JPS632294B2 - - Google Patents
Info
- Publication number
- JPS632294B2 JPS632294B2 JP57083977A JP8397782A JPS632294B2 JP S632294 B2 JPS632294 B2 JP S632294B2 JP 57083977 A JP57083977 A JP 57083977A JP 8397782 A JP8397782 A JP 8397782A JP S632294 B2 JPS632294 B2 JP S632294B2
- Authority
- JP
- Japan
- Prior art keywords
- weight
- parts
- vinylidene chloride
- monomer
- copolymer resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 claims description 20
- 239000000178 monomer Substances 0.000 claims description 15
- 229920006026 co-polymeric resin Polymers 0.000 claims description 14
- 239000004816 latex Substances 0.000 claims description 13
- 229920000126 latex Polymers 0.000 claims description 13
- 239000004014 plasticizer Substances 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 10
- QZCLKYGREBVARF-UHFFFAOYSA-N Acetyl tributyl citrate Chemical compound CCCCOC(=O)CC(C(=O)OCCCC)(OC(C)=O)CC(=O)OCCCC QZCLKYGREBVARF-UHFFFAOYSA-N 0.000 claims description 8
- SAOKZLXYCUGLFA-UHFFFAOYSA-N bis(2-ethylhexyl) adipate Chemical compound CCCCC(CC)COC(=O)CCCCC(=O)OCC(CC)CCCC SAOKZLXYCUGLFA-UHFFFAOYSA-N 0.000 claims description 8
- 239000006185 dispersion Substances 0.000 claims description 7
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 6
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 5
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical group C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 4
- 230000000379 polymerizing effect Effects 0.000 claims description 3
- 230000001070 adhesive effect Effects 0.000 description 13
- 239000000853 adhesive Substances 0.000 description 11
- 239000006260 foam Substances 0.000 description 7
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229920005830 Polyurethane Foam Polymers 0.000 description 4
- 239000011496 polyurethane foam Substances 0.000 description 4
- 239000003995 emulsifying agent Substances 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000010985 leather Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 125000005227 alkyl sulfonate group Chemical group 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Description
本発明は、塩化ビニリデン共重合樹脂ラテツク
スの高周波接着性を改良した水分散体組成物に関
するものであり、その目的とするところは、軟質
ポリウレタンフオームの高周波接着性能を向上す
ることにある。
従来、この分野ではポリウレタンフオームの高
周波接着性の改良について多くの検討がなされて
いる。例えば、塩化ビニリデン共重合樹脂ラテツ
クスを含浸ないし塗布乾燥させて軟質発泡体とし
たものが得られている。(特公昭51−41910)
ところが、従来より多くの難点がある。複合構
成材を製造する場合、塩化ビニルシート又はレザ
ーを第1層、軟質発泡体を第2層、ハードボード
を第3層として高周波接着が行われているが、こ
の方法では、接着力は高周波の出力に左右され
る。この場合、高周波の出力を高くすると、第1
層の塩化ビニルシート又はレザーが熔融して破断
する。従つて、高周波の出力はなるべく低くする
ことが要望される。又別の面から接着力を上げよ
うとすれば、樹脂の含浸量を多くすることとな
る。
樹脂量を多くすると、塩化ビニリデン共重合樹
脂の結晶化のため、経時により柔軟性の欠如とな
る。そこで、塩化ビニリデン樹脂の含浸量は少な
くし、高周波は低い出力で、かつ、接着力大で、
経時により硬さ、風合が損われない軟質発泡体が
市場で期待されている。
本発明は、これらの難点を解決するためになさ
れたものであり、本発明者は鋭意研究を重ねた結
果、本発明に到達した。すなわち本発明は、塩化
ビニリデン単量体75〜88重量部、塩化ビニル単量
体5〜17重量部、アクリロニトリル単量体2〜8
重量部、およびアクリル酸単量体1未満〜0.5重
量部を重合してなる塩化ビニリデン共重合樹脂ラ
テツクス100重量部にアセチルクエン酸トリブチ
ル又はジ−2−エチルヘキシルアジペートからな
る特殊可塑剤6〜12重量部を配合してなる高周波
接着性改良水分散体組成物を提供するものであ
る。
本発明の構成は、塩化ビニリデン共重合樹脂ラ
テツクス、特殊可塑剤よりなる。
塩化ビニリデン共重合樹脂ラテツクスとは、塩
化ビニリデン単量体75〜88重量部と塩化ビニル単
量体5〜17重量部、アクリロニトリル単量体2〜
8重量部およびアクリル酸単量体1未満〜0.5重
量部、好ましい範囲は、塩化ビニリデン単量体83
重量部、塩化ビニル単量体12重量部、アクリロニ
トリル単量体5重量部およびアクリル酸単量体
0.8重量部を水中で乳化剤、触媒の存在下で共重
合させ安定化したものである。
特殊可塑剤とは、アセチルクエン酸トリブチル
(以下、ATBCと略記する)又はジ−2−エチル
ヘキシルアジペート(以下、DOAと略記する)
を適当な乳化剤を用いて乳化したものである。使
用できる可塑剤は、ポリマーとの相溶性、水分散
体との相溶性、揮発性等よりATBC又はDOAを
必須とする。
水分散体組成物は、塩化ビニリデン共重合樹脂
