JPS63188499A - Progressive forming die - Google Patents

Abstract

PURPOSE:To adapt to plural forms and to improve the versatility by providing the hole capable of storing in package the unnecessary part of a hoop material to be cut by a cutting block on the part located at the lower part of the cutting block. CONSTITUTION:A cutting block is fitted to an upper die master 30 and lower die master 31 attachably and detachably and can easily be changed to the other cutting block by rotating clamp members 93, 101 at 90 deg. by loosening bolts 94, 103. Since a hole 111 is provided on the lower die master 31 located just under the center of the cutting block the unnecessary part of the hoop material 33 caused by the formation of the hole corresponding to the hole 105, etc., of the cutting block can be stored in package by this hole 111. This hole 111 can be utilized as the hole for discharging unnecessary matters for a new cutting block even in the case of changing this hole 111 to other ones, having abundant versatility therefore.

Description

DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a progressive molding die capable of obtaining a plurality of parts by cutting a metal hoop material while sequentially transporting the same.

<Prior Art> This type of progressive molding mold is utilized in the production of casings constituting electrical components.

FIG. 7 is an explanatory view illustrating a conventional progressive molding die, and this figure shows the lower mold portion. In this FIG. 7, 1 is a hoop material made of metal, 2 is a lower die 3.4 is a stamp for making a predetermined mark, etc. on the hoop material 1. 5.6.7.8 are a first die insert, a second die insert, a third tie insert, and a fourth die insert, which are arranged in this order downstream of the stamp 4, respectively.

Among these, the first die insert 5 has a hole 9 for forming the basic component external shape in the hoop material 1, and a hole for positioning during work following this first die insert 5. It has a hole 10 for forming a pilot hole. Although not shown, a punch plate insert is arranged above the first gouger insert 5, and a cutting punch corresponding to the shape of the hole 9 and a cutting punch corresponding to the shape of the hole 9 are attached to the punch plate insert.
A punch corresponding to the shape of 0 is attached.

Further, the second die insert 6 has a hole 11 for dividing the hoop material 1 into individual parts, and a hole 12 for forming a square hole in the center of the part. and,
Although not shown, there is also a hole 11 above this second insert 6.
．． A cutting punch and a punching punch having a shape corresponding to the number 12 are arranged, and these cutting punches and punching punches are attached to the punch plate insert described above. In addition, the second
The lower holes of the holes 11 and 12 of the gou insert 6 are used to remove to the outside unnecessary parts generated by cutting out the hoop material 1 using the cutting punch and punching punch placed above these holes 11 and 12. Dedicated holes are arranged below the holes 11.12 and are individually provided with dimensions slightly larger than the holes 11.12. Further, the third die insert 7 has a bending die 13 for bending both sides of the parts divided into individual parts at the second die insert 6 portion in an upward direction perpendicular to the plane of the paper. There is. Although not shown, a bending punch corresponding to the shape of the bending die 13 is disposed above the third goo insert 7, and this bending punch is attached to the punch plate insert described above. Also,
The fourth goo insert 8 is for separating into individual parts and has a hole 14 in the center. A cutting punch corresponding to the shape of the hole 14 is arranged above the fourth goo insert 8, and this cutting punch is attached to the punch plate insert described above.

In addition, the above-mentioned stamp 3.4, the first Goo insert 5, the second Goo insert 6, the third Goo insert 7, and the fourth Goo insert 8 are formed on the lower mold 2. Predetermined holes 15.16.17.
18, 19, 20 and is kept embedded so that it does not easily come off. Although not shown, an upper mold is disposed to face the lower mold 2, and a punch plate insert to which the punching punch, cutting punch, and bending punch described above are mounted is held on the upper mold.

Note that 21, 22, 23, and 24 are glue lids for slightly lifting the hoop material 1 from the surface of the lower mold 2 when the hoop material 1 is transferred, and are located between the stamp 4 and the first goo insert 5, respectively. Between the first Gui insert 5 and the second Gui insert 6, between the second Gui insert 6 and the third Gui insert 7, there is a third Gui insert 7. It is arranged between it and the fourth goo insert 8.

In such a progressive mold, while the hoop material 1 is lifted up via the lifters 21, 22, 23, 24 and fed in the direction of the arrow 25 in FIG. By inserting the pilot bottles attached to the hoop material 1 into each of the pilot holes 26,
is positioned at a predetermined position, a predetermined mark etc. is applied using the engraving 3.4, the basic external shape of the part is formed using the 5 parts of the first die insert, and the basic shape is formed using the 6 parts of the second die insert. The parts are separated into individual parts (but each part is still connected), the third die insert part 7 bends both sides of each part, and the fourth die insert part 8 parts are completely bent. The plan view of FIG. 8(a) and FIG.
A finished part 27 in the form of a casing is obtained, as illustrated in the side view of FIG. 8(b) and the front view of FIG. 8(c).

<Problems to be Solved by the Invention> Nowadays, there are demands for high-mix, low-volume production, and in order to meet such demands with the conventional progressive mold described above, After molding two varieties of parts,
For example, it is necessary to replace the first goo insert 5 with a goo insert suitable for a different type of goo insert, and to also replace it with a cutting punch, bending punch, etc. adapted to the other goo insert. in this case,
Punch plate insert etc. are all Gui inserts 5.6.7.8
Since the parts are shared, it is not enough to just replace the relevant cutting punch, but requires extensive replacement of the punch plate insert, etc., and complicated assembly work, which increases the number of man-hours and manufacturing costs for parts production. In the end, there was a problem in terms of versatility.

