JPH10219921A - Wall material and method of constructing the wall material - Google Patents

Abstract

PROBLEM TO BE SOLVED: To inexpensively provide a wall face of high design having no care in which it comes off from a base by burying decorative material of tile and the like in the recess part of a lightweight cellular concrete panel, and integrating them by an adhesive, mortar and the like. SOLUTION: The surface of an ALC panel 2 is partially cut by a cutter and the like to form a width narrow groove recess part 3, a width wide groove recess part 4 and a rhomb recess part 5. With regard to cutting, the processing method of shot blasting processing or the like may be utilized. An adhesive, mortar and the like are applied on the header face or the reverse face or both of a tile having an outer shape substantially equal to the inside diameter of the width narrow groove recess part 3, the width wide groove recess part 4 and the rhomb recess part 5, and they are integrally attached and fixed. Not only the tile but a metal plate, ceramic, glass material and the like may be used. Thereby very variable high design wall material can be constituted by means of an inexpensive, lightweight and heat insulation-rich lightweight cellular concrete panel.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wall material used for an outer wall of a building, a waist wall of a veranda, a partition, an interior wall, a fence of a house, and a method of constructing the wall material, and particularly to a decorative material such as a tile. The present invention relates to a wall material partially embedded in and integrated with the surface of a lightweight cellular concrete panel and a method of constructing the wall material.

[0002]

2. Description of the Related Art Conventionally, a wall material provided with this kind of decoration is a wall material composed of an ALC panel, an extruded panel, a PC panel, etc., which is provided with an uneven pattern on the entire surface or partially. , Or those which are finished by applying paint to the surface of these wall materials, those which are finished by integrally attaching tile materials or stone materials to the surface, or those which are composed of composite materials of foreign panels such as metal plates Further, a combination of the above-described components and the like are generally known.

[0003] As a conventional method of attaching a wall material to a building frame or the like, a wall material composed of an ALC panel, an extruded panel, a PC panel, or the like is generally fixed to the frame. Later, the surface was painted on the surface of the wall material, or a decorative material such as a tile material or a stone material was stuck to the surface of the wall material to perform the construction.

[0004]

Although the above-mentioned conventional wall material whose surface is painted and finished can be decorated with a wide variety of colors and patterns, it is planar. There was a problem that it lacked a three-dimensional effect and lacked design. In the case where the wall material is provided with an uneven pattern entirely or partially, a three-dimensional effect can be expressed to some extent, but since the entire surface is formed of the same material, There was a problem that the change was poor and lacked a sense of quality and lacked in design.

[0005] In particular, when lightweight cellular concrete such as an ALC panel is used as a wall material, it is advantageous in that it is lightweight, has good workability, and has excellent heat insulating properties. Since it has a porous shape, there is a problem in that the appearance is poor and the decorativeness is lacking even when the surface is painted, or a concavo-convex pattern is formed, or when both are combined.

Further, when a tile or a stone material is attached to a wall material to decorate the wall material, the operation is complicated and the cost is extremely high. In addition, depending on environmental conditions, the tile material or the like may be peeled off from the wall material when used for a long time, and there is a problem that various precautions are required in terms of strength and the like. In addition, tiles and the like that can be attached to the surface of lightweight cellular concrete material such as ALC panels are limited to small-sized tiles. there were.

[0007] The wall material and the method of constructing the wall material according to the present invention are a completely new technology developed in view of the above-mentioned many problems in the prior art. The present invention provides a completely new technique in which a concave portion is partially provided on the surface and a decorative material is embedded in the concave portion to integrate the two and decorate the surface.

[0008]

The wall material according to the present invention is a technique for fundamentally solving the above-mentioned conventional problems, and the gist of the first invention is to form a concave portion partially on the surface. A wall material, characterized in that a decorative material is embedded and integrated in the concave portion of the lightweight lightweight concrete panel.

