JPS6292837A - Core material, which can be curved-surface processed, and molding method thereof - Google Patents
Core material, which can be curved-surface processed, and molding method thereofInfo
- Publication number
- JPS6292837A JPS6292837A JP60233043A JP23304385A JPS6292837A JP S6292837 A JPS6292837 A JP S6292837A JP 60233043 A JP60233043 A JP 60233043A JP 23304385 A JP23304385 A JP 23304385A JP S6292837 A JPS6292837 A JP S6292837A
- Authority
- JP
- Japan
- Prior art keywords
- core material
- sheet
- corrugated sheet
- core
- flat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
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- Laminated Bodies (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
■ 産業上の利用分野
本発明はハニカムコア型の芯材に関し、より詳細には、
２次曲面加工可能なハニカムコア型の芯材及びこのよう
な芯材の成形方法に関する。[Detailed description of the invention] ■ Industrial application field The present invention relates to a honeycomb core type core material, and more specifically,
The present invention relates to a honeycomb core type core material that can be processed into a quadratic curved surface, and a method for molding such a core material.
（２１従来技術とその問題点
従来のハニカムコアは、対向する一対の平板の間でザン
ドイッチ状に挾まれて両平板間に剛性をもたらすことン
意図されているために、コア自身が撓んで曲面を呈する
ことができるようには構成されてはいなかった。すなわ
ち、このような従来技術のコアは、波板状のシートと、
この波板状のシートの長手方向に沿って伸長し一側面乞
波板状のシートに接合された平板状のシートとから形成
された複数のコア列を順次連結して構成されており、上
記平板状のシートは波板状のシートに対して追加の強度
２与えるために比較的剛性の高い材料から形成されてい
る。平板状のシートは、通常。(21 Prior Art and its Problems) Conventional honeycomb cores are designed to be sandwiched between a pair of opposing flat plates to provide rigidity between the two flat plates, so the core itself flexes and forms a curved surface. In other words, the core of such prior art is composed of a corrugated sheet and a corrugated sheet.
It is constructed by sequentially connecting a plurality of core rows formed from a flat sheet extending along the longitudinal direction of this corrugated sheet and joined to the corrugated sheet on one side. The flat sheet is made from a relatively stiff material to provide additional strength 2 relative to the corrugated sheet. Flat sheets are usually used.
波板状のシートよりも大きな剛性乞有する材料から構成
される。従って、このように形成されたコアは、各コア
列の軸線を含む平面が曲げに対して固定され、曲面を呈
するように変形することができなかったのである。Constructed from a material with greater rigidity than corrugated sheets. Therefore, in the core formed in this manner, the plane including the axis of each core row is fixed against bending, and cannot be deformed to exhibit a curved surface.
しかしながら、近年、ハニカムコアを平板の間のみなら
ず、車のバンパあるいはヘルメット、または、ＦＲＰ製
の船体のような、曲面馨有する部材の間に充填して、こ
れら部材間に剛性ケもたらすこと乞可能とするノ・ニカ
ムコアに対する需要が増大している。したがって、芯材
すなわちコア自身が曲面を呈するように加工可能な芯材
ン提供する２・要がある。However, in recent years, honeycomb cores have been filled not only between flat plates but also between members with curved surfaces, such as car bumpers or helmets, or FRP boat hulls, to provide rigidity between these members. There is an increasing demand for no-nikam core that makes it possible. Therefore, it is necessary to provide a core material that can be processed so that the core material itself has a curved surface.
このような、曲面加工されたコアの例として、ワツフル
型、あるいはズレ・・ニカム型の芯材があるが、これら
の芯材は、いずれも、球形曲面あるいは他の二次曲面に
成形したのち、その特殊な形状を保持するために、芯材
を金属など一定の形状ケ維持する性質のある材料のみか
ら構成している。Examples of such curved cores include the Watsuful type and the zigzag type core materials, but both of these core materials are formed into a spherical curved surface or other quadratic curved surface and then processed. In order to maintain its special shape, the core material is made only of materials that have the property of maintaining a certain shape, such as metal.
