JPS6329026B2 - - Google Patents

Info

Publication number
JPS6329026B2
JPS6329026B2 JP55011679A JP1167980A JPS6329026B2 JP S6329026 B2 JPS6329026 B2 JP S6329026B2 JP 55011679 A JP55011679 A JP 55011679A JP 1167980 A JP1167980 A JP 1167980A JP S6329026 B2 JPS6329026 B2 JP S6329026B2
Authority
JP
Japan
Prior art keywords
web
fibers
melting point
resin adhesive
needle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP55011679A
Other languages
Japanese (ja)
Other versions
JPS56112547A (en
Inventor
Shoichi Inoe
Masanori Tsujino
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP1167980A priority Critical patent/JPS56112547A/en
Publication of JPS56112547A publication Critical patent/JPS56112547A/en
Publication of JPS6329026B2 publication Critical patent/JPS6329026B2/ja
Granted legal-status Critical Current

Links

Description

【発明の詳細な説明】 本発明は衣料用又は医療衛生用の不織布として
接着剤液を使用した不織布にみられる不純物の溶
出や、あわ立ち等の欠点がなく、強力があつて適
当にソフトな特性を有する柔軟性不織布並びにそ
の製造方法に関するものである。
Detailed Description of the Invention The present invention is a nonwoven fabric for clothing or medical hygiene that does not have the disadvantages of elution of impurities or foaming that are seen in nonwoven fabrics using adhesive liquid, and has strong and suitably soft properties. The present invention relates to a flexible nonwoven fabric having the following properties and a method for producing the same.

従来、この種の不織布としては、 (i) 接着剤液としてラチツクス、エマルジヨン等
を用いてウエブに含浸、塗布を行ない乾燥、熱
処理を施す方法によるもの。
Conventionally, this type of non-woven fabric has been manufactured using methods such as (i) impregnating and coating the web with an adhesive liquid such as latics or emulsion, followed by drying and heat treatment;

(ii) 熱溶融繊維を混合したウエブにニードルパン
チを施して熱処理する方法によるもの。
(ii) A method in which a web mixed with heat-melting fibers is needle punched and heat treated.

(iii) ポリエチレンフイルムをベースとして繊維ウ
エブを積層したのち、ニードルパンチをかけ熱
処理を行つたもの。
(iii) After laminating a fiber web based on polyethylene film, it is needle-punched and heat-treated.

(iv) 熱溶融繊維を含むウエブを熱カレンダーでそ
のまゝ加圧処理を行つたもの。
(iv) Webs containing heat-melting fibers are subjected to pressure treatment using a thermal calendar.

(v) ヘテロフイル繊維を混合したウエブを作成後
ニードルパンチを行ない熱処理するもの。
(v) A web mixed with heterofilter fibers is created, then needle punched and heat treated.

等の種々の方法が見られる。There are various methods such as

然るに、(i)による場合の不織布は一般に樹脂エ
マルジヨン中に含まれる乳化剤、可塑剤等が不織
布製品中に残存し、それらの溶出、あわ立ち等を
生じ直接膚に触れる衣服や医療衛生用としては安
全衛生上問題を生じる欠点がある。また(ii).(iii).
(iv)の方法による不織布は強力を出そうとすると厚
さが薄くなりペーパーライクとなつてしまう。特
に(iii)による場合はニードルパンチによつてフイル
ムが破れて、針に溶着するなど生産性が悪い上に
単なる熱処理では充分な強力を与えることが困難
である。
However, in the case of nonwoven fabrics according to (i), emulsifiers, plasticizers, etc. contained in the resin emulsion generally remain in the nonwoven fabric product, causing elution and foaming, making it unsafe for clothing that comes in direct contact with the skin or for medical and hygiene purposes. There are drawbacks that pose hygiene problems. Also (ii). (iii).
If the nonwoven fabric produced by method (iv) is made to be strong, it becomes thinner and becomes paper-like. In particular, in the case of (iii), the film is torn by needle punching, resulting in welding to the needle, resulting in poor productivity, and it is difficult to provide sufficient strength with mere heat treatment.

