JPS63250490A - Production of zn-based alloy plated steel sheet - Google Patents
Production of zn-based alloy plated steel sheetInfo
- Publication number
- JPS63250490A JPS63250490A JP8663087A JP8663087A JPS63250490A JP S63250490 A JPS63250490 A JP S63250490A JP 8663087 A JP8663087 A JP 8663087A JP 8663087 A JP8663087 A JP 8663087A JP S63250490 A JPS63250490 A JP S63250490A
- Authority
- JP
- Japan
- Prior art keywords
- steel sheet
- plating
- sheet
- grinding
- tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 28
- 239000010959 steel Substances 0.000 title claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 239000000956 alloy Substances 0.000 title description 6
- 229910045601 alloy Inorganic materials 0.000 title description 6
- 238000000034 method Methods 0.000 claims abstract description 10
- 238000007747 plating Methods 0.000 abstract description 22
- 238000005238 degreasing Methods 0.000 abstract description 8
- 238000005554 pickling Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 7
- 238000005406 washing Methods 0.000 abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 6
- 230000003746 surface roughness Effects 0.000 abstract description 2
- 238000000407 epitaxy Methods 0.000 abstract 1
- 229910007567 Zn-Ni Inorganic materials 0.000 description 5
- 229910007614 Zn—Ni Inorganic materials 0.000 description 5
- 229910000640 Fe alloy Inorganic materials 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 238000009736 wetting Methods 0.000 description 2
- 239000003082 abrasive agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010191 image analysis Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 235000015096 spirit Nutrition 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
Landscapes
- Electroplating Methods And Accessories (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、Zn−NiやZn−Fe等の密着性に優れた
Zn系合金めっき鋼板の製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method for producing a Zn-based alloy plated steel sheet with excellent adhesion such as Zn-Ni or Zn-Fe.
Zn−NiあるいはZn−Fe合金めっき鋼板は、それ
ぞれ、Ni含有量10〜16重量%およびFe含有量1
0〜30重量%で、それぞれ、γ相およびr相単相とな
り、高い耐食性を示すため、近年、自動車用防錆用表面
処理鋼板の一種として利用されている。特に、近年は車
体外面にも使用される傾向にあるが、その際に問題とな
るのは低温チッピング剥離である。この剥離は、−40
℃程度の低温時に走行中の車体に小石等があたり、その
衝撃でめっき層が剥離し、鋼板素地が露出する現象で、
その結果、著しい耐食性の低下が生じる。Zn-Ni or Zn-Fe alloy plated steel sheets have a Ni content of 10 to 16% by weight and a Fe content of 1% by weight, respectively.
At 0 to 30% by weight, they become single-phase γ phase and r phase, respectively, and exhibit high corrosion resistance, so they have recently been used as a type of surface-treated steel sheet for rust prevention for automobiles. In particular, in recent years there has been a tendency to use it on the outside of car bodies, but the problem with this is low-temperature chipping and peeling. This peeling is -40
This is a phenomenon in which a pebble hits the car body while it is running at temperatures as low as ℃, and the plating layer peels off due to the impact, exposing the steel plate base.
As a result, a significant decrease in corrosion resistance occurs.
従来、こうした低温チッピング剥離を防止する方法とし
て、■Zn−Niめっきの場合、Zn−Ni合金めっき
に先立ち予めニッケルめっきを施す(特願昭61−70
379号)、■Nf薄電気めっきをしたのち、Zn−N
i合金の無通電浸漬めっきする(特願昭61−5151
8号)などの方法が提案されている。Conventionally, as a method to prevent such low-temperature chipping and peeling, in the case of Zn-Ni plating, nickel plating is applied in advance before Zn-Ni alloy plating (Japanese Patent Application No. 61-70).
379), ■ After Nf thin electroplating, Zn-N
Non-current immersion plating of i-alloy (Patent Application 1986-5151)
Methods such as No. 8) have been proposed.
しかし、上記従来法では、必らずしも十分な密着性向上
効率が得られないばかりでなく、めっき被膜の組成、構
造が大きく変化してしまうし、Zn−Fe系合金めっき
の場合には、従来法はあまり有効でない。However, the conventional method described above not only does not necessarily achieve sufficient adhesion improvement efficiency, but also significantly changes the composition and structure of the plating film, and in the case of Zn-Fe alloy plating, , conventional methods are not very effective.
そこで、本発明の主たる目的は、簡単な設備の改善で、
優れた密着性を示すZn系合金めっき鋼板の製造方法を
提供することにある。Therefore, the main purpose of the present invention is to simply improve equipment.
