JPS63231109A - Tube burner - Google Patents
Tube burnerInfo
- Publication number
- JPS63231109A JPS63231109A JP62064891A JP6489187A JPS63231109A JP S63231109 A JPS63231109 A JP S63231109A JP 62064891 A JP62064891 A JP 62064891A JP 6489187 A JP6489187 A JP 6489187A JP S63231109 A JPS63231109 A JP S63231109A
- Authority
- JP
- Japan
- Prior art keywords
- tube
- air supply
- supply pipe
- exhaust gas
- heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002485 combustion reaction Methods 0.000 claims abstract description 22
- 230000002093 peripheral effect Effects 0.000 claims abstract description 4
- 238000004804 winding Methods 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 40
- 230000000694 effects Effects 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000567 combustion gas Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 241000219112 Cucumis Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
Landscapes
- Gas Burners (AREA)
- Pre-Mixing And Non-Premixing Gas Burner (AREA)
Abstract
Description
【発明の詳細な説明】 (産業上の利用分野) この発明は熱交換器を備えたチューブバーナに関する。[Detailed description of the invention] (Industrial application field) The present invention relates to a tube burner equipped with a heat exchanger.
(従来の技術)
従来の熱交換器付チューブバーナでは例えば第4図に示
すように、外筒体t1の内壁面に溶接回行されて方形断
面の流路rが区画形成された熱交換器nが、この熱交換
器n内を流通してインナチューブt2内のガス管t3の
先端付近へ供給される燃焼用エアと、インナチューブt
2の外方を流通してtn出される排ガスとを熱交換する
ためにインナチューブt2の基端部付近の回りに設置さ
れ、また、インナチューブt2の先端付近には燃焼ガス
をショートパスさせて燃焼ガスの温度分布を均整化する
だめのショートパス孔pが貞設されていた。(Prior Art) In a conventional tube burner with a heat exchanger, for example, as shown in FIG. 4, a heat exchanger is welded around the inner wall surface of an outer cylinder t1 to define a flow path r having a rectangular cross section. n is the combustion air that flows through this heat exchanger n and is supplied to the vicinity of the tip of the gas pipe t3 in the inner tube t2, and the inner tube t.
It is installed around the proximal end of the inner tube t2 in order to exchange heat with the exhaust gas flowing outside the inner tube t2, and the combustion gas is short-passed near the tip of the inner tube t2. A short path hole p was provided to even out the temperature distribution of the combustion gas.
(発明が解決しようとする問題点)
上記チューブバーナの場合には熱交換器nを取付けるた
めの手数が煩雑でコストアップとなり、また、熱交換器
nの伝熱面積が制限され、排ガスが熱交換器nの内周面
n1にのみ接触して通過し、接触面積が少ないために燃
焼用エアの加熱温度が制限される問題点や、ショートパ
ス孔pによってインナチューブt2に歪が起生じやすく
、インナチューブの耐久性能が劣化する問題点があった
。(Problems to be solved by the invention) In the case of the tube burner described above, installing the heat exchanger n is complicated and costs increase, and the heat transfer area of the heat exchanger n is limited, so that the exhaust gas is heated. The problem is that the heating temperature of the combustion air is limited due to the small contact area as the combustion air passes through only in contact with the inner circumferential surface n1 of the exchanger n, and the short pass hole p tends to cause distortion in the inner tube t2. However, there was a problem in that the durability of the inner tube deteriorated.
本発明の目的は上記問題点を解消して燃焼効率を高めう
るチューブバーナを提供することである。An object of the present invention is to provide a tube burner that can solve the above problems and improve combustion efficiency.
(問題点を解決するための手段)
本発明はエア供給管の回りに形成されたII−ガス通路
内にはこの排ガス通路内を流通覆る排ガスの熱を前記エ
ア供給管内へ送入される燃焼用エアに伝導するために前
記エア供給管の外周面に沿って巻回されて同エア供給管
のζ1端付近に接続された可撓性の熱交換デユープを装
入したチューブバーナを要旨とするものである。(Means for Solving the Problems) The present invention provides a combustion system in which the heat of the exhaust gas flowing through and covering the exhaust gas passage is sent into the air supply pipe in the II-gas passage formed around the air supply pipe. The gist is a tube burner equipped with a flexible heat exchange duplex that is wound along the outer circumferential surface of the air supply pipe and connected to the vicinity of the ζ1 end of the air supply pipe in order to conduct the air to the air supply pipe. It is something.
