JPS63183810A - Formwork for manufacturing decorative panel for construction and usage thereof - Google Patents
Formwork for manufacturing decorative panel for construction and usage thereofInfo
- Publication number
- JPS63183810A JPS63183810A JP1668287A JP1668287A JPS63183810A JP S63183810 A JPS63183810 A JP S63183810A JP 1668287 A JP1668287 A JP 1668287A JP 1668287 A JP1668287 A JP 1668287A JP S63183810 A JPS63183810 A JP S63183810A
- Authority
- JP
- Japan
- Prior art keywords
- decorative
- formwork
- surrounding frame
- manufacturing
- panels
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 33
- 238000009415 formwork Methods 0.000 title claims description 32
- 238000010276 construction Methods 0.000 title claims description 11
- 239000000463 material Substances 0.000 claims description 20
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 239000000126 substance Substances 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000004575 stone Substances 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- BQJCRHHNABKAKU-KBQPJGBKSA-N morphine Chemical compound O([C@H]1[C@H](C=C[C@H]23)O)C4=C5[C@@]12CCN(C)[C@@H]3CC5=CC=C4O BQJCRHHNABKAKU-KBQPJGBKSA-N 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 238000009418 renovation Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Moulds, Cores, Or Mandrels (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
［産業上の利用分野］
本兆明は外装材および内装材としての住宅用壁材あるい
は低層の建築物の外壁材として、さらには既存建築物の
改修用及び捨型枠としての打設用化粧パネルとしても用
いられる！！築用化粧パネルの製ｍ用型枠及びその使用
方法に関するものである。[Detailed Description of the Invention] [Industrial Application Field] This Chomei can be used as an exterior and interior material for residential walls or as an exterior wall material for low-rise buildings, as well as for renovation of existing buildings and for disposal. It can also be used as a decorative panel for pouring as a frame! ! The present invention relates to a formwork for making decorative panels for construction and a method for using the same.
［従来の技術］
従来、この種の建築用化粧パネルの製造に於いては、第
５図に示される如く、鉄板からなる平板１１上にゴム材
等からなる目地部材１２が格子状に連結されて配され、
該目地部材１２間にタイル、石材等の化粧部材８′が敷
設され、その上方からコンクリート、モルタル等の水硬
性物質９′が打設された後に、化粧部材８′と一体的に
硬化した水硬性物！９’が平板１１及び目地用部材１２
から分離されて、化粧部材８′と水硬性物質９′からな
り、各化粧部材８’ 、８’・・・間に目地が形成され
た建築用化粧パネルが製造されるものである。[Prior Art] Conventionally, in manufacturing decorative panels for construction of this type, as shown in FIG. 5, joint members 12 made of rubber or the like are connected in a lattice shape on a flat plate 11 made of iron plate. arranged,
After a decorative member 8' such as tile or stone is laid between the joint members 12 and a hydraulic material 9' such as concrete or mortar is cast from above, water that has hardened integrally with the decorative member 8' is poured. Hard stuff! 9' is the flat plate 11 and the joint member 12
A decorative panel for construction is manufactured by separating the decorative member 8' and the hydraulic material 9', and having joints formed between the decorative members 8', 8', . . . .
［発明が解決しようとする問題点１
ところで化粧部材８′の外形寸法は、正確無比に作られ
ることは有り得ず、ある程度の寸法！ｌＱ差（例えば２
〜３鰭程度）を有していることが通常であり、それ故に
前述した従来の建築用化粧パネルを製造するに際し、目
地部材１２がゴム材等の微少な弾性を有していても、上
記した化粧部材８′の寸法誤差はｕ他部材１２によって
吸収され得ず、多数枚の化粧部材８′を敷設するに、一
部の化粧部材８′が浮き上がったり或いは化粧部材８′
と目地部材１２間に隙間が生じて水硬性物質９′が侵入
する等の不都合が生じていた。また、同様の理由により
、目地部材１２が化粧部材８′間に固く喰い込み、完成
した建築用化粧パネルを平板１１及び目地部材１２から
分離するにも多大な労力を要していた。[Problem to be Solved by the Invention 1] By the way, the external dimensions of the decorative member 8' cannot be made with perfect precision, and the dimensions are limited to a certain degree! lQ difference (e.g. 2
Therefore, when manufacturing the conventional architectural decorative panel described above, even if the joint member 12 has a slight elasticity such as a rubber material, the above-mentioned The dimensional error of the decorative member 8' cannot be absorbed by the other members 12, and when a large number of decorative members 8' are laid, some of the decorative members 8' may rise or the decorative members 8'
A gap is created between the joint member 12 and the joint member 12, causing inconveniences such as the intrusion of hydraulic substances 9'. Furthermore, for the same reason, the joint member 12 is firmly wedged between the decorative members 8', and it requires a great deal of effort to separate the completed architectural decorative panel from the flat plate 11 and the joint member 12.
