JPS63194913A - Plastic injection mold - Google Patents

Plastic injection mold

Info

Publication number
JPS63194913A
JPS63194913A JP2634587A JP2634587A JPS63194913A JP S63194913 A JPS63194913 A JP S63194913A JP 2634587 A JP2634587 A JP 2634587A JP 2634587 A JP2634587 A JP 2634587A JP S63194913 A JPS63194913 A JP S63194913A
Authority
JP
Japan
Prior art keywords
zirconia
mold
ceramic
plastic
plastic injection
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2634587A
Other languages
Japanese (ja)
Other versions
JP2512929B2 (en
Inventor
Hideo Fuwa
日出生 不破
Isamu Osada
長田 勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tosoh Corp
Original Assignee
Tosoh Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tosoh Corp filed Critical Tosoh Corp
Priority to JP62026345A priority Critical patent/JP2512929B2/en
Publication of JPS63194913A publication Critical patent/JPS63194913A/en
Application granted granted Critical
Publication of JP2512929B2 publication Critical patent/JP2512929B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/37Mould cavity walls, i.e. the inner surface forming the mould cavity, e.g. linings

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

PURPOSE:To improve the releasability, wear resistance and corrosion resistance of a mold by a structure wherein the mold consists of ceramic containing a specified amount of zirconia. CONSTITUTION:A mold, the whole body of which consists of ceramic or a mold, of which only a part with comes into contact with plastic is made of ceramic and the remaining part consists of metallic material, may be acceptable. The ceramic part contains 40wt.% or more of zirconia. The ceramic part, which is made of only sintered zirconia or mixture of zirconia and other ceramic not exceeding 60wt.%, may be acceptable. As other ceramic, alumina, spinel, mullite or the like can be used. The mixed ceramic of zirconia and alumina is excellent in hardness, wear resistance and the like. In addition, when the zirconia content is 40wt.% or more, non-affinity of zirconia to plastic is maintained, and consequently the releasability is good and troubles due to plateout and dirt can be reduced. As zirconia, partially stabilized zirconia, which is excellent in strength, toughness and heat resistance, is the best.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、プラスチック射出成形用金型に関する。[Detailed description of the invention] [Industrial application field] The present invention relates to a plastic injection mold.

[従来の技術] プラスチック射出成形用金型は、従来そのほとんどが工
具鋼等の金属材料のみでつくられている。
[Prior Art] Conventionally, most plastic injection molds have been made only of metal materials such as tool steel.

[発明が解決しようとする問題点] 従来の金属製金型では、離型性、プレートアウト、ヨゴ
レ等の問題があり、これがプラスチック成形製品の品質
に重大な影響をもたらす。特に離型性については数多く
の離型剤が市販されているが、効果の持続性および成形
品への混入等の問題をひきおこす。
[Problems to be Solved by the Invention] Conventional metal molds have problems such as mold releasability, plate-out, and staining, which have a serious impact on the quality of plastic molded products. In particular, with regard to mold release properties, many mold release agents are commercially available, but they cause problems such as persistence of effect and contamination with molded products.

また近年、プラスチックに無機質、有機質、金属等のフ
ィラーを混入して、プラスチックの特性を広げようとす
る動きが高まりつつある。このようなフィラーの入った
プラスチックの成形に従来の金属製金型を使用すると、
金型の摩耗、腐蝕が生じやすく、その寿命がごく短くな
る。
Furthermore, in recent years, there has been a growing movement to expand the properties of plastics by mixing fillers such as inorganic, organic, and metal fillers into plastics. When conventional metal molds are used to mold plastics containing such fillers,
The mold is prone to wear and corrosion, which shortens its lifespan.

本発明は、このような従来のプラスチック射出成形用金
型における欠点を解消したもの、すなわち離型性のよい
、プレートアウトやヨゴレの少ない、かつ、耐摩耗性、
耐腐蝕性にすぐれたプラスチック射出成形用金型を提供
するものである。
The present invention eliminates the drawbacks of conventional plastic injection molds, that is, it has good mold releasability, less plate-out and staining, and has wear resistance.
The present invention provides a plastic injection mold with excellent corrosion resistance.

