JPS63114630A - Method for joining a plurality of plastic members - Google Patents
Method for joining a plurality of plastic membersInfo
- Publication number
- JPS63114630A JPS63114630A JP61260302A JP26030286A JPS63114630A JP S63114630 A JPS63114630 A JP S63114630A JP 61260302 A JP61260302 A JP 61260302A JP 26030286 A JP26030286 A JP 26030286A JP S63114630 A JPS63114630 A JP S63114630A
- Authority
- JP
- Japan
- Prior art keywords
- plastic members
- pin
- plastic
- pair
- state
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004033 plastic Substances 0.000 title claims abstract description 54
- 229920003023 plastic Polymers 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000012530 fluid Substances 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 46
- 239000002184 metal Substances 0.000 abstract description 4
- 230000002093 peripheral effect Effects 0.000 abstract description 4
- 230000001360 synchronised effect Effects 0.000 abstract 1
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 239000002131 composite material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 244000175448 Citrus madurensis Species 0.000 description 1
- 235000017317 Fortunella Nutrition 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 235000021419 vinegar Nutrition 0.000 description 1
- 239000000052 vinegar Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/824—Actuating mechanisms
- B29C66/8246—Servomechanisms, e.g. servomotors
Abstract
Description
【発明の詳細な説明】
（産業上の第１」用分野）
質塩化ビニール、ポリカーボネート等の主として熱可塑
性樹脂あるいはこれらプラスチックをマトリックスとし
、ガラス、カーボン、金属等の強化剤や充てん材を混入
した複合材料を言う。[Detailed description of the invention] (Industrial first field) A thermoplastic resin such as polyvinyl chloride or polycarbonate, or a matrix made of these plastics, mixed with reinforcing agents or fillers such as glass, carbon, or metal. Refers to composite materials.
以下同じ）を複数重畳し、加振状態で接合部分を挿入し
てプラスチック材を積層状態で接合する方法に関する。The present invention relates to a method of joining plastic materials in a laminated state by superimposing a plurality of plastic materials (the same applies hereinafter) and inserting the joint parts under vibration.
（従来の技術）
上述のプラスチック材を複数重畳し、こ：！’１−らを
積層状態で接合するには、高周波、摩擦、にづ音波等め
溶接技術を用いたり、接着剤を用いたり、あるいはねじ
やファスナなどの機械的締結法を用いたものがあった。(Prior art) Multiple layers of the above-mentioned plastic materials are layered together. '1- To join these in a laminated state, there are methods using welding techniques such as high frequency, friction, and sonic waves, adhesives, or mechanical fastening methods such as screws and fasteners. Ta.
（発明が解決しようとする問題点）
溶接技術を用いると、ごく限らｊ、た材料の組合わせの
場合を除き大半が接合が困難である。(Problems to be Solved by the Invention) When welding technology is used, it is difficult to join most materials except in the case of very limited combinations of materials.
このため、接合方法には主として接着剤金柑いる方法、
あるいは機械的締結法を用いている。For this reason, the main joining methods are adhesive kumquat method,
Alternatively, a mechanical fastening method is used.
しかし、接着剤を用いて接合するには接合面の前処理が
必要であり、接着剤の塗布を一様にしなければならず、
″また接合後に生ずるパリを処理しなけｊばならないの
で作業性が悪く、接合強度の大きざと安定性にも問題を
有する。機械的締結法においても接合箇所に下穴加工を
要り
するし、その際の穴ゐ位置合せ、部品の挿入、締結作業
を行わなければならない等、工程上に多くの問題を残し
ていた。However, bonding using adhesive requires pretreatment of the joint surface, and the adhesive must be applied uniformly.
``Furthermore, it is difficult to work because the cracks that occur after joining must be treated, and there are problems with stability due to the large joint strength. Mechanical fastening methods also require pilot holes to be drilled at the joints, and Many problems remained in the process, such as the need to align holes, insert parts, and perform fastening work.
