JPS6327114B2 - - Google Patents
Info
- Publication number
- JPS6327114B2 JPS6327114B2 JP16973382A JP16973382A JPS6327114B2 JP S6327114 B2 JPS6327114 B2 JP S6327114B2 JP 16973382 A JP16973382 A JP 16973382A JP 16973382 A JP16973382 A JP 16973382A JP S6327114 B2 JPS6327114 B2 JP S6327114B2
- Authority
- JP
- Japan
- Prior art keywords
- welding
- welded
- corrosion
- scale
- stainless steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000003466 welding Methods 0.000 claims description 21
- 229910001220 stainless steel Inorganic materials 0.000 claims description 9
- 239000010935 stainless steel Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 3
- 230000007797 corrosion Effects 0.000 description 17
- 238000005260 corrosion Methods 0.000 description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000010405 anode material Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- -1 tap water Chemical compound 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/16—Resistance welding; Severing by resistance heating taking account of the properties of the material to be welded
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Description
本発明はステンレス鋼のシーム溶接方法に関す
るものであり、溶接部の隙間腐食の発生を低下さ
せた溶接方法を提供するものである。
SUS304とか、溶接部での粒界腐食を防止した
フエライト系ステンレス鋼は、水道水などの塩化
物イオンを若干含む環境中においてすぐれた耐食
性を有するために、各種の廚房器具や温水機器に
広く用いられている。
しかし温水機器関係に使用される場合、とくに
溶接施工による隙間部で隙間腐食あるいは隙間腐
食に伴う応力腐食割れを生じ、漏水事故に至るこ
とがある。このため溶接施工による隙間構造を有
し隙間腐食が懸念される用途の機器に対しては、
一般にAl犠性陽極等による防食法が用いられて
いるが、犠性陽極材料の溶出に起因するスラツジ
の形成のために水が濁つたり、配管系等で目づま
りを起こしやすいなどの問題があり、ステンレス
鋼の耐食性を損うことのない溶接施工方法の開発
が強く望まれている。
隙間腐食防止のために隙間部の間隙を大きくと
るなどして隙間構造を避けることは、TIG溶接な
どの溶融溶接の場合には可能であるが、シーム溶
接などの抵抗溶接の場合は不可能に近い。
したがつてそのような用途には、資源的に制約
があり、高価なMoを含むSUS316やSUS444など
の高耐食性ステンレス鋼の使用を余義なくされ、
製造コストの上昇を招いている。しかもこれらの
鋼を使用してさえ、シーム溶接部で隙間腐食を生
じることもあり、必ずしも十分な対策にはなつて
いないのが現状である。
本発明者等は上記の事情に鑑み、シーム溶接時
に隙間内面に発生する溶接スケールに着目し、ス
テンレス鋼の隙間腐食に及ぼす溶接スケールの影
響を明らかにするために、その発生状態、濃度、
発生位置の腐食の関係を検討した。
その結果、溶接隙間部での隙間腐食の発生は隙
間部に発生する溶接スケールが大きな原因となつ
ていることを知つた。溶接部と非溶接部との境界
部が腐食環境にさらされると他に優先して腐食す
る。すなわち、溶接スケールが隙間部に存在する
と、これがもととなつて隙間腐食が発生する。こ
のことから、シーム溶接による隙間部での耐食性
劣化を防ぐには、隙間の外に溶接スケールが生じ
るように溶接すればよく、それを達成するには、
溶着または圧接部分の幅が溶接電極が被溶接材に
接する幅に対して90%以上となるように溶接すれ
ばよいことを知見した。
以下図面を参照して本発明を詳細に説明する。
ステンレス鋼板をシーム溶接してから、溶着部
分に沿つて一方の板を剥ぎとると、残つたステン
レス鋼板と溶着部の境界付近に幅が50〜100μ程
度の帯状のスケールが認められる。このスケール
の発生状況は溶接条件によつて異なるが、一般的
に第1図に示すように3種の形態に大別される。
即ち第1図Aに示されるような、溶着部1から離
れた帯状のスケール2(A型と呼ぶ)、第1図B
に示されるような、その脚部が溶着部1に接して
いる半円形の繰り返しからなる波形の帯状のスケ
ール2(B型と呼ぶ)、第1図Cに示されるよう
な、溶着部1に接して生じた塊状のスケール2
(C型と呼ぶ)に類型される。
供試材として18Cr―1Mo―Nbフエライト系ス
テンレス鋼の0.3mm厚の板を用い、次の条件で抵
抗シーム溶接を行なつた。
溶接条件
電極巾 :4mm
溶接速度:2〜3m/分
加圧力 :250Kg
結果は第1表に示されている。
The present invention relates to a method for seam welding stainless steel, and provides a welding method that reduces the occurrence of crevice corrosion in welded parts. Ferritic stainless steel, such as SUS304, which prevents intergranular corrosion at welded parts, has excellent corrosion resistance in environments containing slight chloride ions such as tap water, so it is widely used in various kitchen appliances and hot water equipment. It is being However, when used in hot water equipment, crevice corrosion or stress corrosion cracking accompanying crevice corrosion may occur, particularly in the gaps created by welding, which may lead to water leakage. For this reason, for equipment that has a welded gap structure and is used for applications where crevice corrosion is a concern,
Corrosion prevention methods such as Al sacrificial anodes are generally used, but there are problems such as water becoming cloudy due to the formation of sludge due to the elution of sacrificial anode materials, and piping systems etc. being easily clogged. There is a strong desire to develop a welding method that does not impair the corrosion resistance of stainless steel. It is possible to avoid a gap structure by increasing the gap between gaps to prevent crevice corrosion when using fusion welding such as TIG welding, but this is not possible when using resistance welding such as seam welding. close. Therefore, such applications have resource constraints and are forced to use expensive highly corrosion-resistant stainless steels such as SUS316 and SUS444, which contain Mo.