ラテツクス100重量部に、可塑剤を乳化して濃度
を50%とした可塑剤ATBC又はDOAを12〜24重
量部を配合してなる組成物である。
可塑剤の乳化方法は、可塑剤50重量部と乳化剤
(第2級アルキルスルフオン酸塩)の3重量%水
溶液50重量部を当量に混合し、ホモミキサーで十
分に乳化した。
含浸フオームの製法は、水分散体組成物の固形
分を37重量%に調整して、厚さ5mmの軟質ポリウ
レタンフオーム(密度0.016g/cm3)に含浸して、
樹脂付着量40g/m2になるようロール絞りを行つ
て、100℃乾燥器で3分乾燥して、60℃,60分熱
処理した。
塩化ビニリデン共重合樹脂ラテツクスの重合体
は、低温熔融性でブロツキングを起さず、従来の
ものにくらべ高周波接着性は、低い出力で接着で
きるものとなつた。
可塑剤の混合に関しては、耐熱性の低下、可塑
剤の蒸発により種々の障害が伴うと云われている
が、本発明の組成物では、全くそのような現象は
みられなかつた。
塩化ビニリデン共重合樹脂ラテツクスの重合体
を可塑化することにより、接着力が向上し、耐熱
処理(80℃,168時間)しても接着力の低下はみ
られなかつた。
以下、実施例をもつて、本発明をさらに詳細に
説明する。
実施例 1
塩化ビニリデン共重合樹脂ラテツクス100重量
部に対して、可塑剤ATBC又はDOAを乳化して
50%としたものを純分で6〜12重量部を加えて水
分散体組成物を調合し、厚さ5mmの軟質ポリウレ
タンフオームに樹脂量で40g/m2となるように含
浸した。100℃で3分乾燥し、60℃,60分の熱処
理をした。高周波接着強さを常態時と耐熱処理
(80℃,168時間)後について測定した。結果を表
−1,表−2に示す。
The present invention relates to an aqueous dispersion composition that improves the high frequency adhesion of vinylidene chloride copolymer resin latex, and its purpose is to improve the high frequency adhesion of flexible polyurethane foam. Conventionally, in this field, many studies have been made on improving the high frequency adhesive properties of polyurethane foams. For example, a soft foam has been obtained by impregnating or coating vinylidene chloride copolymer resin latex and drying it. (Special Publication No. 51-41910) However, there are many drawbacks compared to conventional methods. When manufacturing composite components, high-frequency bonding is performed using vinyl chloride sheets or leather as the first layer, soft foam as the second layer, and hardboard as the third layer. depends on the output of In this case, if the high frequency output is increased, the first
The layer of vinyl chloride sheet or leather melts and breaks. Therefore, it is desired that the high frequency output be as low as possible. If the adhesive force is to be increased from another aspect, the amount of resin impregnated must be increased. If the amount of resin is increased, the vinylidene chloride copolymer resin will crystallize, resulting in a lack of flexibility over time. Therefore, the amount of vinylidene chloride resin impregnated is small, the high frequency output is low, and the adhesive strength is high.
There are expectations in the market for soft foams that do not lose their hardness or texture over time. The present invention has been made to solve these difficulties, and the present inventor has arrived at the present invention as a result of extensive research. That is, the present invention contains 75 to 88 parts by weight of vinylidene chloride monomer, 5 to 17 parts by weight of vinyl chloride monomer, and 2 to 8 parts by weight of acrylonitrile monomer.
and 100 parts by weight of a vinylidene chloride copolymer resin latex obtained by polymerizing less than 1 to 0.5 parts by weight of an acrylic acid monomer, and 6 to 12 parts by weight of a special plasticizer consisting of acetyl tributyl citrate or di-2-ethylhexyl adipate. The present invention provides an aqueous dispersion composition with improved high frequency adhesion. The composition of the present invention consists of a vinylidene chloride copolymer resin latex and a special plasticizer. Vinylidene chloride copolymer resin latex consists of 75 to 88 parts by weight of vinylidene chloride monomer, 5 to 17 parts by weight of vinyl chloride monomer, and 2 to 2 parts by weight of acrylonitrile monomer.
