JPS63225557A - Production of composite optical parts - Google Patents
Production of composite optical partsInfo
- Publication number
- JPS63225557A JPS63225557A JP5761887A JP5761887A JPS63225557A JP S63225557 A JPS63225557 A JP S63225557A JP 5761887 A JP5761887 A JP 5761887A JP 5761887 A JP5761887 A JP 5761887A JP S63225557 A JPS63225557 A JP S63225557A
- Authority
- JP
- Japan
- Prior art keywords
- resin layer
- resin
- base material
- glass base
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000003287 optical effect Effects 0.000 title claims abstract description 29
- 239000002131 composite material Substances 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims description 18
- 239000011347 resin Substances 0.000 claims abstract description 61
- 229920005989 resin Polymers 0.000 claims abstract description 61
- 239000011521 glass Substances 0.000 claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims description 15
- 239000000758 substrate Substances 0.000 claims description 8
- 239000003822 epoxy resin Substances 0.000 abstract description 3
- 229920000647 polyepoxide Polymers 0.000 abstract description 3
- 238000006116 polymerization reaction Methods 0.000 abstract description 3
- 238000005304 joining Methods 0.000 abstract description 2
- 229920000728 polyester Polymers 0.000 abstract description 2
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 abstract description 2
- 229920000638 styrene acrylonitrile Polymers 0.000 abstract description 2
- 238000002834 transmittance Methods 0.000 abstract description 2
- 239000000178 monomer Substances 0.000 abstract 2
- 229920001187 thermosetting polymer Polymers 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 29
- 238000012360 testing method Methods 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 3
- 239000002356 single layer Substances 0.000 description 3
- 238000005336 cracking Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000006082 mold release agent Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000005304 optical glass Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 230000005070 ripening Effects 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野）
本発明は、ガラスと樹脂とにより構成される複合光学部
品の製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a method for manufacturing a composite optical component made of glass and resin.
（従来技術）
従来、非球面レンズは、その光学的効果を評価されなが
らもガラスを直接非球面に加工することが困難な為量産
出来ず、特殊な用途に限定されていた。(Prior Art) Conventionally, aspherical lenses have been highly evaluated for their optical effects, but because it is difficult to directly process glass into an aspherical surface, they cannot be mass-produced and have been limited to special uses.
そこで、レンズ素材を光学樹脂として金型を用いて成形
してｂｉ産化することが行なわれ、 ているが、光学
樹脂のみによって形成されたレンズはｉａ度変化によっ
て屈折率及び面の曲率半径が変化し、焦点距離やバック
フォーカスが狂ってしまうという欠点があった。Therefore, the lens material is made of optical resin and molded using a mold to produce bi-products.However, lenses made only of optical resin have a change in refractive index and radius of curvature of the surface due to changes in the ia degree. The disadvantage was that the focal length and back focus would be distorted.
この為、ガラス基材をベースにして光学樹脂材料（光学
プラスチック素材）を一体に成形し、ガラス基材と光学
樹脂材料が接合されて所定レンズを構成する所謂ハイブ
リッド構成としたものが考えられ、製造されている。For this reason, a so-called hybrid structure is considered in which an optical resin material (optical plastic material) is integrally molded using a glass base material as a base, and the glass base material and the optical resin material are bonded to form a predetermined lens. Manufactured.
しかし、樹脂層形成の際の重合収縮や、温度変化による
ガラスと樹脂との熱膨張率の違いから、その接合境界面
から剥離したり、ガラス及び光学樹脂に破損を生ずると
いう問題があった。However, due to polymerization shrinkage during the formation of the resin layer and differences in thermal expansion coefficients between the glass and the resin due to temperature changes, there have been problems such as peeling from the bonding interface and damage to the glass and optical resin.