It is an object of the present invention to provide a method for manufacturing a Zn-based alloy plated steel sheet that exhibits excellent adhesion.
前記問題点を解決するための本発明は、Zn系合金めっ
き鋼板の製造に際し、鋼板表面の研削加工後、電解脱脂
、酸洗後、鋼板表面を湿潤させたままめっきすることを
特徴とするものである。The present invention to solve the above-mentioned problems is characterized in that, when producing a Zn-based alloy plated steel sheet, after grinding the surface of the steel sheet, electrolytic degreasing, and pickling, plating is performed while the surface of the steel sheet is kept wet. It is.
本発明に従って、鋼板素地を研削加工すると、素地表面
粗さが増加し、真の表面積が増大するために見かけ上の
密着力が向上するとともに、研削により素地表面近傍に
多数の転位が導入され、これらの転位がめつき皮膜中の
引張残留応力を緩和すると考えられる。According to the present invention, when a steel plate base material is ground, the surface roughness of the base material increases and the true surface area increases, so that the apparent adhesion is improved, and a large number of dislocations are introduced near the surface of the base material due to grinding. It is thought that these dislocations relieve the tensile residual stress in the plated film.
しかるに、研削加工後、めっき前処理として、電解脱脂
、酸洗後、素地を乾燥させてしまうと、表面が酸化物で
覆われ、前述の研削加工による効果が完全に消失してし
まうので、本発明に従って、前処理後、鋼板表面をたと
えば水が0.1〜100g/Iが存在している湿潤状態
のままめっきすると、研削による効果が十分に発現する
し、めっき皮膜のエビクキシャル成長を達成できる。However, if the substrate is dried after grinding and after electrolytic degreasing and pickling as a pre-treatment for plating, the surface will be covered with oxides and the effect of the above-mentioned grinding process will be completely lost. According to the invention, after pre-treatment, if the surface of the steel plate is plated in a wet state in the presence of, for example, 0.1 to 100 g/I of water, the effect of grinding will be fully expressed and evixaxial growth of the plating film can be achieved. .
以下本発明をさらに詳説する。 The present invention will be explained in more detail below.
第1図は本発明法の代表例を示したもので、ストリップ
鋼板1の表面を研削装置2により研削加工した後、電解
脱脂槽3.1次水洗槽4、酸洗槽5.2次水洗槽6を通
した後、湿潤状態を保持しつつめっき槽7に導いてめっ
きを行うものである。FIG. 1 shows a typical example of the method of the present invention. After the surface of a strip steel plate 1 is ground by a grinding device 2, an electrolytic degreasing tank 3, a primary washing tank 4, a pickling tank 5, and a secondary washing are performed. After passing through tank 6, it is guided to plating tank 7 while maintaining a wet state for plating.
研削装置2は、鋼板1の両面に対向して配置され、研削
部材2aを表面に押し当てながら、鋼板1と平行に前後
方向に移動するようにしたものである。The grinding device 2 is disposed facing both surfaces of the steel plate 1, and is configured to move in the front-rear direction parallel to the steel plate 1 while pressing the grinding member 2a against the surface.
かかる研削装置2に代えて、第2図のように、研磨材を
コートとした研削ロール21を用いたり、第3図のよう
に金属ブラシ22を用いたり、または公知の研削手段を
持用してもよく、さらにそれらの併用であってもよい。Instead of such a grinding device 2, a grinding roll 21 coated with an abrasive material may be used as shown in FIG. 2, a metal brush 22 may be used as shown in FIG. 3, or a known grinding means may be used. may be used, or a combination thereof may be used.
いずれにしても、前述のように、研削による効果は、そ
の後表面が乾燥して酸化物ができてしまうと、消失して
しまうので、たとえば、第1図のように、酸洗槽5と2
次水洗槽6との間、ならびに2次水洗槽6とめっき槽7
との間に、湿潤用水噴霧装置8A、8Bを設けて、鋼板
1の両表面に水を噴霧して湿潤状態のまま鋼板1をめっ
き槽7に導くようにする。In any case, as mentioned above, the effect of grinding disappears when the surface dries and oxides are formed, so for example, as shown in FIG.
Between the secondary washing tank 6 and the secondary washing tank 6 and the plating tank 7
Wetting water spray devices 8A and 8B are provided between the two surfaces of the steel plate 1 to spray water onto both surfaces of the steel plate 1 and guide the steel plate 1 into the plating bath 7 in a wet state.
次に実施例を示した本発明の効果を明らかにする。 Next, the effects of the present invention will be explained using examples.
前記第1図〜第3図の研削方式による方法をそれぞれA
、B、C法とし、さらに研削加工および湿潤処理がな(
電解脱脂および酸洗のみのもの、湿潤処理なしのものに
ついて、電流密度を変えつつ、Zn−NiおよびZn−
Fe合金めっきを行い、得られた合計20個の平行部長
さ50fl、幅2011の板状引張試験片に、20%の
引張変形を加えた後、めっき皮膜の剥離面積率を画像解
析装置により定量した。Each of the grinding methods shown in FIGS. 1 to 3 is A.
, B, and C methods, with no further grinding and wet processing (
For those with only electrolytic degreasing and pickling, and those without wet treatment, Zn-Ni and Zn-
After performing Fe alloy plating and applying 20% tensile deformation to a total of 20 plate-shaped tensile test pieces with a parallel length of 50 fl and a width of 2011 mm, the peeled area ratio of the plating film was quantified using an image analysis device. did.
ここで、電解脱脂は、N a O11の10重量%の水
溶液中で5 A/d rrlの電流密度で20秒通電す
ることにより行い、酸洗条件は、3.0m01/1の塩
酸水溶液中に1分浸漬することによった。Here, electrolytic degreasing was performed by applying electricity for 20 seconds at a current density of 5 A/drrl in a 10% by weight aqueous solution of NaO11, and the pickling conditions were as follows: By soaking for 1 minute.
めっき条件を第1表に、剥離面積率を第4図および第5
図に示す。The plating conditions are shown in Table 1, and the peeling area ratio is shown in Figures 4 and 5.
As shown in the figure.
第 1 表
ネα、b、c烹1よ、霊1,2.’:3町汰ε【代五′
れネ了。1st table ne α, b, c 烃1, spirits 1, 2. ': 3chota ε [daigo'
Rene completed.
第4図および第5図のように、本発明によるめっき鋼板
は、密着性が優れることが判る。As shown in FIGS. 4 and 5, it can be seen that the plated steel sheet according to the present invention has excellent adhesion.
以上の通り、本発明によれば、密着性に優れためっき鋼
板を得ることができる。As described above, according to the present invention, a plated steel sheet with excellent adhesion can be obtained.
第1図〜第3図は本発明法例の概要図、第4図および第
5図は実施例におけるめっき皮膜の剥離試験結果を示す
グラフである。
1・・・鋼板、2.21.22・・・研削手段、3・・
・電解脱脂槽、5・・・酸洗槽、7・・・めっき槽、8
A、8B・・・湿潤用水噴霧装置。
第4図 第5図
試料NO試料N0FIGS. 1 to 3 are schematic diagrams of examples of the method of the present invention, and FIGS. 4 and 5 are graphs showing peeling test results of the plating film in the examples. 1... Steel plate, 2.21.22... Grinding means, 3...
・Electrolytic degreasing tank, 5... Pickling tank, 7... Plating tank, 8
A, 8B... Water spray device for wetting. Fig. 4 Fig. 5 Sample No. Sample No. 0
Claims (1)
研削加工後、電解脱脂、酸洗後、鋼板表面を湿潤させた
ままめっきすることを特徴とするZn系合金めっき鋼板
の製造方法。(1) A method for manufacturing a Zn-based alloy-plated steel sheet, which is characterized in that, in manufacturing the Zn-based alloy-plated steel sheet, the surface of the steel sheet is ground, electrolytically degreased, and pickled, and then plated while the surface of the steel sheet is kept wet.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8663087A JPS63250490A (en) | 1987-04-08 | 1987-04-08 | Production of zn-based alloy plated steel sheet |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8663087A JPS63250490A (en) | 1987-04-08 | 1987-04-08 | Production of zn-based alloy plated steel sheet |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS63250490A true JPS63250490A (en) | 1988-10-18 |
Family
ID=13892346
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8663087A Pending JPS63250490A (en) | 1987-04-08 | 1987-04-08 | Production of zn-based alloy plated steel sheet |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63250490A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH116095A (en) * | 1997-06-13 | 1999-01-12 | Sumitomo Metal Ind Ltd | Manufacture of galvanized steel sheet excellent in surface appearance |
-
1987
- 1987-04-08 JP JP8663087A patent/JPS63250490A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH116095A (en) * | 1997-06-13 | 1999-01-12 | Sumitomo Metal Ind Ltd | Manufacture of galvanized steel sheet excellent in surface appearance |
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