JPS6326253A - Production of two-layered pipe - Google Patents
Production of two-layered pipeInfo
- Publication number
- JPS6326253A JPS6326253A JP17050186A JP17050186A JPS6326253A JP S6326253 A JPS6326253 A JP S6326253A JP 17050186 A JP17050186 A JP 17050186A JP 17050186 A JP17050186 A JP 17050186A JP S6326253 A JPS6326253 A JP S6326253A
- Authority
- JP
- Japan
- Prior art keywords
- layer
- powder
- core material
- outside
- pipe body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 239000010410 layer Substances 0.000 claims abstract description 69
- 239000000463 material Substances 0.000 claims abstract description 31
- 239000011162 core material Substances 0.000 claims abstract description 28
- 239000000843 powder Substances 0.000 claims abstract description 26
- 239000000919 ceramic Substances 0.000 claims abstract description 9
- 239000002344 surface layer Substances 0.000 claims abstract description 5
- 238000007711 solidification Methods 0.000 claims abstract description 4
- 230000008023 solidification Effects 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 9
- 230000007423 decrease Effects 0.000 claims description 3
- 239000000155 melt Substances 0.000 claims description 2
- 238000005266 casting Methods 0.000 abstract description 7
- 230000007547 defect Effects 0.000 abstract description 6
- 238000002844 melting Methods 0.000 abstract description 6
- 230000008018 melting Effects 0.000 abstract description 6
- 239000012768 molten material Substances 0.000 abstract description 3
- 230000003247 decreasing effect Effects 0.000 abstract 2
- 238000012856 packing Methods 0.000 abstract 1
- 238000006243 chemical reaction Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010309 melting process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
Landscapes
- Ceramic Products (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、シリンダ、反応管、ロール等として有用な二
層管の製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a method for manufacturing a double-layer tube useful as a cylinder, reaction tube, roll, etc.
異種の材料を外層材および内層材として接合した積層構
造を有する二層管は、例えば射出成形機用シリンダ、石
油化学工業用反応管、あるいは鋼材の圧延・搬送用ロー
ル等として有用である。A double-layered pipe having a laminated structure in which different materials are joined as an outer layer material and an inner layer material is useful, for example, as a cylinder for an injection molding machine, a reaction tube for the petrochemical industry, or a roll for rolling and conveying steel materials.
二層管の代表的な製造方法としては、遠心力鋳造法を利
用し、鋳型を軸心を中心に遠心回転させながら、鋳型内
にまず外層材としての溶融金属を注入して外層を形成し
、ついでその外層の内面に、内層材としての熔融金属を
注入して内層を形成する方法が広く行われている。A typical manufacturing method for double-layer pipes is to use the centrifugal force casting method, in which the outer layer is formed by first injecting molten metal as the outer layer material into the mold while centrifugally rotating the mold around its axis. A widely used method is to form an inner layer by injecting molten metal as an inner layer material into the inner surface of the outer layer.
遠心力鋳造による二層管の製造方法は、比較的工程数が
少なく、大量生産に適した方法ではあるが、その製造工
程においては、外層および内層用溶融金属の溶製作業を
、各別の溶解・精錬炉において並行して行わねばならな
いうえ、鋳造作業において、外・内層の界面が冶金学的
に密着一体化した二層管を形成するには、各層の鋳造温
度や鋳造のタイミング等、多くの因子の制御が必要であ
る。更に、両層の材料の選択・組合わせの決定に当たっ
ては、鋳造割れ等の欠陥防止の観点から、多くの制約を
受ける。また、鋳造時のガス・介在物の巻き込みに起因
する鋳造欠陥が発生するという問題もある。The manufacturing method of double-layer pipes by centrifugal force casting has a relatively small number of steps and is suitable for mass production. Melting and refining must be carried out in parallel in a refining furnace, and in order to form a two-layer pipe in which the interface between the outer and inner layers is metallurgically integrated, the casting temperature and timing of each layer must be carefully controlled. Control of many factors is required. Furthermore, the selection and combination of materials for both layers is subject to many restrictions from the viewpoint of preventing defects such as casting cracks. There is also the problem that casting defects occur due to entrainment of gas and inclusions during casting.