この問題を解決する為、ガラス基材の樹脂、 層形成
面に接着性を向上させるプライマーを塗布した後、熱膨
張率の差に対して追随性の良い軟質の光学樹脂を用いて
樹脂層を形成する方法や、更にその軟質の光学極脂上に
硬質の光学樹脂による保護層を形成して多層化複合レン
ズとする方法等が考えられている。To solve this problem, after applying a primer that improves adhesion to the resin of the glass base material and the layer forming surface, we used a soft optical resin that can easily follow the difference in thermal expansion coefficient to form the resin layer. A method of forming a multilayer composite lens, and a method of forming a protective layer of a hard optical resin on the soft optical resin to form a multilayered composite lens, etc. are being considered.
（従来技術の問題点）
しかし乍ら上記従来の構成に於いて、前者の方法では、
樹脂層の安定性が悪く光学性能の維持が難しい上、傷付
き易い為に取扱いに注意を必要とし、又、後者の方法は
、製造工程が複雑化する為生産性が悪く、製造コストが
増加するという問題点があった。(Problems with the prior art) However, in the above conventional configuration, in the former method,
The stability of the resin layer makes it difficult to maintain optical performance, and it is easily scratched, so it requires careful handling, and the latter method complicates the manufacturing process, resulting in poor productivity and increased manufacturing costs. There was a problem with that.
（発明の目的）
本発明は、上記の如き事情に鑑み、製造工程を簡素化出
来ると共に温度変化によっても接合境界面からの剥離や
破損を発生することが無い複合光学部品の製造方法を提
供すること、をそめ目的とする。(Object of the Invention) In view of the above-mentioned circumstances, the present invention provides a method for manufacturing a composite optical component that can simplify the manufacturing process and that does not cause peeling from the bonding interface or damage due to temperature changes. The purpose is to.
（問題点を解決する手段）
この為１本発明に係る複合光学部品の製造方〃：に於て
は、ガラス基材の樹脂層形成側面 −にスリ
面部を形成し、樹脂層を該スリ面部に接触させて成形し
、樹脂層の一部をスリ部面に食込ませて接合させること
により樹脂層とガラス基材との接石強度の向上と温度変
化時の樹脂層の安定化を図るものである。(Means for Solving the Problems) For this purpose, in 1. the method of manufacturing a composite optical component according to the present invention: a slotted surface portion is formed on the resin layer forming side surface of the glass substrate, and the resin layer is attached to the slotted surface portion. By molding the resin layer in contact with the glass substrate and by biting a part of the resin layer into the slit surface and joining them, the resin layer and the glass base material are bonded to each other to improve their contact strength and to stabilize the resin layer during temperature changes. It is something.
（実 施 例）
第１乃至３図は本発明に係る複合光学部品の＃ＪＪ造方
法の説明図であり、ガラス基材に非球面の樹脂層を形成
した非球面レンズを成形するものである。(Example) Figures 1 to 3 are explanatory diagrams of the #JJ manufacturing method of a composite optical component according to the present invention, in which an aspherical lens is formed by forming an aspherical resin layer on a glass base material. .
以下、図面に基づいて説明する。The description will be given below based on the drawings.
ｌは光学ガラス材料により形成されたレンズ基材、２は
光学樹脂により成形された樹脂層、ｌＯは非球面レンズ
の金型である。1 is a lens base material formed from an optical glass material, 2 is a resin layer molded from an optical resin, and IO is a mold for an aspherical lens.
レンズ基材ｌには、その樹脂層形成側面１１の光学的に
影響の無い周縁部をヤスリによって所定の荒さに加工し
たスリ面１１Ａがリング状に形成されている（第１図）
。The lens base material l has a ring-shaped slender surface 11A formed by filing the optically unaffected peripheral edge of the resin layer forming side surface 11 to a predetermined roughness (FIG. 1).
.
金！ａ１０には、成形するレンズの非球面をを取った型
面１０Ａが形成されている。Money! A mold surface 10A is formed at a10, which is an aspherical surface of the lens to be molded.
そして、レンズ金型１０の型面１０Ａに離型剤を塗布し
た後、該型面１０Ａに樹脂層形成側面１１を対向させる
と共に所定間隔離してガラス基材ｌを固定し、レンズ金
型ｌＯとガラス基材ｌとの間隙に七ツマ−を注入し。After applying a mold release agent to the mold surface 10A of the lens mold 10, the glass base material 1 is fixed with the resin layer forming side surface 11 facing the mold surface 10A and separated by a predetermined distance. Inject 7-year-old powder into the gap with the glass base material 1.
モノブ一層２Ａを形成する（第２図）、該モノ望一層２
Ａは、レンズ基材１の樹脂層形成側面１１のスリ面部１
１Ａと所定の範囲で重合接触する充填範囲となるようは
予め設定されている。Forming a monolayer 2A (FIG. 2), the monolayer 2
A is the slotted surface portion 1 of the resin layer forming side surface 11 of the lens base material 1
The filling range is set in advance so that polymerization contact with 1A occurs within a predetermined range.
七ツマ−１４２Ａを形成した後、全体を所定温度で所定
時間加熱することにより七ツマ−を重合・硬化させる。After forming the 7-summer 142A, the entire 7-summer is heated at a predetermined temperature for a predetermined time to polymerize and harden the 7-summer.
七ツマ−が完全に重合・硬化した後離型すると、ガラス
基材に非球面の樹脂層２を形成した複合光学部品である
非球面レンズ
２０（第３図）が成形されるものである。When the seven lenses are completely polymerized and cured and then released from the mold, an aspherical lens 20 (FIG. 3), which is a composite optical component in which an aspherical resin layer 2 is formed on a glass substrate, is molded.
尚、樹脂素材としては、光線透過率が高く且つ低硬化収
縮性の樹脂が望ましく、エポキシ樹脂、ポリエステル、
スチレンアクリルニトリル等が良い。The resin material is preferably a resin with high light transmittance and low curing shrinkage, such as epoxy resin, polyester,
Styrene acrylonitrile etc. are good.
このようにして形成された非球面レンズ２０は、ガラス
基材ｌの樹脂層形成側面１１のスリ面部１１Ａに樹脂が
密渭して食込み、樹脂層２全体がガラス基材ｌに強固に
接合されるものである。In the aspherical lens 20 formed in this way, the resin is densely packed into the slotted surface portion 11A of the resin layer forming side surface 11 of the glass base material l, and the entire resin layer 2 is firmly bonded to the glass base material l. It is something that
而して、上記の如き方法によって成形された非球面レン
ズ２０を熱サイクル試験を行ない、従来の方法によって
同条件で成形されたレンズとの比較を行なった結果を第
５図に示す。The aspherical lens 20 molded by the method described above was subjected to a thermal cycle test and compared with a lens molded by a conventional method under the same conditions. The results are shown in FIG.
図中Ａは、本発明による複合光学部品の製造方法により
成形されたものであり、樹脂層ツマ−は、エポキシ樹脂
（エマーソン アンド カミング 株式会社製 ５ＴＹ
ＣＡＳ？ １２Ｂ！９Ａ）を用い、樹脂層２Ａは、ガラ
ス基材ｌの樹脂層形成側面１１の周縁部全周に形成され
たスリ面部１１Ａ全体に亙って接触させ、８０℃で１０
時間加熱して重合・硬化させたものである。In the figure, A is molded by the method for manufacturing a composite optical component according to the present invention, and the resin layer is made of epoxy resin (manufactured by Emerson & Cumming Co., Ltd. 5TY).
CAS? 12B! 9A), the resin layer 2A was brought into contact with the entire slit surface 11A formed around the entire circumference of the resin layer forming side surface 11 of the glass substrate l, and heated at 80°C for 10 hours.
It is polymerized and hardened by heating for a period of time.
Ｂは、従来製法による比較例であり、ガラス基材ｌの樹
脂層形成側面１１の周縁部にスリ面部１１Ａが形成され
ていない他、樹脂上ツマー１加熱条件共Ａと全く同一条
件としたものである。B is a comparative example using the conventional manufacturing method, in which the grooved surface portion 11A is not formed on the peripheral edge of the resin layer forming side surface 11 of the glass substrate l, and the heating conditions for the resin top 1 are exactly the same as in A. It is.
尚、離型剤も両者同一のものを使用した。The same mold release agent was used in both cases.
試験条件は、
熱サイクル試験！では、
＋５℃（低温）で３０分間、＋２３℃±２℃（室温）で
１０分間、＋６０℃（高温）で３０分間、のサイクルを
休み無く５サイクル。The test conditions are heat cycle test! Then, we ran 5 cycles of 30 minutes at +5°C (low temperature), 10 minutes at +23°C ± 2°C (room temperature), and 30 minutes at +60°C (high temperature) without any breaks.
熟サイクル試験■では、
一４０℃（低温）で３０分間、＋２３℃±２℃（室温）
で１０分間、＋６０℃で３０分間、のサイクルを休み無
く５サイクル。In the ripening cycle test ■, the temperature is -40°C (low temperature) for 30 minutes, and +23°C ± 2°C (room temperature).
5 cycles of 10 minutes at +60°C and 30 minutes without a break.
である。It is.
その結果、熱サイクル試験■に於て、比較例Ｂには接合
面の剥離及びクラックが発生したが、未発１ｊ１に係る
製造方法によるＡには、７１１＃及びクラック等の欠陥
の発生は認られなかった。As a result, in the thermal cycle test (■), peeling and cracking occurred on the joint surface in Comparative Example B, but no defects such as 711# and cracks were observed in A manufactured by the manufacturing method related to Unexploded 1j1. I couldn't.
一般的な実用レベルでは、熱サイクル試験！■相当の条
件で欠陥が生じないことが必要条件であり、従来の成形
方法による比較例Ｂではχ用化は困難であるが１本発明
の方法により成形されたＡは十分実用に耐え得るとの結
論が得られたものである。At a general practical level, thermal cycle testing! ■It is a necessary condition that no defects occur under appropriate conditions, and it is difficult to apply Comparative Example B using the conventional molding method, but A molded by the method of the present invention is sufficiently durable for practical use. The following conclusion was reached.
尚、上記実施例に於てスリ面部１１Ａの加工成形はヤス
リにより行なったが、サンドブラスト等地の如何なる方
法によって加工形成しても良いことは勿論である。In the above embodiment, the shaving surface portion 11A was formed by filing, but it goes without saying that it may be formed by any other method such as sandblasting.
（発明の効果）
本発明に係る複合光学部品の製造方法に依れば、ガラス
基材の樹脂層形成側面に形成したスリ面部に樹脂層を接
触させて成形することとした為、スリ面部に樹脂が食込
んで強固に接合されて温度変化による剥離及びクラック
等不具合が発生せず実用的な複合光学部品が得られるも
のである。(Effects of the Invention) According to the method for manufacturing a composite optical component according to the present invention, since the resin layer is molded in contact with the scraped surface portion formed on the resin layer forming side surface of the glass base material, the resin layer is molded in contact with the scraped surface portion. The resin penetrates and the bond is firmly bonded, and a practical composite optical component can be obtained without problems such as peeling or cracking due to temperature changes.
又・樹脂層は単層である為、製造行程が簡素化出来、製
造コストの低減が可能となる。Additionally, since the resin layer is a single layer, the manufacturing process can be simplified and manufacturing costs can be reduced.
更に、樹脂層を形成する樹脂材料は軟質材料に限定され
ず、安定性、耐候性及び耐擦傷性等に優れた材料を適宜
用いることが可能となり、加工性の上で極めて有効であ
るばかりでなくレンズ設計の幅も広がるものである・Furthermore, the resin material forming the resin layer is not limited to soft materials, and materials with excellent stability, weather resistance, and scratch resistance can be used as appropriate, which is extremely effective in terms of processability. This also expands the range of lens design.