(作 用)
本発明のデユープバーナはエア供給管内へ送入する燃焼
用エアに排ガスの熱を伝導するために排ガス通路内に装
入された熱交換チューブを可撓性にしてエア供給管の回
りへコイル状に巻回し、熱交換チューブの有効表面積を
拡張して熱交換チューブ内を流通する燃焼用エアに対す
る加熱!2+3 ’:Aを高めるように構成したもので
ある。(Function) The duplex burner of the present invention uses a flexible heat exchange tube inserted into the exhaust gas passage to conduct the heat of the exhaust gas to the combustion air fed into the air supply pipe. The effective surface area of the heat exchange tube is expanded by heating the combustion air flowing inside the heat exchange tube! 2+3': This is configured to increase A.
(実施例)
次に、本発明がシングルエンド型うジアントチl−ブバ
ーナについて具体化された一実施例を図面にしたがって
説明する。(Example) Next, an example in which the present invention is embodied in a single-end cavity tilt burner will be described with reference to the drawings.
エア管路2に接続された外筒1内には排出管路4(こ接
続された内筒3が)61心状に挿入され、ざらに、内筒
3内iこはエア供給管5がその先端付近を内筒3の先方
へ突出した状態で同心状に貞挿され、このエア供給管5
ど内筒3との間には排ガスを流通させて排出管路4内へ
送出するための排ガス通路6が形成されている。Into the outer cylinder 1 connected to the air pipe 2, a discharge pipe 4 (the connected inner cylinder 3) 61 is inserted in a central manner, and roughly inside the inner cylinder 3 is the air supply pipe 5. The air supply pipe 5 is inserted concentrically with its tip protruding toward the front of the inner cylinder 3.
An exhaust gas passage 6 is formed between the inner tube 3 and the exhaust gas passage 6 for circulating exhaust gas and sending it out into the exhaust pipe 4.
エア供給管5内に対し同心状に挿入されてガス管路8に
接続されたガス供給管7はセラミック何で丸パイプ状に
形成され、このガス供給電・7の中心部にはエア供給管
5の先端付近の内周面に固定された金属棒9との間でス
パークを起生さUてガスに点火するためのスパークロッ
ド10が挿通され、また、エア供給管5とガス供給管7
との間にはガス供給管7の先端付近へエアを供給するた
めのエア通路11が形成されている。The gas supply pipe 7, which is inserted concentrically into the air supply pipe 5 and connected to the gas pipe line 8, is made of ceramic and formed into a round pipe shape. A spark rod 10 is inserted between the air supply pipe 5 and the gas supply pipe 7 to generate a spark and ignite gas between the metal rod 9 fixed to the inner peripheral surface near the tip of the air supply pipe 5 and the gas supply pipe 7.
An air passage 11 for supplying air to the vicinity of the tip of the gas supply pipe 7 is formed between the gas supply pipe 7 and the gas supply pipe 7.
スワラ−12はエア通路11内を流通してエア ゛
供給管5の先端のエア供給口5aへ供給される燃焼用エ
アを貞流させてエア供給管5の軸心の回りに旋回する旋
回流を起生させるためにエア供給管5の先端付近とガス
供給管7の先端付近どの間に介装され、このスワラ−1
2にはそれぞれエア供給管5の軸心を中心として軸心方
向および半径方向に捩曲された多数個の羽根12a〜1
2aが周方向に配列されている。The swirler 12 generates a swirling flow that circulates in the air passage 11 and circulates the combustion air that is supplied to the air supply port 5a at the tip of the air supply pipe 5 and swirls around the axis of the air supply pipe 5. In order to generate
2, a large number of blades 12a to 1 each twisted in the axial direction and radial direction about the axis of the air supply pipe 5.
2a are arranged in the circumferential direction.
外バーナ管13は外筒1の先端に対し突合せ状に取着さ
れ、その先端は蓋板13aで閉塞されている。The outer burner tube 13 is attached to the tip of the outer cylinder 1 in abutting manner, and the tip is closed with a cover plate 13a.
外バーナ管13内に対し同心状に並設された円筒状の内
バーナ管14はその基端部の外周面に固着されて外バー
ナ管14に内接する適数個の支え棒15と、エア供給管
5の先端部付近の外周面に固着されて断面り型状でリン
グ状に形成された支持リング16とを介して軸方向への
遊動可能に支承され、さらに、内バーナ管14の先端は
外バーナ管13の先端部内周面に対し士型状に架設され
た1対の支え板17.17に当接されている。ガス供給
管7内を流通したガスは内バーナ管14内で燃焼し、燃
焼した排ガスは内バーナ管14の先端から外バーナ管1
3と内バーナ管14との間の流路18内へ流入し、さら
に、排ガス通路6内を流通して排出管路4内へ送出され
る。A cylindrical inner burner tube 14 is arranged concentrically in parallel with the outer burner tube 13, and has an appropriate number of support rods 15 fixed to the outer circumferential surface of its base end and inscribed in the outer burner tube 14, and an air support rod 14. The supply pipe 5 is supported so as to be freely movable in the axial direction via a support ring 16 which is fixed to the outer circumferential surface near the tip of the supply pipe 5 and formed in a ring shape with a cross section. is in contact with a pair of support plates 17 and 17 which are installed in a square shape on the inner circumferential surface of the tip end of the outer burner tube 13. The gas flowing through the gas supply pipe 7 is combusted within the inner burner pipe 14, and the burned exhaust gas is passed from the tip of the inner burner pipe 14 to the outer burner pipe 1.
3 and the inner burner pipe 14 , flows through the exhaust gas passage 6 and is sent out into the exhaust pipe 4 .
排ガス通路6内を流通する排ガスの熱をエア供給管5内
へ送入される燃焼用エアに伝導して熱交換するために排
ガス通路6内に装入された可撓性の熱交換チューブ19
はエア供給管5の外周面に沿ってコイル状−に巻回され
、その基端部19aは熱交換チューブ19内をエア管路
2に連通させるために内f53の先端付近に対し内接状
に接続させる一方、その先端部19bは熱交換された燃
焼用エアをエア供給管5内に送入するためにエア供給管
5の基端部付近に対し外接状に接続され、熱交換チュー
ブ19の基端部19aおよび先端部19b以外は内筒2
の内周面およびエア供給管5の外周面からそれぞれ離隔
した状態で保持されている。A flexible heat exchange tube 19 inserted into the exhaust gas passage 6 in order to transfer the heat of the exhaust gas flowing through the exhaust gas passage 6 to the combustion air fed into the air supply pipe 5 for heat exchange.
is wound in a coil shape along the outer peripheral surface of the air supply pipe 5, and its base end 19a is inscribed near the tip of the inner f53 in order to communicate the inside of the heat exchange tube 19 with the air pipe line 2. On the other hand, its distal end 19b is connected circumscribed to the vicinity of the base end of the air supply pipe 5 in order to feed the heat-exchanged combustion air into the air supply pipe 5. The inner cylinder 2 except for the proximal end 19a and the distal end 19b
and the outer circumferential surface of the air supply pipe 5, respectively.
熱交換チューブ19としては例えば帯板状の金属材を、
この金属材の一部を重合した状態でスパイラル状に巻回
してパイプ状に形成されたフレキシブルチューブ等が適
用される。As the heat exchange tube 19, for example, a strip-shaped metal material,
A flexible tube formed into a pipe shape by spirally winding a part of this metal material in a polymerized state is used.
続いて、上記した構成をもつ実施例の作用と効果を説明
する。Next, the operation and effects of the embodiment having the above configuration will be explained.
ざて、本例ではエア供給管5の回りに形成された排ガス
通路6内にはこの排ガス通路6内を流通Jるtel:ガ
スの熱をエア供給管5内に送入される燃焼用エアに伝導
するためにエア供給管5の基端部付近に接続されてエア
供給管5の外周面に沿って巻回された可撓性の熱交換デ
ユープ19を装入しである。In this example, in the exhaust gas passage 6 formed around the air supply pipe 5, the heat of the gas is passed through the exhaust gas passage 6. A flexible heat exchange duplex 19 connected to the vicinity of the proximal end of the air supply pipe 5 and wound around the outer circumferential surface of the air supply pipe 5 is inserted in order to conduct the heat to the air.
このため、熱交換デユープ19のデユープバーナへの取
付けを簡易化して取付は手数を軽減しうるとともに、熱
交換チューブ1つの有効表面積を拡大して伝熱面積を大
幅に拡張Jることができ、例えばエア流量および流路長
が等しい従来の熱交換器と比べて伝熱面積を約2侶以上
に拡張しうる効果がある。Therefore, it is possible to simplify the installation of the heat exchange duplex 19 to the duplex burner and reduce the number of installation steps, and it is also possible to expand the effective surface area of one heat exchange tube and greatly expand the heat transfer area, for example. Compared to a conventional heat exchanger in which the air flow rate and flow path length are the same, this has the effect of expanding the heat transfer area to approximately two or more areas.
従って、排ガスの熱を熱交換チューブ19に対し効果的
に伝導しうるとともに、熱交換チューブ19内を流通す
る燃焼用エアを効果的に加熱して燃焼用エアの加熱温度
を高めることができ、例えば炉1900℃でのチューブ
バーナの燃焼効率を、従来のチューブバーナにおける6
0%程度から同条fi下で80%f2瓜にまで高めうる
効果がある。Therefore, the heat of the exhaust gas can be effectively conducted to the heat exchange tube 19, and the combustion air flowing inside the heat exchange tube 19 can be effectively heated to increase the heating temperature of the combustion air. For example, the combustion efficiency of a tube burner at a furnace temperature of 1900℃ is compared to that of a conventional tube burner.
It has the effect of increasing f2 melon from around 0% to 80% under the same FI condition.
また、高温加熱した燃焼用エアがエア供給管5内の基端
部付近へ送入され、スワラ−12を通過して旋回しなが
らエア供給口5aへ供給されるため、高温のエアをガス
供給管7の先端付近の回りへ均等に分散して送出し、ガ
スの燃焼状態を良化して内バーナ菅14内の温度分布を
均一化りることかでき、従来のチューブバーナにおける
ショートパス孔を排除して内チューブ管14の耐久性能
を向上しうるとともに、ガスをガス供給管7ヘイ11圧
で供給してもガスの適正燃焼状態を確保しうる効果があ
る。In addition, since the combustion air heated to a high temperature is fed into the vicinity of the base end of the air supply pipe 5, passes through the swirler 12, and is supplied to the air supply port 5a while swirling, the high temperature air is supplied as a gas. It is possible to distribute the gas evenly around the tip of the tube 7 and send it out, improving the combustion state of the gas and making the temperature distribution inside the inner burner tube 14 uniform. This has the effect of not only improving the durability of the inner tube 14 but also ensuring proper combustion of the gas even if the gas is supplied at a pressure of 11 to the gas supply pipe 7.
また、本例では内バーナ管14が支え棒15、支持リン
グ16、支え板17で軸方向への遊動可能に支承されて
いるため、内、バーブ管14の膨張変形に伴う伸縮挙動
を吸収して内バーナ管14の支承状態を安定化すること
ができる。In addition, in this example, the inner burner pipe 14 is supported by the support rod 15, the support ring 16, and the support plate 17 so as to be able to freely move in the axial direction, so that the expansion and contraction behavior caused by the expansion and deformation of the inner barb pipe 14 is absorbed. Thus, the supporting state of the inner burner tube 14 can be stabilized.