このような従来技術の曲面加工されたコアは、展張、成
形などの作業上抵抗が多く不便であるとともに、芯材を
あらかじめ使用目的に合致するような曲面に形成し、こ
の形状を維持したままの状態で、貯蔵あるいは運搬しな
ければならないという欠点を有していた。このように、
平板状の芯材に較べて嵩高な曲面加工された芯材を運搬
あるいは貯蔵することは、これに伴う経費乞増加する。Such conventional curved cores are inconvenient due to the high resistance during stretching and molding operations, and the core material is formed in advance into a curved surface that matches the purpose of use, and this shape is maintained. It had the disadvantage that it had to be stored or transported in this condition. in this way,
Transporting or storing a curved core material that is bulkier than a flat core material increases costs.
また、使用目的に合致した特定の形状を有する芯材をあ
らかじめ形成しなければならないため、種々の形状の芯
材を準備する必要があり、結果的には、芯材の製造コス
トＹ増加させていた。In addition, since the core material must be formed in advance to have a specific shape that matches the purpose of use, it is necessary to prepare core materials of various shapes, which results in an increase in the manufacturing cost of the core material. Ta.
上述のごとき従来技術の芯材の欠点を克服し、所望の時
に所望の曲面加工が可能な芯材ン提供するために、本出
願人は、先行する特許出願明細書において、曲面加工が
可能な芯材を提案した。In order to overcome the drawbacks of the core materials of the prior art as described above and to provide a core material that can be processed into a desired curved surface at a desired time, the present applicant has proposed a core material that can be processed into a curved surface at a desired time in the specification of the previous patent application. A core material was proposed.
この曲面加工可能な芯材は、可撓性を有する帯状シート
ラ連続した山部および谷部を有するよう・ に形成した
波板状シートと、この波板状シートの長手方向に沿って
伸長し一側面を波板状シートの谷部に連結された帯状の
平板状シートとから成る複数のコア列を各々のコア列を
形成する波板状シートの山部と平板状シートの他側面と
を接合して形成されており、平板状シートは波板状シー
トよりもより大きな可撓性を有するように構成されてい
る。This core material, which can be processed into curved surfaces, consists of a corrugated sheet formed into a flexible belt-like sheet having continuous peaks and valleys, and a corrugated sheet that extends along the longitudinal direction of the corrugated sheet. A plurality of core rows each consisting of a belt-shaped flat sheet whose side surfaces are connected to the troughs of the corrugated sheet are joined by joining the peaks of the corrugated sheet forming each core row to the other side of the flat sheet. The flat sheet is configured to have greater flexibility than the corrugated sheet.
このように構成された曲面加工可能な芯材は、平板状シ
ートが可撓性を有することにより波板状シート間の連結
を保ちつつ波板状のシートの変形に対応するために、微
細な部分球形曲面あるいは他の二次曲面に容易に変形す
ることが可能となり、これによって、運搬あるいは貯蔵
においては、平板状の芯材として取り扱い、使用時に、
目的に応じた所要曲面形状に変形させながら、取り付は
対象物に接合することができるという利点２有している
反面、平板状のシートを波板状のシートよりもより大き
な可撓性を有する材料から形成するために、石材の支持
強度は専ら波板状のシートの剛性に依存しており、従っ
て、用途によっては、十分な支持強度を有する芯材を得
られないという欠点が有った。The core material configured in this way, which can be curved, has a flexible flat sheet that maintains the connection between the corrugated sheets and accommodates the deformation of the corrugated sheets. It can be easily deformed into a partially spherical curved surface or other quadratic curved surface, which allows it to be handled as a flat core material during transportation or storage, and when used.
It has the advantage of being able to be attached to the object while being transformed into the required curved shape according to the purpose, but on the other hand, a flat sheet has greater flexibility than a corrugated sheet. The supporting strength of stone depends exclusively on the rigidity of the corrugated sheet, and therefore, depending on the application, there is a drawback that a core material with sufficient supporting strength cannot be obtained. Ta.
例えば、バンパーの充填材として用いる場合には、すき
間のない完全充填を行うため曲面加工を可能にするとと
もに、衝突時のエネルギ吸収量を犬とするだめにより大
きな剛性を提供する芯材の開発が望まれる。For example, when used as a filling material for bumpers, it is necessary to develop a core material that allows curved surfaces to be processed to ensure complete filling without gaps, and that provides greater rigidity to reduce energy absorption in the event of a collision. desired.
（３）発明の目的および構成
本発明の目的は、上述のごとき従来技術の芯材の欠点ン
克服し、必要に応じて曲面加工が可能であり、かつ、芯
材の支持強度に対（−で十分に寄与し得る剛性父性する
平板状シートＹ備えた芯材およびこのような芯材を曲面
状に成形するだめの成形方法を提供することである。。(3) Object and Structure of the Invention The object of the present invention is to overcome the drawbacks of the core material of the prior art as described above, to enable curved surface processing as needed, and to improve the support strength of the core material (- It is an object of the present invention to provide a core material having a flat plate-like sheet Y having rigidity that can sufficiently contribute to the strength of the core material, and a method for molding such a core material into a curved surface shape.
本発明の芯材は、可撓性を有する帯状シート？連′Ｉ廃
（−た山部および谷部？有″１′る）ように形成１〜だ
波板状シー ）と、この波板状シートの長手方向にτａ
つで伸長し、−側面を上記波板状シートの谷部に連結さ
れた帯状の平板状シートとから成る複数のコア列ηど各
々のコーア列乞形成する波板状シートの山部と平板状シ
ー トの他側面と？接合して形成されろ芯材において、
上記平板状シートＹ、加熱により変形可能なグラスチッ
ク材料から形成したことＹ茗徴とする構成ケ有し、てい
る。Is the core material of the present invention a flexible band-shaped sheet? The corrugated sheet is formed in such a way that it has peaks and valleys, and τa is formed in the longitudinal direction of this corrugated sheet.
- a plurality of core rows η consisting of a belt-shaped flat sheet whose side surfaces are connected to the troughs of the corrugated sheet; With the other side of the shaped sheet? In the filter core material formed by joining,
The flat sheet Y is formed from a plastic material that can be deformed by heating.
また、本発明によれば、上記１１り成父性する芯材に対
１〜て、熱を加えて丁板状シート？変形可能とし、芯材
に荷重？加えて所定形状に加工する芯材のＦＪｋ形方法
が提供されろ。Further, according to the present invention, heat is applied to the above-mentioned core material which exhibits growth properties to form a plate-shaped sheet. Make it deformable and load the core material? In addition, an FJk-shaped method for processing core material into a predetermined shape should be provided.
（４）実施例
次に、図面乞参照しながら、本発明の実施例につぎ説明
する。(4) Embodiments Next, embodiments of the present invention will be described with reference to the drawings.
・第１図ヶ参照すると、本発明の実施例である芯材１が
示されており、この芯材１は、複数のコア列１０ａ、
１０ｂ ｒ １０ｃ Ｔ ］、Ｏｄ ＋ １０ｅ 、
１０ｆ 、１０ｇ＋１０ｈから構成されている。・Referring to FIG. 1, a core material 1 according to an embodiment of the present invention is shown, and this core material 1 includes a plurality of core rows 10a,
10b r 10c T], Od + 10e,
It consists of 10f, 10g+10h.
各々のコア列はほぼ同一の形状を有しており、コア列１
０ａ’ｇ例として説明すると、コア列１０ａは、波板状
シート”ｉｌ＆と、この波板状シートの長手方向に沿っ
て伸長し、−側面を波板状シートに接合された帯状の平
板状シート１２ａとから形成されている。Each core row has almost the same shape, and core row 1
To explain as an example, the core row 10a consists of a corrugated sheet "il&", a band-like flat plate extending along the longitudinal direction of the corrugated sheet, and having a side surface joined to the corrugated sheet. It is formed from the sheet 12a.
波板状シート目」は、可撓性をする材料から形成されて
いて、連続した山部］、 ３ ａおよび谷部１、４ ａ
を有１〜て℃・ろ。各コア列の谷部および山部２４１図
に示すように整合することによって芯材の曲り折げ乞よ
り容易にすることができろ。The corrugated sheet is made of a flexible material and has continuous peaks], 3a, and troughs 1, 4a.
The temperature is 1~℃・ro. By aligning the troughs and peaks of each core row as shown in Figure 241, bending and folding of the core material can be made easier.
第１図から明らかなように、各コア列間の連結は、隣接
するコア列の平板状シートの他側面と波板状シートの山
部とｔ接合することによって行われている。As is clear from FIG. 1, each core row is connected by T-joining the other side surface of the flat sheet of the adjacent core row to the peak of the corrugated sheet.
波板状シートは、前述のように、ダンボール用紙のごと
き、可撓性２有する材料から形成されている。また、波
板状シートの材料としては、プラスチック材料の外に、
アルミニュウム等の金属箔、ブナ材等の木質単板、ある
いはラワン材等の木質単板とクラフト紙あるいは樹脂フ
ィルムから成る複合板、又は、ＦＲＰ （繊維強化プラ
スチック）材料ケ用いろことができろ。プラスチック材
料を用いろ場合には８０−３００μの厚みとするのが望
ましい。熱可塑性のプラスチックであれば１０００／Ｌ
の厚みのもの？用いろことができろ。この場合には、５
０ｋｙ／−程度の圧縮強度が得られろ。As mentioned above, the corrugated sheet is made of a material having flexibility 2, such as cardboard paper. In addition to plastic materials, corrugated sheets can also be made of
You can use metal foil such as aluminum, wood veneer such as beech wood, composite board made of wood veneer such as lauan wood and kraft paper or resin film, or FRP (fiber reinforced plastic) material. If a plastic material is used, the thickness is preferably 80-300 microns. 1000/L for thermoplastic plastics
Thickness? You can use it. In this case, 5
A compressive strength of about 0ky/- should be obtained.
波板状シートに所望の可撓性を与えろためには、ダンボ
ール用紙の場合には、その坪量を約１２５−２００％／
ｍ２ とするのが望ましい。In order to give the corrugated sheet the desired flexibility, in the case of corrugated paper, the basis weight should be increased by approximately 125-200%/
It is desirable to set it to m2.
波板状シートを金属箔から構成する場合には、約２０−
２０００μの厚さのものを用いることができる。２００
０μの金属板を用いた場合には１００ｋｆ／ｒｔｑ２
の圧縮強度が得られろ。When the corrugated sheet is made of metal foil, approximately 20-
A thickness of 2000μ can be used. 200
100kf/rtq2 when using 0μ metal plate
A compressive strength of .
平板状シートは、加熱により変形可能な材料すなわち熱
可塑性のプラスチック材料から形成されている。しかし
ながら、平板状シートとじては、加熱により軟化しその
後に硬化する性質を有する熱硬化性プラスチックＺ用い
ることもできろ。The flat sheet is formed from a material that can be deformed by heating, ie, a thermoplastic material. However, for the flat sheet, it is also possible to use thermosetting plastic Z, which has the property of being softened by heating and then hardened.
次に、第２図を参照すると、上述のごとくダンボール用
紙製の波板状シートと熱可塑性プラスチック製の平板状
シートとから形成された本発明の芯材Ｚ屈曲させて、二
次曲面を形成した状態が示されている。Next, referring to FIG. 2, the core material Z of the present invention, which is formed from a corrugated sheet made of corrugated cardboard and a flat sheet made of thermoplastic plastic as described above, is bent to form a quadratic curved surface. The current state is shown.