[0009] The gist of the second invention of the wall material according to the present invention is that a second concave portion is further formed at the bottom of the concave portion, and the second concave portion is filled with an adhesive or mortar or the like. A wall material according to a first aspect of the present invention, wherein the wall material is formed by bonding materials.

[0010] The gist of the third invention according to the present invention is the wall material according to the first invention or the second invention, characterized in that a curing film is attached to the surface of the decorative material. .

The method of constructing a wall material according to the present invention is a technique which is a fundamental improvement of the above-mentioned conventional construction method. The gist of the invention is that the wall material of the third invention is built and fixed in a frame. And applying a coating to the surface of the wall material, and then peeling off the curing sheet from the surface of the decorative material and performing the coating.

[0012]

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 shows a first embodiment of a wall material according to the present invention. FIG. 1 shows a wall material according to the first embodiment of the present invention. 2A, 2B, and 2C are perspective explanatory views showing steps of manufacturing the wall material of FIG. 1, and FIGS. 3A and 3B are a second embodiment and a third embodiment, respectively. It is an enlarged explanatory view of a main part showing a wall material of an example.

FIGS. 4A and 4B are explanatory views showing a wall material of the fourth embodiment, and FIGS. 5A and 5B are explanatory views showing a wall material of the fifth embodiment. 6 is the fourth embodiment or the fifth embodiment.
FIG. 7 is a perspective view showing a state in which the wall material of the embodiment is being used as a waist wall of a building veranda, and FIG. 7 is a perspective view showing a state in which the construction in FIG. 6 is completed.

The wall member 1 according to the first embodiment of the present invention will be described below with reference to FIGS. 1 and 2A, 2B, and 2C. Reference numeral 2 denotes an ALC panel, on the surface of which a narrow groove recess 3, a wide groove recess 4, and a diamond-shaped recess 5 are partially formed. The concave portions having a shape like the narrow groove concave portion 3 and the wide groove concave portion 4 can be easily formed by cutting the surface of the ALC panel 2 with a blade or the like.
In the case of a complicated shape such as the diamond-shaped concave portion 5, it can be easily formed by using a processing method such as so-called shot blasting in which sand particles are sprayed.

Numerals 6, 7, and 8 denote tiles having outer shapes substantially equal to the inner shapes of the narrow groove recess 3, the wide groove recess 4, and the diamond-shaped recess 5, respectively. Fitted in 4,5. In addition, the tiles 6, 7, 8 are
When fitted to the tiles 4,5,5, adhesive or mortar or the like is applied to the fore and / or back surfaces of the tiles 6,7,8, and the tiles 6,6,8 are laid through the adhesive, mortar or the like.
7 and 8 can be integrally attached and fixed to the ALC panel 2 respectively.

In the above embodiment, the tiles 6, 7, and 8 were used as decorative materials. However, the decorative material used in the present invention is not limited to tiles only. , A metal plate such as stainless steel, a ceramic material, a glass material, and the like can be used.

As described above, when the tiles 6, 7, 8 are fitted into the recesses 3, 4, 5, respectively, an adhesive or mortar is applied to the fore-face or the back of the tiles 6, 7, 8. If
Since the tiles 6, 7, 8 are fitted deeply into the recesses 3, 4, 5, respectively, there is no fear that these tiles 6, 7, 8 fall out of the recesses 3, 4, 5 due to vibration or the like.

However, the tiles 6, 7, 8 are not
5A, in order to firmly fix the inside of FIG.
It is also possible to adopt the structure of the second embodiment or the third embodiment as shown in FIGS. That is, the structure of the second embodiment shown in FIG.
a, and a larger amount of mortar 9 is filled into the second concave portion 3a and the bottom of the concave portion 3 so that the tile 6
Can be firmly joined by the concave portion 3.

In the structure of the third embodiment shown in FIG. 3B, a tie 10 is protruded from the lower bottom of the tile 6, and the lower end of the tie 10 is inserted into the second recess 3a. The mortar 9 in the second concave portion 3a and the tie 10 are engaged with each other so that the tiles 6 can be more firmly joined.