This results in an increase in manufacturing costs. Moreover, even when these steels are used, crevice corrosion may occur in seam welds, and the current situation is that there are not necessarily sufficient countermeasures. In view of the above circumstances, the present inventors focused on the welding scale that occurs on the inner surface of the gap during seam welding, and in order to clarify the influence of welding scale on crevice corrosion of stainless steel, we investigated its generation state, concentration,
We investigated the relationship between corrosion at the location where it occurs. As a result, we learned that the occurrence of crevice corrosion in weld gaps is largely caused by weld scale that occurs in the gaps. When the boundary between a welded part and a non-welded part is exposed to a corrosive environment, it will corrode preferentially over other parts. That is, if weld scale exists in the gap, crevice corrosion will occur due to this. From this, in order to prevent deterioration of corrosion resistance in the gaps due to seam welding, it is sufficient to weld so that weld scale is generated outside the gaps, and to achieve this,
It has been found that welding can be performed so that the width of the welded or press-welded portion is 90% or more of the width of the welding electrode in contact with the material to be welded. The present invention will be described in detail below with reference to the drawings. When stainless steel plates are seam welded and one of the plates is peeled off along the welded area, a band-shaped scale with a width of about 50 to 100 microns is found near the boundary between the remaining stainless steel plate and the welded area. The situation in which this scale occurs varies depending on the welding conditions, but it is generally classified into three types as shown in FIG.
That is, as shown in Fig. 1A, a band-shaped scale 2 (referred to as type A) separated from the welded part 1, Fig. 1B
A wavy band-like scale 2 (referred to as type B) consisting of repeating semicircular shapes whose legs are in contact with the weld 1 as shown in FIG. Massive scale 2
(referred to as type C). A 0.3 mm thick plate of 18Cr-1Mo-Nb ferritic stainless steel was used as the test material, and resistance seam welding was performed under the following conditions. Welding conditions Electrode width: 4 mm Welding speed: 2 to 3 m/min Pressure force: 250 kg The results are shown in Table 1.
【表】
間浸漬した時の腐食状況。
溶着(圧接)部分の幅
(2)[Table] Corrosion status during immersion.
Width of welded (pressure welded) part
(2)
Claims (1)
溶接材に接する幅に対して90%以上となるように
溶接することを特徴とするステンレス鋼のシーム
溶接方法。1. A stainless steel seam welding method characterized by welding so that the width of the welded or pressure-welded part is 90% or more of the width of the welding electrode in contact with the material to be welded.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16973382A JPS5961579A (en) | 1982-09-30 | 1982-09-30 | Seam welding of stainless steel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16973382A JPS5961579A (en) | 1982-09-30 | 1982-09-30 | Seam welding of stainless steel |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5961579A JPS5961579A (en) | 1984-04-07 |
JPS6327114B2 true JPS6327114B2 (en) | 1988-06-01 |
Family
ID=15891836
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP16973382A Granted JPS5961579A (en) | 1982-09-30 | 1982-09-30 | Seam welding of stainless steel |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5961579A (en) |
-
1982
- 1982-09-30 JP JP16973382A patent/JPS5961579A/en active Granted
Also Published As
Publication number | Publication date |
---|---|
JPS5961579A (en) | 1984-04-07 |
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