JPS6317911B2 - - Google Patents
Info
- Publication number
- JPS6317911B2 JPS6317911B2 JP57147581A JP14758182A JPS6317911B2 JP S6317911 B2 JPS6317911 B2 JP S6317911B2 JP 57147581 A JP57147581 A JP 57147581A JP 14758182 A JP14758182 A JP 14758182A JP S6317911 B2 JPS6317911 B2 JP S6317911B2
- Authority
- JP
- Japan
- Prior art keywords
- steel strip
- oil
- acid solution
- alkaline degreasing
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229910000831 Steel Inorganic materials 0.000 claims description 23
- 239000010959 steel Substances 0.000 claims description 23
- 239000002253 acid Substances 0.000 claims description 18
- 238000005238 degreasing Methods 0.000 claims description 12
- 229920001971 elastomer Polymers 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 4
- 239000010960 cold rolled steel Substances 0.000 claims description 2
- 239000003921 oil Substances 0.000 description 21
- 239000000243 solution Substances 0.000 description 10
- 239000010731 rolling oil Substances 0.000 description 8
- 239000007921 spray Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 239000012670 alkaline solution Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000005097 cold rolling Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000005498 polishing Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910001315 Tool steel Inorganic materials 0.000 description 1
- 239000004063 acid-resistant material Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Description
【発明の詳細な説明】
冷間圧延後の鋼帯は、表面に付着している圧延
油を完全除去し次工程の焼鈍で炭化物生成を防止
する為、通常電解清浄ライン(以下電清ラインと
称す)を通る。電清ラインは、第1図に示す如く
アルカリ脱脂槽2による化学的脱脂、ブラツシン
グ装置3による機械的脱脂、電解槽4による電気
化学的脱脂の後、温水槽5での温水洗浄、そして
ドライヤー6での乾燥により構成されている。[Detailed Description of the Invention] Steel strips after cold rolling are usually passed through an electrolytic cleaning line (hereinafter referred to as electrolytic cleaning line) in order to completely remove the rolling oil adhering to the surface and prevent the formation of carbides in the next annealing process. ). As shown in FIG. 1, the electrolysis line is chemically degreased in an alkaline degreasing bath 2, mechanically degreased in a brushing device 3, electrochemically degreased in an electrolytic bath 4, followed by hot water washing in a hot water bath 5, and then a dryer 6. It consists of drying.
一般に、冷間圧延では強大な塑性加工を必要と
する為、潤滑性良好な圧延油が使用されている。
冷間圧延終了後コイル状に巻き取られた鋼帯は、
100℃前後にまで昇温しており鋼帯間に残存する
圧延油と地鉄との熱化学反応により、油焼付と呼
ばれる黒色、又は紫色状の酸化鉄が鋼帯全長にわ
たつて斑点状に生成し易い。この油焼付は焼鈍の
還元作用で軽減されるが、なお残存する為、表面
性状シビアな用途には不向きである。 Generally, since cold rolling requires intense plastic working, rolling oil with good lubricity is used.
The steel strip wound into a coil after cold rolling is
The temperature has risen to around 100℃, and due to a thermochemical reaction between the rolling oil remaining between the steel strips and the steel base, black or purple iron oxide, known as oil burn-in, forms spots along the entire length of the steel strips. Easy to generate. Although this oil burning is reduced by the reduction effect of annealing, it still remains, making it unsuitable for applications with severe surface textures.
従来の油焼付防止方法は以下の如くである。 The conventional oil seizure prevention method is as follows.
(イ) 圧延油劣化を防止する為、圧延油管理強化す
る。(b) Strengthen rolling oil management to prevent rolling oil deterioration.
(ロ) 鋼帯温度低下を図る為、圧延作業条件を変更
する。(b) Change the rolling working conditions in order to lower the steel strip temperature.
(ハ) 鋼帯間に残存する圧延油を除去する為、圧延
油の水切りを強化する。(c) In order to remove the rolling oil remaining between the steel strips, the drainage of the rolling oil will be strengthened.
(ニ) 圧延油と地鉄との反応による油焼付生成を早
く食い止める為、電清ライン仕掛時間を短縮す
る。(d) In order to quickly stop the formation of oil burning caused by the reaction between rolling oil and the steel base, the electrolytic line setup time will be shortened.
上記対策をとつているけれども、現場作業にお
いて(イ)(ロ)(ハ)(ニ)のいずれも対策に限界があり油焼
付
を完成防止する事は出来なかつた。そこで発生し
た油焼付を除去する為に従来はスコツチブラシを
有する研磨ラインで、鋼帯表面を数ミクロン研磨
し油焼付を研削除去していたが、完全に除去する
為にはライン速度を10〜20m/分迄落す為、作業
能率が低下し油焼付コイルが多量に発生した場
合、製品納期に間にあわわなくなる事も多く、ユ
ーザーに多大の迷惑をかけていた。さらにブラシ
摩耗に伴う研磨ムラにより油焼付の除去効率が低
下するといつた問題が残り上記研磨方法に代わる
新しい油焼付除去方法の開発が待たれていた。 Although the above measures were taken, there were limits to measures (a), (b), (c), and (d) during on-site work, and it was not possible to completely prevent oil seizure. In order to remove the oil build-up that occurred, conventionally a polishing line equipped with a Scotchi brush was used to polish the steel strip surface several microns to remove the oil build-up, but in order to completely remove it, the line speed was increased to 10 to 20 m. / minute, reducing work efficiency and causing a large amount of oil-scorched coils, often resulting in missed product delivery deadlines, causing a great deal of inconvenience to users. Furthermore, there remains the problem that the removal efficiency of oil stains decreases due to uneven polishing due to brush wear, and the development of a new oil stain removal method to replace the above-mentioned polishing method has been awaited.
本発明は、従来技術の欠点をとりのぞく為にな
されたものであり、その骨子とする所は圧延後の
電清ラインにてアルカリ脱脂槽直前で酸液を用い
て油焼付を除去する方法であり以下詳しく説明す
る。従来、現場の知見では、油焼付が酸で化学分
解し除去される事は、わかつていたが除去後、残
存する酸により腐食を生じ実ラインに適用する事
は論外との見方が一般的であつた。 The present invention was made to eliminate the drawbacks of the prior art, and its gist is a method of removing oil scorching using an acid solution immediately before an alkaline degreasing tank in an electrolytic line after rolling. This will be explained in detail below. Previous knowledge in the field has been that oil stains can be chemically decomposed and removed with acid, but the general view is that after removal, the residual acid causes corrosion and that it is out of the question to apply it to actual production lines. It was hot.
本発明は、上記欠点を補うものであり、電清ラ
インアルカリ脱脂槽の直前で、酸液を塗付し油焼
付を除去し、残存酸液をアルカリ液で中和して酸
の影響を排除し安定して油焼付のない鋼帯を得る
ものである。 The present invention compensates for the above-mentioned drawbacks by applying an acid solution immediately before the electrolytic line alkaline degreasing tank to remove oil stains, and neutralizing the remaining acid solution with an alkaline solution to eliminate the effects of the acid. The purpose is to obtain a stable steel strip without oil seizure.
本発明の構成を実施例に基づき説明する。 The configuration of the present invention will be explained based on examples.
第2図Aは、酸液塗付方法の一対のゴム製ピン
チロールを設けて行うものであり、アルカリ脱脂
槽2の直前で鋼帯1をゴムロール8a,8bで挟
圧し、貯槽10内の酸液9をポンプ11を介して
スプレー12で上ゴムロール8a入側の鋼帯1の
オモテ面1aに吹付塗付すると共に、貯槽10中
にある下ゴムロール8b周面に酸液9を同伴して
入側に持込み、鋼帯のウラ面1bに塗付する事
で、鋼帯に付着した酸液の働きにより、油焼付は
アルカリ脱脂槽2に入る直前で化学反応により連
続除去され、しかる後、残存酸液はアルカリ脱脂
槽10内のアルカリ液との中和反応により完全に
除去され、以後は通常の電解清浄により脱脂を完
了する。実施例を以下に示す。 FIG. 2A shows an acid solution application method using a pair of rubber pinch rolls, in which the steel strip 1 is pinched between rubber rolls 8a and 8b just before the alkaline degreasing tank 2, and the acid in the storage tank 10 is The liquid 9 is sprayed with a spray 12 via a pump 11 onto the front surface 1a of the steel strip 1 on the entrance side of the upper rubber roll 8a, and the acid liquid 9 is also introduced onto the circumferential surface of the lower rubber roll 8b in the storage tank 10. By bringing it to the side and applying it to the back surface 1b of the steel strip, the acid solution attached to the steel strip continuously removes the oil buildup through a chemical reaction just before entering the alkaline degreasing tank 2, and then removes any remaining oil. The acid solution is completely removed by a neutralization reaction with the alkaline solution in the alkaline degreasing tank 10, and thereafter degreasing is completed by normal electrolytic cleaning. Examples are shown below.
実施例
供試材は、炭素工具鋼、SK5で寸法1.0×950mm
×コイル。酸液は、リン酸で濃度50%。ゴム材質
はネオプレン。スプレイは、20/分でライン速
度は200m/分。油焼付消失時間は0.5秒。油焼付
除去率は100%で電清仕上肌に油焼付の痕跡は皆
無である。アルカリ液への影響は全くなくアルカ
リ濃度は全く変化していない。なおスプレイ12
の吹付位置は、ロールに直接かけてもよいし、鋼
帯表面とロールの両方に行つてもなんらさしつか
えない。Example: The sample material is carbon tool steel, SK5, with dimensions 1.0 x 950 mm.
×Coil. The acid solution is phosphoric acid with a concentration of 50%. The rubber material is neoprene. Spray is 20/min and line speed is 200m/min. Oil burn-off time is 0.5 seconds. The oil stain removal rate is 100%, and there are no traces of oil stains on the electrolyzed surface. There was no effect on the alkaline solution, and the alkaline concentration did not change at all. Furthermore, spray 12
The spraying position may be applied directly to the roll, or may be applied to both the steel strip surface and the roll.
その他の実施例として、第2図Bに一対の不織
布を貼つたパツド13a,13bで鋼帯1を挟圧
し酸液9をスプレイ12a,12bで吹付塗付し
油焼付を除去する例を示す。油焼付除去率は、ゴ
ムロールの場合と同じく100%でありその他の作
業条件も変らない。 As another example, FIG. 2B shows an example in which the steel strip 1 is pressed between a pair of pads 13a and 13b to which a nonwoven fabric is attached, and the acid solution 9 is sprayed onto the steel strip 1 using sprays 12a and 12b to remove oil burning. The oil burn removal rate is 100%, the same as in the case of rubber rolls, and other working conditions remain unchanged.
なお使用する装置は、すべて耐酸性の材料によ
り構成され、ヒユーム等により作業環境の劣化、
及びアルカリ脱脂液に及ぼす影響を考慮すると共
に、ライン速度の低下を生じない点を熟慮して酸
の種類、濃度を選定した。 The equipment used is all made of acid-resistant materials, and does not degrade the working environment due to fumes, etc.
The type and concentration of acid were selected taking into consideration the effect on the degreasing solution and alkaline degreasing solution, as well as ensuring that the line speed would not decrease.
本発明は、以上のような構成となつているから
スペースに限りがある既存ラインで、最小投資額
で設置できると共に、本発明方法を採用する事で
油焼付を完全に除去でき、品質、歩留向上に大い
に貢献する事が可能となつた。さらに本発明を利
用する事により、鋼帯面の錆、テンパーカラー等
の表面不良も完全に除去出来る事から、本発明は
広範囲に利用でき効果は甚大である。 Because the present invention has the above-mentioned configuration, it can be installed on an existing line with limited space with a minimum amount of investment, and by adopting the method of the present invention, oil seizure can be completely eliminated, improving quality and speed. It has become possible to make a great contribution to the school's progress. Furthermore, by using the present invention, surface defects such as rust and temper color on the surface of the steel strip can be completely removed, so the present invention can be used in a wide range of applications and has tremendous effects.