The structure shown in FIGS. 4A and 4B shows the structure of the fourth embodiment, in which the tiles 6, 7 fitted in the recesses 3, 4, 5 of the ALC panel 2 respectively. , 8 are affixed with a curing film 11 so that they can be easily peeled off. The reason why the curing film 11 is stuck to the tiles 6, 7, 8 is that the tiles 6, 7, 8 are fitted to the ALC panel 2 or the completed wall material 1 is laminated for transportation or storage. In order to protect the surfaces of the tiles 6, 7, and 8 when the wall material 1 is installed in the building frame or the like, as shown in FIGS. This is to prevent the paint from adhering to the surfaces of the tiles 6, 7, 8 when the paint is applied to the surface of the wall material 1 later.

A curing film 1 is provided on the surfaces of the tiles 6, 7, and 8.
5 is divided into two parts, as in the fifth embodiment shown in FIGS. 5A and 5B, to cure the right and left curing films 11 on the tiles 6, 7, and 8. Film 11
a, 11b, and the edges of the curing films 11a, 11b adhered to the left and right sides of the surfaces of the tiles 6, 7, 8 are A
It can be constructed by laminating each other almost at the center of the LC panel 2.

In the case of such a structure, the curing films 11a and 11b can be easily peeled off from the mutually laminated portions. Further, unlike the fourth embodiment, there is no need to peel the curing film 11 from the edges or corners of the tiles 6, 7, 8;
There is no fear of damaging the painted surface of the ALC panel 2 adjacent to the edges or corners of 7, 8.

FIG. 6 and FIG. 7 are views in which the wall material 1 according to the present invention is erected on the waist wall 13 of the veranda of the building 12, and the state of FIG. This shows a state in which the entire surface of the wall material 1 has been coated by spraying or the like while the curing film 11 is stuck. In the state of FIG. 7, after the surface of the wall material 1 is coated, the curing film 11 is completely removed by being adhered to the surfaces of the tiles 6, 7, and 8, and the tiles 6, 7, 8 Shows a state in which the surface of is exposed.

As described above, the wall material 1 according to the present invention is made of AL
Deep recesses 3, 4, 5 drilled in the surface of C panel 2
Since the decorative materials such as the tiles 6, 7, and 8 can be deeply fitted in the inside, the decorative materials can be integrally fixed to the ALC panel 2 in a stable state.

Since the recesses 3, 4, and 5 can be provided on the surface of the ALC panel 2 having various shapes and dimensions as described above, the recesses 3, 4, and 5 are usually attached to the surface of these wall materials. Large decorative materials, thick decorative materials,
The irregularly shaped decorative materials and the like can be securely attached and fixed to the surface of the ALC panel 2 in a stable state.

Further, when the curing films 11, 11a, 11b, etc. are adhered to the surface of the decorative material such as the tiles 6, 7, 8, etc., as described above, these decorations are carried out at the time of transportation, storage or construction. In addition to being able to protect the surface of the material,
Can be made extremely easy regardless of the presence or absence of these decorative materials, and the construction cost can be significantly reduced.

As shown in FIGS. 6 and 7, the wall material 1 according to the present invention can be used by connecting the same material in parallel or by mixing it in a conventional general wall material. It can be used only partially. Therefore, by preparing several types of wall materials 1 having different designs and combining them, or combining these wall materials 1 with a conventional general wall material, an extremely design novel building can be obtained. It can be configured freely.

[0028]

The wall material according to the present invention and the method for constructing the wall material have the above-described structure and operation, and therefore have the following great effects.

(1) Since the wall material of the present invention is constructed by combining a lightweight cellular concrete panel which is lightweight, has good workability, and is also excellent in heat insulation, and a decorative material such as a tile, it is novel and has a wide variety of applications. It is possible to construct a highly designable wall material having a typical image. (2) Since decorative materials such as tiles are fitted into recesses on the surface of the lightweight cellular concrete panel via an adhesive or the like,
It is attached to the lightweight cellular concrete panel in a stable state, and there is no fear that the decorative material will peel off from the base material even when used for a long time.

Since decorative materials such as tiles are embedded in the recesses of the lightweight cellular concrete panel, it is possible to make the decorative materials and the finished surface of the lightweight cellular concrete almost entirely uniform. This makes it possible to give a sense of unity with the base material. (4) Various types of decorative materials, such as large-sized ones, thick-walled ones, odd-sized ones, and special ones, can be partially fitted to the lightweight lightweight concrete panel as the base material. An extremely varied wall material having a high design property can be formed.

(5) Since the decorative material is partially fitted on the surface of the relatively inexpensive lightweight cellular concrete panel to form the wall material, an inexpensive wall material can be formed. (6) The wall material of the present invention can be constructed in the same manner as a conventional ALC panel or the like, and can be used in combination with a conventional ALC panel or the like.

(7) The wall material of the present invention can be composed of a wide variety of wall materials depending on the material, shape, color, location of fitting, etc. of the decorative material. (8) By combining these various kinds of wall materials, it is possible to freely configure an extremely original and highly designable wall surface having a high-quality design.

(9) When the second concave portion is formed at the bottom of the concave portion on the surface of the lightweight cellular concrete panel as in the second and third embodiments, the decorative material fitted into the concave portion is used. It can be attached to lightweight cellular concrete panels in a stronger and more stable state. (10) As in the fourth and fifth embodiments, when a curing film is adhered to the surface of the decorative material, the decorative material can be protected during transportation, storage, construction, and the like.

(11) Further, the fourth embodiment and the fifth embodiment
When a curing film is stuck on the surface of the decorative material as in the embodiment, it is possible to prevent the paint from being applied to the decorative material during the coating operation. (12) Therefore, the work of specially curing the decorative material portion at the time of painting can be eliminated, and the efficiency of the construction work can be extremely increased.

[Brief description of the drawings]

FIG. 1 is a perspective view showing a wall material according to a first embodiment of the present invention.

2 (A), 2 (B), and 2 (C) are perspective explanatory views showing steps of manufacturing the wall material of FIG. 1.

FIGS. 3A and 3B are a second embodiment and a third embodiment, respectively.
It is an enlarged explanatory view of a main part showing a wall material of an example.

FIGS. 4A and 4B are explanatory views showing a wall material of a fourth embodiment, respectively.

FIGS. 5A and 5B are explanatory views showing a wall material of a fifth embodiment, respectively.

FIG. 6 is a perspective view showing a state in which the wall material of the fourth embodiment or the fifth embodiment is being used as a waist wall of a building veranda and is being constructed.

FIG. 7 is a perspective view showing a state where the construction of FIG. 6 is completed.

[Explanation of symbols]

1 wall material 2 ALC
Panels 3,4,5 Concave part 3a Second concave part 6,7,8 Tiles 9 Mortar 10 Tightening fittings 11,11a, 11b Curing film 12 Building 13 Verandah waist wall

Claims (4)

[Claims] 1. A wall material comprising a lightweight cellular concrete panel having a concave portion partially formed on its surface, wherein a decorative material is embedded and integrated in the concave portion. 2. A method according to claim 1, wherein a second concave portion is further formed at a bottom of said concave portion, and said second concave portion is also filled with an adhesive or mortar and the decorative material is adhered thereto. The wall material according to claim 1. 3. The wall material according to claim 1, wherein a curing film is attached to a surface of the decorative material. 4. The method according to claim 3, wherein the wall material according to claim 3 is built and fixed in a skeleton, and the surface of the wall material is painted, and thereafter, the curing sheet is peeled off from the surface of the decorative material for construction. Wall material construction method.