[問題点を解決するための手段およびその作用コ本発明
者らは、ジルコニア焼結体は強度および硬度が高いだけ
でなく、溶融したプラスチックが付着しにくく、これに
よって上記の問題点が解決されることを見出し、本発明
に到達した。
[Means for Solving the Problems and Their Effects] The present inventors have found that zirconia sintered bodies not only have high strength and hardness, but also have difficulty in adhering to molten plastic, which solves the above problems. We have discovered that this is the case, and have arrived at the present invention.

すなわち、本発明は、ジルコニアを40νt%以上含む
セラミックスからなるプラスチック射出成形用金型を要
旨とする。
That is, the gist of the present invention is a plastic injection mold made of ceramics containing 40 vt% or more of zirconia.

本発明が適用されるプラスチック用金型として、たとえ
ば次のものをあげることができるが、これらに限定され
るわけではない。
Examples of plastic molds to which the present invention is applied include, but are not limited to, the following.

(1)2板構成金型 (2)3板構成金型 (3)ねじ型 本発明の金型は、全体がセラミックスで構成されたもの
であってもよく、また、プラスチックが接触する部分に
のみジルコニア40vt%以上のセラミックスを使用し
、他の部分は金属材料としたものであってもよい。すな
わち他の部分は金属製ケースとし、上記セラミックス部
材を、焼バメ、接着またはカシメ等の方法で支持させれ
ばよい。このセラミックス部の厚みとしては0゜1〜5
IIIlあればよい。このようにして、とくに大型の金
型の製作費を下げることができる。
(1) Two-plate mold (2) Three-plate mold (3) Screw type The mold of the present invention may be made entirely of ceramics, and the parts that come in contact with plastic may be It is also possible to use ceramics containing 40 vt% or more of zirconia only, and use metal materials for the other parts. That is, the other parts may be made of a metal case, and the ceramic member may be supported by a method such as shrink fitting, adhesion, or caulking. The thickness of this ceramic part is 0°1~5
IIIl is enough. In this way, the production costs, especially for large molds, can be reduced.

ジルコニア系セラミックスと金属との線膨張係数が近似
しているので、上記セラミックス−金属複合体は使用温
度でその両者間の剥離がおこらない。
Since the coefficients of linear expansion of the zirconia ceramic and the metal are similar, the ceramic-metal composite does not peel off between the two at the operating temperature.

本発明の金型のセラミックス部分は、ジルコニアを40
wt%以上含まねばならない。これは、ジルコニア焼結
体のみからなるものであってもよく、また80wt%ま
では他のセラミックスが混じっていてもよいことを意味
する。他のセラミックスとしては、例えば、アルミナ、
スピネル、ムライト等をあげることができるが、アルミ
ナとの混合セラミックスが硬度、耐摩耗性等の点ですぐ
れている。
The ceramic part of the mold of the present invention is made of 40% zirconia.
Must contain at least wt%. This means that it may be made of only a zirconia sintered body, or that up to 80 wt% of other ceramics may be mixed. Other ceramics include, for example, alumina,
Examples include spinel and mullite, but ceramics mixed with alumina are superior in terms of hardness and wear resistance.

また、ジルコニア含有ff140w1%以上であればジ
ルコニアがもつプラスチックとの非親和性が維持され、
離型性プレートアウト、ヨゴレによるトラブルを小さく
することができる。
In addition, if the zirconia content is ff140w1% or more, the non-compatibility of zirconia with plastics is maintained,
Problems caused by mold releasability such as plate out and dirt can be minimized.

ジルコニアとしては、強度、靭性および耐熱性のよい部
分安定化ジルコニアがもっともよい。部分安定化ジルコ
ニアに固溶させる安定化剤の適当な量は、イツトリアで
は1〜5m01%、カルシアでは2〜911o1%、マ
グネシアでは8〜10101%、セリアでは8〜30m
o1%等である。
The best zirconia is partially stabilized zirconia, which has good strength, toughness, and heat resistance. The appropriate amount of stabilizer to be solid-dissolved in partially stabilized zirconia is 1 to 5 m01% for ittria, 2 to 911 o1% for calcia, 8 to 10101% for magnesia, and 8 to 30 m for ceria.
o1% etc.

これらを2種以上固溶化させてもよい。Two or more of these may be dissolved in solid solution.

その中でも、イツトリア部分安定化ジルコニアは、とく
に高強度かえられ、また200℃付近における安定性に
もすぐれており、強度低下もなく、本発明の材料として
特に適している。
Among them, ittria partially stabilized zirconia has particularly high strength and excellent stability at around 200° C., and there is no decrease in strength, making it particularly suitable as a material for the present invention.

本発明の金型の製造にあたっては、焼結性のすぐれた微
粉末を原料とする必要がある。ジルコニアは湿式法でえ
られた1次粒子径200〜400人の微粉末を、またア
ルミナ、スピネル、ムライト等は湿式法または共沈法で
えられた高純度粉末を用いるのが望ましい。
In manufacturing the mold of the present invention, it is necessary to use a fine powder with excellent sinterability as a raw material. For zirconia, it is desirable to use a fine powder with a primary particle size of 200 to 400 particles obtained by a wet method, and for alumina, spinel, mullite, etc., to use a high purity powder obtained by a wet method or coprecipitation method.

この原料粉末をラバープレス法等によって所望の形に成
形し、焼成してセラミックスかえられる。
This raw material powder is molded into a desired shape by a rubber press method, etc., and fired to convert it into ceramics.

この焼成法としては、常圧の焼成法でもよく、さらに熱
間静水圧加圧焼成法(HIP処理)を加えてもよい。
As this firing method, a normal pressure firing method may be used, and a hot isostatic pressing firing method (HIP treatment) may be added.

このようにして得られたセラミックスをダイヤモンド砥
石等で研削、研摩し、所定の寸法および表面あらさに仕
上げて、本発明に使用するセラミックス部材がえられる
The ceramic member thus obtained is ground and polished using a diamond grindstone or the like to achieve predetermined dimensions and surface roughness, thereby obtaining the ceramic member used in the present invention.

[発明の効果コ 本発明の金型をプラスチックの成形に使用することによ
り、以下の効果をあげることができる。
[Effects of the Invention] By using the mold of the present invention for molding plastics, the following effects can be achieved.

(1)離型性がよいので、高粘着性樹脂でも離型剤を必
要としない。
(1) Since mold release properties are good, no mold release agent is required even with highly adhesive resins.

(2)表面のきれいな製品を得ることができる。(2) A product with a clean surface can be obtained.

(3)金型の清掃頻度を減らして、長期連続運転を行う
ことができる。
(3) Long-term continuous operation can be performed by reducing the frequency of mold cleaning.

(4)かりにブスチックが金型に付着しても、金型の硬
度が高いので、どのような工具を清掃に用いても金型を
損傷することが少ない。
(4) Even if plastic stick adheres to the mold, the mold is highly hard, so no matter what tool is used for cleaning, the mold is unlikely to be damaged.

(5)フィラーを多く添加したプラスチ・ツクを成形し
ても金型が摩耗しにくいので、金型の取替頻度が少ない
(5) Even when molding plastic with a large amount of filler added, the mold is less likely to wear out, so the mold needs to be replaced less frequently.

(6)腐蝕性樹脂を成形しても腐蝕しにくい。(6) Resistant to corrosion even when molded with corrosive resin.

