JPS63139647A - Ultrasonic spindle working machine - Google Patents
Ultrasonic spindle working machineInfo
- Publication number
- JPS63139647A JPS63139647A JP28423786A JP28423786A JPS63139647A JP S63139647 A JPS63139647 A JP S63139647A JP 28423786 A JP28423786 A JP 28423786A JP 28423786 A JP28423786 A JP 28423786A JP S63139647 A JPS63139647 A JP S63139647A
- Authority
- JP
- Japan
- Prior art keywords
- spindle
- shaft
- converter
- booster
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000227 grinding Methods 0.000 claims abstract description 26
- 230000001133 acceleration Effects 0.000 claims abstract description 3
- 230000008602 contraction Effects 0.000 claims abstract description 3
- 230000010355 oscillation Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- FRWYFWZENXDZMU-UHFFFAOYSA-N 2-iodoquinoline Chemical compound C1=CC=CC2=NC(I)=CC=C21 FRWYFWZENXDZMU-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- LTPBRCUWZOMYOC-UHFFFAOYSA-N beryllium oxide Inorganic materials O=[Be] LTPBRCUWZOMYOC-UHFFFAOYSA-N 0.000 description 1
- 150000001639 boron compounds Chemical class 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052451 lead zirconate titanate Inorganic materials 0.000 description 1
- HFGPZNIAWCZYJU-UHFFFAOYSA-N lead zirconate titanate Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ti+4].[Zr+4].[Pb+2] HFGPZNIAWCZYJU-UHFFFAOYSA-N 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 229910052594 sapphire Inorganic materials 0.000 description 1
- 239000010980 sapphire Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
- B24B1/04—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明はコンバーターによるスピンドル軸の恒定揺動４
１１１Ｍ巾に加えて、更に研削部位をラジアル振幅でき
る如く成した超音波スピンドル加工機に関する。[Detailed Description of the Invention] [Industrial Application Field] The present invention provides constant oscillation of a spindle shaft by a converter.
The present invention relates to an ultrasonic spindle processing machine that has a width of 111M and is further configured to allow radial vibration of the grinding area.
近時、技術革新の目覚ましい進展によって特に工業製品
の開発は競合的に著しく向上し、高度な技術に裏打ちさ
れた均一的かつ高品質な量産品が市場に横溢している現
況にある。In recent years, with the remarkable progress of technological innovation, the development of industrial products in particular has significantly improved in competitiveness, and the market is now flooded with uniform, high-quality mass-produced products backed by advanced technology.
この様な情勢から、現今では益々精朦で複合的に多機能
化された精密機器の具現に向けて、更に精度の向上を図
れる様な加工機が強く求められる様相を呈している。In view of this situation, there is now a strong demand for processing machines that can further improve precision in order to realize precision instruments that are increasingly sophisticated, complex, and multifunctional.
周知の如く、従来から用いられている超音波ロータリー
加工機は、ジルコン酸チタン酸鉛等の２０キロヘルツを
発生する物理的電歪素子（振動子）を具えて形成したコ
ンバーターによる超音波振動と、高速回転による切削並
びに穿削加工を主体とした研削機であって、その対象物
としてはアルミナ、ガラス、フェライト、石英などの他
、サファイヤ、ジルコニューム、又は、酸化ベリリウム
。As is well known, conventionally used ultrasonic rotary processing machines generate ultrasonic vibrations using a converter equipped with a physical electrostrictive element (vibrator) such as lead zirconate titanate that generates 20 kilohertz. This is a grinding machine that mainly performs cutting and drilling using high-speed rotation, and targets materials such as alumina, glass, ferrite, quartz, as well as sapphire, zirconium, or beryllium oxide.
硼素化合物等のもので、硬質でかっ脆性材においても良
く適合し、短時間にスライシング及び捻子切り、研磨、
ミーリングなどの加工を施せる研削機械ではあるが、然
し乍ら高速回転と揺振動のワーク時に生じる砥石の目づ
まりを極少することや、安定したラジアル方向への膨伸
振幅の作動応用は ′全く得られず、このため使用され
る多くの部品部材の精度的な向上及び高性能化を著しく
阻んでいた。Made of boron compounds, etc., it is well suited for hard and brittle materials, and can be used for slicing, threading, polishing, and cutting in a short time.