（問題点を解決するための手段）
この発明は、プラスチック材を複数重畳し、外周面又は
内側面に凹又は凸の係止部を設けた接合部材をプラスチ
ック材に接触させて一対のダイス及び一対のポンチ間に
挾持し、いずれか一対を本体に固定し他方の一対を振動
状態で繰り返し変位させることにより変形領域に熱を発
生させて軟化流動状態に導き、外周面に係止部を具えた
接合部材をプラスチック材に押し込むことによって接合
部材を介して複数の同種又は異種プラスチック材を強固
に固定する方法に関する。(Means for Solving the Problems) The present invention involves stacking a plurality of plastic materials, bringing a joining member provided with a concave or convex locking portion on the outer peripheral surface or the inner surface into contact with the plastic materials, and connecting a pair of dies and By holding one of the punches between a pair of punches, fixing one to the main body, and repeatedly displacing the other pair in a vibrating state, heat is generated in the deformed area, leading to a softened and flowing state, and a locking part is provided on the outer peripheral surface. The present invention relates to a method for firmly fixing a plurality of plastic materials of the same or different types through a joining member by pushing the joining member into the plastic material.
（作 用）
複数のプラスチック材は重畳さｎ、ｆｔ−状態で、一対
のダイス又は一対のポンチのうちの一対？ｍ動状態で繰
返し変位させるので、繰返し変位させられたプラスチッ
ク材の領域に熱が発生中ろ。(Function) A plurality of plastic materials are superimposed n, ft-, and one of a pair of dies or a pair of punches? Since the plastic material is repeatedly displaced in a state of motion, heat is generated in the area of the plastic material that is repeatedly displaced.
するとその熱によりプラスチック材の一部分だけが軟化
流動状態となり該部分は高い変形能をもつに至る。かか
る部に接合部材（例えばビン）を押し込むと接合部材の
外周面又は内側面に形成された凸又は凹の係止部にプラ
スチック材が流入して係止部を満たす。この状態で冷却
し固化する。係止部に流入し定プラスチック材は係止部
と相俟って機械的な拘束力が生じ、複数のプラスチック
材は強固に接合されろ。Then, due to the heat, only a portion of the plastic material becomes soft and fluid, and this portion has a high deformability. When a joining member (for example, a bottle) is pushed into such a portion, the plastic material flows into a convex or concave locking portion formed on the outer peripheral surface or inner surface of the joining member and fills the locking portion. Cool and solidify in this state. The fixed plastic material flowing into the locking portion works together with the locking portion to generate a mechanical restraining force, and the plurality of plastic materials are firmly joined.
（実施例）
次に、この発明の実施例を図面について説明する。第１
図は本発明に用いられる装置の要部立面図であって、接
合さｎるべきプラスチック材（６）はＡ、Ｂ、０３つの
異種プラスチック材、例えばＡＢＳ樹脂樹脂ポリカート
ネト合材料が八
らなり、重畳状態で下ダイス（２）上に載置される。(Example) Next, an example of the present invention will be described with reference to the drawings. 1st
The figure is an elevational view of the main part of the device used in the present invention, and the plastic materials (6) to be joined are made of three different plastic materials A, B, and 0, such as ABS resin polycarbonate composite material. , are placed on the lower die (2) in a superimposed state.
外周面に凹係止部（９）ｆｆ設けた接合部材たる金属ピ
ン（５）が上ダイス（１）及び上ポンチ（３１に案内さ
れて接合すべきプラスチック材（６）と接触する。さら
に上ダイス（１］がガイド（８）に沿って始点位置から
下降して図示のようにプラスチック材（６１と接して下
ダイス（２）と−緒にプラスチック材を挾持する。挾持
のための押圧力はゼロであってもよい。なお、上下各ダ
イス（１）、（２）及びそれぞれに嵌合され案内された
上下ポンチ（３）、（４）は相互に同芯位誼に配置され
る。A metal pin (5), which is a joining member and has a concave locking part (9)ff on the outer circumferential surface, is guided by the upper die (1) and the upper punch (31) and comes into contact with the plastic material (6) to be joined. The die (1) descends from the starting position along the guide (8) and comes into contact with the plastic material (61) as shown in the figure, and clamps the plastic material together with the lower die (2). may be zero. Note that the upper and lower dies (1), (2) and the upper and lower punches (3), (4) fitted and guided by the respective upper and lower dies (3), (4) are arranged concentrically with each other.
次に、本体叫に支持された図示しないサーボシリンダを
作動させて、サーボシリンダに直結された上ポンチ（３
）、下ポンチ（４）を軸心方向に同期振動させて、上下
ダイスによって挾持さ几たプラスチック材（６）を繰返
し変位させる。振動が加わったプラスチック材の変形領
域に熱を発生させ、その熱によりプラスチック材（６１
の一部分だけを軟化・流動状態に導き、高い変形能をも
っｔ領域を実現させる。ビン（５ＬＫ接しｔグラスチッ
ク材の変形領域での軟化が十分に進んだとき、上ポンチ
（３）を下降させてビンを押し込む。Next, a servo cylinder (not shown) supported by the main body is actuated, and the upper punch (3
), the lower punch (4) is synchronously vibrated in the axial direction to repeatedly displace the plastic material (6) held between the upper and lower dies. Heat is generated in the deformed area of the plastic material subjected to vibration, and the heat causes the plastic material (61
Only a portion of the material is brought into a softened and fluidized state, achieving a region with high deformability. When the glass material has sufficiently softened in the deformed area, lower the upper punch (3) and push in the bottle.
すると、余肉は上ダイス（１）の内径面に形成され之キ
ャビティ（７）内に流入すると同時にビン（５）の係止
部（９）を満たす。ちなみに、本実施例では振動の周波
数は数十Ｈ２、片振幅は板厚の８〜２０係−ｈや
程度、数秒間振動を加えた。ビンの押し込み石終わり固
化すると、押し込みがなされた部分は第２図の如くなり
、埋設されたビン（５）によって複数のプラスチック材
の接合が完了する。次に上ポンチ（３）、続いて上ダイ
ス（１）を上昇させて作業が完了する。本発明によれば
複数のプラスチック材はビン（５）の係止部（９）によ
って強固ＶＣ接合される。本実施ｆｊｌではビン（５）
はプラスチック材の底部を残して押し込まれている。Then, the excess meat is formed on the inner diameter surface of the upper die (1), flows into the cavity (7), and at the same time fills the locking part (9) of the bottle (5). Incidentally, in this example, the vibration frequency was several tens of H2, the single amplitude was approximately 8 to 20 times the plate thickness - h, and the vibration was applied for several seconds. When the bottle is completely solidified, the pressed part becomes as shown in Fig. 2, and the bonding of the plurality of plastic materials is completed by the buried bottle (5). Next, the upper punch (3) and then the upper die (1) are raised to complete the work. According to the invention, a plurality of plastic materials are firmly VC-bonded by the locking part (9) of the bottle (5). In this implementation fjl, bin (5)
is pushed in, leaving the plastic material at the bottom.
さらに、第３図に示すものは、下ダイス（２）にもキャ
ビティ（７）を設け２つのプラスチック材ホＡ）、（Ｅ
）を重畳し念プラスチック材（６）に、プラスチック材
の肉厚よりも丈長なビン（５）全押し込んだ場合の接合
状態？示す。本実施例ではビン（５ンはプラスチック材
を貫通するまで押し込まれている。Furthermore, the one shown in FIG.
) are superimposed and the bottle (5), which is longer than the thickness of the plastic material, is fully pushed into the plastic material (6), what is the bonding state? show. In this example, the bottle (5 mm) is pushed until it penetrates the plastic material.