(7)異常流動が発生しにくいので、従来の金型では成
形が困難であった低流動性樹脂の成形が容易である。
(7) Since abnormal flow is less likely to occur, low fluidity resins, which are difficult to mold using conventional molds, can be easily molded.

[実施例] 以下、本発明を具体例によって説明するが、本発明はこ
れらに限定されるものではない。
[Examples] Hereinafter, the present invention will be explained using specific examples, but the present invention is not limited to these.

実施例1〜3、比較例1.2 (金型の製造) 表1の原料粉末を湿式合成法によりえた。該原料粉末を
ラバープレス法によって成形し、表中の温度で焼成して
、セラミックスをえた。また、一部のものはさらにHI
P処理した。
Examples 1 to 3, Comparative Example 1.2 (Manufacture of mold) The raw material powders shown in Table 1 were obtained by a wet synthesis method. The raw material powder was molded by a rubber press method and fired at the temperature shown in the table to obtain ceramics. In addition, some items are even more HI
P-treated.

このセラミックスを研削、研摩、穴加工し、所定の寸法
に仕上げ、鋼に焼バメして、樹脂との接触部をセラミッ
クスとした金型をつくった。
This ceramic was ground, polished, and drilled to the desired dimensions, and then shrink-fitted to steel to create a mold with ceramic as the contact part with the resin.

また、比較のため鋼にクロムメッキした金型(従来品)
もテストした。
Also, for comparison, a mold made of chrome plated steel (conventional product)
was also tested.

(射出成形テスト) 上記のよ゛うにしてつくった金型を用いて平板の成形を
行った。
(Injection molding test) A flat plate was molded using the mold made as described above.

各成形終了後は、金型を交換した後、次の例の成形に移
った。
After each molding was completed, the mold was replaced, and then the molding of the next example was started.

成形および測定条件は、以下のとおりである。The molding and measurement conditions are as follows.

(1)樹脂 東洋曹達工業■製塩化ビニル樹脂リューロ
ン8008K  Pm2O3 (2)射出成形機 a 本体 東芝機械■製Is 50 A (30z)b
 金型 平板 140 X 80X 2t (am)(
3)成形条件 a シリンダ一温度 C−I   C−2C−3NH 150℃ 160℃ 170℃ 180℃b 金型温度
 50℃ Cスクリニー回転数 38rpa+ (4)ノズルの形状 オーブンノズル、ノズル出口直径3關 (5)コンパウンド 鉛系複合安定剤TR−800(水沢化学社製)を樹脂1
00重量部に対し4.2重量部と可塑剤DOP 10重
量部、フィラー(炭酸カルシウム) 10重量部を添加
し、ヘンシェルミキサーで混合した混合物を上記射出成
形に供した。
(1) Resin Vinyl chloride resin Ryuron 8008K Pm2O3 manufactured by Toyo Soda Kogyo ■ (2) Injection molding machine a Main body Is 50 A (30z) b manufactured by Toshiba Machine ■
Mold flat plate 140 x 80 x 2t (am) (
3) Molding conditions a Cylinder temperature C-I C-2C-3NH 150℃ 160℃ 170℃ 180℃b Mold temperature 50℃ C screenie rotation speed 38rpa+ (4) Nozzle shape Oven nozzle, nozzle exit diameter 3 5) Add compound lead-based composite stabilizer TR-800 (manufactured by Mizusawa Chemical Co., Ltd.) to resin 1.
To 00 parts by weight, 4.2 parts by weight, 10 parts by weight of a plasticizer DOP, and 10 parts by weight of a filler (calcium carbonate) were added, and the mixture mixed in a Henschel mixer was subjected to the above injection molding.

(6)測定 連続成形運転200シヨツト成形し、金型からの成形品
のはずれやすさの比較を行った。また金型へのプレート
アウト、ヨゴレの量を目視で観察した。結果を表1に示
す。
(6) Measurement Continuous molding operation 200 shots were molded, and the ease with which the molded product came off from the mold was compared. In addition, the amount of plate out and dirt on the mold was visually observed. The results are shown in Table 1.