Although it is a grinding machine that can perform processing such as milling, it is not possible to minimize the clogging of the grindstone that occurs when working with high-speed rotation and oscillating vibration, or to apply stable expansion/expansion amplitude in the radial direction. For this reason, it has been extremely difficult to improve the precision and performance of many of the components used.
本発明は上記の事由に鑑みて、近未来の精緻な多機能性
を具現するには、高精度な部品は必須であり必要不可欠
な要素であることに着目し、これらの部品を得る加工上
の問題点の解決に向けて鋭意研頌の結果、力学的物理現
象を応用して確実に精度の向上を図ることのできる、回
転軸とは直角方向に膨伸縮する画期的な機能を具備した
スピンドル加工機を創作しこれを供せんとするものであ
る。In view of the above reasons, the present invention focuses on the fact that high-precision parts are indispensable and indispensable elements in order to realize sophisticated multifunctionality in the near future. As a result of intensive research aimed at solving problems, we have developed an epoch-making function that expands and contracts in a direction perpendicular to the rotation axis, which can reliably improve accuracy by applying mechanical physical phenomena. The purpose of this project is to create a spindle processing machine and offer it.
斯る目的を達成せしめた本発明の一実施例を、以下図面
に基づいて説明する。An embodiment of the present invention that achieves the above object will be described below with reference to the drawings.
第１図は本発明の構成要旨を、容易に理解を得るための
概要説明図であって、波線イは本発明のコンバーターに
よる揺振動の振幅中を表し、波線口は本発明によって生
じたラジアル方向への振幅中を表した図である。第２図
は本超音波スピンドル研削加工機における研削砥石の揺
振幅状態を現した回転状態の斜視図である。FIG. 1 is a schematic explanatory diagram for easy understanding of the gist of the present invention, in which the wavy line A represents the amplitude of the rocking vibration caused by the converter of the present invention, and the wavy line opening represents the radial vibration generated by the present invention. It is a figure showing the middle of the amplitude in the direction. FIG. 2 is a perspective view of the rotating state of the grinding wheel in the present ultrasonic spindle grinding machine, showing the vibration amplitude state of the grinding wheel.
本発明は図示の如く、駆動用モーターＭに連結して高速
度回転する軸芯１′を基として該軸芯の後端部位に揺振
幅波を発生せしめるコンバーター２を備え、そして該軸
の中心部位へはその中心へ円板型の研削砥石５を嵌着固
定する固定機構４を備えたブースター３を結合周設せし
めてスピンドル軸１を形成したものである。As shown in the drawings, the present invention includes a converter 2 that generates an oscillating amplitude wave at the rear end of a shaft core 1' that is connected to a drive motor M and rotates at high speed. A spindle shaft 1 is formed by a booster 3 having a fixing mechanism 4 for fitting and fixing a disc-shaped grinding wheel 5 into the center of the part.
この様に形成せしめた本願スピンドル軸１に、加えて該
軸１の長さ方向の両側端辺の外周位置へ、容易に離脱又
は遊動できぬ手段、例えば段差、テーパー若しくは掛止
リング等を用いてボールベアリング６を嵌着せしめ、そ
してこれに前記ブースター３及び該スピンドル軸１と直
角方向に延展する研削砥石５の中心近傍部位を除く、該
軸の両側方を２分するハウジングカバー７．７″によっ
て回転自在に支承内包せしめて本発明を構成したもので
ある。In addition to the spindle shaft 1 of the present invention formed in this way, means that cannot be easily removed or moved, such as a step, a taper, or a locking ring, are provided on the outer circumference of both ends of the shaft 1 in the length direction. A housing cover 7.7 into which the ball bearing 6 is fitted, and which bisects both sides of the booster 3 and the grinding wheel 5 extending perpendicularly to the spindle shaft 1, excluding the central portion thereof. The present invention is constituted by rotatably supporting and enclosing it by ``.''.
この様に構成した本発明の超音波スピンドル加工機は、
前記ベアリング６をスピンドル軸１の両側端辺に嵌接せ
しめたことによって、更に高速回転に著しい安定性が加
わることから円滑性能が高まり、前記コンバーター２に
よって発生する超音波作動と共に加速度現象がラジアル
方向へ微膨状の伸縮作用を起生せしめて、物理的かつ力
学的な微細な研削機能を保持する如く構成したものであ
る。The ultrasonic spindle processing machine of the present invention configured in this way has the following features:
By fitting the bearings 6 to both end sides of the spindle shaft 1, remarkable stability is added to high-speed rotation, and smooth performance is improved. It is constructed so as to generate a slight expansion and contraction action to maintain a physical and mechanical fine grinding function.
次いで本発明の作用効果を説明する。 Next, the effects of the present invention will be explained.
モーターＭを駆動して、上記の如く回動自在にハウジン
グカバー７．７′に内包されたスピンドル軸１と、前述
のベアリング６の着接により潤滑的かつ安定した正確さ
で高速度回転し、加えて該軸の後端には、該スピンドル
軸が揺振幅をパルス的高速的に繰り返すための超音波を
伝導的に発生するコンバーター２が備えられており、該
作動によって、ブースター３を張出状に周設した中心位
置に、該ブースター３の固定機構４によって嵌着固定さ
れた研削砥石５は、第１図の波線に示す如く、コンバー
ターによる超音波振幅作動を表す波線イにおいては研削
砥石の中心で正確に０点を示し、加えて波線口に見られ
る如く、研削砥石の先端はラジアル方向へ向けて最大振
幅中を指し示すような極めて理想的な加工作動を起生せ
しめて構成したものである。By driving the motor M, the spindle shaft 1, which is rotatably housed in the housing cover 7 and 7' as described above, and the bearing 6 mentioned above are attached to each other, so that the motor M rotates at high speed with lubrication and stable accuracy. In addition, the rear end of the shaft is equipped with a converter 2 that conductively generates ultrasonic waves for the spindle shaft to repeat the oscillation amplitude in a pulse-like manner at high speed. The grinding wheel 5 fitted and fixed by the fixing mechanism 4 of the booster 3 at the central position surrounding the booster 3 is a grinding wheel 5, as shown by the broken line in FIG. The 0 point is accurately shown at the center of the grinding wheel, and in addition, the tip of the grinding wheel points in the radial direction at its maximum amplitude, as shown by the wavy line, creating an extremely ideal machining operation. It is.
即ち、この様にしてベアリングの潤滑性能が加わり円滑
に加速度が増すことから、第２図に見られる如く、超音
波による膨振幅作動が現象的に増大し、極めて研削能力
の強いかつ微細な規則正しい影伸縮運動を繰り返す本発
明の画期的な特長を生じせしめたものである。In other words, as the lubrication performance of the bearing is added and the acceleration increases smoothly, the expansion amplitude action due to the ultrasonic wave increases phenomenally, as shown in Figure 2, and the grinding ability is extremely strong and the fine regularity is increased. This gives rise to the epoch-making feature of the present invention in which the shadow expands and contracts repeatedly.
亦、この様な高速回転と揺動伸縮作動が、所謂遠心分離
作用を起生じて、研削砥石の目詰まりを極減する有利性
をも具備し得たものである。In addition, such high-speed rotation and oscillating telescoping action produce a so-called centrifugal separation effect, which has the advantage of minimizing clogging of the grinding wheel.
以上の如く、砥石の先端にラジアル方向の超音波振幅を
得た画期的な超音波スピンドル加工機を構成し、スピー
ドと能率性の向上と相俟って、恒常的な精度の安定に寄
与できる機能を具備した加工機として極めて信頼性の高
い顕著な効果を奏することができるものである。As described above, we have constructed an innovative ultrasonic spindle processing machine that obtains ultrasonic amplitude in the radial direction at the tip of the grinding wheel, and together with improved speed and efficiency, it contributes to constant precision stability. As a processing machine equipped with the following functions, it is extremely reliable and can produce remarkable effects.