このような二次曲面７形成するためには、第３図に示す
ように芯材を充填すべき物品あるいはこの物品と同様な
曲面形状２有する型材３０に押し当て、次に第３図、第
４図に示すように、熱風発生器２０から熱風Ｂ’ｆ芯材
に吹き付け、更に、第３図に矢印Ａで示す方向に、石材
の両端部付近？型材３０に向けて押圧する。このように
、適宜な加熱及び折り曲げ荷重を芯材に加えろことによ
って、各コア列馨構成する平板状シートが軟化変形して
波板状シートの屈曲を許容し、これによって、芯材の曲
面加工が可能となる。曲面加工後に、その形状を維持し
た状態で、強制冷却あるいは自然冷却することにより、
芯材の曲面形状が維持されろ０
また、波板状シートが、プラスチック、金属箔等の耐水
性の材料から形成される場合には、熱風の替わりに、温
水Ｚ用いることができる。In order to form such a quadratic curved surface 7, as shown in FIG. As shown in Fig. 4, the hot air generator 20 blows hot air B'f onto the core material, and then blows the hot air B'f onto the core material in the direction shown by arrow A in Fig. 3, near both ends of the stone material. Press toward the mold material 30. In this way, by applying appropriate heating and bending loads to the core material, the flat sheets constituting each core row are softened and deformed, allowing the corrugated sheet to bend, thereby improving the curved surface of the core material. Processing becomes possible. After processing the curved surface, by forcing or natural cooling while maintaining the shape,
The curved shape of the core material should be maintained.In addition, if the corrugated sheet is made of a water-resistant material such as plastic or metal foil, hot water Z can be used instead of hot air.
尚、熱風あるいは温水の温度は、平板状シートを構成す
るプラスチック材料の軟化点に応じて適宜選定されろ。Incidentally, the temperature of the hot air or hot water should be appropriately selected depending on the softening point of the plastic material constituting the flat sheet.
（５）効果
上述の記載から明らかなように、本発明によれば、平板
状シートｙａ’加熱により変形可能なプラスチック材料
から形成したために、比較的厚手のシーｌ’＆用いるこ
とができ、したがって曲面加工が可能であるとともに、
十分な支持強度を備えた芯材が提供される。(5) Effects As is clear from the above description, according to the present invention, since the flat sheet ya' is formed from a plastic material that can be deformed by heating, a relatively thick sheet ya' can be used. It is possible to process curved surfaces, and
A core material with sufficient support strength is provided.
第１図は本発明の芯材Ｚ示す斜視図、第２図は第１図の
芯材を曲面加工した状態で示す斜視図、第３図及び第４
図は第１図の芯材を曲面加工して第２図の曲面加工され
た芯材乞得る段階を示す側面図である。
１：芯材、 １０ａ、１０ｂ、１０ｃ、１０ｄ、１０
ｅ。
１０ｆ、１０ｇ、１０ｈ ：コア列、
１１ａ ：波板状シート、 １２ａ：平板状シート、
１３ａ；山部、 １４ａ：谷部、 ２０：熱風発生器
、３０；型材。Fig. 1 is a perspective view showing the core material Z of the present invention, Fig. 2 is a perspective view showing the core material in Fig. 1 in a curved state, Figs.
The figure is a side view showing a step in which the core material shown in FIG. 1 is processed into a curved surface to obtain the curved surface processed core material shown in FIG. 2. 1: Core material, 10a, 10b, 10c, 10d, 10
e. 10f, 10g, 10h: core row, 11a: corrugated sheet, 12a: flat sheet,
13a; peaks, 14a: valleys, 20: hot air generator, 30: mold material.