実施例1〜3では200シヨツトすべての場合に金型へ
の付着は見られなかった。しかし、比較例1および2で
は200シヨツトすべての場合に成形品が金型に付着し
、工具で取はずした。また比較例1および2ではプレー
トアウト、ヨゴレが金型に多く発生し、その結果、ショ
ット回数が増すにつれて成形品表面のつやがなくなり、
表面状態が悪くなった。
In Examples 1 to 3, no adhesion to the mold was observed in all 200 shots. However, in Comparative Examples 1 and 2, the molded product adhered to the mold in all 200 shots and was removed using a tool. In addition, in Comparative Examples 1 and 2, plate-out and dirt often occurred on the mold, and as a result, as the number of shots increased, the surface of the molded product lost its luster.
The surface condition has deteriorated.

Claims (2)

【特許請求の範囲】[Claims] (1)ジルコニアを40wt%以上含むセラミックスか
らなるプラスチック射出成形用金型。
(1) A plastic injection mold made of ceramics containing 40 wt% or more of zirconia.
(2)ジルコニアが部分安定化ジルコニアである特許請
求の範囲第1項記載のプラスチック射出成形用金型。
(2) The plastic injection mold according to claim 1, wherein the zirconia is partially stabilized zirconia.
JP62026345A 1987-02-09 1987-02-09 Plastic injection mold Expired - Lifetime JP2512929B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP62026345A JP2512929B2 (en) 1987-02-09 1987-02-09 Plastic injection mold

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP62026345A JP2512929B2 (en) 1987-02-09 1987-02-09 Plastic injection mold

Publications (2)

Publication Number Publication Date
JPS63194913A true JPS63194913A (en) 1988-08-12
JP2512929B2 JP2512929B2 (en) 1996-07-03

Family

ID=12190857

Family Applications (1)

Application Number Title Priority Date Filing Date
JP62026345A Expired - Lifetime JP2512929B2 (en) 1987-02-09 1987-02-09 Plastic injection mold

Country Status (1)

Country Link
JP (1) JP2512929B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08207053A (en) * 1995-02-02 1996-08-13 Fujio Sakamoto Mold and molding method
GB2460162A (en) * 2008-05-20 2009-11-25 Advanced Composites Group Ltd Ceramic tools

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55121970A (en) * 1979-01-04 1980-09-19 Commw Scient Ind Res Org Partially stabilized zirconia ceramic
JPS58157615U (en) * 1982-04-16 1983-10-21 パイロツトプレシジヨン株式会社 Ejector pin for molding mold
JPS58191133A (en) * 1982-04-30 1983-11-08 Seikosha Co Ltd Mold
JPS61100425A (en) * 1984-10-23 1986-05-19 Sekisui Chem Co Ltd Mold for molding plastic

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55121970A (en) * 1979-01-04 1980-09-19 Commw Scient Ind Res Org Partially stabilized zirconia ceramic
JPS58157615U (en) * 1982-04-16 1983-10-21 パイロツトプレシジヨン株式会社 Ejector pin for molding mold
JPS58191133A (en) * 1982-04-30 1983-11-08 Seikosha Co Ltd Mold
JPS61100425A (en) * 1984-10-23 1986-05-19 Sekisui Chem Co Ltd Mold for molding plastic

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08207053A (en) * 1995-02-02 1996-08-13 Fujio Sakamoto Mold and molding method
GB2460162A (en) * 2008-05-20 2009-11-25 Advanced Composites Group Ltd Ceramic tools
GB2460162B (en) * 2008-05-20 2013-04-17 Umeco Structural Materials Derby Ltd Ceramic tools
US9802370B2 (en) 2008-05-20 2017-10-31 Cytec Industrial Materials (Derby) Limited Ceramic tools

Also Published As

Publication number Publication date
JP2512929B2 (en) 1996-07-03

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