(v)の方法による場合は厚手の製品は比較的ソフ
トであるが、それでもフエルトライクであり、薄
手の場合は強力を与えるためには風合を犠性にし
なければなない等の種々の欠点がある。
When using method (v), the thick product is relatively soft, but it is still felt-like, and when using the thin product, there are various disadvantages such as the need to sacrifice texture in order to provide strength. There is.

本発明は上記従来欠点を解消するものであり、
薄手の場合でも充分に強力があり、且つ表層繊維
は樹脂によつて固定される表面ソフトであり、し
かも中心部分における繊維の固定も部分的な融着
にとどめた全体として腰もやわらかい特性をもつ
柔軟性不織布及びその製造方法を提供するもので
ある。
The present invention solves the above-mentioned conventional drawbacks,
It is strong enough even when it is thin, and the surface fibers are soft and fixed by resin, and the fibers are only partially fused in the center, making it soft as a whole. The present invention provides a flexible nonwoven fabric and a method for manufacturing the same.

以下本発明を図面に基づいて詳細に説明する。
まずフイードエプロン1上に基材として通常の合
成繊維(例えばポリエステル100%)のウエブ2
を繰出し、その表面上に低融点樹脂接着剤シート
3をストリツピングプレート4の下端面に沿うよ
うに高い位置から供給し重ねて第1のニードルパ
ンチ機5に導入する。第1のニードルパンチ機5
は基材供給側よりパンチングフエルト針6の方向
がaゾーン上打ち、bゾーン下打ちとなるように
針板が配置されてなり、このパンチ機により積層
ウエブの低融点樹脂接着剤シートをaゾーンのフ
エルト針6によつて充分に分繊されくもの巣状に
なすと共にbゾーンにおいてウエブと分繊低融点
樹脂接着剤シートとを仮どめする。
The present invention will be explained in detail below based on the drawings.
First, a web 2 of ordinary synthetic fiber (for example, 100% polyester) is placed on the feed apron 1 as a base material.
A low melting point resin adhesive sheet 3 is fed onto the surface of the stripping plate 3 from a high position along the lower end surface of the stripping plate 4, and the stripping plate 4 is overlapped and introduced into the first needle punch machine 5. First needle punch machine 5
The needle plate is arranged so that the direction of the punching felt needle 6 from the base material supply side is the top punch of the a zone and the bottom punch of the b zone, and this punch machine is used to punch the low melting point resin adhesive sheet of the laminated web into the a zone. The web is sufficiently divided into webs by the felt needles 6 of the felt needle 6, and the web and the divided low melting point resin adhesive sheet are temporarily fixed in zone b.

上記低融点樹脂接着剤シートは乳化剤、可塑剤
等の不純物を含まず、延伸されておらず、結晶化
度が低いので、aゾーンにおいて浮かした状態で
フエルト針で以て突くと分繊されてくもの巣状と
なるものである。
The above-mentioned low melting point resin adhesive sheet does not contain impurities such as emulsifiers and plasticizers, is not stretched, and has a low degree of crystallinity, so if it is floated in the A zone and poked with a felt needle, it will split into fibers. It is like a nest.

次に仮どめウエブの上部より更に合成繊維(ポ
リエステル)ウエブ7を繰出して積層し、cゾー
ン上打ち、dゾーン下打ちに針板を配置した第2
のニードルパンチ機8に供給し、仕上げパンチを
施して積層ウエブの繊維同志を絡合させた。その
後マイクロ波加熱装置9又は加熱エンボスロール
10の熱処理を施して積層ウエブ中心部のくもの
巣状に分繊した低融点樹脂接着剤シートを全体に
溶融、溶解して分繊くもの巣状シート12を形成
し、この分繊くもの巣状シート12でもつて絡み
あつた上.下ウエブを接着し柔軟性の不織布11
を形成するものである。
Next, a synthetic fiber (polyester) web 7 is further fed out from the upper part of the temporary web and laminated, and a second web 7 with throat plates arranged at the upper part of the c zone and the lower part of the d zone is laminated.
The fibers of the laminated web were fed to a needle punch machine 8 and subjected to a finishing punch to entangle the fibers of the laminated web. Thereafter, heat treatment is performed using a microwave heating device 9 or a heated embossing roll 10 to melt and dissolve the entire low-melting point resin adhesive sheet split into a spider web shape at the center of the laminated web, resulting in a split spider web-like sheet. 12, and the web-like sheets 12 are entangled with each other. Flexible non-woven fabric 11 with lower web glued
It forms the