Claims (5)
谷部を有するように形成した波板状シートと、該波板状
シートの長手方向に沿つて伸長し一側面を前記波板状シ
ートの谷部に連結された帯状の平板状シートとから成る
複数のコア列を各々のコア列を形成する波板状シートの
山部と平板状シートの他側面とを接合して形成される芯
材であつて、前記平板状シートは加熱により変形可能な
プラスチック材料から形成されることを特徴とする芯材
。(1) A corrugated sheet formed by forming a flexible belt-like sheet to have continuous peaks and troughs, and a corrugated sheet extending along the longitudinal direction of the corrugated sheet and having one side shaped like the corrugated sheet. It is formed by joining a plurality of core rows consisting of band-shaped flat sheets connected to the troughs of the sheets, and joining the peaks of the corrugated sheet forming each core row to the other side of the flat sheet. 1. A core material, wherein the flat sheet is made of a plastic material that can be deformed by heating.
２のダンボール用紙から形成されることを特徴とする特
許請求の範囲第１項記載の芯材。(2) The corrugated sheet has a basis weight of 125-300g/m^
2. The core material according to claim 1, wherein the core material is formed from cardboard paper.
れることを特徴とする特許請求の範囲第１項記載の芯材
。(3) The core material according to claim 1, wherein the corrugated sheet is made of a plastic material.
する金属箔あるいは金属板から形成されることを特徴と
する特許請求の範囲第１項記載の芯材。(4) The core material according to claim 1, wherein the corrugated sheet is formed from a metal foil or metal plate having a thickness of 20 to 2000 μm.
谷部を有するように形成した波板状シートと、該波板状
シートの長手方向に沿つて伸長し一側面を前記波板状シ
ートの谷部に連結された帯状の平板状シートとから成る
複数のコア列を、各々のコア列を形成する波板状シート
の山部と平板状シートの他側面とを接合して形成される
芯材であつて、前記平板状シートを加熱により変形可能
なプラスチック材料から形成した芯材に対して、熱を加
えて前記平板状シートを変形可能とし、前記芯材に荷重
を加えて所定形状に加工することを特徴とする芯材の成
形方法。(5) A corrugated sheet formed by forming a flexible belt-like sheet to have continuous peaks and troughs, and a corrugated sheet extending along the longitudinal direction and having one side shaped like the corrugated sheet. A plurality of core rows consisting of band-shaped flat sheets connected to the troughs of the sheets are formed by joining the peaks of the corrugated sheet forming each core row to the other side of the flat sheet. The flat sheet is made of a plastic material that can be deformed by heating, the flat sheet is made deformable by applying heat, and a load is applied to the core material to form a predetermined shape. A method for forming a core material, which is characterized by processing it into a shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60233043A JPS6292837A (en) | 1985-10-18 | 1985-10-18 | Core material, which can be curved-surface processed, and molding method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60233043A JPS6292837A (en) | 1985-10-18 | 1985-10-18 | Core material, which can be curved-surface processed, and molding method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6292837A true JPS6292837A (en) | 1987-04-28 |
| JPH0545415B2 JPH0545415B2 (en) | 1993-07-09 |
Family
ID=16948906
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP60233043A Granted JPS6292837A (en) | 1985-10-18 | 1985-10-18 | Core material, which can be curved-surface processed, and molding method thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6292837A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5864430U (en) * | 1981-10-27 | 1983-04-30 | トヨタ車体株式会社 | Automotive interior materials |
| JPS5936450U (en) * | 1982-08-31 | 1984-03-07 | 株式会社コロナ | Forced circulation bath kettle device |
-
1985
- 1985-10-18 JP JP60233043A patent/JPS6292837A/en active Granted
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5864430U (en) * | 1981-10-27 | 1983-04-30 | トヨタ車体株式会社 | Automotive interior materials |
| JPS5936450U (en) * | 1982-08-31 | 1984-03-07 | 株式会社コロナ | Forced circulation bath kettle device |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0545415B2 (en) | 1993-07-09 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |