JPS63159424A - Epoxy resin composition - Google Patents

Epoxy resin composition

Info

Publication number
JPS63159424A
JPS63159424A JP30622386A JP30622386A JPS63159424A JP S63159424 A JPS63159424 A JP S63159424A JP 30622386 A JP30622386 A JP 30622386A JP 30622386 A JP30622386 A JP 30622386A JP S63159424 A JPS63159424 A JP S63159424A
Authority
JP
Japan
Prior art keywords
epoxy resin
resin composition
epichlorohydrin
epoxy
heat resistance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP30622386A
Other languages
Japanese (ja)
Inventor
Masato Akama
赤真 正人
Shuji Nakamura
修二 中村
Toshiharu Ebara
江原 俊治
Hiroshi Moriyama
博 森山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DIC Corp
Original Assignee
Dainippon Ink and Chemicals Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dainippon Ink and Chemicals Co Ltd filed Critical Dainippon Ink and Chemicals Co Ltd
Priority to JP30622386A priority Critical patent/JPS63159424A/en
Publication of JPS63159424A publication Critical patent/JPS63159424A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To make it possible to improve markedly the heat resistance and water resistance of an epoxy resin composition, by using a specified glycidylamine epoxy resin as the epoxy resin component of the epoxy resin composition. CONSTITUTION:An epoxy resin composition composed of an epoxy resin, a curing agent and, optionally, a cure accelerator, wherein said epoxy resin component is a glycidylamine type epoxy resin obtained by reacting a diaminonaphthalene of formula 1 with epichlorohydrin. Although any of the compounds of formula 1 can be used, 1,4-, 1,5-, 1,6- and 1,8-diaminonaphthalenes are desirable because of easy availability.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は新規な、耐熱性および耐水性の飛躍的に優れた
エポキシ樹脂組成物に関し、さらに詳細には必須のエポ
キシ樹脂成分としてノアミノナフタレンとエピクロルヒ
ドリンからなるエポキシ樹脂を用いてなる。積層品樹脂
材料、電気絶縁材料、繊維強化複合材料、塗装材料、成
型材料、接着材料などに有用な、特に炭素繊維、アラミ
ド繊維、ガラス繊維等の強化繊維用マトリクス材料とし
て有用なエポキシ樹脂組成物に関する。
Detailed Description of the Invention (Field of Industrial Application) The present invention relates to a novel epoxy resin composition that has significantly superior heat resistance and water resistance, and more particularly, it relates to a novel epoxy resin composition containing noaminonaphthalene as an essential epoxy resin component. It is made using an epoxy resin consisting of and epichlorohydrin. Epoxy resin composition useful for laminate resin materials, electrical insulation materials, fiber-reinforced composite materials, coating materials, molding materials, adhesive materials, etc., particularly useful as a matrix material for reinforcing fibers such as carbon fibers, aramid fibers, glass fibers, etc. Regarding.

(従来の技術および問題点) エポキシ樹脂は、種々の硬化剤で硬化させることにより
、一般的に機械的性質、耐薬品性、電気的性質などの優
れた硬化物となり、接着剤、塗料、積層板、成型材料、
注型材料等、幅広い分野に使用されている。
(Prior art and problems) By curing epoxy resin with various curing agents, it generally becomes a cured product with excellent mechanical properties, chemical resistance, electrical properties, etc., and is used in adhesives, paints, and laminated materials. Boards, molding materials,
It is used in a wide range of fields such as casting materials.

最も汎用的なエポキシ樹脂は、ビスフェノールAにエピ
クロルヒドリンを反応させて得られる液状又は固型のビ
スフェノールA型エポキシ樹脂であるが、これらは1分
子あ友りのグリシジル基が2個より多くはない几めに硬
化時の架橋密度が低く、耐熱性および耐水性に劣る傾向
にある。
The most commonly used epoxy resin is liquid or solid bisphenol A type epoxy resin obtained by reacting bisphenol A with epichlorohydrin, but these resins contain no more than two glycidyl groups per molecule. Therefore, the crosslinking density during curing is low, and the heat resistance and water resistance tend to be poor.

この様な欠点を改良するために、いわゆるノブラック型
エポキシ樹脂が使用されており、確かに耐熱性は向上す
るが、その向上の程度は未だ不十分である。また同様に
耐熱性向上の目的で使用されているジアミノジフェニル
メタン等をベースとするグリシジルアミン型エポキシ樹
脂やアミノフェノール等をベースとするグリシジルアミ
ンエーテル型エポキシ樹脂は、ノボラック型エポキシ樹
脂を更に上回る耐熱性を示すものの、満足し得る耐熱性
にはいま一歩到らず、逆に耐水性の点で劣るという欠点
がある。
In order to improve these drawbacks, so-called Noblak type epoxy resins have been used, and although they do improve heat resistance, the degree of improvement is still insufficient. Similarly, glycidylamine epoxy resins based on diaminodiphenylmethane and glycidylamine ether epoxy resins based on aminophenol, which are also used for the purpose of improving heat resistance, have heat resistance that is even higher than novolac epoxy resins. However, it still has the drawback of not achieving satisfactory heat resistance and, conversely, being inferior in water resistance.

(問題点を解決する友めの手段) 本発明者等は、こうし次実情に鑑みて、ノボラック型エ
ポキシ樹脂や、従来のグリシジルアミン型およびグリシ
ジルアミンエーテル型エポキシ樹脂をはるかに凌ぐ擾れ
友耐熱性および耐水性を有する新規なエポキシ樹脂組成
物を求めて鋭意研究し次結果、ジアミノナフタレンにエ
ピクロルヒドリンを反応させて得られるエポキシ樹脂を
必須成分として用い次樹脂組成物が、前述した如き優れ
次耐熱性と耐水性とを有することを見い出して。
(Friendly Means for Solving Problems) In view of the current situation, the present inventors have developed a solution that far exceeds novolac type epoxy resins and conventional glycidylamine type and glycidylamine ether type epoxy resins. As a result of intensive research in search of a new epoxy resin composition having heat resistance and water resistance, the following resin composition using an epoxy resin obtained by reacting diamino naphthalene with epichlorohydrin as an essential component was found to have the excellent properties described above. It was discovered that it has heat resistance and water resistance.

本発明に到り友。My friend who came up with this invention.

すなわち1本発明は、エポキシ樹脂および硬化剤、さら
に必要により硬化促進剤から構成される工4キシ樹脂組
成物において、該エポキシ樹脂成分として、*造式(1
) で示されるジアミノナフタレンにエピクロルヒドリンを
反応させて得られるグリジノルアミン型エポキシ樹脂を
含有することを特徴とする硬化性エポキシ樹脂組成物を
提供するものである。
That is, 1 the present invention provides a polyurethane resin composition composed of an epoxy resin, a curing agent, and, if necessary, a curing accelerator, in which the epoxy resin component has the formula (1)
) A curable epoxy resin composition is provided, which contains a glycinolamine type epoxy resin obtained by reacting diamino naphthalene with epichlorohydrin.

本発明で使用されるジアミノナフタレンとしては、上記
の構造式(I)で示されるものがいずれも使用できるが
、なかでも市販されており、入手が容易な点で1,4−
11,5−11,6−又は1,8−ジアミノナフタレン
が好ましい。
As the diaminonaphthalene used in the present invention, any of those represented by the above structural formula (I) can be used, but among them, 1,4-
11,5-11,6- or 1,8-diaminonaphthalene is preferred.

本発明で用いるグリジノルアミン型エポキシ樹脂は、前
記構造式(1)のジアミノナフタレンにアルカリの存在
下にエピクロルヒドリンを反応させることKよシ得られ
る。
The glycinolamine type epoxy resin used in the present invention can be obtained by reacting diamino naphthalene of the structural formula (1) with epichlorohydrin in the presence of an alkali.

この場合の反応条件は、従来より行なわれているエポキ
シ樹脂の製造条件と同じであり、特に制限される本ので
はない。
The reaction conditions in this case are the same as those conventionally used for producing epoxy resins, and are not particularly limited.

即ち、ジアミノナフタレンのアミン性活性水素1個に対
し、エピクロルヒドリンを1〜10モル添加し、水酸化
ナトリウムのようなアルカリの存在下に20〜120℃
でエポキシ化反応を行なうことにより得られる。この時
アミン性活性水素に対するエピクロルヒドリンの過剰率
を調節することにより、得られるエポキシ化物の分子量
、エポキシ当量、軟化点を調整することができる。エピ
クロルヒドリンの過剰率を下げるとエポキシ樹脂の分子
量が高くなり、靭性の高い硬化物となり。
That is, 1 to 10 mol of epichlorohydrin is added to one amine active hydrogen of diaminonaphthalene, and the mixture is heated at 20 to 120°C in the presence of an alkali such as sodium hydroxide.
It can be obtained by carrying out an epoxidation reaction. At this time, by adjusting the excess ratio of epichlorohydrin to aminic active hydrogen, the molecular weight, epoxy equivalent, and softening point of the obtained epoxide can be adjusted. Lowering the excess ratio of epichlorohydrin increases the molecular weight of the epoxy resin, resulting in a cured product with high toughness.