8 parts by weight and less than 1 to 0.5 parts by weight of acrylic acid monomer, the preferred range being vinylidene chloride monomer 83
Parts by weight, 12 parts by weight of vinyl chloride monomer, 5 parts by weight of acrylonitrile monomer, and acrylic acid monomer
It is stabilized by copolymerizing 0.8 parts by weight in water in the presence of an emulsifier and a catalyst. The special plasticizer is acetyl tributyl citrate (hereinafter abbreviated as ATBC) or di-2-ethylhexyl adipate (hereinafter abbreviated as DOA).
is emulsified using a suitable emulsifier. The plasticizer that can be used is essentially ATBC or DOA due to its compatibility with the polymer, compatibility with the aqueous dispersion, volatility, etc. The aqueous dispersion composition is a composition in which 100 parts by weight of vinylidene chloride copolymer resin latex is mixed with 12 to 24 parts by weight of ATBC or DOA, which is a plasticizer emulsified to a concentration of 50%. . To emulsify the plasticizer, 50 parts by weight of the plasticizer and 50 parts by weight of a 3% by weight aqueous solution of an emulsifier (secondary alkyl sulfonate) were mixed in equivalent amounts and thoroughly emulsified using a homomixer. The method for producing the impregnated foam is to adjust the solid content of the aqueous dispersion composition to 37% by weight and impregnate it into a 5 mm thick soft polyurethane foam (density 0.016 g/cm 3 ).
Roll squeezing was performed so that the resin adhesion amount was 40 g/m 2 , dried in a 100°C dryer for 3 minutes, and heat treated at 60°C for 60 minutes. The polymer of vinylidene chloride copolymer resin latex has low-temperature meltability, does not cause blocking, and has high-frequency adhesive properties that can be bonded with lower output power than conventional products. Regarding the mixing of plasticizers, it is said that various problems occur due to a decrease in heat resistance and evaporation of the plasticizer, but such phenomena were not observed at all in the composition of the present invention. By plasticizing the polymer of the vinylidene chloride copolymer resin latex, the adhesive strength was improved, and no decrease in adhesive strength was observed even after heat-resistant treatment (80°C, 168 hours). Hereinafter, the present invention will be explained in more detail with reference to Examples. Example 1 Plasticizer ATBC or DOA was emulsified with 100 parts by weight of vinylidene chloride copolymer resin latex.
An aqueous dispersion composition was prepared by adding 6 to 12 parts by weight of the pure content of 50%, and impregnated into a 5 mm thick flexible polyurethane foam at a resin amount of 40 g/m 2 . It was dried at 100°C for 3 minutes and then heat treated at 60°C for 60 minutes. High-frequency adhesive strength was measured under normal conditions and after heat-resistant treatment (80°C, 168 hours). The results are shown in Table-1 and Table-2.
【表】【table】
【表】
(補足)
(1) 高周波接着強さは、次の条件で測定した。含
浸フオームを重ねて、電極側に白の厚紙(厚さ
0.3mm)を置き、電極で押さえ同調ダイヤル目
盛80、接触時間6秒で行つた。
測定器、パール高周波ウエルダー
型式、T−1000(大平高周波研究所)
高周波出力、1KW
同調ダイヤル目盛、0〜100
電極寸法、2mm×500mm
(2) 接着強さの測定は、次の条件で測定した。
ロードセル、1Kg
引張角度、90度
引張速度、100mm/分
表−1、表−2より明らかなことは、可塑剤
ATBC又はDOAを塩化ビニリデン共重合樹脂ラ
テツクス100重量部に対して、6重量部混合する
ことで、接着強度が極大値を示し、耐熱処理後の
接着強さは低下せず、熱による劣化はみられなか
つた。
実施例 2
高周波出力の強さと接着強さ(g/15mm幅)の
関係を表−3に示す。[Table] (Supplementary information) (1) High-frequency adhesive strength was measured under the following conditions. Stack the impregnated foam and place white cardboard (thickness) on the electrode side.
