JPS63123584A - Manufacture of clad material - Google Patents
Manufacture of clad materialInfo
- Publication number
- JPS63123584A JPS63123584A JP26938886A JP26938886A JPS63123584A JP S63123584 A JPS63123584 A JP S63123584A JP 26938886 A JP26938886 A JP 26938886A JP 26938886 A JP26938886 A JP 26938886A JP S63123584 A JPS63123584 A JP S63123584A
- Authority
- JP
- Japan
- Prior art keywords
- superplastic
- grain
- plate stock
- plate
- crystal grains
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 88
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 20
- 239000010959 steel Substances 0.000 claims abstract description 20
- 230000009466 transformation Effects 0.000 claims abstract description 15
- 239000013078 crystal Substances 0.000 claims description 22
- 239000002648 laminated material Substances 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 14
- 238000004880 explosion Methods 0.000 claims description 9
- 238000010583 slow cooling Methods 0.000 claims 1
- 239000002360 explosive Substances 0.000 abstract description 13
- 238000001816 cooling Methods 0.000 abstract description 8
- 238000005304 joining Methods 0.000 abstract description 8
- 238000003466 welding Methods 0.000 abstract 4
- 238000010438 heat treatment Methods 0.000 description 7
- 230000001771 impaired effect Effects 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- JBQYATWDVHIOAR-UHFFFAOYSA-N tellanylidenegermanium Chemical compound [Te]=[Ge] JBQYATWDVHIOAR-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Abstract
Description
【発明の詳細な説明】
「産業上の利用分野」
本発明は、超塑性材による板材と鋼材による板材との積
層構造である合せ材の製造方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION "Field of Industrial Application" The present invention relates to a method for manufacturing a laminated material having a laminated structure of a plate made of superplastic material and a plate made of steel.
「従来の技術J
合せ材(クラツド材とも呼ばれる)は、異種金属の板材
相互を重ね合わせて接合させたもので、単独の金属板材
では持ち得ない長所を得ることができる。``Conventional Technology J Laminated materials (also called cladding materials) are made by overlapping and bonding sheets of different metals together, and can provide advantages that cannot be had with individual metal sheets.
最近では、耐震性や衝撃吸収性等の特性に浸れた素材を
得ることから、前述の合せ材として、超塑性材による板
材と鋼材による板材とを接合させたものに関心が寄せら
れている。Recently, in order to obtain a material with properties such as earthquake resistance and shock absorption, there has been interest in the above-mentioned laminated material in which a plate made of superplastic material and a plate made of steel are joined together.
ところで、合せ材を構成する各板材相互の結合強度を高
めるには、各板材相互の界面において原子間結合を起こ
させることが必要で、これまで、合せ材の製造法として
は、鋳造、鍛造や圧延を利用した方法が種々研究されて
きたが、最近では、板材相互の接合に要する時間を短縮
する等の点を加味して、単純に重ね合わせた板材相互を
爆着によって接合させるという方法が研究の対象とされ
るに至った。By the way, in order to increase the bonding strength between the plates that make up the laminated material, it is necessary to create atomic bonds at the interfaces between the plates. Up until now, the manufacturing methods for the laminated materials have been casting, forging, etc. Various methods using rolling have been studied, but recently a method has been developed that involves simply joining together stacked plates by explosive bonding, with the aim of shortening the time required to join the plates together. It has come to be the subject of research.
「発明が解決しようとする問題点」
ところが、前述の超塑性材による板材と鋼材による板材
とを積層させた合せ材を得るために、両板材をそのまま
単純に重ね合わせて爆着によって接合しようとすると、
超塑性材による板材に割れが生じるという問題が発生し
た。``Problems to be Solved by the Invention'' However, in order to obtain a laminated material made by laminating the above-mentioned superplastic plate and steel plate, it was attempted to simply overlap the two plates and join them by explosive bonding. Then,
A problem occurred in which cracks occurred in the plate material made of superplastic material.
本願発明者は、このような問題の発生に対して、次のよ
うな分析を行った。The inventor of the present application conducted the following analysis regarding the occurrence of such a problem.
重ね合わせた板材相互の接合時には、板材相互の界面に
歪みが発生ずるが、爆着による接合は瞬時になされるた
め、圧延等の他の接合法によった場合と比較して、接合
時に発生ずる歪みの進行速度(以下、歪み速度と呼ぶ)
が非常に大になる。When joining stacked plates together, distortion occurs at the interface between the plates, but since bonding by explosion bonding is instantaneous, there is less distortion during bonding compared to other joining methods such as rolling. Progression speed of the resulting strain (hereinafter referred to as strain rate)
becomes very large.
ところが、一般に、超塑性材は、結晶粒が微細であり、
そのために歪み速度の大きな変形に弱い。However, superplastic materials generally have fine crystal grains,
Therefore, it is vulnerable to deformation with large strain rates.
したがって、超塑性材による板材の接合手段として爆着
を適用した場合には、歪み速度が許容限界を超えること
から超塑性材の板材自体に無理な荷重がかかって、割れ
の発生となってしまう。Therefore, when explosive bonding is applied as a means of joining plates made of superplastic material, the strain rate exceeds the allowable limit, and an unreasonable load is applied to the superplastic plate itself, resulting in cracking. .
この発明は、前述の分析に基づいてなされたもので、超
塑性材による板材と鋼材による板材との接合を爆着によ
って行い、しかも爆着による接合時に超塑性材による板
材に割れが生じるようなことが無く、品質の優れた合せ
材を得ることのできる合せ材の製造方法を提供すること
を目的とする。This invention was made based on the above-mentioned analysis, and involves joining a plate made of a superplastic material and a plate made of a steel material by explosive bonding. To provide a method for manufacturing a laminate material that can obtain a laminate material of excellent quality without causing any problems.
「問題点を解決するための手段」
この発明に係る合せ材の製造方法は、超塑性材による板
材と鋼材による板材との積層構造である合せ材の製造方
法であって、結晶粒が微細な超塑性材による板材は、予
め、その変態点を超えない範囲内で加熱し、さらにその
後にゆっくりと冷却することによって結晶粒を粗大化さ
せておき、この結晶粒を粗大化させた超塑性材による板
材と前述の鋼材による板材とを重ね合わせて爆着によっ
て両者間の接合を行い、爆着を完了した積層構造物を前
記超塑性材の変態点以上の温度まで再加熱し、さらにそ
の後に急冷することによって、前記超塑性材による板材
を結晶粒が微細な元の性状に戻すことを特徴とする。"Means for Solving the Problems" The method for manufacturing a laminated material according to the present invention is a method for manufacturing a laminated material that has a laminated structure of a plate made of superplastic material and a plate made of steel, and has fine crystal grains. Plate materials made of superplastic materials are made by heating the superplastic material in advance within a range that does not exceed its transformation point, and then cooling it slowly to coarsen the crystal grains. The plate material made of the above-mentioned steel material and the plate material made of the above-mentioned steel material are overlapped and the two are joined by explosion bonding, and the laminated structure that has completed the explosion bonding is reheated to a temperature higher than the transformation point of the superplastic material, and then The method is characterized in that the plate material made of the superplastic material is returned to its original state with fine crystal grains by rapid cooling.
「作用)
この発明に係る合せ材の製造方法では、超塑性材による
板材は、鋼材による板材に重ね合わせる前に、変態点を
超えない範囲内で加熱し、さらにその後にゆっくりと冷
却することによって結晶粒を粗大化させている。そのた
め、鋼材による板材に重ね合わせる際の超塑性材による
板材は、結晶粒が微細な本来の超塑性材とは性状が異な
り、結晶粒が粗大化した分だけ、歪み速度の大きな変形
に対する強度が改善され、この改善によって、爆着によ
る接合時の割れの発生を防止することができる。"Function" In the method for manufacturing a laminated material according to the present invention, the superplastic material plate is heated within a range not exceeding its transformation point before being superimposed on the steel plate material, and then slowly cooled. The crystal grains are coarsened.For this reason, the superplastic material plate used when superimposed on the steel plate has different properties from the original superplastic material, which has fine crystal grains. , the strength against deformation with a large strain rate is improved, and this improvement can prevent the occurrence of cracks during bonding due to explosive bonding.
また、この発明では、爆着によって接合を完了した積層
構造物は、前記超塑性材の変態点以上の温度まで再加熱
し、さらにその後に急冷することによって、前記超塑性
材による板材を結晶粒が微細な元の性状に戻すため、最
終的には、本来の超塑性材の特性が損なわれることがな
く、品質の優れた合せ材を得ることができる。In addition, in the present invention, the laminated structure that has been joined by explosion bonding is reheated to a temperature higher than the transformation point of the superplastic material, and then rapidly cooled, so that the plate material made of the superplastic material has crystal grains. Since the superplastic material returns to its original fine state, the original characteristics of the superplastic material are not impaired, and a high-quality laminate material can be obtained.
「実施例」 以下、この発明の一実施例を説明する。"Example" An embodiment of this invention will be described below.
第1図は、この発明によって製造される合せ材を示した
ものである。FIG. 1 shows a laminate manufactured according to the present invention.
