JPS6299552A - Tile decorative board - Google Patents

Abstract

(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

Detailed Description of the Invention (Field of Industrial Application) The present invention relates to the improvement of tile decorative boards that can be used as they are for the interior and exterior of structures. The present invention relates to a decorative tile board that does not crack or peel off and is completely waterproof.

(Prior technology) Traditionally, tile finishes have been widely used around the waist of exterior walls, in water areas such as bathrooms, washrooms, and sinks, and on staircases, but these tile finishes are usually This work is carried out on-site by specialized craftsmen. However, such on-site tiling work requires a high degree of skill and requires a great deal of time and effort.For this reason, in recent years, tiles have been glued and arranged on concrete boards in advance and the boards are placed on-site. A tile decorative board that can be assembled with the above-mentioned method is already available.

(Problems to be Solved by the Invention) However, as described above, this type of conventional tile decorative board uses concrete as the base material to which the tiles are bonded, and therefore has various drawbacks and problems as described below. It was something.

That is, firstly, the base material ff1ffl is heavy and has poor shape, so the board cannot be made large and curved shapes cannot be formed freely.Secondly, the hardness of the material makes it difficult to transport. Thirdly, cracks and peeling of the tiles may occur, including during construction; thirdly, the waterproofing may become incomplete due to cracking and peeling of the tiles; and fourthly, the damage to the boards as described above. These include the fact that handling and on-site workability is extremely poor due to its weight and fragility.

(Means for Solving the Problems) Therefore, an object of the present invention is to create a tile that can be formed into a large-sized, arbitrary curved shape, has no cracking or peeling of the tiles, is completely waterproof, and has good handling and field workability. Our goal is to provide a decorative tile board, and to achieve this purpose,
In the tile decorative board a of the present invention, a fired tile 2 is placed in close contact with its front decorative surface 2a in a recessed part 3a of a mold 3, which has a recessed part 3a into which a part of the fired tile 2 is fitted. ) The synthetic resin liquid 1a and the fiber cloth lb are superimposed on the fired tile 2 and cured integrally, and then the mold 3 is removed. Liquid 1a and fiber cloth lb
Due to the excellent strength of molded reinforced plastic (hereinafter referred to as FRP) made of
The tile decorative board can be formed into any curved shape, whether light or large, and a part of the peripheral wall of the tile is embedded in FRP, and the cushioning function and machinability of FRP prevent the tile from cracking. It prevents peeling and at the same time improves ease of handling and on-site construction. Furthermore, the FRP that forms the tile joints can be well coated with various weather-resistant paints, making it completely waterproof.

(Example) Embodiments of the present invention will be described below with reference to the accompanying drawings.

In FIG. 1, the tile decorative board a is integrally formed with a tile 2 having a part of its peripheral wall 2b embedded in FRPI. Note that 5 is a tile joint made of FRPI. Here, to explain the formation of such a tile decorative board a, first, the tiles 2 are fitted and arranged in the recessed part 3a of the mold 3 with the decorative surface 2a of the tile 2 in close contact and the back side 2C protruding. Next, a thermosetting liquid resin 1a such as epoxy resin or polyester resin mixed with a hardening agent is applied onto the tiles 2, 2, . . .
・A coating is applied so as to embed part of the peripheral walls 2b, 2b, .

In addition, a cloth 1b made of metal fibers is laminated, and liquid resin 1a, fiber cloth lb..., liquid resin 1a are further applied in this order to form a Jli layer. Next, liquid resin 1
a. After the fiber cloth lb, that is, FRP is cured, the mold 3 is removed from the mold. Thereby, the tile decorative board a in which the tiles 2 are integrally molded within the FRPI can be easily formed.

The number of fiber cloths 1b+C7) to be laminated is determined by the size and shape of board a, and is selected to be two layers or an appropriate number of two or more layers depending on these conditions. In addition, when molding FRPI, it is possible to perform pressure curing using an upper mold if necessary, and it goes without saying that demolding can be easily performed by applying a mold release agent 4 to the surface of the mold 3. .

Due to the excellent strength and moldability of FRP, the tile decorative board formed in this way can be formed into a large size, arbitrary curved shape, thin wall and light weight, and the tiles are integrated into the FRP. The molded FRP has a buffering function, which prevents the tiles from cracking or peeling off. Also, FRP
originally has heat resistance and waterproofness, and if necessary, these properties can be improved by additives, so it has f9 weather resistance and waterproofness.

As shown in FIGS. 51g, 6, and 7, which will be described later, if a weather-resistant and water-resistant paint 7 such as Teflon is applied to the joint portion 5, the joint portion 5 will be completely coated, making it weather-resistant and waterproof. quality is guaranteed. Furthermore, FRP can be freely machined such as cutting and drilling holes, so it is extremely easy to assemble on-site, and at the same time
Combined with the buffering function of P, is there a tie during construction? This prevents cracking and peeling. Furthermore, there is no need for any on-site tiling work.

Furthermore, such decorative boards are produced to a standard in a factory, are formed into extremely accurate shapes and dimensions, and are produced in large quantities at low cost.

Next, in FIG. 2, the tile 2' is formed of a decorative tile, and decorative joints 5 are formed at the end edges 2a' and 2b'.
゛is configured. In this case, the decorative tile 2° is integrally molded with the FRPI through the peripheral gap 6. Also, the third
4, honeycomb-shaped reinforcing ribs 13a and rectangular reinforcing ribs 13b are provided on the FRPIi surface, respectively, and in this way, the tile decorative board a
can be made even lighter and more beautiful.

Next, Figures 5, 6, and 7 show the tile decorative board a on the decorative panel, respectively. This is an example of 1'tV applied to wainscot C5 sink counter d. In Fig. 5, decorative board a is attached to wall board 8 with adhesive through heat insulating material 9. In FIG. 7, the decorative board a is assembled to the wall board 10 via plain wood 11 and nails 12, and in FIG. It is formed. Note that paint 7 is applied to the joints 5, respectively.
The decorative board a can be cut at the joints 5 on site if necessary, and various methods such as bolting can be used to assemble the board. It is something.

(Effects of the Invention) As explained above, the tile decorative board of the present invention is arranged by fitting and arranging tiles in a concave portion provided in a mold with the front decorative surface of the tiles in close contact and the back side protruding. By superimposing synthetic resin liquid and fiber cloth on top and curing and molding them in one piece, it is possible to hold the fibers neatly within the FRP made of synthetic resin liquid and fiber cloth without peeling off. , tile decorative board, F
Due to the excellent strength of RP, its moldability allows it to be formed into large, arbitrary curved shapes, thin and lightweight.
The buffering function of FRP has the effect of preventing tiles from cracking and missing.

Furthermore, FRP has excellent weather resistance and waterproof properties when applied with paint, etc., and combined with the above-mentioned free formability, it can be used to integrate complex curved objects such as sink counters. It has the great advantage of being able to be formed precisely.

In addition, this type of decorative board can be freely machined such as cutting and drilling holes, and combined with the above-mentioned lightness, M! Transportation and on-site assembly are easy and convenient.
It has the advantage of being easy to do. Also, therefore,
This has the remarkable effect of completely eliminating the need for on-site tiling work, which was previously required.

Furthermore, such tile decorative boards are produced to a standard in a factory, and have the advantage of being formed into extremely accurate shapes and dimensions, and being produced in large quantities at low cost.

[Brief explanation of drawings]

Section 1 is a cross-sectional view of an embodiment of the mold 3 of the decorative tile board a of the present invention, Section 2 [Δ is a cross-sectional view of the decorative tile board a different from that shown in FIG. 1, FIG. 4 is a perspective view of a cutaway surface of the tile decorative board a, and FIGS. 5, 6, and 7 are sectional views of applied examples of the tile decorative board a. a...Tile makeup port, 1...FRP, 1a...
・Synthetic resin, 1b...fiber cloth, 2...tile,
3... Molding mold, 5... Joint, 13a, 13b...
Reinforced ribs.

Claims (1)

[Claims] A fired tile is fitted into the recessed part of a mold having a recessed part into which a part of the fired tile is fitted, with the front decorative surface of the mold in close contact and the back side protruding, and a synthetic resin liquid is applied onto the fired tile. A decorative tile board characterized in that the decorative tile board is formed by overlapping and curing the fiber cloth and removing the mold from the mold.