逆に上げると分子量が低くなり、耐熱性の高い硬化物と
なる傾向がある。ただし、一般的にはエピクロルヒドリ
ンの過剰率が4倍を越えるとあまり変化しなくなるので
、過剰率は5倍以下にすることが望ましい。
On the other hand, if the molecular weight is increased, the molecular weight tends to decrease, resulting in a cured product with high heat resistance. However, in general, if the excess ratio of epichlorohydrin exceeds 4 times, it will not change much, so it is desirable that the excess ratio is 5 times or less.

なぜに本発明のエポキシ樹脂組放物の硬化物が飛躍的に
優れた耐熱性および耐水性を有するかは。
Why does the cured product of the epoxy resin assembly of the present invention have dramatically superior heat resistance and water resistance?

該エポキシ樹脂が4官能性であることに加えて。In addition to the fact that the epoxy resin is tetrafunctional.

ナフタレン骨格が剛直かつ優れた耐水性を有し。The naphthalene skeleton is rigid and has excellent water resistance.

更にナフタレン骨格間に働く凝集力が大きいためである
と推測される。
Furthermore, it is presumed that this is due to the large cohesive force acting between the naphthalene skeletons.

本発明で用いる硬化剤としては1通常エポキシ樹脂の硬
化剤として常用されている化合物はすべて使用すること
ができ、例えばジエチレントリアミン、トリエチレンテ
トラミンなどの脂肪族アミン類;メタフェニレンジアミ
ン、ジアミノジフェニルメタン、ジアミノジフェニルス
ルホンなどの芳香族アミン類;プリアミド樹脂およびこ
れらの変性物;無水マレイン酸、無水フタル酸、無水へ
キサヒドロフタル酸、無水ピロメリット酸などの酸無水
物系硬化剤;ジシアンジアミr、イミダゾール、BF3
−アミン錯体、グアニジン誘導体などの潜在性硬化剤な
どがあげられる。
As the curing agent used in the present invention, all compounds commonly used as curing agents for epoxy resins can be used, such as aliphatic amines such as diethylenetriamine and triethylenetetramine; metaphenylenediamine, diaminodiphenylmethane, and diamino Aromatic amines such as diphenyl sulfone; preamide resins and modified products thereof; acid anhydride curing agents such as maleic anhydride, phthalic anhydride, hexahydrophthalic anhydride, and pyromellitic anhydride; dicyandiamyl, imidazole, BF3
- Latent curing agents such as amine complexes and guanidine derivatives are included.

上掲された如き各化合物を硬化剤として用いる際は、多
くの場合さらに硬化促進剤をも併用することが必要とな
るが、そうした場合にはジメチルベンジルアミンなどの
如き三級アミン類:イミダゾール類;ま念は各種金属化
合物などをはじめ、公知慣用の硬化促進剤ならすべて使
用できることは勿論である。本発明の組成物には、さら
に必要に応じて充填剤、着色剤などの公知慣用の各種添
加剤をも添加配合せしめることができ、またタール、ピ
ッチ、アミノ樹脂、アルキッド樹脂、フェノール樹脂な
ども併用することができる。
When using each of the compounds listed above as a curing agent, it is often necessary to also use a curing accelerator, but in such cases, tertiary amines such as dimethylbenzylamine, imidazoles, etc. Of course, all known and commonly used curing accelerators can be used, including various metal compounds. The composition of the present invention may further contain various known and commonly used additives such as fillers and colorants, as well as tar, pitch, amino resins, alkyd resins, phenolic resins, etc. Can be used together.

(発明の効果) 本発明のエポキシ樹脂組成物から得られた硬化物は、飛
躍的に優れた耐熱性および耐水性f、有するという特徴
がある。
(Effects of the Invention) The cured product obtained from the epoxy resin composition of the present invention is characterized by dramatically superior heat resistance and water resistance f.

従って、本発明のエポキシ樹脂組成物は、成型材料、注
型材料、積層材料、塗料、接着剤などの広範囲の用途に
極めて有用であり、特に炭素繊維、アラミド繊維、ガラ
ス繊維等の強化繊維のマトリクスの如き、優れ念耐熱性
を求められる材料に適している。
Therefore, the epoxy resin composition of the present invention is extremely useful for a wide range of applications such as molding materials, casting materials, laminated materials, paints, and adhesives, and is especially useful for reinforcing fibers such as carbon fibers, aramid fibers, and glass fibers. Suitable for materials that require excellent heat resistance, such as matrices.

(実施例) 次に本発明を製造例、実施例および比較例により具体的
に説明するが、以下において部および憾は特に断りのな
い限りすべて重量基準である(ただし、引張り伸び率を
除く)。
(Example) Next, the present invention will be specifically explained using production examples, working examples, and comparative examples. In the following, parts and numbers are all based on weight unless otherwise specified (excluding tensile elongation percentage). .

製造例1 1.5−ジアミノナフタレン1589(1モル)をエピ
クロルヒドリン7409C8モル)に溶解させ念後、攪
拌しながら50〜60℃で204水酸化ナトリウム水溶
液80(1(4モル)を5時間かけて滴下し、更に1時
間反応させ1次いで水層t−集却しt後、過剰のエピク
ロルヒドリンを蒸留回収して反応粗生放物を得次。この
反応粗生成物にトルエン350Iを加えて均一に溶解さ
せ。
Production Example 1 1.5-Diaminonaphthalene 1589 (1 mol) was dissolved in epichlorohydrin 7409C (8 mol), and after stirring, 204 sodium hydroxide aqueous solution 80 (1 (4 mol)) was dissolved at 50 to 60°C over 5 hours. It was added dropwise and reacted for an additional hour, and then the aqueous layer was collected. After that, excess epichlorohydrin was recovered by distillation to obtain a reaction crude product. To this reaction crude product, 350 I of toluene was added and the mixture was homogenized. Let it dissolve.

水100gを加えて水洗した後、油水分離し、油層から
トルエンを留去させることによって、半固型でエポキシ
当量が108なるエポキシ樹脂(a)3621を得友。
After washing with 100 g of water, oil and water were separated, and toluene was distilled off from the oil layer to obtain semi-solid epoxy resin (a) 3621 with an epoxy equivalent of 108.

製造例2 エピクロルヒドリンの使用量を555,1it(6%ル
)とした以外は製造例1と同様にして、軟化点が60℃
でかつエポキシ当量が125なるエポキシ樹脂(b) 
351 gを得た。
Production Example 2 The softening point was 60° C. in the same manner as Production Example 1 except that the amount of epichlorohydrin used was 555.1 it (6% L).
Epoxy resin (b) which is large and has an epoxy equivalent of 125
351 g was obtained.

製造例3 1.5−ジアミノナフタレンの代りに1,8−ジアミノ
ナフタレンを用いた以外は製造例1と同様にして、半固
型でエポキシ当i:109なるエポキシ樹脂(e) 3
599を得た。
Production Example 3 A semi-solid epoxy resin (e) 3 having an epoxy ratio of 109 was produced in the same manner as Production Example 1 except that 1,8-diaminonaphthalene was used instead of 1,5-diaminonaphthalene.
I got 599.

製造例4 1.5−ジアミノナフタレンの代りに1,8−ジアミノ
ナフタレンを用いた以外は製造例2と同様にして、軟化
点が63℃で、かつエポキシ当量が130なるエポキシ
樹脂(a) 347 gを得た。
Production Example 4 Epoxy resin (a) having a softening point of 63°C and an epoxy equivalent of 130 in the same manner as Production Example 2 except that 1,8-diaminonaphthalene was used instead of 1,5-diaminonaphthalene 347 I got g.

実施例1〜5および比較例1〜2 エポキシ樹脂として製造例1〜4で得られたエポキシ樹
脂(、)〜(d)、フェノールノブラック型工?キシ樹
脂エビクロンN−738(大日本インキ化学工業■裂、
エポキシ当量180、半固型〕又は。
Examples 1 to 5 and Comparative Examples 1 to 2 Epoxy resins (,) to (d) obtained in Production Examples 1 to 4 as epoxy resins, phenol black mold processing? Kishiresin Ebikuron N-738 (Dainippon Ink Chemical Co., Ltd.)
Epoxy equivalent: 180, semi-solid] or.