本発明は、上記問題点を解決することを目的としてなさ
れたものである。The present invention has been made to solve the above problems.
本発明の二層管の製造方法は、外層材として所要の材質
の管体を、また内層材として所定の組成に調製された粉
末体を使用して二層構造を形成するものであり、その特
徴とするところは、下部より頂部にかけて肉厚が漸減す
るテーパ付き管体を外層材とし、その中空孔内の軸心に
沿ってセラミックからなる表層を有する柱状芯材を立設
して外層材と柱状芯材との間に空間を画成し、その空間
内に内層形成用粉末体を充填し、真空下に該粉末体を加
熱溶融したのち、その溶融物を冷却して下部から上方に
向かう一方向性凝固完了後、柱状芯材を抜取るようにし
た点にある。The method for manufacturing a two-layer pipe of the present invention is to form a two-layer structure using a pipe made of a desired material as an outer layer material and a powder prepared to have a predetermined composition as an inner layer material. The feature is that the outer layer material is a tapered tube whose wall thickness gradually decreases from the bottom to the top, and a columnar core material with a surface layer made of ceramic is erected along the axis of the hollow hole. A space is defined between the core material and the columnar core material, the powder for forming the inner layer is filled in the space, the powder is heated and melted under vacuum, and then the molten material is cooled and the powder is poured upward from the bottom. The main feature is that the columnar core material is removed after the unidirectional solidification is completed.
本発明において、外層用管体として、下部が厚肉で、頂
部を薄肉としたテーパ付き管体を使用することとしたの
は、内層用粉末体の溶融物の冷却過程において、該溶融
物の凝固を下部から上方に向かって進行させるためであ
る。その管体として、例えば、管軸方向10mm当たり
、肉厚が1〜2關の割合で減少するごときテーパを有す
るものが使用される。なお、管体の形状は、円管に限ら
れず、目的とする二層管の外面形状に応じて、例えば多
角形状のものを使用してよいことは言うまでもない。In the present invention, a tapered tube with a thick bottom wall and a thin top wall is used as the tube body for the outer layer because the molten material is cooled during the cooling process of the molten powder material for the inner layer. This is to allow coagulation to proceed from the bottom upward. As the tube body, for example, one having a taper such that the wall thickness decreases by 1 to 2 degrees per 10 mm in the tube axis direction is used. It goes without saying that the shape of the tube body is not limited to a circular tube, but may be polygonal, for example, depending on the external shape of the intended two-layer tube.
また、外層用管体の内側面に充填した粉末体の加熱溶融
を真空下に行うこととしたのは、粉末体内を脱気し、溶
融物中に気泡が残存するのを防止するためである。In addition, the reason why the powder filled on the inner surface of the outer layer tube was heated and melted under vacuum was to deaerate the powder and prevent air bubbles from remaining in the melt. .
更に、中空孔を形成するための柱状芯材として、表層が
セラミックからなる芯材を用いることとしたのは、粉末
体の加熱溶融工程において、粉末溶融物と芯材との界面
における反応・融着を防止するためである。その芯材と
しては、金属柱状体の表面をセラミック(例えば、アル
ミナ)の溶射層で被覆したもの、またはセラミックの柱
状焼成品等が用いられる。芯材は、一体物として形成さ
れたもののほか、抜取り作業の便宜上、複数個の分割体
を分離可能に接合して所定の柱状体に組み立てたものが
使用される。また、芯材の形状は円柱体に限られず、目
的とする二層管の内形状に応じて、例えば多角形状を有
するものが使用される場合もある。Furthermore, the reason why we decided to use a core material whose surface layer is made of ceramic as the columnar core material for forming the hollow pores is because the reaction and melting at the interface between the molten powder and the core material occurs during the heating and melting process of the powder. This is to prevent wear. As the core material, a metal column whose surface is coated with a sprayed layer of ceramic (for example, alumina), a fired ceramic column, or the like is used. In addition to being formed as a core material, for convenience of sampling work, a core material is used in which a plurality of divided bodies are separably joined and assembled into a predetermined columnar body. Further, the shape of the core material is not limited to a cylindrical shape, and a core material having a polygonal shape, for example, may be used depending on the inner shape of the intended two-layer pipe.
本発明においては、内層となる粉末体は、真空下に加熱
溶融され、かつその凝固過程で下部から上方に向かう一
方向性凝固が与えられるので、ガス欠陥等の発生が回避
され、緻密な組織を存する内層が形成される。また、粉
末体の加熱溶融工程で十分な熱量を供給することにより
、形成される内層と外層との界面の結合を強固なものと
することができる。In the present invention, the powder that forms the inner layer is heated and melted under vacuum, and during the solidification process it is solidified unidirectionally from the bottom upward, thereby avoiding the occurrence of gas defects and creating a dense structure. An inner layer containing . Furthermore, by supplying a sufficient amount of heat during the heating and melting process of the powder, it is possible to strengthen the bond at the interface between the inner layer and the outer layer.
更に、芯材の表面がセラミックであり、熱的および化学
的に極めて安定であるから、形成される内層との接触界
面での反応・拡散(内層の汚染・成分組成の変化)を生
じることはない。また、セラミック層の存在は、芯材の
抜取りを容易にし、抜取り時の内層の損傷を防止する。Furthermore, since the surface of the core material is ceramic and is extremely stable both thermally and chemically, reactions and diffusion (contamination of the inner layer and changes in component composition) at the contact interface with the formed inner layer will not occur. do not have. The presence of the ceramic layer also facilitates removal of the core material and prevents damage to the inner layer during removal.
第1図に示すように、テーパ付き外層用管体(1) と
、その中空孔内の軸心に位置する柱状芯材(3)とを基
台(4)上に立設してこれに内層用粉末体(2)を充填
し、真空チャンバ(6)内で、ヒータ(5)により粉末
体(2)を加熱溶融したのち、冷却凝固させ、ついで芯
材を抜去し、外層材の外面および内層材の内面を機械加
工して所定サイズの二層管を得た。As shown in Fig. 1, a tapered outer layer tube (1) and a columnar core (3) located at the axis of the hollow hole are erected on a base (4) and attached to the tube. The powder (2) for the inner layer is filled, and in the vacuum chamber (6), the powder (2) is heated and melted by the heater (5), and then cooled and solidified.Then, the core material is removed, and the outer surface of the outer layer material is Then, the inner surface of the inner layer material was machined to obtain a two-layer tube of a predetermined size.
(1) 外層材
材質:炭素鋼(345C)
管サイズ:内径(d、)70φ、下部外径(d2)20
0φ、頂部外径(dz)110φ、高さくH)3004
(ms)、
(2)内層用粉末体:Ni系自溶性合金粉末(融点94
0℃)、粒度40〜80μm
(3)芯材:普通鋼(SS41)復円柱体の周面にアル
ミナ粉末の溶射層を被覆。外径(d、、)60φ、高さ
(H)3001(ms)。(1) Outer layer material: Carbon steel (345C) Pipe size: Inner diameter (d,) 70φ, lower outer diameter (d2) 20
0φ, top outer diameter (dz) 110φ, height H) 3004
(ms), (2) Powder for inner layer: Ni-based self-fusing alloy powder (melting point 94
(0°C), grain size 40 to 80 μm (3) Core material: common steel (SS41) The circumferential surface of a rectangular cylinder is coated with a sprayed layer of alumina powder. Outer diameter (d,) 60φ, height (H) 3001 (ms).
(4)粉末体の加熱溶融 加熱温度:1100℃、保持時間:30分。(4) Heating and melting of powder Heating temperature: 1100°C, holding time: 30 minutes.
上記により得られた二層管(外層:545C1内層:N
i系合金)を径方向および軸方向に切断し、マクロ組織
およびミクロ組織を観察することにより、内層にピンホ
ール等のガス欠陥や介在物等の存在しないこと、内層と
外層との界面は冶金学的に接合一体化していること、お
よび内層と芯材との界面の反応・汚染はないことが認め
られた。The two-layer tube obtained above (outer layer: 545C1 inner layer: N
By cutting the i-based alloy in the radial and axial directions and observing the macrostructure and microstructure, we found that there were no gas defects such as pinholes or inclusions in the inner layer, and that the interface between the inner and outer layers was metallurgical. It was confirmed that the bonding was mechanically integrated, and that there was no reaction or contamination at the interface between the inner layer and the core material.
本発明によれば、外層材と芯材との間に粉末体を充填し
、粉末体を加熱溶融して冷却凝固させるという極めて簡
潔な工程により、内・外層にガス欠陥・介在物等がなく
、緻密な組織を有し、その両層の界面が強固に接合した
健全な二層管が得られる。その外層材および内層材の選
択・組合わせは比較的自由であり、用途・使用条件に応
じた材質・特性を有する二層管を容易に製造することが
できる。また、その形状は、使用する・外層材や芯材の
形状によって、円管はむろんのこと、多角形状、その他
の任意の形状に形成することができる。According to the present invention, the inner and outer layers are free from gas defects and inclusions due to the extremely simple process of filling the space between the outer layer material and the core material, heating and melting the powder, and cooling and solidifying the powder. , a healthy two-layer tube with a dense structure and a strong bond between the two layers can be obtained. The selection and combination of the outer layer material and the inner layer material is relatively free, and it is possible to easily manufacture a two-layer pipe having materials and characteristics that suit the application and conditions of use. Moreover, the shape can be formed into a circular tube, a polygonal shape, or any other arbitrary shape depending on the shape of the outer layer material and core material used.
第1図は本発明方法の実施例を示す断面説明図である。
1:外層材、2:内層用粉末体、3:芯材、4:基台、
5:ヒータ、6:真空チャンバ。FIG. 1 is an explanatory cross-sectional view showing an embodiment of the method of the present invention. 1: Outer layer material, 2: Inner layer powder, 3: Core material, 4: Base,
5: Heater, 6: Vacuum chamber.
Claims (1)
管体を外層材とし、その中空孔内の軸心に沿ってセラミ
ックからなる表層を有する柱状芯材を立設して外層材と
柱状芯材との間に画成された空間内に内層形成用粉末体
を充填し、真空下に該粉末体を加熱溶融したのち、その
溶融物を冷却し、下部から上方に向かう一方向性凝固完
了後、柱状芯材を抜取ることを特徴とする二層管の製造
方法。(1) A tapered tube whose wall thickness gradually decreases from the bottom to the top is used as the outer layer material, and a columnar core material with a surface layer made of ceramic is erected along the axis of the hollow hole to connect the outer layer material and the columnar core. Fill the space defined between the material and the powder for forming the inner layer, heat and melt the powder under vacuum, and then cool the melt to complete unidirectional solidification from the bottom upward. A method for manufacturing a double-layered pipe, which comprises removing the columnar core material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17050186A JPS6326253A (en) | 1986-07-18 | 1986-07-18 | Production of two-layered pipe |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17050186A JPS6326253A (en) | 1986-07-18 | 1986-07-18 | Production of two-layered pipe |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS6326253A true JPS6326253A (en) | 1988-02-03 |
Family
ID=15906128
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP17050186A Pending JPS6326253A (en) | 1986-07-18 | 1986-07-18 | Production of two-layered pipe |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6326253A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0386335U (en) * | 1989-12-22 | 1991-08-30 |
-
1986
- 1986-07-18 JP JP17050186A patent/JPS6326253A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0386335U (en) * | 1989-12-22 | 1991-08-30 |
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