0.3 mm) was placed and pressed with an electrode, the tuning dial scale was 80, and the contact time was 6 seconds. Measuring device, Pearl high frequency welder model, T-1000 (Ohira High Frequency Institute) High frequency output, 1KW Tuning dial scale, 0 to 100 Electrode dimensions, 2 mm x 500 mm (2) Adhesion strength was measured under the following conditions. . Load cell, 1Kg Tensile angle, 90 degree tensile speed, 100mm/min From Tables 1 and 2, it is clear that plasticizer
By mixing 6 parts by weight of ATBC or DOA with 100 parts by weight of vinylidene chloride copolymer resin latex, the adhesive strength shows the maximum value, the adhesive strength does not decrease after heat-resistant treatment, and there is no deterioration due to heat. I couldn't help it. Example 2 Table 3 shows the relationship between high frequency output strength and adhesive strength (g/15mm width).
【表】
(補足)
1 高周波出力は同調ダイヤルで加減した。測定
条件は、実施例−1と同じで行つた。
接触時間、6秒
2 試料No.1は表−1のNo.1による。
3 比較品は、次の配合からなる塩化ビニリデン
共重合樹脂ラテツクスの含浸フオームによる。
塩化ビニリデン単量体92重量部、メチルアクリ
レート単量体8重量部、アクリル酸単量体2重
量部を重合してなる塩化ビニリデン共重合樹脂
ラテツクス。固形分、50%。
含浸フオームの作成条件は、実施例−1と同じ
で行つた。
表−2より明らかなことは、比較品は出力の高
い側では、ほぼ同等の接着力であるが、出力の低
い側では、十分な接着力は得られなかつた。[Table] (Supplementary information) 1. The high frequency output was adjusted using the tuning dial. The measurement conditions were the same as in Example-1. Contact time, 6 seconds2 Sample No. 1 is according to No. 1 in Table-1. 3. The comparative product is based on a foam impregnated with vinylidene chloride copolymer resin latex having the following formulation.
A vinylidene chloride copolymer resin latex obtained by polymerizing 92 parts by weight of vinylidene chloride monomer, 8 parts by weight of methyl acrylate monomer, and 2 parts by weight of acrylic acid monomer. Solids content, 50%. The impregnated foam was prepared under the same conditions as in Example-1. What is clear from Table 2 is that the comparative products had almost the same adhesive strength on the high output side, but sufficient adhesive strength could not be obtained on the low output side.
Claims (1)
ニル単量体5〜17重量部、アクリロニトリル単量
体2〜8重量部、およびアクリル酸単量体1重量
部未満〜0.5重量部を重合してなる塩化ビニリデ
ン共重合樹脂ラテツクス100重量部にアセチルク
エン酸トリブチル又はジ−2−エチルヘキシルア
ジペートからなる特殊可塑剤6〜12重量部を配合
してなる高周波接着性改良水分散体組成物。1. Polymerizing 75 to 88 parts by weight of vinylidene chloride monomer, 5 to 17 parts by weight of vinyl chloride monomer, 2 to 8 parts by weight of acrylonitrile monomer, and less than 1 part by weight to 0.5 part by weight of acrylic acid monomer. An aqueous dispersion composition with improved high-frequency adhesion, which comprises 100 parts by weight of a vinylidene chloride copolymer resin latex containing 6 to 12 parts by weight of a special plasticizer consisting of acetyl tributyl citrate or di-2-ethylhexyl adipate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8397782A JPS58201835A (en) | 1982-05-20 | 1982-05-20 | Aqueous dispersion composition having improved high frequency bonding property |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8397782A JPS58201835A (en) | 1982-05-20 | 1982-05-20 | Aqueous dispersion composition having improved high frequency bonding property |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS58201835A JPS58201835A (en) | 1983-11-24 |
JPS632294B2 true JPS632294B2 (en) | 1988-01-18 |
Family
ID=13817595
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8397782A Granted JPS58201835A (en) | 1982-05-20 | 1982-05-20 | Aqueous dispersion composition having improved high frequency bonding property |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS58201835A (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2256871A (en) * | 1991-06-20 | 1992-12-23 | British Vita | Weldable polyurethane foam |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5141910A (en) * | 1974-10-07 | 1976-04-08 | Tokyo Shibaura Electric Co | |
JPS5425099A (en) * | 1977-07-23 | 1979-02-24 | Masaaki Kusano | Block structure of space station |
-
1982
- 1982-05-20 JP JP8397782A patent/JPS58201835A/en active Granted
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5141910A (en) * | 1974-10-07 | 1976-04-08 | Tokyo Shibaura Electric Co | |
JPS5425099A (en) * | 1977-07-23 | 1979-02-24 | Masaaki Kusano | Block structure of space station |
Also Published As
Publication number | Publication date |
---|---|
JPS58201835A (en) | 1983-11-24 |
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