In addition, regarding the above-mentioned conventional mold insert,
For example, as illustrated in the above-mentioned second die insert 6, the holes 11 and 12 are inserted through which a cutting punch and a punching punch are inserted in order to eliminate unnecessary parts generated by cutting out the hoop material 33.
Since individual holes are provided for each die insert, forming the holes becomes complicated, and in order to accommodate multiple types, it is necessary to form the holes each time the die insert is changed. In short, this also led to an increase in manufacturing costs and caused problems in terms of versatility.

The present invention has been made in view of the above-mentioned actual situation in the prior art, and its purpose is to provide a progressive molding die that can be applied to a plurality of products and has excellent versatility.

Means for Solving the Problems In order to achieve this object, the present invention provides a method for cutting a hoop material made of metal while feeding it in a fixed direction and molding it into a plurality of parts. The lower die master is placed opposite the upper die master. A pilot hole forming block is placed between the upper mold master and the lower mold master and is capable of forming pilot holes of multiple different pitches in the hoop material, and a pilot hole forming block is removably placed between the upper mold master and the lower mold master. At the same time, a cutting block is placed downstream of the pilot hole forming block and cuts the hoop material into the basic part external shape using the pilot hole formed by the pilot hole forming block as a reference, and this cutting block is used as an upper die master. and a fastening means fastened to the lower mold master,
A hole is formed in a portion of the lower mold master located below the cutting block so that the unnecessary portion of the hoop material to be cut by the cutting block can be stored all at once.

Effect> Since the present invention is configured as described above, pilot holes are formed in advance in the pilot hole forming block to correspond to a plurality of products, that is, to have pilot holes having a plurality of predetermined pitches corresponding to the external dimensions of a plurality of products. In addition, multiple cutting blocks corresponding to multiple types can be prepared in advance. Therefore, the pitch of the pilot holes in this pilot hole molding block can be selected according to the type of product to be manufactured, and the upper mold master By selectively attaching a cutting block corresponding to the product type to be manufactured between the lower mold masters via a fastening means, it is possible to adapt to a plurality of product types.

In addition, a hole is provided in the lower die master located below the cutting block so that the unnecessary part of the hoop material to be cut out by the cutting block can be stored all at once.
It is not necessary to form individual holes corresponding to round punches, etc., and there is no need to create new holes each time the cutting block is changed, so it is highly versatile in this respect as well.

<Example> Hereinafter, one example of the progressive molding die of the present invention will be described based on the drawings.

FIG. 1 is a plan view showing the overall configuration of the lower die portion of this embodiment, FIG. 2 is a side sectional view showing the pilot hole forming block and lifter portion provided in this embodiment, and FIG. 3 is (
a) and (b) are plan and side views showing the punch plate constituting the pilot hole forming block, respectively, and Fig. 3 (c), (d), and (e) respectively show the lower part of the pilot hole forming block. FIG. 2 is a plan view, a side view, and a front view. Furthermore, FIGS. 4(a) and 4(b) are half-sectional views of the cutting block provided in this embodiment, viewed from the direction of arrow A in FIG. 1, of which FIG. FIG. 4(b') is a right half sectional view showing the time when the hoop material is cut. Also, Fig. 5(a),
11) are half-sectional views of the first hoop material transfer block provided in this embodiment, viewed from the direction of arrow B in FIG. 1, of which FIG. FIG. 5(b) is a right half sectional view showing the hoop material at the time of cutting or bending.

Moreover, FIG. 6(a) is a plan view showing the second hoop material transfer block and bending and separating block provided in this embodiment, and FIG. 6(b) is a plan view as seen from the direction of arrow C in FIG. FIG. 3 is a cross-sectional view of a bent and separated block.

In this embodiment, as shown in FIG. 1.2, etc., there is an upper die master 30 attached to a ram (not shown) on the movable side of the press machine via a fastening means, and an upper die master 30.
A lower die master 31 is attached to a bed (not shown) on the fixed side of the press machine via a fastening means so as to face the press machine.

A hoop material 33 is placed between the upper mold master 30 and the lower mold master 31 as shown by the arrow 32 in FIG. 1.2.
1.2 and 3 (a'
), (b), (C), (d), and (e), a pilot hole forming block 34 capable of forming a plurality of pilot holes with different pitches in the hoop material 33, and FIGS. As shown in FIGS. (a) and (b), there is a cutting block 35 which is connected to the pilot hole forming block 34 and which cuts the hoop material 33 into the basic external shape of the part, and which is connected to the cutting block 35, The dummy block 36 that does not perform any special operation, and the dummy block 36 shown in FIGS. 1 and 5(a),
As shown in (b), it is connected to the dummy block 36,
As shown in FIGS. 1 and 6(a), a first hoop material transfer block 37 that contributes to the transfer of the hoop material 33, and a
The hoop material 33 is connected to the hoop material transfer block 37 of
a second hoop material transfer block 38 that contributes to the transfer of the
As shown in FIG. 1 and FIG. 6(b), a bending/separation block is connected to the second hoop material transfer block 38 and bends and separates the hoop material 33 to form completed parts. The three are arranged in order.

Note that a lifter 40 is provided between the pilot hole forming block 34 and the □ cutting block 35 to float the hoop material 33 when the hoop material 33 is transferred.
Dummy block 36 and first hoop material transfer block 3
A similar glue lid 41 is also provided between it and 7. Also, 4
2 has its lower end fixed to the lower mold master 31, and the upper mold master 30
This is a guide member that guides the ascent and descent of. This guide member 4
2 is a pole retainer 42 that is movably coupled with precision.
A is installed.

Hereinafter, the configuration of each block described above will be explained in order.