第１図は本発明の構成要旨を、容易に理解を得るための
概要説明図であって、波線イは本発明のコンバーターに
よる揺振動の振幅中を表し、波線口は本発明によって生
じたラジアル方向への振幅中を表した図である。第２図
は本円型スピンドル研削加工機における研削砥石の揺振
幅状態を現した回転状態の斜視図である。
Ｍ・・・駆動用モーター。
１・・・スピンドル軸、１′・・・軸芯、２・・・コン
バーター、３・・・ブースター、４・・・研削砥石の固
定機構、５・・・研削砥石、６・・・ボールベアリング
、７．７′・・・ハウジングカバー。FIG. 1 is a schematic explanatory diagram for easy understanding of the gist of the present invention, in which the wavy line A represents the amplitude of the rocking vibration caused by the converter of the present invention, and the wavy line opening represents the radial vibration generated by the present invention. It is a figure showing the middle of the amplitude in the direction. FIG. 2 is a perspective view of the rotating state of the grinding wheel in the present circular spindle grinding machine, showing the swing amplitude state of the grinding wheel. M...Drive motor. 1... Spindle shaft, 1'... Axis core, 2... Converter, 3... Booster, 4... Grinding wheel fixing mechanism, 5... Grinding wheel, 6... Ball bearing , 7.7'...Housing cover.
Claims (1)
て、 モーターに連結して高速度回転する軸芯を基に、該軸芯
の後端部に揺振幅波を発生せしめるコンバーターと並び
に該軸の中心部位へはその中心に円板型研削砥石の嵌着
固定機構を備えたブースターを結合周設せしめてスピン
ドル軸を形成し、加えて該軸の長さ方向両側端辺の外周
へは容易に遊動せぬ手段を成してボールベアリングを嵌
着すると共に、中心に位置し該軸と直角方向に延展する
研削砥石及び前記ブースター部分を除いたスピンドル軸
の両側方を、２分するハウジングカバーにて回転自在に
支承内包せしめて本発明を構成したものであり、当該ス
ピンドル軸の両側端辺へ前記ベアリングを嵌接せしめた
ことによって、高速回転の円滑性能が更に高まり加えて
前記コンバーターの発生する超音波作動と共通的に複合
された加速度現象がラジアル方向へ膨伸縮作用を起生せ
しめる物理的かつ力学的な微細な研削機能を保持せしめ
て構成したことを特長とする超音波スピンドル加工機。[Scope of Claims] A spindle processing machine particularly for grinding parts for precision equipment, which generates an oscillating amplitude wave at the rear end of the shaft based on a shaft that is connected to a motor and rotates at high speed. A booster equipped with a mechanism for fitting and fixing a disc-shaped grinding wheel is installed around the converter and the center of the shaft to form a spindle shaft. A ball bearing is fitted onto the outer periphery of the spindle shaft as a means to prevent it from easily moving, and both sides of the spindle shaft excluding the grinding wheel located at the center and extending in a direction perpendicular to the shaft and the booster portion, The present invention is configured such that the housing cover is divided into two parts to rotatably support it, and by fitting the bearings to both end sides of the spindle shaft, the smooth performance of high-speed rotation is further enhanced. The converter is characterized by a structure in which a physical and mechanical fine grinding function is maintained in which the acceleration phenomenon commonly combined with the ultrasonic operation generated by the converter causes expansion and contraction action in the radial direction. Ultrasonic spindle processing machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP28423786A JPS63139647A (en) | 1986-12-01 | 1986-12-01 | Ultrasonic spindle working machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP28423786A JPS63139647A (en) | 1986-12-01 | 1986-12-01 | Ultrasonic spindle working machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS63139647A true JPS63139647A (en) | 1988-06-11 |
Family
ID=17675943
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP28423786A Pending JPS63139647A (en) | 1986-12-01 | 1986-12-01 | Ultrasonic spindle working machine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS63139647A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0665083A1 (en) * | 1993-10-07 | 1995-08-02 | RAWSON, Francis Frederick Hamilton | Improvement relating to cutting |
| US8601927B2 (en) | 2009-11-30 | 2013-12-10 | Geiss Ag | Device for ultrasonic machining, machine tool and machine tool apparatus |
| WO2019240268A1 (en) * | 2018-06-15 | 2019-12-19 | 有限会社Ｕｗａｖｅ | Ultrasonic cutting device |
-
1986
- 1986-12-01 JP JP28423786A patent/JPS63139647A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0665083A1 (en) * | 1993-10-07 | 1995-08-02 | RAWSON, Francis Frederick Hamilton | Improvement relating to cutting |
| US8601927B2 (en) | 2009-11-30 | 2013-12-10 | Geiss Ag | Device for ultrasonic machining, machine tool and machine tool apparatus |
| WO2019240268A1 (en) * | 2018-06-15 | 2019-12-19 | 有限会社Ｕｗａｖｅ | Ultrasonic cutting device |
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