本発明は、上述した如き、従来の建築用化粧パネルの製
造時に於ける問題点を解決すべくなされたものであり、
化粧部材の寸法誤差を吸収して容易に所定位置に化粧部
材を配することができるとともに、建築用化粧パネルの
脱型操作も容易に成し得ることができる建築用化粧パネ
ルの製造用型枠とそれに付随した使用方法を提供するこ
とを目的とするものである。The present invention was made in order to solve the problems in manufacturing conventional architectural decorative panels as described above.
A formwork for manufacturing decorative panels for construction, which can absorb dimensional errors in the decorative components and easily place the decorative components in a predetermined position, and can also easily remove the mold from the decorative panel for construction. The purpose of this project is to provide information on how to use the software and how to use it.
［問題点を解決するための手段］
前述した従来の建築用化粧パネルの製造時に於ける問題
点は、化粧部材が敷設される平板上の底部と該底部に連
なる周囲枠を有し、前記底部上面には約２化粧部材の外
形に沿って目地用凸部が前記周囲枠に至る迄連続して５
設され、前記目地用凸部下方には切込み溝が凹設され、
前記底部、前記周囲枠及び前記目地用凸部が柔軟性を有
する材料からなることを特徴とする建築用化粧パネル製
造用型枠、及び当該建築用化粧パネル製造用型枠を、剛
性を有する台板にＵＩＩＬ、、前記底部上面には前記目
地用凸部を介在させて前記化粧部材を敷設し、その上方
部には水硬性物質を打設した後に、前記化粧部材と一体
的に硬化した前記水硬性物質を前記建築用化粧パネル製
造用型枠から脱型させることを特徴とする建築用化粧パ
ネル製造用型枠の使用方法によって解決されるものであ
る。[Means for Solving Problems] The problem in manufacturing the conventional architectural decorative panel described above is that it has a bottom part on a flat plate on which a decorative member is laid and a surrounding frame connected to the bottom part, and the bottom part Approximately 2 joint convex portions are provided on the upper surface along the outer shape of the decorative member until reaching the surrounding frame.
and a cut groove is recessed below the joint convex,
A formwork for manufacturing decorative architectural panels, wherein the bottom portion, the surrounding frame, and the convex portion for joints are made of a flexible material; UIIL is placed on the board, the decorative member is laid on the upper surface of the bottom with the convex part for joints interposed therebetween, and a hydraulic material is placed on the upper part of the decorative member, and then the decorative member is cured integrally with the decorative member. The present invention is solved by a method of using a formwork for producing decorative architectural panels, which is characterized by removing a hydraulic substance from the formwork for producing decorative architectural panels.
［実施例］ 以下、実施例に基いて本発明の内容を詳述する。[Example] Hereinafter, the content of the present invention will be explained in detail based on Examples.
第１図は本発明による建築用化粧パネル製造用型枠の一
実施例を示す平面図であり、第２図は第１図のＡ−Ａ断
面図である。第１図及び第２図に於いて、建築用化粧パ
ネル製造用型枠１は、やや柔軟性を有する材料、例えば
ゴム材、ウレタン等の軟質樹脂材等からなり、形状保持
性、可撓性とある程度の表面弾性を有するものであり、
平板上の底部２と周囲枠３が一体的に連なっており、底
部２の上面には目地用凸部４がタイル、石材等からなる
化粧部材８の外形に沿って周囲枠３に至る迄連続して５
設され、さらに目地用凸部４の下方には切込み溝が凹設
されるものである。FIG. 1 is a plan view showing an embodiment of a mold for manufacturing decorative architectural panels according to the present invention, and FIG. 2 is a sectional view taken along the line AA in FIG. 1. In FIGS. 1 and 2, the formwork 1 for manufacturing architectural decorative panels is made of a slightly flexible material, such as a rubber material or a soft resin material such as urethane, and has good shape retention and flexibility. It has a certain degree of surface elasticity,
The bottom part 2 on the flat plate and the surrounding frame 3 are integrally connected, and the convex part 4 for joints is continuous on the upper surface of the bottom part 2 until it reaches the surrounding frame 3 along the outer shape of the decorative member 8 made of tiles, stones, etc. then 5
Further, a cut groove is recessed below the joint convex portion 4.
第１図に於いて、目地用凸部４は格子状に５設されてい
るが、この場合は化粧部材８が方形であるためであり、
化粧部材の外形が円形、三角形、・・・その他の不定形
を有する場合はそれに応じて目地用凸部４の配設形状は
変化するものである。In FIG. 1, five joint convex portions 4 are provided in a grid pattern, but this is because the decorative member 8 is square in this case.
When the outer shape of the decorative member is circular, triangular, . . . or has an irregular shape, the arrangement shape of the joint convex portion 4 changes accordingly.
建築用化粧パネル製造用型枠１を使用する際には、第３
図に示される如く、鉄板、厚板木材等の剛性を有する台
板７に前述した建築用化粧パネル製造用型枠１が載置さ
れ、底部２の上面に目地用凸部４を介在させて化粧部材
８が所要枚数敷設され、必要に応じて金鋼、鉄棒材等か
らなる補強材１０が配設され、その上方から水硬性物質
９が流し込まれ、その後、化粧部材８と一体的に硬化し
た水硬性物質９は建築用化粧パネル製造用型枠１か゛ら
脱型されて、表面には化粧部材が配され、化粧部材間に
は目地が配された建築用化粧パネルとして完成されるも
のである。When using the formwork 1 for manufacturing architectural decorative panels, the third
As shown in the figure, the above-described formwork 1 for manufacturing decorative architectural panels is placed on a rigid base plate 7 made of iron plate, thick wood, etc., and a convex part 4 for joints is interposed on the upper surface of the bottom part 2. A required number of decorative members 8 are laid down, reinforcing materials 10 made of metal steel, iron bars, etc. are placed as needed, and a hydraulic substance 9 is poured from above, and then hardened integrally with the decorative members 8. The resulting hydraulic material 9 is removed from the formwork 1 for manufacturing decorative architectural panels, and decorative members are arranged on the surface and joints are arranged between the decorative members to complete the decorative panel for construction. be.
尚、上記した建築用化粧パネル製造用型枠１の使用は、
工場等にて量産ｖＪ造するに容易であるとともに、建築
施工現場に於いても壁体施工時に、該壁体の表面に本考
案の建築用化粧パネル製造用型枠１を配設し、内側から
水硬性物質を打設し養生硬化後、建築用化粧パネル製造
用型枠を脱型することで有効になされ、壁体表面が美装
化されるものである。In addition, the use of the formwork 1 for manufacturing decorative architectural panels described above is as follows:
It is easy to mass-produce VJ in a factory, etc., and when constructing a wall at a construction site, the formwork 1 for manufacturing decorative architectural panels of the present invention is placed on the surface of the wall, and the inside This is effectively achieved by casting a hydraulic material, curing and curing, and then removing the formwork for manufacturing architectural decorative panels, thereby beautifying the wall surface.
さらに第１図及び第２図に示される如く、建築用化粧パ
ネル製造用型枠１には、一辺の周囲枠３の上面内方角部
に周囲枠段部３ａが凹設され、対向する他辺の周囲枠３
の上面内方角部には前記周囲枠段部３ａの断面形状に略
同一の断面形状を有する周囲枠凸部３ｂが凸段されてお
り、このことにより、第４図に示される如く、建築用化
粧パネル製造用型枠１により完成された建築用化粧パネ
ル６の一辺、及び対向する他辺には、周囲枠段部３ａ及
び周囲枠凸部３ｂに相当した凸部６ａ及び段部６ｂが形
成され、多数枚の建築用化粧パネル６．６・・・を面状
に連設するに、施工し易く、雨水の侵入を防止し得る等
の利点を発揮するものとなる。尚、第１図では上、下の
対向する周囲枠３に、周囲枠段部３ａ及び周囲枠凸部３
ｂが形成されているが、さらに他の対向する２辺の周囲
枠に同様の周囲枠段部及び周囲枠凸部を形成しても良い
ものである。Further, as shown in FIGS. 1 and 2, the formwork 1 for manufacturing decorative architectural panels has a peripheral frame stepped portion 3a recessed in the inner corner of the upper surface of the peripheral frame 3 on one side, and the opposite side surrounding frame 3
A peripheral frame convex part 3b having a cross-sectional shape substantially the same as that of the peripheral frame stepped part 3a is stepped at the inner corner of the upper surface, and as a result, as shown in FIG. A convex portion 6a and a step portion 6b corresponding to the peripheral frame stepped portion 3a and the peripheral frame convex portion 3b are formed on one side and the other opposing side of the architectural decorative panel 6 completed by the decorative panel manufacturing form 1. By arranging a large number of architectural decorative panels 6, 6, etc. in a planar manner, it is easy to construct and can prevent rainwater from entering. In addition, in FIG. 1, the upper and lower opposing surrounding frames 3 have a surrounding frame stepped portion 3a and a surrounding frame convex portion 3.
b is formed, but similar surrounding frame step portions and surrounding frame convex portions may be further formed on the other two opposing sides of the surrounding frame.