First, the pilot hole forming block 34, which is the block disposed at the most upstream position, is connected to the hoop material 33 as shown in FIG.
It includes a punch plate 44 disposed on the upper side and a die plate 45 disposed on the lower side. The punch plate 44 is removably attached to the upper die master 30 via fastening means such as a clamp member, and the gouging plate 45 is fixed to the lower die master 31 via, for example, bolts. The punch plate 44 described above is shown in FIG. 3(a),
As also shown in (b), a reference groove 46 is provided at one side edge of the hoop material 33, that is, at a position corresponding to the upper edge of the hoop material 33 shown in FIG. Holes 47.48.4 that communicate and extend in the direction of the hoop material 33
It has a score of 9.50. Among these holes, a pin 52 that can protrude into the reference groove 46 via a spring 51 is housed in the hole 47, as shown in FIG. Also, hole 48.4
9.50 are provided to form pilot holes of different pitches in the hoop material 33, that is, 60 mm pitch, 45 mm pitch, and 30 mm pitch, and these holes 48, 49, and 50 are provided with pilot holes. Punches 53, 54, and 55 for drilling are housed so that their upper ends can protrude into the reference groove 46, respectively.

A key 56 shown in FIG. 2 can be inserted into the reference groove 46, and a punch 53 is attached to the tip of the key 56.
．． The key 56 has a protrusion 57 that can come into contact with the head of any one of the keys 54 and 55, and the above-mentioned pin 5 is attached to the distal end of the key 56.
2 has a hole 58, 59, 60 into which the upper end can be inserted. If the pin 52 were to fit into the hole 58 of the key 56, the protruding part 57 of the key 56 would come into contact with the upper end of the punch 55, preventing the punch 55 from moving upward, and preventing the other punches 53, 54 from moving upward. are each held movable upwards. Furthermore, if the pin 52 is connected to the key 5 as shown in FIG.
When the key 56 is inserted into the hole 59 of 6, the protrusion 57 of the key 56
is in contact with the upper end of the punch 54, and the punch 54 is held so that it cannot move upwardly, and the other punches 53 and 54 are held movably upwardly, respectively. In addition, if the pin 52 were to fit into the hole 60 of the key 56, the protrusion of the key 56 would come into contact with the upper end of the punch 53, preventing the punch 53 from moving upward, and preventing other punches 54, 55 from moving upward. Each is held movable upwards.

In addition to the reference groove 46, the punch plate 44 has three key grooves 61, 62, . . . that extend parallel to the reference groove 46.
63 is provided. These keyways 61, 62, 63 have holes 64, 65, .
66 is provided at a position corresponding to the hole 47, and a hole 67.68.6 equivalent to the hole 48.49.50 of the reference groove 46 is provided.
9, and holes 70.71.72, and 73.74.7
5 are provided at corresponding positions. A key equivalent to the key 56 described above can be selectively inserted into the key grooves 61, 62, 63 described above, and the holes 64 to 6
6 stores a pin equivalent to the pin 52 that just met, and holes 64 to 69, holes 70 to 72, and holes 73 to 75 selectively store punches equivalent to the punches 53 to 55 described above, respectively. It can be stored. In this embodiment, the six 65 and holes 70 to 72 are arranged to face the lower edge of the hoop material 33 shown in FIG. 1, and the key is inserted into the keyway 62. The protrusion at the tip of this key, like the key 56 shown in FIG. It is designed to be formed.

Further, the reference groove 46 and the key groove 61 of the punch plate 44 in the approximately central part of the die plate 45, ie, the punch plate 44 in FIG.
Immediately below the portion 76 located between
, as also shown in (d), a stamping die 8 on which a stamp 77 such as a mark is formed is removably arranged on the die plate 45. Although not shown, a stamp receiver corresponding to the stamp diamond 8 is attached to the portion 76 of the punch plate 44, and the hoop material 33 is pressed between the stamp receiver and the stamp diamond 8, so that the stamp 77 is formed on the hoop material. 33.

In addition, 78a shown in FIGS. 3(c), (d), and (e)
is a pin that restricts the insertion of the stamping diamond 8, and is implanted in the lower mold master 31. 78b is a stopper that restricts the movement of the stamping die 8 in the counter-insertion direction, and 78c is a bolt that fastens this stopper 78b to the die plate 45. Note that 78, d, and 78e shown in FIG. 3(d) are blocks arranged above the die plate 45. As shown in FIG. The pin 78a, stopper 78b, and bolt 78c described above constitute a fastening means that enables the stamping diamond 8 to be attached to and detached from the die plate 1-45.

Furthermore, as shown in FIG. 1, the upper parts of the blocks 78d and 78e have semicircular notches for escaping pilot holes formed by punches 53, 54, 55, etc., and each has a basic overall shape. Guide plate 79.8 approximately rectangular in shape
0 is provided, thereby restricting the movement of the upper surface and side end surfaces of both side edges of the hoop material 33, as shown in FIG. 3 (, 1).

On the insertion side of the hoop material 33 of this guide plate 79.80,
As shown in FIG. 1, tapers 81 and 82 are respectively formed to facilitate insertion of the hoop material 33.

Next, the lifter 40 connected to the pilot hole forming block 34 described above will be explained.

As shown in FIG. 1.2, the lid 40 is provided with a rod-shaped body 83 extending along the width direction of the hoop material 33 at the upper part, and is provided integrally with this rod-shaped body 83, and is provided at both ends of the rod-shaped body 83. It consists of a pair of pins 84 that support the vicinity, and springs 85 that urge each of these pins 84 upward. Then, at an upper position facing the lifter 40 with the hoop member 33 in between, there is a push-down hoop member 33 that can push the rod-shaped body 83 of the lifter 40 downward, as illustrated in FIG. A pair of pins 86 are provided corresponding to both ends of the rod-shaped body 83. These pins 86 are movably held by the upper mold master 30 and are supported by springs 8
7 in a downward direction.

Next, regarding the cutting block 35 and the dummy block 36 which are connected to the lid 40, the bottle 86, etc., as described above,
This will be explained with reference to FIG. 1 and FIGS. 4(a) and 4(b).

As shown in FIGS. 4(a) and 4(b), the cutting block 35 disposed downstream of the lifter 40 has a die plate 8 attached to the lower mold master 31 on the lower mold master 31 side.
8 and disposed on both ends of this die plate 88,
Eight guide plates 90 that guide both side edges of the hoop material 33, and a fixed stripper 9 that is arranged above these guide plates 89, 90 and restricts upward movement of the hoop material 33.
1. Note that FIG. 1 shows the fixed stripper 91.
The figure shows the state excluding. These die plates 88
A reference pin 92 fixed to the lower mold master 31 is inserted into holes formed at corresponding positions on the side ends of the guide plates 89, 90, and the fixed stripper 91.
2, the die plate 88, guide plates 89, 90, and fixed stripper 91 are positioned with respect to the lower mold master 31.

And 93 is die plate 88, guide plate 89.90
, a plurality of clamp members for gripping the fixed stripper 91, the tip portions 93a of which are engaged with the upper surface of the fixed stripper 91. Reference numerals 94 denote bolts for fixing these clamp members 93 to the lower mold master 31, respectively.

Further, a punch plate 96 is attached to the upper mold master 30 side via a backing member 95 etc., and this punch plate 96 is equipped with a cutting punch 97 for forming a predetermined basic component external shape in the hoop material 33. , a round punch 98 for forming a U-shaped hole in the hoop material 33, a hole punch (not shown) for making another hole in the hoop material 33 close to the U-shaped hole, and the pilot hole forming block 34 described above. Nine pilot pins that can be inserted into the pilot holes of the hoop material 33 are provided.

The heads of the cutting punch 97, the round punch 98, the pilot pin 99, and the head of a hole punch (not shown) are restricted from upward movement by a backing member 95.

Reference numeral 100 indicates a reference pin for positioning the backing member 95, punch plate 96, etc. relative to the upper mold master 30; 101 indicates a plurality of clamp members for gripping the backing member 95, punch plate 96, etc.; It engages with the lower surface of plate 96. Numerals 103 are bolts for fixing the clamp members 101 to the upper mold master 30, respectively.

As shown in FIG. 1 and FIGS. 4(a) and 4(b), the die plate 88 has a hole 104 corresponding to the outer shape of the cutting punch 97, and a hole 104 corresponding to the outer shape of the lower end of the round punch 98. A hole 105 corresponding to the shape, a hole 105a corresponding to the outer shape of a hole punch (not shown), and a pilot pin 9.
A hole 106 is formed into which 9 can be inserted.

Die plate 8 placed on the lower mold master 31 side mentioned above
8, a guide plate 89, 90, a fixed stripper 91, a backing member 95 disposed on the upper mold master 30 side, and a punch plate 96 including a cutting punch 97, etc., constitute the cutting block 35.

In addition, the above-mentioned clamp members 93 and 101 and bolts 94
．． 103 constitutes a fastening means for fastening the above-mentioned cutting block 35 to the upper mold master 30 and the lower mold master 31.

A key groove 107 is formed in the cutting block 35 and the lower die master 31 near the lifter 40 shown in FIG. 1, and a key 108 is removably inserted into the key groove 107. 109 is a plate that covers the end of the key 108, and 110 is a bolt that fixes this plate 109 to the lower mold master 31. Although not shown, pilot pins are attached to the above-mentioned die plate 88 at positions corresponding to both side edges of the hoop material 33 below the key 108 so as to be able to protrude upward. This pilot pin is used to determine the feeding pitch of the hoop material 33, as will be described later.

The dummy block 36 connected to the cutting block 35 shown in FIG. It is provided so as to extend to both side ends of the die plate No. 36. Further, although not shown, the fixed stripper 91 provided on the cutting block 35 may also be attached to the hoop material 33 of this dummy block 36, for example.
It was extended to cover the area. This dummy block 36
is positioned by a reference pin 92.

The lower die master 3 is attached by the clamp member 93 and bolt 94 via the guide plate 89, 90 and the fixed stripper 91.
1 is removably fastened.

In addition, the above-mentioned cutting block 35 and dummy block 36
directly below the approximately central part of the hole 104.105.1
The part of the lower mold master 31 located below the area including 05a can store the member removed by cutting and drilling from the hoop material 33, as shown in FIGS. 1 and 4(a) and (b). A hole 111 is provided.

Next, the lifter 41 connected to the above-mentioned dummy block 36 will be explained with reference to FIG. 1 and FIG. 2.

This lifter 41 also includes a rod-shaped body 112 extending along the width direction of the hoop material 33, and a rod-shaped body 112 that is provided integrally with the rod-shaped body 112 and supports the vicinity of both ends of the rod-shaped body 112, as described above and similar to the lid 40. A pair of pins 113 and these pins 11
3 and a spring 114 that urges each upwardly. Then, so as to face this lifter 41,
At a position above the hoop material 33, as illustrated in FIG.
One pair is provided corresponding to both end portions of 2. These pins 115 are movably held by the upper die master 30 and are biased downward by a spring 116.