接合部材としてビンの代りに中心に貫通孔σＭを有し、
外周面に係上部（９ンを設けたブシュ（２）を用いるこ
ともできる。この場合、ブシュを段付きの上ポンチ（３
）の径小部に挿込む。プラスチック材（６）はＡ、Ｂ２
種の材料からなり、下ダイス（２）に載置される。その
後は第１図に示した実施例と同じく図示しないサーボシ
リンダを作動させて上下ポンチに振動を与えてブシュ（
２）を押し込んでプラスチック材の接合を行う・接合方
法は第１図の場合と同様なので詳細は省略する。It has a through hole σM in the center instead of a bottle as a joining member,
It is also possible to use a bush (2) with a locking part (9 holes) on the outer circumferential surface.
) into the small diameter part. Plastic material (6) is A, B2
It consists of seed material and is placed on the lower die (2). After that, as in the embodiment shown in Fig. 1, a servo cylinder (not shown) is operated to apply vibration to the upper and lower punches, and
2) Join the plastic materials by pushing in - The joining method is the same as in the case of Fig. 1, so the details will be omitted.
接合部分は第５図のようになる。The joint portion will be as shown in Figure 5.
さらに、第６図に示すように接合部材としてボルトへ４
を用いた場合には、接合後にボルト全取外すことができ
るので、必要によりボルト交換が可能となる。Furthermore, as shown in Fig. 6, 4 bolts are used as joining members.
If this is used, all the bolts can be removed after joining, making it possible to replace the bolts if necessary.
なお、上記各実施例に用いらｆｌ、ｆ接合部材の材質は
金属の他、セラミック、異種プラスチック材料、複合材
料、木材、ガラス等の無機材料などを用いることができ
る。In addition to metal, the fl and f joint members used in each of the above embodiments may be made of ceramic, a different plastic material, a composite material, an inorganic material such as wood, or glass.
（効 果）
この発明は、上述のように複数のプラスチック材を重畳
し、一対のダイス及び一対のポンチ間に挾持し、一対の
ダイス又は一対のポンチの何れか一対を本体に固定し、
他方の一対を振記Ｔ状態で繰返し変位させ、プラスチッ
ク材を軟（ヒさせて流動状態に導き、外周又は内側面に
係上部を設けた接合部材を押し込むことによ（７複数の
プラスチック材を接合したので、次のような優れ九効果
を奏する。(Effects) As described above, this invention overlaps a plurality of plastic materials, sandwiches them between a pair of dies and a pair of punches, fixes either the pair of dies or the pair of punches to the main body,
By repeatedly displacing the other pair in the T-state to soften the plastic material and bring it into a fluid state, by pushing in a joining member provided with a locking part on the outer periphery or inner surface (7). Since they are joined together, the following advantages can be achieved.
す ■ 下穴加工が不要であり、そのためプラスチへ ツク材の位置合せも不要となる。vinegar ■ There is no need for pilot hole machining, so it is possible to use plastic There is no need to align the plywood.
■ −工程でプラスチック材の任意の位置に強固で確実
な接合部を形成でき、大幅な工程、の簡略化がはかれる
。■ - A strong and reliable joint can be formed at any position of the plastic material during the process, greatly simplifying the process.
■ 接合作業は局所的な機械的手法であるから、接合さ
れるプラスチック材の材質の如何全問わず接合強度に大
きな変動がなく、常に一定以上の接合強度が実現できる
。■ Since the joining work is a local mechanical method, there is no large variation in the joining strength regardless of the quality of the plastic materials to be joined, and it is possible to always achieve a joining strength above a certain level.
■ 接合部材を挿入するため、単に挿入方向（板面に垂
直方向）の接合強度ばかりか、プラスチック材の板面に
平行な方向の接合強度の増加が可能となる。(2) Since the joining member is inserted, it is possible to increase the joining strength not only in the direction of insertion (perpendicular to the board surface) but also in the direction parallel to the board surface of the plastic material.
第１図は本発明の実施例の概略図、第２図は同実施例、
ｌ Ｋよる接合部分の断面図、第３図は他の実施例によ
る接合部分の断面図、第４図は他の実施列の概略図、第
５図は同実施例による接合部分の断面図、第６図は他の
実施例による接合部分の断面図である。FIG. 1 is a schematic diagram of an embodiment of the present invention, FIG. 2 is a schematic diagram of the embodiment,
3 is a sectional view of a joint part according to another embodiment, FIG. 4 is a schematic diagram of another embodiment, and FIG. 5 is a sectional view of a joint part according to the same embodiment. FIG. 6 is a sectional view of a joint portion according to another embodiment.
Claims (1)
チに位置決めし、外周面に係止部を設けた接合部材を前
記重畳されたプラスチック材に接触させて一対のダイス
及び一対のポンチ間に挾持し、次いで前記一対のダイス
又は一対のポンチの何れか一対を本体に対して固定し、
他方の一対を振動状態で繰返し変位させ、前記振動を加
えた領域に熱を発生させて前記プラスチック材を軟化さ
せて流動状態に導き、さらに前記ポンチの他方の一対を
変位させて前記接合部材を押し込み、前記接合部材の係
止部を含む部材のまわりに前記流動状態の材料を流入さ
せた複数のプラスチック材の接合方法。A plurality of plastic materials are superimposed and positioned on dies and/or punches, and a joining member provided with a locking portion on the outer circumferential surface is brought into contact with the superimposed plastic materials and sandwiched between a pair of dies and a pair of punches. , then fixing either the pair of dies or the pair of punches to the main body,
The other pair of punches is repeatedly displaced in a vibrating state to generate heat in the area where the vibrations are applied to soften the plastic material and bring it into a fluid state, and the other pair of punches is further displaced to separate the joining member. A method for joining a plurality of plastic materials by pushing the material in a fluid state around a member including a locking portion of the joining member.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61260302A JPS63114630A (en) | 1986-10-31 | 1986-10-31 | Method for joining a plurality of plastic members |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP61260302A JPS63114630A (en) | 1986-10-31 | 1986-10-31 | Method for joining a plurality of plastic members |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS63114630A true JPS63114630A (en) | 1988-05-19 |
| JPH0367857B2 JPH0367857B2 (en) | 1991-10-24 |
Family
ID=17346147
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP61260302A Granted JPS63114630A (en) | 1986-10-31 | 1986-10-31 | Method for joining a plurality of plastic members |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS63114630A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016068019A1 (en) * | 2014-10-27 | 2016-05-06 | 三菱電機株式会社 | Joining method, joining body, stator for dynamo-electric machine, and method for manufacturing stator for dynamo-electric machine |
| JP2021021448A (en) * | 2019-07-29 | 2021-02-18 | 今泉工業株式会社 | Coupling method for composite member |
-
1986
- 1986-10-31 JP JP61260302A patent/JPS63114630A/en active Granted
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016068019A1 (en) * | 2014-10-27 | 2016-05-06 | 三菱電機株式会社 | Joining method, joining body, stator for dynamo-electric machine, and method for manufacturing stator for dynamo-electric machine |
| JPWO2016068019A1 (en) * | 2014-10-27 | 2017-04-27 | 三菱電機株式会社 | Coupling method, combined body, stator of rotating electric machine, and method of manufacturing stator of rotating electric machine |
| CN106715091A (en) * | 2014-10-27 | 2017-05-24 | 三菱电机株式会社 | Joining method, joining body, stator for dynamo-electric machine, and method for manufacturing the stator for the dynamo-electric machine |
| US10576690B2 (en) | 2014-10-27 | 2020-03-03 | Mitsubishi Electric Corporation | Joining method, joining body, stator for dynamo-electric machine, and method for manufacturing stator for dynamo-electric machine |
| US11485092B2 (en) | 2014-10-27 | 2022-11-01 | Mitsubishi Electric Corporation | Joining body |
| JP2021021448A (en) * | 2019-07-29 | 2021-02-18 | 今泉工業株式会社 | Coupling method for composite member |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0367857B2 (en) | 1991-10-24 |
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