第1図は、電解清浄ライン全体説明図。第2図
Aは、本発明の1実施例、第2図Bは、本発明の
その他の実施例。
1……冷間圧延済鋼帯、2……アルカリ脱脂
槽、3……ブラシ装置、4……電解槽、5……温
水、6……ドライヤー、7……溶接機、8……ゴ
ムロール、8a……上ゴムロール、8b……下ゴ
ムロール、9……酸液、10……貯槽、11……
ポンプ、12……スプレー、12a……上スプレ
イ、12b……下スプレイ、13a……上パツ
ド、13b……下パツド。
FIG. 1 is an explanatory diagram of the entire electrolytic cleaning line. FIG. 2A shows one embodiment of the invention, and FIG. 2B shows another embodiment of the invention. 1... Cold rolled steel strip, 2... Alkali degreasing tank, 3... Brush device, 4... Electrolytic bath, 5... Hot water, 6... Dryer, 7... Welding machine, 8... Rubber roll, 8a... Upper rubber roll, 8b... Lower rubber roll, 9... Acid liquid, 10... Storage tank, 11...
Pump, 12...Spray, 12a...Upper spray, 12b...Lower spray, 13a...Upper pad, 13b...Lower pad.
Claims (1)
行うに際し、アルカリ脱脂槽に入る直前の鋼帯に
酸液を塗付す事を特徴とする鋼帯の油焼付除去方
法。 2 酸液の塗付方法がアルカリ脱脂槽の直前に一
対のゴム製ピンチロールを設けて鋼帯を挟圧し、
貯槽内の酸液をスプレーで上ゴムロール入側の鋼
帯のオモテ面に吹付塗付すると共に、下ゴムロー
ル周面に同伴して入側に持込み鋼帯ウラ面に塗付
するものである特許請求の範囲第1項記載の方
法。[Scope of Claims] 1. A method for removing oil scorching from a steel strip, which comprises applying an acid solution to the steel strip immediately before entering an alkaline degreasing tank when cleaning the cold rolled steel strip in an electrolytic cleaning line. 2 The method of applying the acid solution is to install a pair of rubber pinch rolls just before the alkaline degreasing tank and pinch the steel strip.
A patent claim in which the acid solution in the storage tank is sprayed onto the front surface of the steel strip on the entrance side of the upper rubber roll, and is also brought to the entrance side along with the circumferential surface of the lower rubber roll and applied to the back surface of the steel strip. The method described in item 1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14758182A JPS5938400A (en) | 1982-08-27 | 1982-08-27 | Removal of oil burn on steel strip |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14758182A JPS5938400A (en) | 1982-08-27 | 1982-08-27 | Removal of oil burn on steel strip |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5938400A JPS5938400A (en) | 1984-03-02 |
JPS6317911B2 true JPS6317911B2 (en) | 1988-04-15 |
Family
ID=15433584
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP14758182A Granted JPS5938400A (en) | 1982-08-27 | 1982-08-27 | Removal of oil burn on steel strip |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5938400A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02122912U (en) * | 1988-10-29 | 1990-10-09 |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104070310B (en) * | 2014-07-02 | 2016-03-30 | 江苏江扬建材机械有限公司 | Spiral weld-pipe mill steel plate place to be welded degreasing unit |
CN105506725B (en) * | 2015-12-17 | 2018-05-25 | 天津市富仁板带有限公司 | A kind of steel tape degreasing technique |
CN111560565B (en) * | 2020-06-29 | 2021-08-03 | 江苏九天光电科技有限公司 | Production method of high-quality special steel thin steel strip for measuring instrument |
-
1982
- 1982-08-27 JP JP14758182A patent/JPS5938400A/en active Granted
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02122912U (en) * | 1988-10-29 | 1990-10-09 |
Also Published As
Publication number | Publication date |
---|---|
JPS5938400A (en) | 1984-03-02 |
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