第１図は本発明に係る複合光学部品の製造方法に於るガ
ラス基材の斜視図、第２図は製造方法の説明図、第３図
は複合光学部品の断面図、第４１ｉ４は熱サイクル試験
の結果を示す表である。
ｌ・・・ガラス基材 ２・・・樹脂層１０・・・金型
１１・・・樹脂層形成側面
１１Ａ・・・スリ面部
２０・・・非球面レンズ（複合光学部品）第１図
第２図
第３因FIG. 1 is a perspective view of a glass substrate in the method for manufacturing a composite optical component according to the present invention, FIG. 2 is an explanatory diagram of the manufacturing method, FIG. 3 is a cross-sectional view of the composite optical component, and 41i4 is a thermal cycle. This is a table showing the results of the test. l... Glass base material 2... Resin layer 10... Mold 11... Resin layer forming side surface 11A... Slotted surface portion 20... Aspherical lens (composite optical component) Fig. 1 Fig. 2 Figure 3rd factor
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62057618A JPH0645482B2 (en) | 1987-03-12 | 1987-03-12 | Manufacturing method of composite optical component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62057618A JPH0645482B2 (en) | 1987-03-12 | 1987-03-12 | Manufacturing method of composite optical component |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63225557A true JPS63225557A (en) | 1988-09-20 |
| JPH0645482B2 JPH0645482B2 (en) | 1994-06-15 |
Family
ID=13060864
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62057618A Expired - Fee Related JPH0645482B2 (en) | 1987-03-12 | 1987-03-12 | Manufacturing method of composite optical component |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0645482B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5400182A (en) * | 1991-05-21 | 1995-03-21 | Asahi Kogaku Kogyo Kabushiki Kaisha | Composite glass and resin optical element with an aspheric surface |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6090851A (en) * | 1983-10-24 | 1985-05-22 | Canon Inc | Manufacture of optical member |
-
1987
- 1987-03-12 JP JP62057618A patent/JPH0645482B2/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6090851A (en) * | 1983-10-24 | 1985-05-22 | Canon Inc | Manufacture of optical member |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5400182A (en) * | 1991-05-21 | 1995-03-21 | Asahi Kogaku Kogyo Kabushiki Kaisha | Composite glass and resin optical element with an aspheric surface |
| US5643504A (en) * | 1991-05-21 | 1997-07-01 | Asahi Kogaku Kogyo Kabushiki Kaisha | Method of making a composite glass and resin optical element with an aspheric surface |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0645482B2 (en) | 1994-06-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US3980399A (en) | Aspheric optical elements | |
| JP2001525269A (en) | Eyeglass lens including useful surface microstructure and method for producing the same | |
| US20080055736A1 (en) | Optical element and production device for producing same | |
| JP3925784B2 (en) | Laminated plastic polarizing lens and manufacturing method thereof | |
| JPH04171401A (en) | Junction resin lens | |
| JPH0764033B2 (en) | Junction type optical member and manufacturing method thereof | |
| US4319945A (en) | Method of producing aspherical optical elements | |
| JP3021347B2 (en) | Method and apparatus for manufacturing a contoured mirror having improved optical properties | |
| US5067800A (en) | Composite optical article and method of manufacture thereof | |
| JPS6259649B2 (en) | ||
| US4367014A (en) | Polygonal rotary scanners | |
| US4798690A (en) | Molding a glass-plastic composite lens | |
| JPS6097301A (en) | Resin optical element and method for producing said element | |
| JPS63225557A (en) | Production of composite optical parts | |
| CN112368136B (en) | Improved forming device for casting an optical product with a thin sheet on top, corresponding method, and optical product | |
| JP3191447B2 (en) | Method of manufacturing resin-bonded aspheric lens | |
| JPS63198001A (en) | Replica lens | |
| US20050018315A1 (en) | Method of manufacturing hybrid aspherical lens | |
| JP5349919B2 (en) | Manufacturing method of plastic lens | |
| JP2007309964A (en) | Complex optical element and method of manufacturing the same | |
| US2406742A (en) | Mold for use in the manufacture of optical elements | |
| WO2004097488A1 (en) | Method of manufacturing hybrid aspherical lens | |
| JPS61120102A (en) | Reflector and its production | |
| JPH0552481B2 (en) | ||
| JP3823225B2 (en) | Polarized resin lens and manufacturing method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |