JPS63102929A - Organic coated steel plate having excellent corrosion resistance - Google Patents

Organic coated steel plate having excellent corrosion resistance

Info

Publication number
JPS63102929A
JPS63102929A JP24922086A JP24922086A JPS63102929A JP S63102929 A JPS63102929 A JP S63102929A JP 24922086 A JP24922086 A JP 24922086A JP 24922086 A JP24922086 A JP 24922086A JP S63102929 A JPS63102929 A JP S63102929A
Authority
JP
Japan
Prior art keywords
steel sheet
corrosion resistance
zinc
coating
coated steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP24922086A
Other languages
Japanese (ja)
Inventor
金丸 辰也
元宏 中山
新井 勝利
亮一 那珂
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP24922086A priority Critical patent/JPS63102929A/en
Publication of JPS63102929A publication Critical patent/JPS63102929A/en
Pending legal-status Critical Current

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  • Chemical Treatment Of Metals (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Abstract] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、自動車をはじめとする運輸車両用材料ならび
に建築用材料、電気機器用材料等に使用される防錆用鋼
材に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to rust-preventing steel materials used for materials for transportation vehicles including automobiles, materials for construction, materials for electrical equipment, etc.

〔従来の技術〕[Conventional technology]

従来、亜鉛または亜鉛を主体とする合金をめっきした鋼
板が防錆用途に広く用いられているが、これは亜鉛のも
つ犠牲防食作用が基本となっている。自動車メーカーは
、これらのめつき鋼板を成形後、りん酸塩処理してから
塗装するのが一般的でわる。
Conventionally, steel sheets plated with zinc or zinc-based alloys have been widely used for rust prevention purposes, and this is based on the sacrificial anticorrosion effect of zinc. After forming these galvanized steel sheets, automakers generally apply phosphate treatment and then paint them.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

ところがその際、鋼板の接合部近傍に生ずる形状の複雑
な部分には塗装が行き渡らず、めっき鋼板が腐食環境に
さらされる。亜鉛めっき鋼板および亜鉛を主体とした合
金めっき鋼板は、無塗装状態では腐食環境下での亜鉛の
溶出はかなシ速く、長期にわたって鋼板の防錆効果を維
持することはできない。従って、めっき鋼板の裸耐食性
を向上させるためには、犠牲防食作用をもつ亜鉛そのも
のの溶出を抑制する効果をもつ被覆をめっき鋼板上に施
すことが必要である。
However, in this case, the coating does not reach the complex-shaped parts that occur near the joints of the steel plates, and the plated steel plates are exposed to a corrosive environment. In a galvanized steel sheet and a steel sheet coated with an alloy mainly composed of zinc, the zinc elutes rapidly in a corrosive environment in an unpainted state, and the rust prevention effect of the steel sheet cannot be maintained over a long period of time. Therefore, in order to improve the bare corrosion resistance of a plated steel sheet, it is necessary to apply a coating on the plated steel sheet that has the effect of suppressing the elution of zinc itself, which has a sacrificial anticorrosion effect.

そのため特公昭60−33192  号公報のごとく、
めっき表面に有機樹脂に防錆顔料を添加したものを被覆
することが知られている。
Therefore, as stated in Special Publication No. 60-33192,
It is known to coat the plating surface with an organic resin containing an anti-rust pigment.

〔問題点を解決するための手段〕[Means for solving problems]

本発明は、亜鉛めっき鋼板または亜鉛系合金めっき鋼板
の表面に化成処理皮膜を形成し、その上にうjダー型シ
リコーン樹脂を主体とする皮膜を乾燥膜厚で0.20〜
2.5ミクロン塗布し、硬化したことを特徴とする耐食
性のすぐれた有機被覆鋼板である。
The present invention involves forming a chemical conversion film on the surface of a galvanized steel sheet or a zinc-based alloy-plated steel sheet, and then applying a film mainly composed of a UJ-type silicone resin to a dry film thickness of 0.20 to 0.20.
This organic coated steel sheet has excellent corrosion resistance and is characterized by being coated with a thickness of 2.5 microns and hardened.

亜鉛系合金めっきとは、たとえばFe、Nf。Examples of zinc-based alloy plating include Fe and Nf.

Co、 Mn、 AI、MgXSiSCrSMo、 C
u、 Sn。
Co, Mn, AI, MgXSiSCrSMo, C
u, Sn.

Ti  などの1種以上を含有した亜鉛系合金めっきで
あり、これらのうち1種以上を含有するめっき層を単層
または2層以上としたものである。
It is a zinc-based alloy plating containing one or more types of Ti, etc., and the plating layer containing one or more of these types is a single layer or two or more layers.

〔作 用〕[For production]

ラダー型シリコーン樹脂はたとえば次に示す化学構造式
をもつ、化学名としてはオルガノシルセスキオキサンオ
リtマーと称されるもので、加熱により縮合重合し、ラ
ダー型およびラダー間の橋かけ構造のポリオルガノシル
セスキオキサンになる熱硬化性樹脂等で、あ・る。この
オリゴマーヲ、アルコール、エステル、ケトン、芳香族
化合物、これらのいずれかに類する有機化合物、または
これらの−棟または二種以上をふくむ有機溶媒に溶解し
、クロメート処理後またはシん酸塩処理等の化成処理皮
膜を形成した後のめつき銅板に塗布し、加熱により硬化
膜を形成する。
For example, ladder-type silicone resin has the chemical structural formula shown below, and its chemical name is called organosilsesquioxane oligomer.It undergoes condensation polymerization by heating, forming a ladder-type structure and a bridge structure between ladders. A thermosetting resin that becomes polyorganosilsesquioxane. This oligomer is dissolved in an organic solvent containing an alcohol, an ester, a ketone, an aromatic compound, an organic compound similar to any of these, or one or more of these compounds, and then subjected to chromate treatment or sinate treatment, etc. It is applied to a plated copper plate after forming a chemical conversion film, and a cured film is formed by heating.

(RはCH3等のアルキル基またはC6H5等の芳香族
炭化水素基で、両者のあらゆる上ト率のものが対象であ
る。なお、末端はC2H3O等のアルコキシ基である。
(R is an alkyl group such as CH3 or an aromatic hydrocarbon group such as C6H5, and any upper ratio of both is applicable.The terminal is an alkoxy group such as C2H3O.

) ラダー型シリコーンの縮合重合に対しては酸や塩基が触
媒となるため、これらを用いることによりキュア(硬化
)を低温短時間にすることができる。特にシん酸は硬化
触媒効果が大きい上、亜鉛めっきを侵さないため、有用
である。
) Since acids and bases act as catalysts for the condensation polymerization of ladder-type silicones, by using these, curing can be carried out at low temperatures and in a short time. In particular, cynic acid is useful because it has a large curing catalytic effect and does not attack zinc plating.

たとえば、りん酸触媒を用いた場合、180℃、20分
間程度の焼付条件で皮膜を硬化できるが、150℃、3
0秒程度でハーフキュアしても皮膜は堅牢であシ、鋼板
コイルの巻き取り時にもブロッキング現象はなく、プレ
ス加工においても剥離現象はない。したがって、加工組
み立て後に塗装して焼き付ける工程で、キュアして耐食
性能を更に向上させることも可能である。
For example, when using a phosphoric acid catalyst, the film can be cured by baking at 180°C for about 20 minutes;
Even when half-cured for about 0 seconds, the film remains strong, and there is no blocking phenomenon when winding a steel plate coil, and there is no peeling phenomenon during press working. Therefore, it is also possible to further improve the corrosion resistance by curing in the painting and baking process after processing and assembly.

本発明の鋼板は、エポキシ系やアクリル系などの有機樹
脂に比較して樹脂そのものにすぐれた耐食性があp、5
i02などの防錆顔料を添加しなくても充分な耐食性を
有する。もちろん、防錆顔料を添加してもよい。更に、
必要に応じて潤滑性付与剤、表面張力調整剤等各種添加
剤を加えることもでき、またエポキシ系、アクリル系、
ウレタン系等の各種有機樹脂の添加も可能である。
The steel sheet of the present invention has superior corrosion resistance in the resin itself compared to organic resins such as epoxy and acrylic resins.
It has sufficient corrosion resistance even without the addition of anti-rust pigments such as i02. Of course, antirust pigments may be added. Furthermore,
Various additives such as lubricity imparting agents and surface tension modifiers can be added as needed, and epoxy, acrylic,
It is also possible to add various organic resins such as urethane-based resins.

ラダー型シリコーン樹脂塗布の前にめっき鋼板上に施す
クロメート処理またはシん酸塩処理等の化成処理皮膜の
役割は、第一に、通常のクロメート処理またはシん酸塩
処理と同様、亜鉛めっきの耐食性を向上させることであ
シ、第二にラダー型シリコーンとめつき表面間の密着性
を確保することである。
The role of the chemical conversion coating such as chromate treatment or sinate treatment applied to the galvanized steel sheet before application of ladder-type silicone resin is to The first purpose is to improve corrosion resistance, and the second purpose is to ensure adhesion between the ladder-type silicone and the plating surface.

樹脂の膜厚は、最小0.20 ミクロンから最大2.5
ミクロンの範囲とする必要がある。0.20ミクロン未
満では目的とする防食効果が充分得られず、また2、5
ミクロンを超えると、表面凹凸の大きい溶融合金化亜鉛
めっき鋼板上においてさえ樹脂のピンホールが完全に埋
められてしまうため、溶接性と電着塗装適性が著しく阻
害される。
The resin film thickness ranges from a minimum of 0.20 microns to a maximum of 2.5 microns.
It needs to be in the micron range. If it is less than 0.20 micron, the desired anticorrosive effect cannot be obtained sufficiently;
If the diameter exceeds microns, the pinholes in the resin will be completely filled even on a galvanized steel sheet with large surface irregularities, so weldability and suitability for electrodeposition coating will be significantly impaired.

化成処理皮膜としての下地クロメートは、通常行なわれ
る亜鉛めっき鋼板または亜鉛を主体とする合金めっき鋼
板上に施されるあらゆるクロメート、すなわち電解クロ
メート、塗布型クロメート、反応型クロメートのいずれ
も適用できる。もちろんこれらの2種以上を組み合わせ
たクロメートも対象とすることができる。また、クロメ
ート処理の代わυにシん酸塩処理を適用しても所期の効
果が得られる。
The base chromate used as the chemical conversion coating can be any of the chromates normally applied on galvanized steel sheets or zinc-based alloy-plated steel sheets, that is, electrolytic chromates, coating-type chromates, and reactive chromates. Of course, chromates that are a combination of two or more of these can also be used. Furthermore, the desired effect can be obtained by applying sinate treatment to υ instead of chromate treatment.

さらに、下地に2層以上の多層めっき鋼板を適用する場
合、亜鉛または亜鉛系合金のめつき層が必ずしもめっき
の最上層に位置している必要はなく、最上層めっきは上
述の化成処理が可能なめつき層であればよい。具体的に
は単層めっきにおいては亜鉛60%以上、残り前述のご
とき金属、2層以上の場合は下層亜鉛60%以上、残シ
前述の金属、最上層は化成処理を向上させる点から亜鉛
60%以下、残シ前述の金属からなるめっき層とするこ
ともできる。勿論亜鉛60%以上、残り他金属のめつき
層とすることもできる。これらのめつきは電気、溶解等
の手段によシ生成することができる。
Furthermore, when applying a multilayer plated steel sheet with two or more layers as the base, the zinc or zinc-based alloy plating layer does not necessarily need to be located on the top layer of plating, and the top layer plating can be subjected to the above-mentioned chemical conversion treatment. It suffices as long as it is a tanned layer. Specifically, for single-layer plating, zinc should be at least 60%, with the rest being the metals mentioned above, and in the case of two or more layers, the bottom layer should be at least 60% zinc, the rest should be the above-mentioned metal, and the top layer should be zinc 60% to improve chemical conversion treatment. % or less, the remainder may be a plating layer made of the above-mentioned metal. Of course, the plating layer can also be made of 60% or more of zinc and the rest of other metals. These platings can be produced by electricity, melting, or other means.

〔実施例〕〔Example〕

以下に本発明の実施例を挙げる。 Examples of the present invention are listed below.

めっき鋼板にクロメート処理またはシん酸塩処理を施し
、これにラダー型シリコーン樹脂をブチルセロソルブ7
0%、エタノール30%の混合溶媒に溶解した溶液を3
番バーコーターにて塗布した。樹脂の焼付条件は表1内
に示した。
A plated steel plate is subjected to chromate treatment or sinate treatment, and a ladder-type silicone resin is applied to it with butyl cellosolve 7.
A solution dissolved in a mixed solvent of 0% and 30% ethanol was
It was applied using a bar coater. The baking conditions for the resin are shown in Table 1.

樹脂の厚さは塗布液の濃度にて調整し、塗布量の測定は
けい光X@でSi を定量することによシ行なった。
The thickness of the resin was adjusted by the concentration of the coating liquid, and the coating amount was measured by quantifying Si with fluorescence X@.

耐食性は塩水噴霧試験(JISZ2371に準拠)を行
ない、試験面積の5%に白錆が発生するまでの時間およ
び試験面積の5%に赤錆が発生するまでの時間で評価し
た。
Corrosion resistance was evaluated by conducting a salt spray test (according to JIS Z2371) and measuring the time until white rust appeared on 5% of the test area and the time until red rust appeared on 5% of the test area.

なお、クロメート処理は、クロム量が60ミリグラム/
平方メートルになるように、塗布または浸漬(反応)ま
たは電解のいずれかの方法により施した。クロメート処
理の条件詳細は表2の如くである。クロメートの乾燥は
熱風によシ、常温から50秒程度加熱し、120℃に到
達した時点で即放冷した。
In addition, in chromate treatment, the amount of chromium is 60 mg/
The coating was applied to a square meter area by coating, dipping (reaction) or electrolysis. Details of the conditions for the chromate treatment are shown in Table 2. The chromate was dried by blowing hot air, heated from room temperature for about 50 seconds, and immediately cooled when the temperature reached 120°C.

(実施例1.4.5.9.14 ) めっき鋼板に、合金化溶融亜鉛めっき鋼板、電気亜鉛め
っき鋼板または鉄、亜鉛合金電気鋼板のいずれかを用い
た事例を示した。
(Example 1.4.5.9.14) Examples were shown in which either an alloyed hot-dip galvanized steel sheet, an electrogalvanized steel sheet, or an iron or zinc alloy electrical steel sheet was used as the plated steel sheet.

(実施例2.15) めっき鋼板に亜鉛、ニッケル合金電気めっき鋼板を用い
た事例を示した。
(Example 2.15) An example was shown in which a zinc-nickel alloy electroplated steel sheet was used as the plated steel sheet.

(実施例3.6,8,10,11.12)ラダー型シリ
コーン樹脂の硬化触媒として酸、塩基を含む事例を示し
た。
(Examples 3.6, 8, 10, 11.12) Examples were shown in which acids and bases were used as curing catalysts for ladder-type silicone resins.

(実施例13) ラダー型シリコーン樹脂にエポキシ系、アクリル系、ウ
レタン系等の各種有機樹脂の添加を行なった態様の一例
を示した。
(Example 13) An example of an embodiment in which various organic resins such as epoxy, acrylic, and urethane resins were added to ladder type silicone resin was shown.

(実施例16) めっき鋼板にヤん酸塩処理を施した事例を示した。(Example 16) An example of galvanized steel plate treated with yanate is shown.

なお、りん酸塩処理は、ゼンデライ) 3030(日本
)R−カライジング(株)裂)を用いて標準条件にて処
理し、皮膜量を2.5グラム/平方メートルとした。
The phosphate treatment was carried out under standard conditions using Senderai 3030 (Japan) R-Kalizing Co., Ltd., and the film amount was 2.5 g/m2.

(発明の効果) 本発明によシめつき鋼板の耐食性を向上することができ
る等の効果が得られる。
(Effects of the Invention) The present invention provides effects such as being able to improve the corrosion resistance of a shimmed steel plate.

代理人 弁理士 秋 沢 政 光 他1名Agent Patent Attorney Masaaki Akizawa 1 other person

Claims (1)

【特許請求の範囲】[Claims] (1)亜鉛めつき鋼板または亜鉛系合金めつき鋼板の表
面に化成処理皮膜を形成し、その上にラダー型シリコー
ン樹脂を主体とする皮膜を乾燥膜厚で0.20〜2.5
ミクロン塗布し、硬化したことを特徴とする耐食性にす
ぐれた有機被覆鋼板。
(1) A chemical conversion coating is formed on the surface of a galvanized steel sheet or a zinc-based alloy coated steel sheet, and a coating mainly composed of ladder-type silicone resin is applied on top of the coating to a dry film thickness of 0.20 to 2.5
Organic coated steel sheet with excellent corrosion resistance characterized by micron coating and hardening.
JP24922086A 1986-10-20 1986-10-20 Organic coated steel plate having excellent corrosion resistance Pending JPS63102929A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24922086A JPS63102929A (en) 1986-10-20 1986-10-20 Organic coated steel plate having excellent corrosion resistance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24922086A JPS63102929A (en) 1986-10-20 1986-10-20 Organic coated steel plate having excellent corrosion resistance

Publications (1)

Publication Number Publication Date
JPS63102929A true JPS63102929A (en) 1988-05-07

Family

ID=17189703

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24922086A Pending JPS63102929A (en) 1986-10-20 1986-10-20 Organic coated steel plate having excellent corrosion resistance

Country Status (1)

Country Link
JP (1) JPS63102929A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2003074760A1 (en) * 2000-09-07 2003-09-12 Jfe Steel Corporation Surface treated steel sheet and method for production thereof
EP1142699A4 (en) * 1999-08-26 2004-12-08 Jfe Steel Corp Surface treated steel sheet

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1142699A4 (en) * 1999-08-26 2004-12-08 Jfe Steel Corp Surface treated steel sheet
WO2003074760A1 (en) * 2000-09-07 2003-09-12 Jfe Steel Corporation Surface treated steel sheet and method for production thereof

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