Next, regarding the first hoop material transfer block 37 installed downstream of this lifter 41, FIG. 1 and FIG.
), (b).

This first hoop material transfer block 37 is connected to the lower mold master 3
A die plate 117 fixed to the lower mold master 31 is provided on the first side. At a position below the hoop material 33 in the center of the die plate 117, there is a bending punch 118, which is not used in this embodiment, and a knocker I-11 arranged vertically movably inside the bending punch 118.
9 and a knockout pin 120 that supports the knockout 119 is provided to match the shape of the part.

Then, at positions corresponding to both side edges of the hoop material 33 outside the bending punch 118, there are provided a lifting device for the hoop material 33, a guide for the hoop material 33, and a stripper (for removing the hoop material 33). Elevating means 121 and 122 are provided which also serve as a means for performing the following operations.

These elevating means 121 and 122 each have a hoop material 33
guide plates 123.124 having U-shaped holes into which both side edges are movably inserted; and these guide plates 123.1.
The pin 12 is provided integrally with the die plate 117 and the lower die master 31 and is movable up and down in the hole provided in the die plate 117 and the lower mold master 31.
5, 126, springs 127, 128 that bias these pins 125, 126 upward, and guide plates 123, 12.
4 to each of the pins 125 and 126) 1
23a and 124a. In addition, pin 125.1
Each of the lower end portions 26 is provided with large diameter portions 129 and 130, and when these large diameter portions 129 and 130 are engaged with the upper ends of holes 131 and 132 provided in the lower mold master 31, the pin 125.126 and guide plate 123.1
24, that is, upward movement of the hoop material 33 is restricted.

Further, the guide plates 123 and 124 each restrict the movement of the hoop material 33 in the width direction by the side wall of the U-shaped hole, restrict the fall of the hoop material 33 by the lower wall thereof, and restrict the movement of the hoop material 33 by the upper wall thereof. When an upward force is applied, upward movement is restricted.

Further, at the end of the guide plate 123 and 124 on the lifter 41 side, this first hoop material transfer block 3 of the hoop material 33 is provided.
7, as shown in FIG.
The tapers 123b and 124b are arranged in a horizontal plane, and the taper 1 is arranged in a substantially vertical plane as shown in FIG.
24c (the taper on the guide plate 123 side is not shown).

In addition, a stripper of the upper mold stripper plate 136a is attached to each edge of the guide plate 123, 124 opposite to both side edges of the hoop material 33 along the flow direction of the hoop material 33 shown by the arrow 32 in FIG. 136 is provided with semicircular notches 123d and 124d, respectively, which constitute escape holes when the hoop material 33 is inserted into the pilot hole of a pilot pin (not shown) that is attached as necessary. A plurality of holes 123d and 124d are provided in advance in accordance with the pitches of the holes 48, 49, and 50 in FIG. 3 set in the pilot hole forming block 34, respectively. However, in this embodiment, since the first hoop material transfer block 37 does not perform cutting, bending, etc., in other words, only transfers the hoop material 33, the above-mentioned pilot pin is not transferred to the stripper 136. It is not necessary to attach it to the

Note that 133 shown in FIG. 5(a) is a reference pin fixed to the lower mold master 31 and used to position the die plate 117. This reference pin 133 is inserted into a hole 134 formed in the die plate 117. It looks like this.

Further, the first hoop material transfer block 37 includes a punch plate 135 and a stripper plate 136a on the upper mold master 30 side. Punch plate 13
5 is hardly used in this embodiment, but for example, a cutting punch or the like is attached when necessary.

Further, the stripper plate h 136 a is held so as to be movable up and down, and the above-mentioned elevating means 121,
The heads of bolts 123a and 124a forming part 122 can be inserted. In addition, 139 is a sub guide post fixed to the upper mold master 30, and the above-mentioned stripper 13
6 is also movable relative to these 13 sub-guide posts as described above. The die plate 117 is provided with a hole 140 at a corresponding position directly below the sub-guide post 139 into which the lower end of the sub-guide post +-i 39 can be inserted.

Next, the second hoop material transfer block 38 and bending/separation block 39 connected to the first hoop material transfer block 37 are shown in FIG. 1 and FIGS. 6(a) and (b).
This is explained by

In this embodiment, the second hoop material transfer block 38 is not used for special operations such as cutting, but is used only to transfer the hoop material 33. It is equipped with a die plate that is flush with the die plate 117 of the hoop material transfer block 37, and
Guide plates 123 and 124 provided in the first hoop material transfer block 37 extend so as to be located on both sides of the die plate. In addition, the guide plate 123.1
24 is bent at its end and extended until it touches a part of the separation block 39.

A bending and separating block 39 disposed downstream of the second hoop material transfer block 38 has a bending die 141 on the lower mold master 31 side. This bending and separation block 39 is
It is positioned so as to be sandwiched between two blocks 142a that are removably attached to the lower die master 31 via fastening means such as bolts.

The bending die 141 has a knockout 14.3 in the center thereof that can protrude upward to the upper surface of the bending die 141.
This knockout 143 has multiple knockout pins 14
4 is integrally provided. Moreover, the knockout bin 144 is integrally provided on a connecting pin 145 that is movable in the vertical direction. This connecting pin 145 is moved by a connecting pin moving means (not shown) provided on the bed side of the press machine to which this embodiment is installed. Also,
A backing member 146 having a hole through which a knockout pin 144 can be inserted is arranged below the bending die 141. It should be noted that this backing member 146 is made to correspond to different types of parts that can be manufactured from the hoop material 33.
In the embodiment in which a large number of holes are provided in advance, the knockout 143 can be selectively inserted into an appropriate hole corresponding to the arrangement of the knockouts 144 that can smoothly move up and down. be. Note that 147 shown in FIG. 6(b) is a stripper for removing parts made from the hoop material 33, and for example, 147 is used to remove parts made from the hoop material 33.
Fixed on 2. In FIG. 1, the state in which this stripper 147 is removed is shown.

Moreover, this separation and cutting block 39 is attached to the punch plate 14 on the upper mold master 30 side, as shown in FIG. 6(b).
8 is attached to the punch plate 148, and a bending punch 149 and a cutting punch 150 are attached to this punch plate 148. In addition, 151 shown in FIG. 6(b) is a backing member that restricts the upward movement of the bending punch 149, and 152 is inserted into a hole formed in the backing member 151, and the bending punch 1
A knockout pin 153 provided integrally with the bending punch 149 is a spring that applies a buffering force to the bending punch 149 via the knockout pin 152. In addition, 154 is a cutting punch 15
0 is a spacer key for preventing removal, and 155 is a bolt for fixing these spacer keys 154 to the punch plate 148.

Next, in the embodiment configured as described above, the procedure for obtaining a completed part from the hoop material 33 and the operation of each block will be explained.

First, the upper die master 30 is attached to the ram, which is the movable side of a press machine (not shown), by means of fastening means, and the lower die master 31 is attached to the bed, which is the fixed side, by means of fastening means. Then, for example, as shown in FIG. 2, the key 56 is inserted into the reference groove 46 so that its protrusion 57 engages with the head of the punch 54. In this state, the force of the spring 51 causes the pin 52 to fit into the hole 59 of the key 56, thereby restricting the key 56 from moving easily.

In addition, a key (not shown) equivalent to the key 56 is attached to the hoop material 33.
For example, it is inserted into the keyway 62 shown in FIG. 3 so that its tip reaches the hole 71 position according to the width dimension. Also, pull out the key 1°8 from the keyway 107.

From this state, the hoop material 33 is inserted using the taper 81.82 of the guide plate 79.80 of the pilot hole forming block 34 shown in FIG. When the L-shaped master 30 is arranged so as to extend over the cutting block 35, the dummy block 36, and the lifter 41, and the ram of a press machine (not shown) is driven to lower the L-shaped master 30, the punch plate 4
4 is lowered to the punch 54 and the hole 71 in FIG. 3(a).
A first pair of pilot holes are formed on both side edges of the hoop material 33 by a punch (not shown) inserted into the hoop material 33 . Further, at the same time, the back side of the hoop material 33 is pressed against the stamp 77 of the stamping diamond 8, and the mark etc. formed by the stamp 77 is transferred onto the hoop material 33.

Next, when a predetermined amount of hoop material 33 is applied in the direction of arrow 32,
A pilot pin (not shown) located in the keyway 107 projects upward to be inserted into the pair of pilot holes formed as described above, thereby positioning the hoop member 33.

When the upper mold master 30 is lowered again in this state as described above, a second pilot hole is formed on both side edges of the hoop material 33 by the punch 54 and a corresponding punch (not shown). From then on, the length between the first pilot hole and the second pilot hole, that is, the length of 45 mm, is taken as one feed pitch, and the hoop material 33 is sequentially fed at every 45 mm pitch. A pilot hole forming operation in the pilot hole forming block 34 and cutting and bending operations described later are performed.

Note that when the second pilot hole is formed as described above, the feed pitch is determined, so the keyway 10
The protrusion of the pilot bin (not shown) located at position 7 becomes an obstacle to the transfer of the hoop material 33. Therefore, the keyway 10
The key 108 is inserted into the key 7, and the pilot bin (not shown) is thereby pushed down onto the lower surface of the key 108.

The key 108 is fixed to the lower mold master 31 by the keyway 107 and the pin 108a.

The hoop material 33 in which the pilot hole was formed as described above was slightly raised from the surface of the stamped diamond 8 of the pilot hole forming block 34 and the gouly plate 88 of the cutting block 35 by the rod-shaped body 83.112 of the lifter 40.41. transported in condition.

Then, the hoop material 33 with the pilot hole formed therein is inserted into the hole 104, 105, 105a of the cutting block 35.
When the pilot hole forming block 34 reaches the fourth position, the upper die master 30 moves downward when forming the pilot hole.
The backing member 95 and punch plate 96 shown in FIG. 2 are lowered, and the pin 86 shown in FIG.
115, the rod-shaped body 83. of the lifter 40.41 is lowered.
112 resists the force of spring 85.114 and the hoop material 3
3 is pressed down so that it does not protrude beyond the surface of the die plate 88. Subsequently, a pilot pin 99 or the like shown in FIG. 4(b) is inserted into the hole 106 through the already formed pilot hole, thereby positioning the hoop material 33 in this cutting block 35. moreover,
The cutting punch 9 is removed by the subsequent lowering of the punch plate 96.
7 cuts the hoop material 33 and inserts it into the hole 104, and a round punch 98 and a hole punch (not shown) cut the hoop material 33 and insert it into the hole 104.
3 and inserted into the holes 105 and 105a respectively,
The state shown in FIG. 4(b) is reached. Cutting punch 9 mentioned above
7 forms the basic external shape of the part, a round punch 98 forms a U-shaped hole, and a hole punch (not shown) makes a hole near the U-shaped hole.

Hoop material 3 removed by such cutting and drilling
The unnecessary portion 3 falls under its own weight inside the hole 111 of the lower mold master 31 and is discharged to the outside of this mold.

The hoop material 33 that has been sent over the lifter 41 is moved to the lifting means 1 of the first hoop material transfer block 37.
The first hoop material transfer block 37 and the second hoop material transfer block are guided by the tabers 123b, 124b, 124c, etc. of the guide plates 123. Block 38
It is then bent and sent to the separation block 39 position.

During this time, the pilot hole forming block 34 performs an operation of forming pilot holes on both side edges of the hoop material 33 at a pitch of 45 mm, and the cutting block 35 repeatedly drills holes corresponding to the holes 104, 105, and 105a at a pitch of 45 mm. . In addition, the first hoop material transfer block 3
7, when the hoop material 33 is transferred, the pin 125, the guide plate 123, and the bolt 123a are kept in the upper position and not lifted up by the force of the spring 127, as shown in FIG. 5(a). Furthermore, when forming pilot holes in the pilot hole forming block and cutting in the cutting block 35, the guide plates 123 and 124 are pulled apart by the stripper 136 so that the springs 12
7. The surface of the stamped diamond 8 of the pilot hole forming block 34 and the cutting block 35 are pressed down against the force of 128.
The die plate 88 is held at approximately the same height as the surface of the die plate 88. At this time, the heads of the bolts 123a and 124a constituting the elevating means 121 and 122 are attached to the stripper 136.
The hoop material 33 is housed in a hole formed in the hoop material 33, and is maintained in a state that does not affect the hoop material 33 in any way.

Further, during this period, that is, until the hoop material 33 is bent and reaches the separation block 39, the hoop material 33 constitutes an integrally molded product.

Then, when the hole corresponding to the hole 105.105a formed in the cutting block 35 among the holes formed in the hoop material 33 bends and reaches approximately the center position of the separation block 39, a pilot hole is formed in the pilot hole forming block 34. As a result of the operation and the lowering of the upper die master 31 accompanying the cutting operation in the cutting block 35, the punch plate 148 shown in FIG. 6(b) is lowered, and this punch plate 1-148
A pilot pin (not shown) provided in the hoop material 33
The hoop material 33 is positioned by inserting it into the pilot hole of the hoop material 33, and as the punch plate 148 descends, the bending punch 149 and the cutting punch 150 are lowered together, and the bending punch 149 and the bending die 141 cut the hoop material 33 into place. Both sides of the corresponding portion of the material 33 are bent downward and the hoop material 33 is separated, thereby forming the reference numeral 1 in FIG.
The finished part shown at 56 is obtained, and the cutting punch 1
50 cuts off the unnecessary bar-shaped edge of the hoop material 33 that is produced when the finished part 156 is removed.

Note that the unnecessary portion of the hoop material 33 formed by cutting with the cutting punch 150 is discharged to the outside by a discharge means (not shown). Completed parts 15 obtained in this way
6 is driven by a connecting pin moving means (not shown).
By raising the connecting bin 145 shown in Figure (b) and raising the knockout pin 144 and knockout 143, it can be removed from the bending die 141, and
If the completed part 156 is caught by the bending punch 149 or the like and lifted upward, the sixth
The completed part 156 is stripped off by a stripper 147 shown in Figure (b) and removed from a bending punch 149 or the like.

In this way, a plurality of finished parts 156 of the same type can be obtained from the hoop material 33 every 45 mm pitch.

In the above, the key 56 in the pilot hole forming block 34 is moved appropriately so that the protrusion 57 is aligned with the punch 5.
3.55, and move the key inserted into the keyway 62 shown in FIG. 3(a) in the same manner as the key 56 to perform the above-mentioned operations. , the finished part 156 can be obtained with a pitch of 30 mm.

In addition, the key inserted in the keyway 62 is shown in FIG. 3(a).
The width dimension of the guide plate 89 of the cutting block 35, the cutting block 3
Dimensions of the cutting punches 97 etc. of the 5th hoop material transfer block 37, guide dimensions of the guide plate 123 of the first hoop material transfer block 37, dimensions of the bending punches 149 of the three bending and separation blocks, cutting punches 15
0 can be attached with a width larger or smaller than the finished part 156 described above by changing the position and the like.

Also, for example, by removing the cutting block 35 and the dummy block 36 to form one cutting block, replacing it with a punch plate having a corresponding cutting block, etc., bending it at the same time, and replacing the separation block 39 etc. individually. ,
A plurality of parts different from the finished part 156 described above can be obtained.

Alternatively, for example, by replacing the die plate 88 of the cutting block 35, the punch plate 96 including the cutting punch 97, etc. with another one, and utilizing the bending punch 118, etc. of the first hoop material transfer block 37, By utilizing the second hoop material transfer block 38 as a bending block, a plurality of parts different from the finished part 156 can be obtained.

In the embodiment configured in this way, a plurality of It is possible to produce parts of different types.

In addition, the stamped diamond 8 on which the stamp 77 is formed is shown in FIG.
c) By loosening the bolts 78c shown in (c), (d), and (e) and rotating the stopper 78 by 180 degrees from that shown in FIG. 3(d), it can be easily converted to another type.

The cutting block 35 also includes a clamping member 93.101.
Loosen bolts 94 and 103 and install either 9 as shown in Figure 1.
It can be removed by rotating it by 0°, and it can be easily changed to another cutting block without changing the shape of the upper mold master 30, lower mold master 31, etc., and therefore parts for different types of ponds can be easily produced. be able to. In this case, by preparing in advance cutting blocks that correspond to different types of parts, it is possible to manufacture parts of many different types with fewer man-hours.

Furthermore, since three bending and separation blocks are arranged downstream of the cutting block 35, the hoop material 32 can perform two different operations of cutting and bending, which allows parts of different types to be formed. It can be well suited for production.