(発明の効果)
すなわら、本発明はエア供給管の回りに形成された排ガ
ス通路内にはこのMガス通路内を流通する排ガスの熱を
前記エア供給管内へ送入される燃焼用エアに伝導するた
めに前記エア供給管の外周面に沿って巻回されて同エア
供給管の基端付近に接続された可撓性の熱交換デユープ
を装入したことににって、熱交換チューブの取イ4けを
簡易化しうるとと5に、熱交換デユープの伝熱面積を拡
張して燃焼用エフを効果的に加熱し、チューブバーブの
燃焼効率を高めうる効果を有する。(Effects of the Invention) In other words, in the present invention, in the exhaust gas passage formed around the air supply pipe, the heat of the exhaust gas flowing through the M gas passage is transferred to the combustion air that is sent into the air supply pipe. By inserting a flexible heat exchange duplex that is wound along the outer circumferential surface of the air supply pipe and connected near the proximal end of the air supply pipe in order to conduct heat exchange. It has the effect of simplifying the number of tubes to be taken out, and expanding the heat transfer area of the heat exchange duplex to effectively heat the combustion chamber and increase the combustion efficiency of the tube barb.
第1図〜第3図は本発明の一実施例を示すもので、第1
図はチューブバーナの縦断面図、第2図は第1図のXl
−X1l断面図、第3図は同じくX2−X2線矢視図、
第4図は従来のチューブバーナの縦断面図である。
5・・・エア供給管
6・・・排ガス通路
19・・・熱交換チューブFigures 1 to 3 show one embodiment of the present invention.
The figure is a vertical cross-sectional view of the tube burner, and Figure 2 is the Xl of Figure 1.
-X1l sectional view, Figure 3 is also a view taken along the X2-X2 line,
FIG. 4 is a longitudinal sectional view of a conventional tube burner. 5...Air supply pipe 6...Exhaust gas passage 19...Heat exchange tube
Claims (1)
ガス通路内を流通する排ガスの熱を前記エア供給管内へ
送入される燃焼用エアに伝導するために前記エア供給管
の外周面に沿って巻回されて同エア供給管の基端付近に
接続された可撓性の熱交換チューブを装入したことを特
徴とするチューブバーナ。In the exhaust gas passage formed around the air supply pipe, there is a groove on the outer peripheral surface of the air supply pipe in order to transfer the heat of the exhaust gas flowing through the exhaust gas passage to the combustion air fed into the air supply pipe. 1. A tube burner characterized in that a flexible heat exchange tube is inserted, which is wound along the air supply tube and connected to the vicinity of the base end of the air supply tube.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62064891A JPS63231109A (en) | 1987-03-19 | 1987-03-19 | Tube burner |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62064891A JPS63231109A (en) | 1987-03-19 | 1987-03-19 | Tube burner |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS63231109A true JPS63231109A (en) | 1988-09-27 |
JPH037842B2 JPH037842B2 (en) | 1991-02-04 |
Family
ID=13271159
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP62064891A Granted JPS63231109A (en) | 1987-03-19 | 1987-03-19 | Tube burner |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63231109A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07217827A (en) * | 1994-01-25 | 1995-08-18 | Toho Gas Co Ltd | Gas burner |
JP2009168309A (en) * | 2008-01-15 | 2009-07-30 | Shoei Seisakusho:Kk | Industrial burner |
JP2014163581A (en) * | 2013-02-25 | 2014-09-08 | Spinworks Llc | Burner integrated with direct fire type heat exchanger |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
PL238529B1 (en) * | 2019-05-17 | 2021-08-30 | Politechnika Swietokrzyska | Solid fuel burner, preferably for automatic boilers |
-
1987
- 1987-03-19 JP JP62064891A patent/JPS63231109A/en active Granted
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07217827A (en) * | 1994-01-25 | 1995-08-18 | Toho Gas Co Ltd | Gas burner |
JP2009168309A (en) * | 2008-01-15 | 2009-07-30 | Shoei Seisakusho:Kk | Industrial burner |
JP2014163581A (en) * | 2013-02-25 | 2014-09-08 | Spinworks Llc | Burner integrated with direct fire type heat exchanger |
Also Published As
Publication number | Publication date |
---|---|
JPH037842B2 (en) | 1991-02-04 |
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