［発明の作用及び効１］
以上詳述の如く、本発明による建築用化粧パネル製造用
型枠及びその使用に於いては、建築用化粧パネル製造用
型枠が柔軟性を有するとともに目地用凸部の下方には切
込み満が設けられているので、例え化粧部材に寸法誤差
があっても、建築用化粧パネル製造用型枠の材料自身の
変形とともに特に切込み溝が容易に変形することで当該
寸法誤差が吸収され、化粧部材が建築用化粧パネル製造
用型枠の底部から浮き上がったり或いは化粧部材と目地
用凸部間に隙間を生ずる等の従来のこの種の型枠の欠点
は排除されるものである。加えて、本発明の建築用化粧
パネル￥Ｊ造用型枠により完成されたー゛建築用化粧パ
ネルと建築用化粧パネル製造用型枠を分離させる脱型操
作も、建築用化粧パネル製造用型枠が容易に撓むことが
でき且つ目地用部材が化粧部材間に固く喰い込む等が生
じないことから、極めて容易に、多大な労力を要すこと
なくなすことができるものである。[Operations and Effects of the Invention 1] As detailed above, in the formwork for manufacturing decorative architectural panels and its use according to the present invention, the formwork for manufacturing decorative architectural panels has flexibility and has a convex shape for joints. Since the cut groove is provided at the bottom of the part, even if there is a dimensional error in the decorative member, the cut groove is easily deformed along with the deformation of the formwork material itself for manufacturing decorative architectural panels, so that the problem can be avoided. Dimensional errors are absorbed, and the drawbacks of conventional forms of this type, such as the decorative member lifting up from the bottom of the formwork for producing architectural decorative panels or the creation of gaps between the decorative member and the convex parts for joints, are eliminated. It is something. In addition, the mold removal operation for separating the architectural decorative panel and the formwork for manufacturing decorative architectural panels completed by the formwork for manufacturing decorative architectural panels of the present invention can also be performed using the mold for manufacturing decorative architectural panels. Since the frame can be easily bent and the joint member does not bite firmly between the decorative members, it can be done extremely easily and without much effort.
また、建築用化粧パネル製造用型枠の使用に於いても、
剛性を有する台板で建築用化粧パネル製造用型枠の底部
を変形させることなく保持し、目地用凸部間に化粧部材
を敷き込み、水硬性物質を流し込むことで、平易に化粧
部材が表面に配された美装表面を有する建築用化粧パネ
ルが製造されるものである。In addition, when using formwork for manufacturing architectural decorative panels,
By holding the bottom of the formwork for manufacturing architectural decorative panels with a rigid base plate without deforming it, placing the decorative material between the convex parts for joints, and pouring the hydraulic substance, the decorative material can be easily attached to the surface. An architectural decorative panel having a decorative surface arranged on the surface is manufactured.
第１図は本発明による建築用化粧パネル製造用型枠の一
実施例を示す平面図、第２図は第１図のＡ−Ａ断面図、
第３図は本発明による建築用化粧パネル製造用型枠の一
使用状態を示す断面図、第４図は本発明による建築用化
粧パネル製造用型枠の一実施例により完成された建築用
化粧パネルの連設状態を示す断面図、第５図は従来の建
築用化粧パネルの製造方法を示す断面図である。
１・・・建築用化粧パネル製造用型枠、２・・・底部、
３・・・周囲枠、４・・・目地用凸部、５・・・切込み
溝、７・・・台板、８・・・化粧部材、９・・・水硬性
物質、１０・・・補強材。
特許出願人 株式会社アルファ・ホーム−第３図
第４図FIG. 1 is a plan view showing an embodiment of a formwork for manufacturing decorative architectural panels according to the present invention, FIG. 2 is a cross-sectional view taken along line A-A in FIG.
