JPS63177039A - Method for detecting concentration of dye solution in dye padding tank - Google Patents
Method for detecting concentration of dye solution in dye padding tankInfo
- Publication number
- JPS63177039A JPS63177039A JP954587A JP954587A JPS63177039A JP S63177039 A JPS63177039 A JP S63177039A JP 954587 A JP954587 A JP 954587A JP 954587 A JP954587 A JP 954587A JP S63177039 A JPS63177039 A JP S63177039A
- Authority
- JP
- Japan
- Prior art keywords
- dye
- concn
- light
- dye solution
- concentration
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000002834 transmittance Methods 0.000 claims description 21
- 239000004744 fabric Substances 0.000 abstract description 15
- 239000007788 liquid Substances 0.000 abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 6
- 239000000243 solution Substances 0.000 description 30
- 238000004043 dyeing Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 235000012745 brilliant blue FCF Nutrition 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- FRLJSGOEGLARCA-UHFFFAOYSA-N cadmium sulfide Chemical compound [S-2].[Cd+2] FRLJSGOEGLARCA-UHFFFAOYSA-N 0.000 description 1
- 229910052980 cadmium sulfide Inorganic materials 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000010014 continuous dyeing Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- WPPDXAHGCGPUPK-UHFFFAOYSA-N red 2 Chemical compound C1=CC=CC=C1C(C1=CC=CC=C11)=C(C=2C=3C4=CC=C5C6=CC=C7C8=C(C=9C=CC=CC=9)C9=CC=CC=C9C(C=9C=CC=CC=9)=C8C8=CC=C(C6=C87)C(C=35)=CC=2)C4=C1C1=CC=CC=C1 WPPDXAHGCGPUPK-UHFFFAOYSA-N 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000011550 stock solution Substances 0.000 description 1
- 239000010803 wood ash Substances 0.000 description 1
Landscapes
- Investigating Or Analysing Materials By Optical Means (AREA)
Abstract
Description
【発明の詳細な説明】
〔発明の利用分野〕
本発明は、例えば長尺の布帛を連続的に染色する染料パ
ディング槽において、その槽内における染液の濃度を適
格に検知する方法に関するものである。[Detailed Description of the Invention] [Field of Application of the Invention] The present invention relates to a method for appropriately detecting the concentration of a dye solution in a dye padding tank for continuously dyeing, for example, a long piece of fabric. be.
工業的に生産する長尺の布帛を、例えば連続的染色処理
時においては、その染色処理すべき布帛に所定製置に調
整した染料溶液を含浸せしめ、しかる後熱処理等によっ
て目的とする染色処理を行なうことが公知とされている
。ところがかかる染料溶液を布帛に含浸せしめて行なう
上記の染色加工時においては、その布帛における染料の
吸着性、布量の吸湿度、パディング槽の容量、染色速匿
等の影響によって液槽内に供給した染料溶液の濃度か経
時的に変化し、その結果、布帛の始反から木灰に至る全
長に亘って均一なる染色を行なうことが困難となる問題
点が生じる。そこで上記の染色カロエ時においては連続
的に移送される布帛に対して常時一定濃良の染料溶液を
付与含浸せしめることが必要であるため、従来において
は所望の時間間隔で人為的に液槽内の染料濃度を染色技
術者が作成したデータと目視的経験に基いて測定し、こ
の測定結果に基いて原液を液槽内に補給してg槽内の水
溶液が略一定となるように調液していた。ところがこの
ような、*a手段では、一応は多少の染着量の差は、人
間の目で見た許容範囲で正常な染色布°と着像される事
が多いが加工中に連、峡して濃度チェックを行われてい
ないので必ずしも終始一定#に度であるかを確認する方
法は採られてない色種によっては許容範囲の僅かな色も
ありトフプル事が多く、その対策が望まれているもので
あった。For example, when continuously dyeing a long length of industrially produced fabric, the fabric to be dyed is impregnated with a dye solution adjusted to a predetermined position, and then subjected to the desired dyeing process by heat treatment or the like. It is known to do so. However, during the above-mentioned dyeing process in which the dye solution is impregnated into the fabric, the amount of water supplied to the liquid tank depends on the adsorption of the dye in the fabric, the moisture absorption of the amount of fabric, the capacity of the padding tank, the speed of dyeing, etc. The concentration of the dye solution changes over time, and as a result, a problem arises in that it is difficult to uniformly dye the entire length of the fabric from the beginning of the fabric to the wood ash. Therefore, in the above-mentioned dyeing process, it is necessary to always apply a dye solution of a constant concentration to the fabric that is continuously transported to impregnate it. The concentration of the dye is measured based on the data created by the dyeing engineer and visual experience, and based on this measurement result, the stock solution is replenished into the liquid tank and adjusted so that the aqueous solution in the g tank remains approximately constant. Was. However, with this *a method, the slight difference in the amount of dyeing is within the permissible range seen by the human eye and is often seen as a normal dyed fabric, but due to Since the density is not checked, there is no way to check whether the density is constant from beginning to end.Depending on the color type, there are colors that are slightly within the acceptable range, and there are many cases where the density is too high, so countermeasures are desired. It was something that
本願は係る諸問題の解決のため開発されたものである。 This application has been developed to solve these problems.
染料溶液はa度によって光の透過度が異り、低磯麗にな
るに従って透過式を増し透過度を検出計で読み取り濃度
を知る事が出来る光の透過度は色種によって濃度対比は
異にするがそれぞれの色は特定の濃度に於いて濃度差に
従って光透過度が鋭敏に増減する特性があることを発見
し、この発明に至ったものである。The light transmittance of the dye solution differs depending on the degree of a, and the transmittance type increases as it gets lower and the density can be determined by reading the transmittance with a detector.The contrast of the light transmittance varies depending on the color type. However, it was discovered that the light transmittance of each color sharply increases or decreases depending on the density difference at a specific density, which led to the present invention.
即ち本発明を具体的に述べれば、各色染料の産直によっ
て光透過度が異ることに着目し、染液槽内の染料濃度を
、光透過によって常時検知するものであって、染色加工
中の染液槽内染料溶液の濃度指数が所望の濃度指数より
変動を生じている場合にはその濃度指数が所望値に近づ
くように染料の追刀口又は水液の追加を手動的又は自動
的に行なって、常に一定濃度の染液が液槽内に確保でき
るようにした染料パディング槽内染料溶液の濃度検知方
法を提供することを目的とするものである。Specifically, the present invention focuses on the fact that the light transmittance of each color dye differs depending on the color of the dye, and the dye concentration in the dye bath is constantly detected by light transmission. If the concentration index of the dye solution in the dye bath is fluctuating from the desired concentration index, manually or automatically add the dye or water solution so that the concentration index approaches the desired value. Therefore, it is an object of the present invention to provide a method for detecting the concentration of a dye solution in a dye padding tank, which allows a constant concentration of dye solution to be always ensured in the tank.
以下に本発明の実施例を図面及び表に基づいて詳細に説
明する。Examples of the present invention will be described in detail below based on the drawings and tables.
本発明の着目点は、染色液中に含まれる染料の濃度によ
って、その染色液中の光透過度が異ることにある。The focus of the present invention is that the light transmittance of the dyeing solution varies depending on the concentration of the dye contained in the dyeing solution.
即ち本発明者が作成した、各色染料のalfに対する光
透過度を、数値的に表わすと表−1の如くである。That is, the light transmittance of each color dye to alf created by the present inventor is numerically expressed as shown in Table 1.
使用染料 Diamira Yellow GRDia
mira Br1lljant Red BBD
iamira Br1lliant Blue
ROrange (Yellow : Red
2 : 1)Green (Yellow :
Blue 1 : 1)Brown (
Yellow : Red : Blue 2
: 1 : 2)Violet (Red :
Blue 1 : 1)このように、光の透過度
で各色染料溶液の濃度を正確に知ることができる。Dye used: Diamira Yellow GRDia
mira Br1lljant Red BBD
iamira Br1lliant Blue
ROrange (Yellow: Red
2: 1) Green (Yellow:
Blue 1: 1) Brown (
Yellow: Red: Blue 2
: 1 : 2) Violet (Red :
Blue 1: 1) In this way, the concentration of each color dye solution can be accurately determined by the light transmittance.
次に上記の如く光の透過度で検知した染料溶液の濃度を
一定に保持せしめるための実施例を図面に基いて説明す
ると、1は染色すべき布帛2を連続的に通過せしめ得る
液槽であって、この液槽1内には、染料溶液が充填され
る。3はその染料溶液中に浸漬される溶液濃髪センサで
あって、該センサ3はフンプ等からなる発光素子4と、
硫化カドミウムセル等からなる受光素子5とからなって
いる。6は電源ユニット、7は増幅器、8は光透過度指
数計を示す。Next, an embodiment for keeping the concentration of the dye solution detected by the light transmittance constant as described above will be explained based on the drawings. 1 is a liquid tank through which the fabric 2 to be dyed can be passed continuously; The liquid tank 1 is filled with a dye solution. 3 is a solution thick hair sensor immersed in the dye solution, and the sensor 3 includes a light emitting element 4 made of a hump or the like;
It consists of a light receiving element 5 made of a cadmium sulfide cell or the like. 6 is a power supply unit, 7 is an amplifier, and 8 is a light transmittance index meter.
次にその作用を示すと染料溶液中の濃度によって受光素
子に入力される受光量が変動し、この受光素子からの発
生1号で、光透過度指数計において、前記表−1で示し
た如き染料濃度に対応する指数が表示される。従って液
槽内の濃度が指数針に明確に表示されるものである。こ
の指数針に示された数値に基いて、その濃度が所望の濃
度よりも濃いときは、所望のfIk度となるように水の
追加を行ない、またそのa度が所望の濃度より薄い場合
く染液の追加を手動的又は自動的に行なえば常に一定装
置の染料溶液が得られるものである。その自動的な追液
にあっては、光透過度指数計8からの出力で例えば、濃
度が清い場合はリレー(R)i)が動作して電磁弁(S
V2)が開き、その結果適量の水液が液槽1内に供給さ
れる。また!l匿が薄い場合は、リレー(RL)が動作
して電磁弁(SVI)が開き、適宜の染液が液槽1内に
供給されて、液槽1内は常に一定装置の染料溶液に自動
調整されるものである。Next, to show its effect, the amount of light received by the light receiving element varies depending on the concentration in the dye solution, and in the light transmittance index meter, the amount of light received by the light receiving element varies depending on the concentration in the dye solution, as shown in Table 1 above. An index corresponding to the dye concentration is displayed. Therefore, the concentration in the liquid tank is clearly displayed on the index hand. Based on the value shown on this index hand, if the concentration is higher than the desired concentration, water is added to obtain the desired fIk degree, and if the a degree is less than the desired concentration. Addition of dye liquor, either manually or automatically, will always result in a constant volume of dye solution. In the case of automatic liquid addition, if the concentration is clear based on the output from the light transmittance index meter 8, for example, a relay (R)i) is operated and a solenoid valve (S
V2) is opened, and as a result, an appropriate amount of water is supplied into the liquid tank 1. Also! If the concentration is weak, the relay (RL) operates and the solenoid valve (SVI) opens, and the appropriate dye solution is supplied into the tank 1, and the dye solution in the tank 1 is always kept at a constant level automatically. It will be adjusted.
このように本実施例においては染料溶液の濃度を光の透
過度により測定することができ、さらにはその透過度が
指数計によシ表示されることから、従来のように染料溶
液の目視による視覚判断に比してきわめて正確な濃度測
定が達成できる。さらにその測定指数を基にして染液及
び水液の追加竜を制御することもできるので、これによ
って染敵槽内の染料溶液のlk度を一定値に自動制御す
ることも可能となり、布帛の連続染色処理時において始
終均一の染色布量が得られる効果がある。In this way, in this example, the concentration of the dye solution can be measured by the transmittance of light, and furthermore, the transmittance is displayed by the index meter. Extremely accurate concentration measurements can be achieved compared to visual judgment. Furthermore, it is possible to control the addition of the dye solution and water solution based on the measurement index, so it is also possible to automatically control the LK degree of the dye solution in the dyeing tank to a constant value, and the fabric There is an effect that a uniform amount of dyed cloth can be obtained throughout the continuous dyeing process.
以上のように本発明は、発光素子からの光を濃度を検出
すべき染料溶液中に透過させ、この染料溶液中の光透過
度を受光素子で検知して、その光透過度で染料溶液の濃
度を検出することを特徴とする染料パディング槽内の染
料溶液の濃度検知方法である。As described above, the present invention allows light from a light-emitting element to pass through a dye solution whose concentration is to be detected, and detects the light transmittance in this dye solution with a light-receiving element. This is a method for detecting the concentration of a dye solution in a dye padding tank, which is characterized by detecting the concentration.
従ってこの濃度検知方法によれば染料溶液の濃度を光の
透過度によシ測定することができ、さらにはその透過度
が指数計により表示されることから従来のように染料溶
液の目視による視覚判断に比してきわめて正確な濃度測
定が達成できる効果がある。Therefore, according to this concentration detection method, the concentration of the dye solution can be measured by the transmittance of light, and the transmittance is also displayed by an index meter. This has the effect of achieving extremely accurate concentration measurement compared to judgment.
第1図は本発明を実施する液槽の実施例を示した説明図
、第2図はmt度検出及び濃度自動制御回路の説明図で
ある。
1・・・液槽 2・・・布帛3・・・センサ
4・・・発光素子5・・・受光素子
6・・・電源ユニット7・・・増幅器 8・・
・光透過度指数計。
第1図
ガイドロールFIG. 1 is an explanatory diagram showing an embodiment of a liquid tank in which the present invention is implemented, and FIG. 2 is an explanatory diagram of an mt degree detection and concentration automatic control circuit. 1...Liquid tank 2...Fabric 3...Sensor 4...Light emitting element 5...Light receiving element
6...Power supply unit 7...Amplifier 8...
・Light transmittance index meter. Figure 1 Guide roll
Claims (1)
過させ、この染料溶液中の光透過度を受光素子で検知し
て、その光透過度で染料溶液の濃度を検出することを特
徴とする染料パディング槽内の染料溶液の濃度検知方法
。The feature is that the light from the light emitting element is transmitted through the dye solution whose concentration is to be detected, the light transmittance in this dye solution is detected by the light receiving element, and the concentration of the dye solution is detected from the light transmittance. A method for detecting the concentration of a dye solution in a dye padding tank.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP954587A JPS63177039A (en) | 1987-01-19 | 1987-01-19 | Method for detecting concentration of dye solution in dye padding tank |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP954587A JPS63177039A (en) | 1987-01-19 | 1987-01-19 | Method for detecting concentration of dye solution in dye padding tank |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS63177039A true JPS63177039A (en) | 1988-07-21 |
Family
ID=11723245
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP954587A Pending JPS63177039A (en) | 1987-01-19 | 1987-01-19 | Method for detecting concentration of dye solution in dye padding tank |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63177039A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05140470A (en) * | 1991-11-22 | 1993-06-08 | Suminoe Textile Co Ltd | Preparation of dye liquor |
JPH1161016A (en) * | 1997-08-13 | 1999-03-05 | Upepo Kk | Assisting method for preparation of ink jet printing ink and ink jet printing ink prepared thereby, and printed matter printed therewith |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5930028A (en) * | 1982-08-12 | 1984-02-17 | Sumitomo Chem Co Ltd | Method for measuring color difference of dye |
-
1987
- 1987-01-19 JP JP954587A patent/JPS63177039A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5930028A (en) * | 1982-08-12 | 1984-02-17 | Sumitomo Chem Co Ltd | Method for measuring color difference of dye |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH05140470A (en) * | 1991-11-22 | 1993-06-08 | Suminoe Textile Co Ltd | Preparation of dye liquor |
JPH1161016A (en) * | 1997-08-13 | 1999-03-05 | Upepo Kk | Assisting method for preparation of ink jet printing ink and ink jet printing ink prepared thereby, and printed matter printed therewith |
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