電解処理し、十分
水洗を施した。Composition: Hydrochloric acid: 0,7 to 2 mol/Q Phosphoric acid: 0.02 to 0.4 mol/+2 Electrolytic conditions: Temperature: 40C A C10A/di'', electrolyzed for 10 minutes, and thoroughly washed with water.
次いで、実施例4と同様に処理し、陽極酸化皮膜(膜厚
13声)を生成した後、次の浴組成及び条件で対極にス
テンレス板を用いて電解着色処理し、ブロンズ色に着色
した。Next, it was treated in the same manner as in Example 4 to form an anodized film (thickness: 13), and then electrolytically colored using a stainless steel plate as a counter electrode under the following bath composition and conditions to give it a bronze color.
浴組成
硫酸ニッケル 100g/Q
ホウ酸 45 II
硫酸マグネシウム 140 〃
酒石酸 3 〃
pI−I 5.0着色条件
温度 30℃
A C17℃
時 間 15分間
次いで、十分水洗し、85℃で5分間湯洗を行なった・
次に、実施例1と同様の電着塗装用塗料液を用い、下記
条件により陽極電着塗装を施した。Bath composition Nickel sulfate 100g/Q Boric acid 45 II Magnesium sulfate 140 Tartaric acid 3 pI-I 5.0 Coloring conditions Temperature 30°C AC 17°C Time 15 minutes Next, wash thoroughly with water, then hot water at 85°C for 5 minutes. Next, anodic electrodeposition was applied using the same electrodeposition coating solution as in Example 1 under the following conditions.
浴濃度 12重量%
浴温度 18℃
印加電圧 160V
通電時間 120秒
膜 厚 127m
更に、実施例1と同様に焼付処理し、複合皮膜を形成し
た。Bath concentration: 12% by weight Bath temperature: 18° C. Applied voltage: 160 V Current application time: 120 seconds Film thickness: 127 m Further, baking treatment was performed in the same manner as in Example 1 to form a composite film.
このようにして得られた複合皮膜は、60°鏡面光沢度
2%で光沢度が低(、無機質的質感を持つ乳白系ブロン
ズ色からなる外観を有し、ダイスマークや圧延マークは
見られなかった6〔比較例1〕
アルミニウム基材を15%硫酸水溶液(18℃)中で電
流密度1 、2 A/dm2において30分間直流電解
して陽極酸化皮膜(膜厚9.5Is)を生成し、水洗後
、通常のアクリルメラミン樹脂からなるクリヤ電着塗装
用塗料浴中において陽極酸化皮膜に対して下記条件で陽
極電着塗装を施した。The composite film obtained in this way has a 60° specular gloss of 2% and low gloss (with an appearance consisting of a milky bronze color with an inorganic texture, and no die marks or rolling marks are observed. 6 [Comparative Example 1] An anodic oxide film (film thickness 9.5 Is) was produced by subjecting an aluminum base material to direct current electrolysis in a 15% sulfuric acid aqueous solution (18°C) at a current density of 1 and 2 A/dm2 for 30 minutes, After washing with water, the anodic oxide film was subjected to anodic electrodeposition coating under the following conditions in a clear electrodeposition paint bath made of ordinary acrylic melamine resin.
浴 水溶性アクリル樹脂6重量%、水溶性メラ
ミン樹脂4重量%、その
他必須溶剤を含む塗料浴で、浴濃
度10重量%
浴温度 20℃
印加電圧 150V
通電時間 90秒
膜 厚 10is
次に、十分に水洗し、風乾後、180℃で30分間焼付
処理を行い、透明塗膜を形成した。Bath: Paint bath containing 6% by weight of water-soluble acrylic resin, 4% by weight of water-soluble melamine resin, and other essential solvents, bath concentration: 10% by weight.Bath temperature: 20°C.Applied voltage: 150V.Electrifying time: 90 seconds.Film thickness: 10is. After washing with water and air drying, baking treatment was performed at 180° C. for 30 minutes to form a transparent coating film.
このようにして得られた皮膜は、60°鏡面光沢度98
%で軽金属光沢を有するアルミニウム的質感を持つ濃黒
色の外観を有しており、ダイスマークや圧延マークが目
立った。The film thus obtained has a 60° specular gloss of 98
%, it had a dark black appearance with an aluminum-like texture with a light metallic luster, and die marks and rolling marks were noticeable.
〔比較例2〕
脱脂したアルミニウム基材を水酸化ナトリウム水溶液で
エツチング処理した後、実施例5と同様に処理し、陽極
酸化皮膜(膜厚13p)を生成した。更に、水洗後、通
常のアクリルメラミン樹脂からなるクリヤ電着塗装用塗
料浴中で上記酸化皮膜に対して下記条件で陽極電着塗装
を施した。[Comparative Example 2] A degreased aluminum base material was etched with an aqueous sodium hydroxide solution, and then treated in the same manner as in Example 5 to form an anodized film (thickness: 13p). Furthermore, after washing with water, the oxide film was subjected to anodic electrodeposition coating under the following conditions in a clear electrodeposition paint bath made of a common acrylic melamine resin.
浴 水溶性アクリル樹脂6重量%、水溶性メラ
ミン樹脂4重量%、その
他必須溶剤を含む塗料浴で、浴濃
度10重量%
浴温度 20℃
印加電圧 150■
通電時間 3分
膜 厚 12戸
次に、十分水洗し、風乾した後、180℃で30分間焼
付処理を行い、複合皮膜を形成した。Bath Paint bath containing 6% by weight of water-soluble acrylic resin, 4% by weight of water-soluble melamine resin, and other essential solvents, bath concentration 10% by weight Bath temperature: 20°C Applied voltage: 150 ■ Current application time: 3 minutes Film thickness: 12 times, enough After washing with water and air drying, baking treatment was performed at 180° C. for 30 minutes to form a composite film.
このようにして得られた複合皮膜は、鏡面光沢度90%
であり軽金属的質感を持ち、ダイスマークや圧延マーク
が目立った。The composite film thus obtained has a specular gloss of 90%.
It had a light metal texture, with noticeable die marks and rolling marks.
Claims (1)
ウム合金基材の表面に陽極酸化皮膜が形成されていると
共に、この陽極酸化皮膜上に60°鏡面光沢度が8%以
下の梨地状電着塗装塗膜が形成されてなることを特徴と
するアルミニウム又はアルミニウム合金材。 2、アルミニウム又はアルミニウム合金基材の表面を粗
面化処理した後、陽極酸化処理を施し、次いで水溶性樹
脂分に水難溶性もしくは水不溶性樹脂分が添加されてな
る陽極電着塗装用塗料浴を用いて陽極電着を施し、60
°鏡面光沢度が8%以下の梨地状電着塗装塗膜を形成し
たことを特徴とするアルミニウム又はアルミニウム合金
材の製造方法。 3、粗面化処理が化学的又は電気化学的粗面化処理であ
る特許請求の範囲第2項記載の製造方法。 4、粗面化処理が機械的粗面化処理である特許請求の範
囲第2項記載の製造方法。[Claims] 1. An anodic oxide film is formed on the surface of an aluminum or aluminum alloy base material whose surface has been roughened, and the 60° specular gloss is 8% or less on this anodic oxide film. An aluminum or aluminum alloy material comprising a satin-like electrodeposition coating film formed thereon. 2. After roughening the surface of the aluminum or aluminum alloy base material, it is anodized, and then a paint bath for anodic electrodeposition is prepared by adding a slightly water-soluble or water-insoluble resin to the water-soluble resin. Anodic electrodeposition was performed using
A method for producing an aluminum or aluminum alloy material, characterized in that a satin-like electrodeposited coating film having a specular gloss of 8% or less is formed. 3. The manufacturing method according to claim 2, wherein the surface roughening treatment is a chemical or electrochemical surface roughening treatment. 4. The manufacturing method according to claim 2, wherein the surface roughening treatment is a mechanical surface roughening treatment.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13584587A JPS63297594A (en) | 1987-05-29 | 1987-05-29 | Aluminum or aluminum-alloy material and its production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13584587A JPS63297594A (en) | 1987-05-29 | 1987-05-29 | Aluminum or aluminum-alloy material and its production |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS63297594A true JPS63297594A (en) | 1988-12-05 |
Family
ID=15161104
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13584587A Pending JPS63297594A (en) | 1987-05-29 | 1987-05-29 | Aluminum or aluminum-alloy material and its production |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63297594A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109811391A (en) * | 2019-01-21 | 2019-05-28 | 四会市国耀铝业有限公司 | A kind of waterproof aluminum alloy casement window electrophoresis lacquered surface processing method |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56103261A (en) * | 1980-01-22 | 1981-08-18 | Honny Chem Ind Co Ltd | Forming of matte electrodeposition coating film |
JPS6254098A (en) * | 1985-09-02 | 1987-03-09 | Tateyama Alum Ind Co Ltd | Color electrodeposition coating method for aluminum or aluminum alloy |
-
1987
- 1987-05-29 JP JP13584587A patent/JPS63297594A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56103261A (en) * | 1980-01-22 | 1981-08-18 | Honny Chem Ind Co Ltd | Forming of matte electrodeposition coating film |
JPS6254098A (en) * | 1985-09-02 | 1987-03-09 | Tateyama Alum Ind Co Ltd | Color electrodeposition coating method for aluminum or aluminum alloy |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109811391A (en) * | 2019-01-21 | 2019-05-28 | 四会市国耀铝业有限公司 | A kind of waterproof aluminum alloy casement window electrophoresis lacquered surface processing method |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN101048277B (en) | Article of manufacture and process for anodically coating an aluminum substrate with ceramic oxides prior to organic or inorganic coating | |
CN101423967B (en) | Surface treating method of aluminum alloy material | |
JP2011074490A (en) | Surface treatment method of magnesium and magnesium alloy for imparting brightness/decorating property, high corrosion resistance and functionality | |
JP2005538249A (en) | Surface treatment of magnesium and magnesium alloys | |
US6800190B1 (en) | Method to obtain a variety of surface colors by electroplating zinc nickel and nickel alloy oxides | |
EP1793019A2 (en) | Multivalent electrolytic process for the surface treatment of non ferrous metallic material | |
CN1277960C (en) | Method of producing bright anodized finishes for high magnesium, aluminum alloys | |
JPS60181282A (en) | Surface treatment of aluminum alloy | |
JPH0734292A (en) | Anodic oxide coated article having metallic luster appearence and its production | |
JPS63297594A (en) | Aluminum or aluminum-alloy material and its production | |
JP3666375B2 (en) | Surface-treated aluminum material and method for producing the same | |
JP2017008338A (en) | Aluminum coating material and method for producing the same | |
JPS63297595A (en) | Aluminum or aluminum-alloy material and its production | |
JPH0257155B2 (en) | ||
JPS63153295A (en) | Colored coated steel sheet and its production | |
US20230321688A1 (en) | Method of producing magnesium-containing components having visual metallic surfaces | |
JP2003003295A (en) | Surface treatment method for aluminum alloy | |
JPS63297593A (en) | Aluminum or aluminum-alloy material and its production | |
JPH06228797A (en) | Coating method for titanium member | |
JP3746212B2 (en) | Method of processing magnesium alloy members for press forming | |
JPS6220896A (en) | Anticorrosive bright surface treatment of aluminum casting | |
JP3212754B2 (en) | Water-based inorganic paint coating pretreatment method for aluminum-based metal surfaces | |
JPH06278245A (en) | Low luster black steel plate and manufacture thereof | |
WO2023200430A1 (en) | Method of producing magnesium-containing components having visual metallic surfaces | |
JPH0340116B2 (en) |