FIG. 3 is a cross-sectional view showing one example of the formwork for producing decorative architectural panels according to the present invention, and FIG. 4 is a decorative architectural panel completed using an embodiment of the formwork for producing decorative architectural panels according to the present invention. FIG. 5 is a cross-sectional view showing a state in which the panels are connected in a row, and FIG. 5 is a cross-sectional view showing a conventional method of manufacturing decorative panels for construction. 1... Formwork for manufacturing architectural decorative panels, 2... Bottom,
3... Surrounding frame, 4... Convex part for joints, 5... Cut groove, 7... Base plate, 8... Decorative member, 9... Hydraulic substance, 10... Reinforcement Material. Patent applicant Alpha Home Co., Ltd. - Figure 3 Figure 4
Claims (3)
なる周囲枠を有し、前記底部上面には前記化粧部材の外
形に沿って目地用凸部が前記周囲枠に至る迄連続して凸
設され、前記目地用凸部下方には切込み溝が凹設され、
前記底部、前記周囲枠及び前記目地用凸部が柔軟性を有
する材料からなることを特徴とする建築用化粧パネル製
造用型枠。(1) It has a flat bottom part on which the decorative member is laid and a surrounding frame connected to the bottom part, and on the upper surface of the bottom part, a convex part for joints is continuous along the outer shape of the decorative member up to the surrounding frame. and a cut groove is recessed below the joint protrusion,
A formwork for manufacturing decorative architectural panels, wherein the bottom part, the surrounding frame, and the joint convex part are made of a flexible material.
なる周囲枠を有し、前記底部上面には前記化粧部材の外
形に沿って目地用凸部が前記周囲枠に至る迄連続して凸
設され、前記目地用凸部下方には切込み溝が凹設され、
前記底部、前記周囲枠及び前記目地用凸部が柔軟性を有
する材料からなることを特徴とする建築用化粧パネル製
造用型枠が剛性を有する台板に載置され、前記底部上面
には前記目地用凸部を介在させて前記化粧部材が敷設さ
れ、その上方部には水硬性物質を打設した後に、前記化
粧部材と一体的に硬化した前記水硬性物質が前記建築用
化粧パネル製造用型枠から脱型されることを特徴とする
建築用化粧パネル製造用型枠の使用方法。(2) It has a flat bottom part on which the decorative member is laid and a surrounding frame connected to the bottom part, and on the upper surface of the bottom part, a convex part for joints is continuous along the outer shape of the decorative member up to the surrounding frame. and a cut groove is recessed below the joint protrusion,
A formwork for manufacturing a decorative architectural panel is placed on a rigid base plate, and the bottom part, the surrounding frame, and the convex part for joints are made of a flexible material. The decorative member is laid with a convex part for joints interposed therebetween, and a hydraulic material is cast onto the upper part of the decorative member, and then the hydraulic material that has hardened integrally with the decorative member is used for manufacturing decorative panels for construction. A method of using a formwork for manufacturing architectural decorative panels, which is characterized in that the formwork is removed from the formwork.
設され、前記一辺の周囲枠に対向する他辺の周囲枠の上
面内方角部には前記周囲枠段部の断面形状に略同一の断
面形状を有する周囲枠凸部が凸設されたことを特徴とす
る特許請求の範囲第１項記載の建築用化粧パネル製造用
型枠。(3) A surrounding frame stepped portion is recessed in the inner corner of the upper surface of the surrounding frame on one side, and a cross section of the surrounding frame stepped portion is provided in the inner corner of the upper surface of the surrounding frame on the other side opposite to the surrounding frame on the one side. The formwork for manufacturing decorative panels for construction according to claim 1, characterized in that a peripheral frame convex portion having substantially the same cross-sectional shape is provided in a protruding manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1668287A JPS63183810A (en) | 1987-01-27 | 1987-01-27 | Formwork for manufacturing decorative panel for construction and usage thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1668287A JPS63183810A (en) | 1987-01-27 | 1987-01-27 | Formwork for manufacturing decorative panel for construction and usage thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63183810A true JPS63183810A (en) | 1988-07-29 |
| JPH0555284B2 JPH0555284B2 (en) | 1993-08-16 |
Family
ID=11923088
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1668287A Granted JPS63183810A (en) | 1987-01-27 | 1987-01-27 | Formwork for manufacturing decorative panel for construction and usage thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS63183810A (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS605903U (en) * | 1983-06-24 | 1985-01-17 | 住友ゴム工業株式会社 | motorcycle tires |
-
1987
- 1987-01-27 JP JP1668287A patent/JPS63183810A/en active Granted
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS605903U (en) * | 1983-06-24 | 1985-01-17 | 住友ゴム工業株式会社 | motorcycle tires |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0555284B2 (en) | 1993-08-16 |
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