In addition, a pilot hole forming block 34, a cutting block 3
5 is equipped with guide plates 79, 80 and 89, 90, respectively, so that the hoop material 33 can be reliably transferred along the desired transfer direction, ensuring component accuracy and efficiency of cutting and bending operations. Contributing to improvement.

In addition, since the hole 111 is provided in the lower die master 31 located directly under the center of the cutting block 35, the hoop material 33 generated by forming the hole corresponding to the hole 104, 105, 105a of the cutting block 35 This hole 111 allows all unnecessary parts to be stored together. By forming this one hole 111, it is not necessary to separately provide holes for discharging unnecessary materials for the holes 104, 105, and 105a in the lower mold master 31, and manufacturing is easy.

Further, even if the cutting block 35 is changed to another one, this hole 111 can be used as a hole for discharging unnecessary materials for the new cutting block, and is therefore highly versatile.

Further, lifters 40.41 are provided before and after the cutting block 35, and these lifters 40.41 float the hoop material 33 when the hoop material 33 is transferred, and when cutting the hoop material 33, the pins 86.41 provided on the cutting block 35 are lifted. 115
Since these lids 40 and 41 are pushed down by the hoop material 33, the frictional force applied to the hoop material 33 when the hoop material 33 is transferred can be reduced, and the hoop material 33 can be transferred smoothly. In addition, when cutting the hoop material 33, the cutting operation can be performed reliably regardless of the floating blades of the lifters 40 and 41.

Further, the elevating means 12 of the first hoop material transfer block 37
The side edges of the guide plates 123 and 124 constituting the parts 1 and 122 have a notch 123d that allows insertion of a pilot pin.
, 124d, when this first hoop material transfer block 37 is used as a cutting block or a bending block, the hoop material 33 can be positioned reliably, and the hoop material 33 can be moved in a good manner. can be guided by the guide plates 123 and 124.
The space between them can be made sufficiently wide and can be used as an area for protruding, bending, etc. the hoop material 33.

<Effects of the Invention> Since the progressive molding die of the present invention is configured as described above, it can be applied to multiple types of products and has excellent versatility, thus reducing the number of parts manufacturing steps and minimizing manufacturing costs. There is an effect that can be done.

[Brief explanation of the drawing]

Figures 1 to 6 (a) and (b) are explanatory diagrams showing one embodiment of the progressive molding die of the present invention, and Figure 1 shows the overall structure of the lower mold part of this embodiment. A plan view, FIG. 2 is a side sectional view showing the pilot hole forming block and lifter portion provided in this embodiment, and FIGS. 3(a) and (b) are plan views showing the punch plate forming the pilot hole forming block, respectively. Figure, side view, Figure 3 (, c), (d),
(e) is a plan view, a side view, and a front view showing the lower part of the pilot hole forming block, and Fig. 4 (a) and (b) respectively.
) are half-sectional views of the cutting block provided in this embodiment as viewed from the direction of arrow A in FIG. 1, of which FIG. (j
) is a right half sectional view showing the hoop material when it is cut, Fig. 5(a)
, (b) are half-sectional views of the first hoop material transfer block provided in this embodiment, viewed from the direction of arrow B in FIG. 1, of which FIG. 5(a) shows the hoop material transfer block. The left half sectional view, FIG. 5(b) is the right half sectional view showing the hoop material being cut or bent, and FIG. 6(a) is the second hoop material transfer block provided in this embodiment, and the bending , a top view showing the separation block, FIG. 6(b) is a cross-sectional view of the bending and separation block as seen in the direction of arrow C in FIG. 1, and FIG. 7 is the lower part of the conventional progressive molding die. 8(a), (b), and (c) are a plan view, a side view, and a front view, respectively, showing the completed part obtained by the conventional progressive molding die shown in FIG. 7. It is. 30... Upper die master, 31... Lower die master, 33... Hoop material, 34... Pilot hole forming block, 35...・Cutting blocks, 3...Bending, separation blocks, 44...
... Punch plate, 45 ... Gui plate, 46 ... Reference groove, 47.48.49.50.
... Hole, 51 ... Spring, 52 ...
・Pin, 53.54.55...Punch, 56・
...Key, 57...Protrusion, 58.59
．． 60...hole, 61.62.63...
Keyway, 64.65.66.67.68.69.70.
71.72.73.74.75... Hole, 79.
80...Guide plate, 88...Die plate, 89.90...Guide plate, 91...
... Fixed stripper, 93.101 ... Clamp member, 94.103 ... Bolt, 95 ...
... Backing member, 96 ... Punch plate, 97 ... Cutting punch, 98 ... Round punch, 9 pieces ... Pilot pin, 104.1
05.105a, 106 ・------ Hole. Figure 3 (q)
(b) Figure 3 Figure 6 (a) 144''/45 (b) (C)

Claims (1)

[Claims] (1) In a progressive mold that cuts a metal hoop material while feeding it in a fixed direction and molds it into multiple parts, there is an upper mold master and a lower mold master placed opposite to this upper mold master. , a pilot hole forming block that is disposed between these upper and lower mold masters and is capable of forming pilot holes with a plurality of different pitches in the hoop material, and is removable between the upper and lower mold masters. and located downstream of the pilot hole forming block,
The hoop material has a cutting block that cuts the hoop material into a basic component external shape based on the pilot hole formed by the pilot hole forming block, and a fastening means that fastens the cutting block to the upper mold master and the lower mold master. . A progressive molding die, characterized in that a hole is formed in a portion of the lower mold master located below the cutting block, in which an unnecessary portion of the hoop material to be cut by the cutting block can be stored all at once.