JPS63103299A - Metal sound absorbing material - Google Patents

Metal sound absorbing material

Info

Publication number
JPS63103299A
JPS63103299A JP61249267A JP24926786A JPS63103299A JP S63103299 A JPS63103299 A JP S63103299A JP 61249267 A JP61249267 A JP 61249267A JP 24926786 A JP24926786 A JP 24926786A JP S63103299 A JPS63103299 A JP S63103299A
Authority
JP
Japan
Prior art keywords
metal
absorbing material
sound absorbing
sound
fibers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP61249267A
Other languages
Japanese (ja)
Other versions
JPH0513517B2 (en
Inventor
太田 義博
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NGK Insulators Ltd
Original Assignee
NGK Insulators Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NGK Insulators Ltd filed Critical NGK Insulators Ltd
Priority to JP61249267A priority Critical patent/JPS63103299A/en
Publication of JPS63103299A publication Critical patent/JPS63103299A/en
Publication of JPH0513517B2 publication Critical patent/JPH0513517B2/ja
Granted legal-status Critical Current

Links

Landscapes

  • Soundproofing, Sound Blocking, And Sound Damping (AREA)
  • Exhaust Silencers (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Abstract] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は道路用防音壁、自動車用マフラー、工場用防音
材、スタジオの吸音板等の広範な用途に用いることがで
きる金属吸音材に関するものである。
[Detailed Description of the Invention] (Field of Industrial Application) The present invention relates to a metal sound-absorbing material that can be used in a wide range of applications such as sound-proof walls for roads, mufflers for automobiles, sound-proof materials for factories, sound-absorbing boards for studios, etc. It is.

(従来の技術) 従来の吸音材として代表的なものは、グラスウール等の
繊維質をフェルト状に成形したものであるが、強度が小
さいこと、使用中に繊維が飛散するため耐久性に乏しい
こと、コストが嵩むこと等の欠点があるほか、屋外で使
用中に雨水等により漏れて繊維が保水すると吸音性能が
著しく低下し、乾燥に長時間を要するために吸音性能の
回復が極めて遅いという欠点があった。またこのほが金
属粉末、セラミック粉末、金属短繊維等を焼結した多孔
質の吸音材も広く用いられているが、焼結を必要とする
ので1枚当りの寸法に制限があること、焼結コストが高
く安価に製造できないこと、施工時に曲げ加工ができな
いこと等の欠点があるほか、やはり吸水した場合の吸音
性能の回復が遅いという欠点があった。
(Conventional technology) A typical conventional sound absorbing material is made of fibers such as glass wool molded into a felt shape, but it has low strength and lacks durability because the fibers scatter during use. In addition to disadvantages such as increased cost, the sound absorption performance decreases significantly if the fibers retain water due to rainwater leakage during outdoor use, and recovery of sound absorption performance is extremely slow due to the long time it takes to dry. was there. In addition, porous sound absorbing materials made by sintering metal powder, ceramic powder, short metal fibers, etc. are also widely used, but because they require sintering, there are restrictions on the size of each sheet, and In addition to drawbacks such as high cost and inability to manufacture at low cost, and inability to bend during construction, there was also the drawback that sound absorption performance was slow to recover when water was absorbed.

(発明が解決しようとする問題点) 本発明は上記したような従来の問題点を解決し、強度、
耐久性、可撓性に優れるうえ、大型の吸音材をも低コス
トで製作することができ、しかも吸水した場合にも吸音
性能を速やかに回復することができる金属吸音材を「1
的として完成されたものである。
(Problems to be solved by the invention) The present invention solves the above-mentioned conventional problems, and improves strength and
We have developed a metal sound absorbing material that has excellent durability and flexibility, can be produced at low cost even in large sizes, and can quickly recover its sound absorbing performance even if it absorbs water.
It has been completed as a target.

(問題点を解決するための手段) 本発明はアルミニウム繊維等の金属繊維の積重体を金網
によりサンドイッチ状に挟んで圧着成形し、流れ抵抗値
を100〜1500 N −S/m3としたことを特徴
とするものである。
(Means for Solving the Problems) The present invention is characterized in that a stack of metal fibers such as aluminum fibers is sandwiched between wire meshes and pressure-molded to have a flow resistance value of 100 to 1500 N-S/m3. This is a characteristic feature.

本発明において用いられる金属繊維はアルミニウム、ス
テンレス鋼のような耐食性に優れた材質からなるもので
、後述する流れ抵抗値を100〜150ON−8/11
13とするためにも、繊維径を25〜100 μm、繊
維長を101以上とすることが好ましい。このような金
属繊維は第1図に示すように面密度が500〜6000
g/ mのフェルト状の積重体(1)とされている。ま
たその外側をサンドイッチ状に挟む金網(2)は目開き
が1〜5龍、線径0.3〜1.0 冨l、厚さ0.4〜
1■譜、開口率30〜90%程度のものであり、図示の
ように金属繊維と同材質のエキスバンドメタルを用いる
こともできる。このような金WI(21によって金属繊
維の積重体(1)は両側からサンドイッチ状に挟まれて
圧着成形され、厚さが0.5〜10鶴、気孔率が50〜
90%であってその流れ抵抗値が100〜1500 N
 −S/m”の金属吸音材とされる。流れ抵抗値は後の
実施例のデータにも示すように吸音性能に大きく影響す
る物性値であり、本発明のような金属吸音材にあっては
100N−8/m″未満では音波が容易に貫通ずるため
に吸音性能が全周波数域にわたって低下し、また150
0 N −S/m3を越えると音波の反射率が増加して
特に300〜2000 Hzの中間周波数帯域における
吸音性能が低下する。このため本発明においては流れ抵
抗値を100〜1500 N・S/m’としたもので、
この値のコントロールは繊維径、金網(2)の目開き等
を変えるほか、表面に無機接着剤、有機接着剤等を塗布
したり、含浸させたりすることによっても行うことがで
きる。なお、金網(2)と積重体(1)との間の剥離強
度を高めるために、第1図に示すように10〜3Qmm
ピッチで強圧着部(3)を設けておくことが好ましい。
The metal fiber used in the present invention is made of a material with excellent corrosion resistance such as aluminum or stainless steel, and has a flow resistance value of 100 to 150ON-8/11, which will be described later.
13, it is preferable that the fiber diameter be 25 to 100 μm and the fiber length be 101 or more. As shown in Figure 1, these metal fibers have an areal density of 500 to 6000.
g/m felt-like stack (1). The wire mesh (2) sandwiching the outside has a mesh size of 1 to 5 mm, a wire diameter of 0.3 to 1.0 liters, and a thickness of 0.4 to 5 liters.
It has an opening ratio of about 30 to 90%, and as shown in the figure, expanded metal made of the same material as the metal fiber can also be used. A stack of metal fibers (1) is sandwiched from both sides and pressure-molded using such gold WI (21), and has a thickness of 0.5 to 10 mm and a porosity of 50 to 50 mm.
90% and its flow resistance value is 100 to 1500 N
-S/m”.The flow resistance value is a physical property value that greatly affects sound absorption performance, as shown in the data of the later examples, and in the metal sound absorption material like the present invention. If it is less than 100 N-8/m'', the sound absorption performance will decrease over the entire frequency range because the sound waves will easily penetrate.
When it exceeds 0 N -S/m3, the reflectance of sound waves increases and the sound absorption performance particularly in the intermediate frequency band of 300 to 2000 Hz deteriorates. Therefore, in the present invention, the flow resistance value is set to 100 to 1500 N・S/m'.
This value can be controlled not only by changing the fiber diameter and the opening of the wire mesh (2), but also by coating or impregnating the surface with an inorganic adhesive, an organic adhesive, etc. In addition, in order to increase the peel strength between the wire mesh (2) and the stack (1), the peel strength is 10 to 3 Qmm as shown in Fig. 1.
It is preferable to provide strong pressure bonding portions (3) at pitches.

(実施例) 繊維径25〜100 μm1繊維長10〜100■程度
のアルミニウム繊維を圧縮前の厚さが7n+、面密度が
1100g/m”となるように積層し、その両面を目開
き2N、線径0.5tm、厚さ0.5 wm、開口率8
0%のアルミニウム製のエキスバンドメタルにより挾ん
でローラーで圧着し、全体の厚さが2.0mmで流れ抵
抗値が640  N・S/m″の金属吸音材を(3だ。
(Example) Aluminum fibers with a fiber diameter of 25 to 100 μm and a fiber length of about 10 to 100 μm were laminated so that the thickness before compression was 7n+ and the areal density was 1100 g/m'', and the openings on both sides were 2N, Wire diameter 0.5tm, thickness 0.5wm, aperture ratio 8
A metal sound-absorbing material with a total thickness of 2.0 mm and a flow resistance value of 640 N・S/m'' was sandwiched between 0% aluminum expanded metals and crimped with rollers (3).

この金属吸音材の表面には20mピッチで強圧着部を形
成した。得られた金属吸音材を直径100寵の円板状に
切断し、JIS A1405  r管内法による垂直入
射吸音率測定法」に規定される方法に従って背後空気層
を800としたときの垂直入射吸音率を測定したところ
、第2図のグラフ中に■として示す結果が得られた。ま
たこれと同時に面密度を変えて流れ抵抗値がそれぞれ5
0.120.980.1500.195ON−3/l1
13の試験片を作成し、それぞれについて同一方法で垂
直入射吸音率を測定した結果を第2図中に■、■、■、
■、■とじて記入した。このグラフからも明らかなよう
に、流れ抵抗値が100〜1500 N・S/m3の範
囲内にある本発明の金属吸音材は広い周波数域にわたり
優れた吸音特性を示すことがわかる。
Strong pressure bonding portions were formed on the surface of this metal sound absorbing material at a pitch of 20 m. The obtained metal sound absorbing material is cut into a disk shape with a diameter of 100cm, and the normal incidence sound absorption coefficient is determined when the back air layer is set to 800mm according to the method specified in "JIS A1405 r Normal incidence sound absorption coefficient measurement method by in-pipe method" As a result of measurement, results shown as ■ in the graph of FIG. 2 were obtained. At the same time, the areal density was changed and the flow resistance value was 5.
0.120.980.1500.195ON-3/l1
Thirteen test pieces were prepared and the normal incidence sound absorption coefficient was measured using the same method for each. The results are shown in Figure 2 as ■, ■, ■,
I filled it out with ■ and ■. As is clear from this graph, it can be seen that the metal sound absorbing material of the present invention having a flow resistance value within the range of 100 to 1500 N·S/m3 exhibits excellent sound absorbing properties over a wide frequency range.

次に本発明の金属吸音材の含水後における吸音性能の回
復状態を測定するため、上記と同様にして厚さ3.0籠
、流れ抵抗値が1000 N −S/+n3の金属吸音
材を作成し、乾燥時と、浸水後5時間経過後の垂直入射
吸音率(背後空気層50n)をJIS A1405の方
法で測定した。この結果は第3図のグラフに・印及び△
印で示すとおりである。一方これと対比するために厚さ
50龍のグラスウール製の吸音材について同様の測定を
行ったところ、第3図のグラフに○印で示すように乾燥
時には本発明品と同様の吸音特性を示したが、浸水後8
0時間を経過した後もなおX印で示すように吸音特性は
極めて低いレベルまで低下したままであった。このよう
に本発明の金属吸音材は含水しに<<、また含水後の吸
音性能も速やかなものであった。
Next, in order to measure the state of recovery of the sound absorption performance of the metal sound absorbing material of the present invention after it was hydrated, a metal sound absorbing material with a thickness of 3.0 cages and a flow resistance value of 1000 N -S/+n3 was created in the same manner as above. Then, the normal incidence sound absorption coefficient (back air layer 50n) when dry and after 5 hours had passed after immersion in water was measured using the method of JIS A1405. This result is shown in the graph of Figure 3 with ・ and △.
As shown by the marks. On the other hand, in order to compare with this, similar measurements were carried out on a sound absorbing material made of glass wool with a thickness of 50 mm, and as shown by the circle in the graph of Figure 3, it exhibited sound absorbing properties similar to those of the product of the present invention when dry. However, after flooding
Even after 0 hours had elapsed, the sound absorption properties remained reduced to an extremely low level as indicated by the X mark. As described above, the metal sound absorbing material of the present invention did not absorb water quickly, and its sound absorption performance after absorbing water was also quick.

(発明の効果) 本発明は以上の説明からも明らかなように、幅広い周波
数域にわたって優れた吸音特性を有し、また含水しに<
<、含水してもすぐに乾燥して吸音特性を速やかに回復
することができるものであるから、特に道路用防音壁の
ように屋外で使用される吸音材として好適なものである
。また本発明の金属吸音材は金属繊維の積重体を両側か
ら金網によりサンドイッチ状に挟んで圧着成形したもの
であるから強度及び可撓性に優れるうえ、金網の作用に
より繊維が飛散するおそれもないので耐久性にも優れ、
更にまた焼結工程を必要としないので大型の製品をも低
コストで製造できるものである。よって本発明は道路用
防音壁のような屋外の用途や送風機のダクト内消音器の
ような繊維の飛散を嫌う用途等に特に有効な金属吸音材
として、産業の発展に寄与するところは極めて大きいも
のである。
(Effects of the Invention) As is clear from the above description, the present invention has excellent sound absorption characteristics over a wide frequency range, and
Even if it contains water, it dries quickly and can quickly recover its sound absorbing properties, so it is particularly suitable as a sound absorbing material used outdoors, such as in soundproof walls for roads. In addition, the metal sound absorbing material of the present invention is made by crimp-molding a stack of metal fibers sandwiched between wire meshes on both sides, so it has excellent strength and flexibility, and there is no fear of the fibers scattering due to the action of the wire mesh. Therefore, it has excellent durability,
Furthermore, since no sintering process is required, large products can be manufactured at low cost. Therefore, the present invention will greatly contribute to the development of industry as a metal sound-absorbing material that is particularly effective for outdoor applications such as soundproof walls for roads, and applications where fibers should not be scattered, such as silencers in the ducts of blowers. It is something.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の実施例を示す一部切欠斜視図、第2図
は種々の流れ抵抗値を持つ金属吸音材の垂直入射吸音率
のグラフ、第3図は本発明の金属吸音材と従来の吸音材
の乾燥時及び浸水後の垂直入射吸音率のグラフである。 (1):金属繊維の積重体、(2):金網。 第1図
Fig. 1 is a partially cutaway perspective view showing an embodiment of the present invention, Fig. 2 is a graph of normal incidence sound absorption coefficients of metal sound absorbing materials with various flow resistance values, and Fig. 3 is a graph of the sound absorption coefficient of normal incidence of metal sound absorbing materials of the present invention. It is a graph of the normal incidence sound absorption coefficient of a conventional sound absorbing material when dry and after being immersed in water. (1): Stack of metal fibers, (2): wire mesh. Figure 1

Claims (1)

【特許請求の範囲】[Claims] アルミニウム繊維等の金属繊維の積重体(1)を金網(
2)によりサンドイッチ状に挟んで圧着成形し、流れ抵
抗値を100〜1500N・S/m^3としたことを特
徴とする金属吸音材。
A stack (1) of metal fibers such as aluminum fibers is placed in a wire mesh (
A metal sound absorbing material characterized by being sandwiched and pressure-molded according to 2) to have a flow resistance value of 100 to 1500 N·S/m^3.
JP61249267A 1986-10-20 1986-10-20 Metal sound absorbing material Granted JPS63103299A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61249267A JPS63103299A (en) 1986-10-20 1986-10-20 Metal sound absorbing material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61249267A JPS63103299A (en) 1986-10-20 1986-10-20 Metal sound absorbing material

Publications (2)

Publication Number Publication Date
JPS63103299A true JPS63103299A (en) 1988-05-07
JPH0513517B2 JPH0513517B2 (en) 1993-02-22

Family

ID=17190422

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61249267A Granted JPS63103299A (en) 1986-10-20 1986-10-20 Metal sound absorbing material

Country Status (1)

Country Link
JP (1) JPS63103299A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0387220U (en) * 1989-12-25 1991-09-04
JPH049898A (en) * 1990-04-27 1992-01-14 Nippon Tokushu Toryo Co Ltd Sound insulator
CN105057676A (en) * 2015-08-12 2015-11-18 广州橙行智动汽车科技有限公司 Metal fiber porous material with surface reticular sintering film structure and manufacturing method
JP2016015691A (en) * 2014-07-03 2016-01-28 株式会社オーディオテクニカ Head phone and method of manufacturing the same
CN112192914A (en) * 2020-10-13 2021-01-08 黄山市亿华装饰材料有限公司 Mould-proof antibacterial flame-retardant composite wallpaper
KR20220111466A (en) 2021-02-02 2022-08-09 유한책임회사 도시환경개발원 Nonflammability sound absorption plate

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0387220U (en) * 1989-12-25 1991-09-04
JPH0628266Y2 (en) * 1989-12-25 1994-08-03 株式会社ユニックス Sound absorber
JPH049898A (en) * 1990-04-27 1992-01-14 Nippon Tokushu Toryo Co Ltd Sound insulator
JP2016015691A (en) * 2014-07-03 2016-01-28 株式会社オーディオテクニカ Head phone and method of manufacturing the same
CN105057676A (en) * 2015-08-12 2015-11-18 广州橙行智动汽车科技有限公司 Metal fiber porous material with surface reticular sintering film structure and manufacturing method
CN112192914A (en) * 2020-10-13 2021-01-08 黄山市亿华装饰材料有限公司 Mould-proof antibacterial flame-retardant composite wallpaper
KR20220111466A (en) 2021-02-02 2022-08-09 유한책임회사 도시환경개발원 Nonflammability sound absorption plate

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JPH0513517B2 (en) 1993-02-22

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