ジアミノジフェニルメタン型グリシジルアミンエボキシ
樹脂エビクロン430[同社製、エポキシ当量120.
半固型]を用い、硬化剤としてエビクロンB−570(
同社製、メチルテトラヒドロフタル酸無水物〕又はパー
カムTD −2131(同社製、フェノールノボラック
樹脂〕を用い、更に硬化促進剤として2−エチル−4−
メチルイミダゾール又はベンジルジメチルアミンを用い
て、エポキシ樹脂のエポキシ11個に対して硬化剤の酸
無水物基が1個になる様に表−1に示す組成で配合して
1本発明および比較対照用のエポキシ樹脂組成物を得た
Diaminodiphenylmethane type glycidylamine epoxy resin Evicron 430 [manufactured by the same company, epoxy equivalent: 120.
Semi-solid] was used, and Evicron B-570 (
2-ethyl-4-
Using methylimidazole or benzyldimethylamine, the compositions shown in Table 1 were blended so that the number of acid anhydride groups in the curing agent was one for every 11 epoxy groups in the epoxy resin, and one sample was used for the present invention and for comparison. An epoxy resin composition was obtained.

これらのエポキシ樹脂組成物を、100℃で2時間、次
いで160℃で2時間、更に180℃で2時間の条件で
硬化せしめて試験片を得、JISK−6911に準拠し
て熱変形温度1曲げ強度1曲げ弾性率、引張り強度、引
張り伸び率および煮沸吸水率を測定し友。結果を表−1
に示す。
These epoxy resin compositions were cured at 100°C for 2 hours, then at 160°C for 2 hours, and then at 180°C for 2 hours to obtain test pieces. Strength 1 Measuring flexural modulus, tensile strength, tensile elongation and boiling water absorption. Table 1 shows the results.
Shown below.

、′丁′, 'Ding'

Claims (1)

【特許請求の範囲】 エポキシ樹脂および硬化剤、さらに必要により硬化促進
剤から構成されるエポキシ樹脂組成物において、該エポ
キシ樹脂成分として、構造式〔 I 〕▲数式、化学式、
表等があります▼〔 I 〕 で示されるジアミノナフタレンにエピクロルヒドリンを
反応させて得られるグリシジルアミン型エポキシ樹脂を
含有することを特徴とする硬化性エポキシ樹脂組成物。
[Scope of Claims] In an epoxy resin composition comprising an epoxy resin, a curing agent, and, if necessary, a curing accelerator, the epoxy resin component includes a structural formula [I]▲mathematical formula, chemical formula,
▼ A curable epoxy resin composition characterized by containing a glycidylamine type epoxy resin obtained by reacting diamino naphthalene represented by [I] with epichlorohydrin.
JP30622386A 1986-12-24 1986-12-24 Epoxy resin composition Pending JPS63159424A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP30622386A JPS63159424A (en) 1986-12-24 1986-12-24 Epoxy resin composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP30622386A JPS63159424A (en) 1986-12-24 1986-12-24 Epoxy resin composition

Publications (1)

Publication Number Publication Date
JPS63159424A true JPS63159424A (en) 1988-07-02

Family

ID=17954474

Family Applications (1)

Application Number Title Priority Date Filing Date
JP30622386A Pending JPS63159424A (en) 1986-12-24 1986-12-24 Epoxy resin composition

Country Status (1)

Country Link
JP (1) JPS63159424A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2460050A (en) * 2008-05-14 2009-11-18 Hexcel Composites Ltd Epoxy composite
WO2016017371A1 (en) * 2014-07-31 2016-02-04 東レ株式会社 Two-pack type epoxy resin composition for fiber-reinforced composite material, and fiber-reinforced composite material

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2460050A (en) * 2008-05-14 2009-11-18 Hexcel Composites Ltd Epoxy composite
US20110049426A1 (en) * 2008-05-14 2011-03-03 Hexcel Composites, Ltd. Moulding processes
WO2016017371A1 (en) * 2014-07-31 2016-02-04 東レ株式会社 Two-pack type epoxy resin composition for fiber-reinforced composite material, and fiber-reinforced composite material
CN106574039A (en) * 2014-07-31 2017-04-19 东丽株式会社 Two-pack type epoxy resin composition for fiber-reinforced composite material, and fiber-reinforced composite material
JPWO2016017371A1 (en) * 2014-07-31 2017-04-27 東レ株式会社 Two-component epoxy resin composition for fiber reinforced composite material and fiber reinforced composite material

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