この合せ材は、鋼材による板材lの両面に超塑性材によ
る板材2を重ね合わせて接合したもので、超塑性材とし
ては、亜鉛(Zn)とアルミニウム(i)との合金で、
アルミニウムの含有率が22%のものが選定されている
。This laminated material is made by overlapping and joining plate material 2 made of superplastic material on both sides of plate material 1 made of steel material, and the superplastic material is an alloy of zinc (Zn) and aluminum (i).
A material with an aluminum content of 22% was selected.
この合せ材は、次のような方法で製造される。This laminated material is manufactured by the following method.
超塑性材による板材2は、本来は結晶粒が微細なもので
あるが、合せ材を製造゛する場合には、鋼材による板材
lに重ね合わせる前に、予め、その変態点を超えない範
囲内で加熱し、さらにその後にゆっくりと冷却すること
によって結晶粒を粗大化させておく。この実施例に使用
している超塑性材の場合は、共析の変態点が約275℃
であることから、加熱温度は250〜270℃の範囲と
し、この温度で約10時間以上加熱を続けるようにした
。Plate material 2 made of superplastic material originally has fine crystal grains, but when manufacturing a laminated material, before stacking it on plate material I made of steel material, it must be heated within a range that does not exceed its transformation point. The crystal grains are coarsened by heating and then cooling slowly. In the case of the superplastic material used in this example, the eutectoid transformation point is approximately 275°C.
Therefore, the heating temperature was set in the range of 250 to 270°C, and heating was continued at this temperature for about 10 hours or more.
そして、次には、前述の結晶粒を粗大化させた超塑性材
による板材2と鋼材による板材Iとを重ね合わせ、爆着
によって両者間の接合を行う。爆着のための各種作業は
、従来の場合と同様におこなう。Next, the above-mentioned plate material 2 made of a superplastic material with coarsened crystal grains and the plate material I made of a steel material are placed on top of each other, and the two are joined by explosive bonding. Various operations for explosive bonding are performed in the same way as in the conventional case.
そして、次には、爆着を完了した積層構造物を前記超塑
性材の変態点以上の温度まで再加熱し、さらにその後に
急冷することによって、前記超塑性材による板材2を結
晶粒が微細な元の性状に戻す。この実施例の場合では、
加熱温度は、280〜300℃に設定し、冷却は水を使
って常温まで急冷することにした。Next, the laminated structure that has undergone explosion bonding is reheated to a temperature higher than the transformation point of the superplastic material, and then rapidly cooled to form the plate material 2 made of the superplastic material with fine crystal grains. return to its original state. In this example case,
The heating temperature was set at 280 to 300°C, and the cooling was performed by rapidly cooling to room temperature using water.
以」二のような方法によれば、鋼材による板材lに重ね
合わせろ際の超塑性材による板材2は、結晶粒が微細な
本来の超塑性材とは性状が異なり、結晶粒が粗大化した
分だけ、歪み速度の大きな変形に対する強度が改善され
、この改善によって、爆着による接合時の割れの発生を
防止することができる。According to the method described above, the plate material 2 made of superplastic material when superimposed on the plate material l made of steel material is different in properties from the original superplastic material with fine crystal grains, and the crystal grains are coarsened. The strength against deformation with a large strain rate is improved accordingly, and this improvement can prevent the occurrence of cracks during bonding due to explosive adhesion.
実際に、実施例に示した如く熱処理した場合には、全く
割れが発生しなかった。In fact, when heat treatment was performed as shown in the example, no cracking occurred at all.
また、この一実施例の製造方法では、爆着によって接合
を完了した積層構造物は、前記超塑性材の変態点以上の
温度まで再加熱し、さらにその後に急冷することによっ
て、面記超塑性材による板材2を結晶粒が微細な元の性
状に戻すため、最終的には、本来の超塑性材の特性が損
なわれることがなく、品質の優れた合せ材を得ることが
できる。In addition, in the manufacturing method of this embodiment, the laminated structure that has been bonded by explosion bonding is reheated to a temperature equal to or higher than the transformation point of the superplastic material, and then rapidly cooled to form an areal superplastic material. Since the plate material 2 is returned to its original state with fine crystal grains, the original properties of the superplastic material are not impaired, and a high-quality laminate material can be obtained.
一実施例の方法で製造した合せ材について、吸振性、防
音性を検査したら、良好な結果が得られた。When the vibration absorbing properties and soundproofing properties of the laminated material manufactured by the method of one example were tested, good results were obtained.
なお、この発明を適用することのできる超塑性材は、゛
面性の一実施例のものに限定するものでは無い。他の組
成の超塑性材についても、その変態点に応じて加熱温度
を選定することによって、同様な作用効果を得ることが
できる。It should be noted that the superplastic material to which this invention can be applied is not limited to one example of surface properties. Similar effects can be obtained for superplastic materials of other compositions by selecting the heating temperature according to their transformation points.
また、積層する枚数も、実施例に限定するしのではなく
、用途に合わせて適宜変更し得る。Further, the number of layers to be laminated is not limited to the example, and can be changed as appropriate depending on the application.
「発明の効果」
以上の説明から明らかなように、本発明に係る合せ材の
製造方法では、超塑性材による板材は、鋼材による板材
に重ね合わせる前に、変態点を超えない範囲内で加熱し
、さらにその後にゆっくりと冷却することによって結晶
粒を粗大化させている。そのため、鋼材による板材に重
ね合わせる際の超塑性材による板材は、結晶粒が微細な
本来の超塑性材とは性状が異なり、結晶粒が粗大化した
分だけ、歪み速度の大きな変形に対する強度が改善され
、この改善によって、爆着による接合時の割れの発生を
防止することができる。"Effects of the Invention" As is clear from the above explanation, in the method for manufacturing a laminated material according to the present invention, a plate made of a superplastic material is heated within a range that does not exceed its transformation point before being superimposed on a plate made of a steel material. Then, the crystal grains are coarsened by cooling slowly. Therefore, the properties of the superplastic material plate used when superimposed on the steel material plate material are different from the original superplastic material, which has fine crystal grains, and the strength against deformation at large strain rates is increased by the coarser crystal grains. This improvement makes it possible to prevent cracks from occurring during bonding due to explosive bonding.
また、この発明では、爆着によって接合を完了した積層
構造物は、前記超塑性材の変態点以上の温度まで再加熱
し、さらにその後に急冷することによって、前記超塑性
材による板材を結晶粒が微細な元の性状に戻すため、最
終的には、本来の超塑性材の特性が損なわれることがな
く、品質の優れた合せ材を得ることができる。Further, in the present invention, the laminated structure that has been joined by explosion bonding is reheated to a temperature higher than the transformation point of the superplastic material, and then rapidly cooled to form a plate material made of the superplastic material with crystal grains. Since the superplastic material returns to its original fine state, the original properties of the superplastic material are not impaired, and a high-quality laminate material can be obtained.
第1図は、この発明によって製造される合せ材の斜視図
である。
l・2・・・・・・板材。FIG. 1 is a perspective view of a laminate manufactured by the present invention. l・2・・・・・・Plate material.
Claims (1)
る合せ材の製造方法であって、結晶粒が微細な超塑性材
による板材は、予め、その変態点を超えない範囲内で加
熱し、さらにその後にゆっくりと冷却することによって
結晶粒を粗大化させておき、この結晶粒を粗大化させた
超塑性材による板材と前述の鋼材による板材とを重ね合
わせて爆着によって両者間の接合を行い、爆着を完了し
た積層構造物を前記超塑性材の変態点以上の温度まで再
加熱し、さらにその後に急冷することによって、前記超
塑性材による板材を結晶粒が微細な元の性状に戻すこと
を特徴とする合せ材の製造方法。A method for manufacturing a laminated material having a laminated structure of a plate made of a superplastic material and a plate made of a steel material, in which the plate made of the superplastic material with fine crystal grains is heated in advance within a range that does not exceed its transformation point, After that, the crystal grains are coarsened by slow cooling, and the plate made of the superplastic material with the coarsened crystal grains and the plate made of the above-mentioned steel are overlapped and the bonding between the two is made by explosion bonding. The laminated structure that has undergone explosion bonding is reheated to a temperature higher than the transformation point of the superplastic material, and then rapidly cooled to return the superplastic material to its original state with fine crystal grains. A method for producing a laminated material characterized by returning it.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP26938886A JPS63123584A (en) | 1986-11-12 | 1986-11-12 | Manufacture of clad material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP26938886A JPS63123584A (en) | 1986-11-12 | 1986-11-12 | Manufacture of clad material |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS63123584A true JPS63123584A (en) | 1988-05-27 |
Family
ID=17471710
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP26938886A Pending JPS63123584A (en) | 1986-11-12 | 1986-11-12 | Manufacture of clad material |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS63123584A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20060196023A1 (en) * | 2005-03-02 | 2006-09-07 | Min-Lyul Lee | Reduced cost process modules |
-
1986
- 1986-11-12 JP JP26938886A patent/JPS63123584A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20060196023A1 (en) * | 2005-03-02 | 2006-09-07 | Min-Lyul Lee | Reduced cost process modules |
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