尚上記マイクロ波加熱装置による熱処理は使用
周波数915又は2450MHzにより行なつた。又マイ
クロ波による加熱の温度分布は中心部方が周辺部
より高温となるのが特徴であり、被加熱物の誘電
率ε及び誘電体損失角tanδの大きい程、容易に加
熱される。水はε及びtanδが大きいから水分を含
む物質ほど容易に加熱される。又合成繊維の結晶
化度についていえば、tanδは結晶化度の少ないも
のほど大となる。即ち上下層に結晶化度の大き
く、水分率の小さいポリエステル.ポリプロピレ
ン.ポリエレタン.モダアクリル.塩化ビニリデ
ン.等のウエブ繊維中心部に結晶化度が小さく、
水分率の大きいポリアミド,エチレン.酢酸ビニ
ル共重合体,ポリエチレン.エチレン.酢酸ビニ
ル共重合体,塩化ビニル.酢酸ビニル共重合体,
ポリビニルアセテート,可塑化セルロースアセテ
ート等の低融点樹脂接着剤シートを組み合わせ用
いることによつて、上下層のウエブ繊維を傷める
ことなく、中心部において溶融、溶解が着実に進
行することとなる。更にニードルパンチに供する
基材としては上記の如く合成繊維ウエブによる低
融点樹脂接着剤シートのサンドイツチ構造、或は
このサンドイツチを複数組み合わせたもの、また
は合成繊維ウエブと低融点樹脂接着剤シートとの
単一積層体を使用してもよい。これらのパンチン
グ上りの積層不織布を予め低融点樹脂接着剤の分
繊シートのみを溶解する溶液で処理したのちマイ
クロ波加熱処理を行えば、溶剤による低融点樹脂
接着剤分繊シートの表面溶解効果と水分によるマ
イクロ波加熱効果とがあいまつて速やかに溶解が
行われる。
The heat treatment using the microwave heating device was performed at a frequency of 915 or 2450 MHz. Furthermore, the temperature distribution of heating by microwaves is characterized in that the center part is higher in temperature than the peripheral part, and the larger the dielectric constant ε and dielectric loss angle tan δ of the object to be heated, the easier it is to be heated. Since water has large ε and tan δ, substances containing water are heated more easily. Regarding the crystallinity of synthetic fibers, tan δ increases as the crystallinity decreases. In other words, the upper and lower layers are made of polyester with high crystallinity and low moisture content. polypropylene. Polyelethane. Modaacrylic. Vinylidene chloride. The degree of crystallinity is low in the center of the web fibers, such as
Polyamide and ethylene with high moisture content. Vinyl acetate copolymer, polyethylene. ethylene. Vinyl acetate copolymer, vinyl chloride. vinyl acetate copolymer,
By using a combination of low melting point resin adhesive sheets such as polyvinyl acetate and plasticized cellulose acetate, melting and dissolution proceed steadily in the center without damaging the web fibers in the upper and lower layers. Furthermore, as a base material for needle punching, as mentioned above, a sandwich structure of a low-melting resin adhesive sheet made of a synthetic fiber web, a combination of multiple sander trenches, or a single structure of a synthetic fiber web and a low-melting resin adhesive sheet can be used. A single laminate may be used. If these punched laminated nonwoven fabrics are treated in advance with a solution that dissolves only the divided sheet of low melting point resin adhesive and then subjected to microwave heating treatment, the effect of surface dissolution of the divided sheet of low melting point resin adhesive due to the solvent and the Combined with the microwave heating effect of moisture, the solution is rapidly dissolved.

又、マイクロ汎加熱は熱そのものによる殺菌効
果だけでなく、マイクロ波の高周波電界による独
特の殺菌作用を伴うものであり、医療、衛生用材
料としての効果的処理をも同時に達成できる利点
がある。
In addition, micro general heating not only has a sterilizing effect due to heat itself, but also has a unique sterilizing effect due to the high frequency electric field of microwaves, and has the advantage of simultaneously achieving effective treatment as a medical and sanitary material.

上記マイクロ波加熱処理によつて得られた不織
布は第2図に示す様に既に中心部に於ける低融点
樹脂接着剤シートはシート状態ではなく分繊され
たくもの巣状となつてニードルパンチによつてウ
エブの繊維と絡合13しており、分繊くもの巣状
シート12の分布は表層に向かうほど粗となつ
て、融着は2次元方向にはくもの巣状に行われ、
且つ断面方向には略中心部に於いて行われた構造
となつている。更に熱カレンダーロール14を通
過させれば表面ウエブの毛羽もセツトされて、き
わめて平滑な柔軟性不織布が得られる。またマイ
クロ波加熱装置の代りに表面に突起を有するロー
ルと平面ロールからなる一対の加熱エンボスロー
ル10の間隙を通過させて接合処理を施してもよ
い。この場合得られる柔軟性不織布は殊に消毒用
傷当て布として適している。
As shown in Fig. 2, the nonwoven fabric obtained by the above microwave heating treatment has a low melting point resin adhesive sheet in the center which is not in a sheet state but in the form of a split spider web when needle punched. Therefore, they are entangled with the fibers of the web 13, and the distribution of the split web-like sheets 12 becomes coarser toward the surface layer, and the fusion is performed in a web-like manner in two-dimensional directions.
In addition, it has a structure in which it is formed approximately at the center in the cross-sectional direction. Furthermore, by passing through the thermal calendar roll 14, the fuzz on the surface web is also set, resulting in an extremely smooth flexible nonwoven fabric. Further, instead of using the microwave heating device, the bonding process may be performed by passing through a gap between a pair of heating embossing rolls 10, which are a roll having protrusions on the surface and a flat roll. The flexible nonwoven fabrics obtained in this case are particularly suitable as disinfectant wound dressings.

以下本発明の1実施例を更に具体的に説明す
る。
One embodiment of the present invention will be described in more detail below.

ポリエステル繊維3α×51mm.100%で目付40
g/m2のウエブをフイードエプロン上に供給し、
その表面に低融点ナイロン樹脂接着剤シート(融
点130℃.目付30g/m2)をストリツピングプレ
ートの下端面に沿うように高い位置から供給して
積重ね第1のニードルパンチ機にてフエルト針
36sにて150P/cm2パンチング(aゾーン上打ち、
bゾーン下打ち)を行い低融点ナイロン樹脂接着
剤シートを細かく分割してくもの巣状に分繊する
と共にウエブ繊維と仮止めする。上記パンチング
を施した仮止め積層ウエブの低融点ナイロン樹脂
接着剤分繊シート側表面に更にポリエステル3d
×51mm100%からなる目付40g/m2のウエブを重
ねてサンドイツチ状となし、第2のニードルパン
チ機にてフエルト針40sを用い、200P/cm2のパン
チング(cゾーン上打ち、dゾーン下打ち)を行
ないサンドイツチ状ウエブの繊維相互を絡合させ
たのち、マイクロ波加熱装置にてマイクロ波
(640MHz.出力30000W、せん頭陽極電圧
12.5KV)を180秒照射して絡合積層ウエブの略中
心部に於ける低融点ナイロン樹脂接着剤シートの
分繊くもの巣状シートを溶融しウエブ繊維と溶着
せしめたのち、更に120℃に調整した熱カレンダ
ーロールを通過させて表面が非常に平滑でたて強
力6Kg/2cmよこ強力3Kg/2cmの全体としてソ
フトな風合いの不織布を得た。
Polyester fiber 3α x 51mm. Weight 40 at 100%
g/m 2 web onto a feed apron;
A low-melting point nylon resin adhesive sheet (melting point 130°C, basis weight 30g/m 2 ) is applied to the surface of the stripping plate from a high position along the lower end of the stripping plate, and the first needle punch machine is used to attach felt needles.
150P/cm 2 punching at 36s (a zone top hit,
The low melting point nylon resin adhesive sheet is finely divided into spider web shapes and temporarily fixed to the web fibers. The above punched temporarily fixed laminated web has a low melting point nylon resin adhesive and is further coated with polyester 3D on the surface of the fiberized sheet side.
x 51 mm 100% web with a basis weight of 40 g/m 2 is stacked to form a sander punch, and then punched at 200P/cm 2 using a 40s felt needle on a second needle punch machine (c zone top punch, d zone bottom punch). ) to entangle the fibers of the sandwiched web with each other, and then heat the fibers using a microwave heating device (640MHz, output 30,000W, peak anode voltage).
12.5KV) for 180 seconds to melt the web-like sheet of low melting point nylon resin adhesive sheet in the approximate center of the entangled laminated web and weld it to the web fibers, then further heat to 120℃. A nonwoven fabric having a very smooth surface, a vertical strength of 6 kg/2 cm, and a horizontal strength of 3 kg/2 cm, and a soft texture as a whole was obtained by passing it through a heated calender roll.

上記の如く本発明によれば結晶化度の高い合成
繊維と結晶化度の低い低融点樹脂接着剤シートを
基材として積層し、ニードルパンチを施すことに
よつて得られる不織布に不純物である乳化剤、可
塑剤等を含むエマルジヨン.ラテツクス等の結合
剤を使用せずとも安全衛生上好ましい製品が簡単
に得ることができ、しかも低融点樹脂接着剤シー
トが分割繊維状化されたくもの巣状態で繊維ウエ
ブ中心部に存在し表層に向うほど粗となり、且つ
構成繊維と絡合して局部的に溶着しているので全
体として非常に柔軟性、風合いにすぐれた不織布
を得ることができ、この不織布は衣料、医療衛生
材料として好適なものであるなどすぐれた効果を
有するものである。
As described above, according to the present invention, a synthetic fiber with a high degree of crystallinity and a low melting point resin adhesive sheet with a low degree of crystallinity are laminated as base materials, and an emulsifier, which is an impurity, is added to the nonwoven fabric obtained by needle punching. , emulsions containing plasticizers, etc. A product that is favorable for safety and health can be easily obtained without using a binder such as latex, and the low melting point resin adhesive sheet exists in the center of the fiber web in the form of a spider's web in the form of split fibers, and the surface layer The fibers become coarser towards the other side, and are intertwined with the constituent fibers and locally welded, making it possible to obtain a nonwoven fabric with excellent flexibility and texture as a whole, and this nonwoven fabric is suitable for clothing and medical and sanitary materials. It has excellent effects such as:

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の1実施例を示す柔軟性不織布
の製造工程概略図、第2図は同柔軟性不織布の断
面図である。 1……フイードエプロン、2……合成繊維ウエ
ブ、3……低融点樹脂接着剤シート、4……スト
リツピングプレート、5……第1ニードルパンチ
機、6……フエルト針、7……合成繊維ウエブ、
8……第2ニードルパンチ機、9……マイクロ波
加熱装置、10……加熱エンボスロール、11…
…柔軟性不織布、12……分繊くもの巣状シー
ト、13……絡合、14……熱カレンダーロー
ル。
FIG. 1 is a schematic diagram of the manufacturing process of a flexible nonwoven fabric showing one embodiment of the present invention, and FIG. 2 is a sectional view of the same flexible nonwoven fabric. 1... Feed apron, 2... Synthetic fiber web, 3... Low melting point resin adhesive sheet, 4... Stripping plate, 5... First needle punch machine, 6... Felt needle, 7... synthetic fiber web,
8...Second needle punch machine, 9...Microwave heating device, 10...Heating embossing roll, 11...
... Flexible nonwoven fabric, 12 ... Separated spider web sheet, 13 ... Entanglement, 14 ... Heat calender roll.

Claims (1)

【特許請求の範囲】 1 合成繊維ウエブの積層々間に、低融点樹脂接
着剤シートがニードルパンチによつてくもの巣状
に分割繊維状化して内在し、且、上下層の合成繊
維ウエブ内に上記分割繊維が適宜貫通絡合した一
体化積層構造を形成し、上記くもの巣状分割繊維
の溶融、溶解により、交絡接触部における繊維間
相互を融着せしめてなることを特徴とする柔軟性
不織布。 2 フイードエプロン上に供給する合成繊維ウエ
ブの表面に低融点樹脂接着剤シートをストリツピ
ングプレートの下端面に沿うように高い位置から
供給し、フエルト針による上打ち、続いて下打ち
を行つて低融点樹脂接着剤シートをくもの巣状に
分割繊維状化すると共にウエブに仮止めし、次い
で上記くもの巣状となつた低融点分割繊維の表面
に、更に合成繊維ウエブを積み重ねて第2のニー
ドルパンチ機に搬送し、仕上げニードルパンチを
施して繊維同志を絡合させ、更にマイクロ波加熱
装置もしくは加熱エンボスロールで熱処理を行う
ことを特徴とする柔軟性不織布の製造方法。
[Scope of Claims] 1. A low-melting point resin adhesive sheet is split into spider web-like fibers by needle punching and is present between the laminated layers of the synthetic fiber web. The above-mentioned split fibers are suitably penetrated and entangled to form an integrated laminated structure, and the spider-web-like split fibers are melted and dissolved to fuse the fibers to each other at the intertwined contact portions. Non-woven fabric. 2. On the surface of the synthetic fiber web to be supplied onto the feed apron, a low melting point resin adhesive sheet is supplied from a high position along the lower end surface of the stripping plate, and top pricking with a felt needle and then bottom pricking are performed. Then, the low melting point resin adhesive sheet is divided into spider web-like fibers and temporarily attached to the web, and then a synthetic fiber web is further stacked on the surface of the low melting point split fibers which have become the spider web shape. A method for producing a flexible nonwoven fabric, which comprises transporting the fabric to a needle punch machine (No. 2), performing a finishing needle punch to entangle the fibers, and further heat-treating with a microwave heating device or a heated embossing roll.
JP1167980A 1980-02-01 1980-02-01 Flexible nowoven fabric and method Granted JPS56112547A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1167980A JPS56112547A (en) 1980-02-01 1980-02-01 Flexible nowoven fabric and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1167980A JPS56112547A (en) 1980-02-01 1980-02-01 Flexible nowoven fabric and method

Publications (2)

Publication Number Publication Date
JPS56112547A JPS56112547A (en) 1981-09-04
JPS6329026B2 true JPS6329026B2 (en) 1988-06-10

Family

ID=11784674

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1167980A Granted JPS56112547A (en) 1980-02-01 1980-02-01 Flexible nowoven fabric and method

Country Status (1)

Country Link
JP (1) JPS56112547A (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS58109669A (en) * 1981-12-18 1983-06-30 ダイニツク株式会社 Production of nonwoven fabric with reduced extensibility
JPH0730499B2 (en) * 1985-09-17 1995-04-05 旭化成工業株式会社 Non-woven sheet with high elasticity
JPS6269874A (en) * 1985-09-17 1987-03-31 旭化成株式会社 Nonwoven sheet for molding process and its production

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4515663Y1 (en) * 1967-10-05 1970-06-30
JPS50116766A (en) * 1974-02-26 1975-09-12

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4515663Y1 (en) * 1967-10-05 1970-06-30
JPS50116766A (en) * 1974-02-26 1975-09-12

Also Published As

Publication number Publication date
JPS56112547A (en) 1981-09-04

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