JPS63278988A - Production of compound vibration-damping material - Google Patents

Production of compound vibration-damping material

Info

Publication number
JPS63278988A
JPS63278988A JP11359587A JP11359587A JPS63278988A JP S63278988 A JPS63278988 A JP S63278988A JP 11359587 A JP11359587 A JP 11359587A JP 11359587 A JP11359587 A JP 11359587A JP S63278988 A JPS63278988 A JP S63278988A
Authority
JP
Japan
Prior art keywords
resin
damping
vibration
damping material
curing agent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11359587A
Other languages
Japanese (ja)
Inventor
Yasunobu Uchida
康信 内田
Masahiro Wakui
涌井 正浩
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Steel Corp
Original Assignee
Kawasaki Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kawasaki Steel Corp filed Critical Kawasaki Steel Corp
Priority to JP11359587A priority Critical patent/JPS63278988A/en
Publication of JPS63278988A publication Critical patent/JPS63278988A/en
Pending legal-status Critical Current

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  • Laminated Bodies (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Building Environments (AREA)

Abstract

PURPOSE:To obtain the title vibration-damping material excellent in vibration- damping performance near room temperature and adhesiveness in good yields by improving the recovery and potlife of a resin, by applying a base of a two- pack thermosetting resin as a core and a curing agent to separate metal sheets and bonding both together under applied heat and pressure. CONSTITUTION:A base of a two-pack thermosetting resin as a core, for example, an (epoxy-modified) polyester polyol (C) and an isocyanate curing agent (D) as a curing agent, such as tolylene diisocyanate, are applied to separate metal sheets A and B, so that, for example, component A may be applied to metal sheet A in a thickness of 20-100mu and component D may be applied to metal sheet B in a thickness of 1-50mu, and the metal sheets A and B are laid upon each other so that the coated sides may face each other and pressed under applied heat and pressure to obtain the title sandwich vibration-damping material comprising three layers of a metal sheet/two-pack thermosetting resin/metal sheet.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、複合型制振材特に制振鋼板の製造方法に係り
、常温附近での制振性、接着性に優れた制振鋼板の製造
方法に関するものである。
Detailed Description of the Invention (Industrial Field of Application) The present invention relates to a method for manufacturing a composite vibration damping material, particularly a damping steel plate, and relates to a method for manufacturing a vibration damping steel plate that has excellent damping properties and adhesive properties near room temperature. This relates to a manufacturing method.

〈従来の技術〉 従来から建築材料をはじめとして車輌、船舶、家電等に
おける振動および振動に伴う騒音を防止することを目的
として種々の制振材料が提案され、実用化されている。
<Prior Art> Various vibration damping materials have been proposed and put into practical use for the purpose of preventing vibrations and noise accompanying vibrations in building materials, vehicles, ships, home appliances, etc.

その中でも2枚の鋼板の間に粘弾性樹脂を挟み込んだサ
ンドイッチ型複合型制振鋼板は、鋼材のもつ優れた機械
的特性と粘弾性樹脂のもつ優れた制振性能とを具備する
ので、構造材料として優秀であり、利用範囲も広い。
Among these, the sandwich-type composite damping steel plate, in which a viscoelastic resin is sandwiched between two steel plates, has the excellent mechanical properties of steel and the excellent vibration damping performance of a viscoelastic resin, so it is structurally It is an excellent material and has a wide range of uses.

制振鋼板の制振性能は芯材樹脂に依るところが大きく、
芯材樹脂として、例えばポリイソブチレン、オレフィン
系炭化水素樹脂(特開昭54−43251号)、ブチル
ゴム(特開昭59−52644号)、ポリ塩化ビニル(
特開昭51−22781号)、ポリビニルアセクール(
特開昭54−23489号)、アクリロニトリル−ブタ
ジェン共重合体ゴム/エポキシ樹脂(特開昭60−24
5550号)等、多(のちのが報告されている。
The damping performance of damping steel plates largely depends on the core resin.
As the core resin, for example, polyisobutylene, olefin hydrocarbon resin (Japanese Patent Laid-Open No. 54-43251), butyl rubber (Japanese Patent Laid-Open No. 59-52644), polyvinyl chloride (
JP-A No. 51-22781), polyvinyl acecool (
JP-A-54-23489), acrylonitrile-butadiene copolymer rubber/epoxy resin (JP-A-60-24)
No. 5550), and many others (later reported).

しかしながら、一般に我々が必要とする常温附近で制振
性能が優れている樹脂材料は、帰脂自身の凝集力が小さ
いため、鋼板との接着力が低く、構造材料として必要な
接着強度が得られない場合がしばしば見られた。その際
、鋼板との接着強度の向上を目的に、エポキシ樹脂、ウ
レタン樹脂に代表される様に硬化剤を併用する方法も提
示されているが、この場合は、主剤と硬化剤との2液を
混合後、鋼板に塗布するため、樹脂のポットライフによ
り作業時間が制限されることや、一度混合した樹脂は保
存がきかないため、歩止りが低くなるといった問題があ
りた。
However, in general, resin materials that have excellent vibration damping performance at room temperatures, which we need, have low adhesive strength with steel plates because the cohesive force of the resin itself is low, making it difficult to obtain the adhesive strength required as a structural material. Often there were no cases. At that time, methods have also been proposed in which a hardening agent, such as epoxy resin or urethane resin, is used in combination with the aim of improving the adhesive strength with the steel plate. Since the resin is mixed and then applied to the steel plate, there are problems such as the working time is limited by the pot life of the resin, and the resin cannot be stored once mixed, resulting in a low yield.

〈発明が解決しようとする問題点〉 本発明の、複合型制振材、特に制振鋼板における前述の
ような問題点を改善し、常温附近での制振性、接着性に
優れた制振鋼板を製造する際に樹脂のポットライフ、歩
止りが向上する製造方法を提供するためになされたもの
である。
<Problems to be Solved by the Invention> The present invention improves the above-mentioned problems in the composite damping material, especially damping steel plates, and provides a damping material with excellent damping properties and adhesive properties near room temperature. This was done in order to provide a manufacturing method that improves the pot life and yield of resin when manufacturing steel plates.

〈問題点を解決するための手段〉 本発明者らは、鋭意研究の結果、複合型割振材の製造に
おいて、主剤と硬化剤とを別々に金属板に塗布した後、
加熱圧着することによって樹脂のポットライフ、歩止り
を向上できるとの知見をえ、この知見にもとづいて本発
明をなすに至った。
<Means for Solving the Problems> As a result of intensive research, the present inventors found that in the production of a composite type splitting material, after separately applying a main agent and a hardening agent to a metal plate,
It was discovered that the pot life and yield of the resin can be improved by heat-pressing, and the present invention was developed based on this knowledge.

く作 用〉 本発明に使用される2液型熱硬化性樹脂としてはエポキ
シ樹脂、ポリエステル樹脂、フェノール樹脂、ポリウレ
タン樹脂、メラミン樹脂、ユリア樹脂等のいずれでも良
いが、制振性及び接着性のバランスを考慮すると、ポリ
エステルポリオールまたはエポキシ変性ポリエステルポ
リオールとイソシアネート系硬化剤との組合せが好適で
ある。
Function> The two-component thermosetting resin used in the present invention may be any of epoxy resin, polyester resin, phenol resin, polyurethane resin, melamine resin, urea resin, etc.; Considering the balance, a combination of a polyester polyol or an epoxy-modified polyester polyol and an isocyanate curing agent is preferred.

イソシアネート系硬化剤としては、一般に用いられてい
る有機ポリイソシアネートのいずれでも良いが、その中
でも特に代表的なものとしては、ヘキサメチレンジイソ
シアネート、イソホロンジイソシアネート、トリレンジ
イソシアネー)(TDI)、ジフェニルメタンジイソシ
アネー) (MDI)、ナフタレンジイソシアネート(
NDI)、キシレンジイソシアネー)(XDT)、およ
びこれらのイソシアネートをアルコールで変性したもの
(その代表的なものとしては、トリレンジイソシアネー
トをトリメチロールプロパンで変性したもの:商品名コ
ロネートLがある)がある。
As the isocyanate curing agent, any commonly used organic polyisocyanate may be used, but particularly representative ones include hexamethylene diisocyanate, isophorone diisocyanate, tolylene diisocyanate (TDI), and diphenylmethane diisocyanate. Naphthalene diisocyanate (MDI), Naphthalene diisocyanate (MDI)
NDI), xylene diisocyanate (XDT), and alcohol-denatured isocyanates (a typical example is tolylene diisocyanate modified with trimethylolpropane (trade name: Coronate L)) There is.

また、本発明における樹脂の塗布には通常のロールコー
タが使用できるが、樹脂粘度と目的塗布厚により選択さ
れる。樹脂の塗布厚さは、制振材の使用目的により任意
に調整できるが、通常、主剤が20〜100μm、硬化
剤が1〜50μmの範囲が、制振性、接着性及び成形加
工性の面から好適である。これは、この範囲より樹脂層
が薄い場合は制振性、接着性が低下し、樹脂層が厚い場
合は成形加工性が悪くなるからである。
Further, a normal roll coater can be used for coating the resin in the present invention, but the choice is made depending on the resin viscosity and the desired coating thickness. The coating thickness of the resin can be adjusted arbitrarily depending on the purpose of use of the damping material, but usually the range of 20 to 100 μm for the main resin and 1 to 50 μm for the hardening agent is suitable for vibration damping properties, adhesion, and moldability. It is preferable because This is because if the resin layer is thinner than this range, vibration damping properties and adhesion will deteriorate, and if the resin layer is thicker, moldability will deteriorate.

本発明の複合制振材には、その用途によって種々の周波
数の振動が加えられるが、主として音による振動を考え
ると比較的低周波数の成分が多いので500 Hzを標
準周波数として選定し、この周波数に対する振動減退性
能、即ち損失係数(y)が少なくとも0.05以上を示
すことを本発明では制振性能とした。そして常温(20
°C)において、かかる制振性能を発揮し得る制振材を
得ることが本発明の第1の特徴である。
The composite vibration damping material of the present invention is subjected to vibrations of various frequencies depending on its use, but considering vibration mainly due to sound, there are many relatively low frequency components, so 500 Hz was selected as the standard frequency, and this frequency In the present invention, vibration damping performance is defined as vibration damping performance, that is, a loss coefficient (y) of at least 0.05 or more. and room temperature (20
The first feature of the present invention is to obtain a damping material that can exhibit such damping performance at temperatures (°C).

また、通常、2液型熱硬化性樹脂を使用して、本発明の
ような複合型制振材を製造する場合、あらかじめ2液を
混合し金属板に塗布していたために、常温で硬化反応が
進行する樹脂ではポットライフが極めて短くなり、塗布
後直ちに貼り合わせを行う必要があった。しかるに本発
明においては主剤と硬化剤を別々の金属板に塗布した後
、それらを貼り合わせるのでポットライフに対する問題
が全く解消するに至った。
In addition, when producing a composite vibration damping material like the one of the present invention using a two-component thermosetting resin, since the two components are mixed in advance and applied to a metal plate, the curing reaction occurs at room temperature. The pot life of resins that undergo this process is extremely short, and it is necessary to bond them together immediately after application. However, in the present invention, the main agent and curing agent are applied to separate metal plates and then bonded together, which completely eliminates the problem of pot life.

更に、2液を混合することなく使用するので樹脂残液の
回収もほぼ100%行え、樹脂の歩止りを飛躍的に向上
することが可能となった。
Furthermore, since the two liquids are used without mixing, almost 100% of the residual resin liquid can be recovered, making it possible to dramatically improve the yield of the resin.

〈実&frs> 以下に本発明を実施例にて詳細に説明するが、各評価方
法は下記の通りである。
<Real &frs> The present invention will be explained in detail below using Examples, and each evaluation method is as follows.

■制振性能(損失係数η):複合型制振鋼板の試料を2
0℃の恒温槽内に設置した後、500 H,の周波数を
使用し、共振点鋭度を機械インピーダンス法で求めた。
■Vibration damping performance (loss coefficient η): 2 samples of composite vibration damping steel plate
After placing it in a constant temperature bath at 0°C, the resonance point sharpness was determined by the mechanical impedance method using a frequency of 500 H.

■接着性(T型はく離強度) : J Is  K−6
854による。
■Adhesion (T-type peel strength): J Is K-6
According to 854.

■ポットライフ:樹脂を塗布後、3日間室温で放置した
後、加熱圧着を行つた時の接着強度により判定しT型は
(離強度で10kg f / 1nch以上を合格、1
0kg f / 1nch未満を不合格とした。
■Pot life: After applying the resin and leaving it at room temperature for 3 days, it is determined by the adhesive strength when hot and press bonded.The T type is determined by the adhesive strength (separation strength of 10 kg f / 1 nch or more, passed, 1
Less than 0 kg f/1 nch was rejected.

以下の実施例および比較例では、全てトリクレンによる
脱脂処理を行った鋼板(0,5am厚)を使用し、樹脂
はロールコークにより塗布した。
In the following Examples and Comparative Examples, steel plates (0.5 am thick) that had been degreased with trichlene were used, and the resin was applied using roll caulk.

(実施例1) 樹脂A(東洋紡績■製、商品名:バイロン30SS)と
硬化剤D(日本ポリウレタン工業■製、商品名:コロネ
ートL)をそれぞれ50pm、5μmとなる様、別々の
鋼板に塗布した。30分間の風乾後、加熱プレスにより
160℃、10分間、7kg/cdの条件で圧着した。
(Example 1) Resin A (manufactured by Toyobo ■, trade name: Vylon 30SS) and hardening agent D (manufactured by Nippon Polyurethane Industries ■, trade name: Coronate L) were applied to separate steel plates to a thickness of 50 pm and 5 μm, respectively. did. After air-drying for 30 minutes, it was pressed with a hot press at 160° C. for 10 minutes at 7 kg/cd.

得られた複合制振鋼板について500H,、20℃にお
ける損失係数およびT型はく離強度の測定を行ったがい
ずれも満足な性能を示した。
The loss coefficient and T-peel strength of the obtained composite damping steel plate at 500H and 20°C were measured, and both showed satisfactory performance.

また、上記方法で主剤、硬化剤を塗布後、室温で3日放
置した後、同様の貼り合わせを行ったが、良好な接着強
度が得られた。
Further, after applying the base resin and curing agent using the above method, the film was left to stand at room temperature for 3 days and then bonded in the same manner, and good adhesive strength was obtained.

(実施例2) 実施例1と同様の条件で主剤と硬化剤の塗布厚さのみを
50μms2μmに変えた場合について複合制振鋼板を
作成した。
(Example 2) A composite damping steel plate was created under the same conditions as in Example 1 except that only the coating thickness of the main agent and hardening agent was changed from 50 μm to 2 μm.

制振性、接着性、ポットライフのいずれも目標値を達成
することができた。
We were able to achieve the target values for vibration damping, adhesion, and pot life.

(実施例3) 実施例1と同様の条件で樹脂c主剤)をB(日本ポリウ
レタン工業■製、商品名:ニラポラン3004 )に変
えて複合制振鋼板を作成した。
(Example 3) A composite vibration-damping steel plate was produced under the same conditions as in Example 1, except that resin C (main agent) was replaced with B (manufactured by Nippon Polyurethane Industry ■, trade name: Niraporan 3004).

制振性、接着性、ポットライフのいずれも目標値を達成
することができた。
We were able to achieve the target values for vibration damping, adhesion, and pot life.

(実施例4) 樹脂C(旭電化工業■製、商品名ニアデカレジンEPU
−6)と硬化剤E(旭電化工業■製、商品名ニアデカハ
ードナーEH−317)をそれぞれ50μm、20μm
となる様、別々の鋼板に塗布した。 30分間の風乾後
、加熱プレスにより220°c110分間、7 kg/
dの条件で圧着した。
(Example 4) Resin C (manufactured by Asahi Denka Kogyo ■, trade name: Near Deka Resin EPU
-6) and hardening agent E (manufactured by Asahi Denka Kogyo ■, trade name Niadeka Hardener EH-317), 50 μm and 20 μm thick, respectively.
It was applied to separate steel plates so that After air drying for 30 minutes, heat press at 220°C for 110 minutes, 7 kg/
Crimp bonding was carried out under the conditions of d.

得られた複合制振鋼板は、制振性、接着性、ポットライ
フのいづれにおいても目標値を達成することができた。
The obtained composite vibration-damping steel plate was able to achieve the target values in all of vibration-damping properties, adhesion properties, and pot life.

(比較例1) 実施例1と同様の条件で、樹脂の塗布を2液温合とする
点のみを変えた場合について複合制振鋼板を作成した。
(Comparative Example 1) A composite damping steel plate was created under the same conditions as in Example 1, except that the resin was applied by heating two liquids.

制振性、接着性については良好であったがポットライフ
が短く3日間の放置後は接着力が不良であった。
The damping properties and adhesive properties were good, but the pot life was short and the adhesive strength was poor after being left for 3 days.

(比較例2) 実施例3と同様の条件で、樹脂の塗布を2液温合とする
点のみを変えた場合について複合制振鋼板を作成した。
(Comparative Example 2) A composite damping steel plate was created under the same conditions as in Example 3, except that the resin was applied by heating two liquids.

制振性、接着性については良好であったがポットライフ
が不合格であった。
The damping properties and adhesion properties were good, but the pot life was poor.

(比較例3) 実施例4と同様の条件で、樹脂の塗布を2液温合とする
点のみを変えた場合について複合制振鋼板を作成した。
(Comparative Example 3) A composite damping steel plate was created under the same conditions as in Example 4, except that the resin was applied by heating two liquids.

制振性、接着性については良好であったがポットライフ
が不合格であった。
The damping properties and adhesion properties were good, but the pot life was poor.

以上の結果を第1表に整理した。The above results are summarized in Table 1.

〈発明の効果〉 本発明の製造方法によると、常温附近で制振性、接着性
のすぐれた制振剤を樹脂の奏上りよく製造することが可
能となる。
<Effects of the Invention> According to the production method of the present invention, it is possible to produce a damping agent with excellent damping properties and adhesive properties at around room temperature with good resin performance.

更に、2液型熱硬化性樹脂の欠点であったポットライフ
についても、本発明により解決される。
Furthermore, the pot life, which was a drawback of two-component thermosetting resins, is also solved by the present invention.

Claims (1)

【特許請求の範囲】[Claims] 金属板、2液型熱硬化性樹脂、金属板の3層からなるサ
ンドイッチ状の複合型制振材を製造するに際し、芯材樹
脂の主剤と硬化剤とを別々の金属板に塗布した後、両者
を加熱圧着することを特徴とする複合型制振材の製造方
法。
When manufacturing a sandwich-like composite vibration damping material consisting of three layers: a metal plate, a two-component thermosetting resin, and a metal plate, after applying the main resin of the core resin and the curing agent to separate metal plates, A method for manufacturing a composite vibration damping material, characterized by bonding both together under heat and pressure.
JP11359587A 1987-05-12 1987-05-12 Production of compound vibration-damping material Pending JPS63278988A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11359587A JPS63278988A (en) 1987-05-12 1987-05-12 Production of compound vibration-damping material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11359587A JPS63278988A (en) 1987-05-12 1987-05-12 Production of compound vibration-damping material

Publications (1)

Publication Number Publication Date
JPS63278988A true JPS63278988A (en) 1988-11-16

Family

ID=14616191

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11359587A Pending JPS63278988A (en) 1987-05-12 1987-05-12 Production of compound vibration-damping material

Country Status (1)

Country Link
JP (1) JPS63278988A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009527617A (en) * 2006-03-29 2009-07-30 シーカ・テクノロジー・アーゲー Aqueous one-part dispersion primer for adhesion of plastic films using dispersion adhesive
JP2020505493A (en) * 2017-01-27 2020-02-20 ダウ グローバル テクノロジーズ エルエルシー Two-component solventless adhesive composition

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009527617A (en) * 2006-03-29 2009-07-30 シーカ・テクノロジー・アーゲー Aqueous one-part dispersion primer for adhesion of plastic films using dispersion adhesive
US8404304B2 (en) 2006-03-29 2013-03-26 Sika Technology Ag Aqueous one-component dispersion primer for the adhesion of plastic films by means of dispersion adhesives
JP2020505493A (en) * 2017-01-27 2020-02-20 ダウ グローバル テクノロジーズ エルエルシー Two-component solventless adhesive composition

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