JPS629264B2 - - Google Patents
Info
- Publication number
- JPS629264B2 JPS629264B2 JP16189879A JP16189879A JPS629264B2 JP S629264 B2 JPS629264 B2 JP S629264B2 JP 16189879 A JP16189879 A JP 16189879A JP 16189879 A JP16189879 A JP 16189879A JP S629264 B2 JPS629264 B2 JP S629264B2
- Authority
- JP
- Japan
- Prior art keywords
- acid
- weight
- parts
- oil
- meth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229920000180 alkyd Polymers 0.000 claims description 47
- 239000002253 acid Substances 0.000 claims description 25
- 229920006026 co-polymeric resin Polymers 0.000 claims description 21
- 239000000203 mixture Substances 0.000 claims description 21
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 17
- 239000000178 monomer Substances 0.000 claims description 17
- 239000003973 paint Substances 0.000 claims description 14
- YGSDEFSMJLZEOE-UHFFFAOYSA-N Salicylic acid Natural products OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 claims description 12
- 150000007965 phenolic acids Chemical class 0.000 claims description 11
- 150000001735 carboxylic acids Chemical class 0.000 claims description 7
- 239000008199 coating composition Substances 0.000 claims description 7
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 description 51
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 32
- 238000000576 coating method Methods 0.000 description 23
- 239000011248 coating agent Substances 0.000 description 21
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 20
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 18
- -1 pyrogal Chemical compound 0.000 description 16
- LNTHITQWFMADLM-UHFFFAOYSA-N gallic acid Chemical compound OC(=O)C1=CC(O)=C(O)C(O)=C1 LNTHITQWFMADLM-UHFFFAOYSA-N 0.000 description 15
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 12
- 238000005260 corrosion Methods 0.000 description 11
- 230000007797 corrosion Effects 0.000 description 11
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 10
- 239000001361 adipic acid Substances 0.000 description 10
- 235000011037 adipic acid Nutrition 0.000 description 10
- 229910001873 dinitrogen Inorganic materials 0.000 description 10
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 239000011347 resin Substances 0.000 description 9
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 8
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 8
- 239000012046 mixed solvent Substances 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000008096 xylene Substances 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- 229940074391 gallic acid Drugs 0.000 description 7
- 235000004515 gallic acid Nutrition 0.000 description 7
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 6
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 150000002148 esters Chemical class 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- YQUVCSBJEUQKSH-UHFFFAOYSA-N 3,4-dihydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C(O)=C1 YQUVCSBJEUQKSH-UHFFFAOYSA-N 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- 229910001335 Galvanized steel Inorganic materials 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 238000004132 cross linking Methods 0.000 description 4
- 239000008397 galvanized steel Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 150000008064 anhydrides Chemical class 0.000 description 3
- 125000003118 aryl group Chemical group 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000001723 curing Methods 0.000 description 3
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 2
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 2
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 2
- 101001094880 Arabidopsis thaliana Pectinesterase 4 Proteins 0.000 description 2
- 101001094837 Arabidopsis thaliana Pectinesterase 5 Proteins 0.000 description 2
- 101000573147 Arabidopsis thaliana Pectinesterase 6 Proteins 0.000 description 2
- 101000573149 Arabidopsis thaliana Pectinesterase 7 Proteins 0.000 description 2
- 101000573151 Arabidopsis thaliana Probable pectinesterase 8 Proteins 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 101710113246 Pectinesterase 3 Proteins 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 2
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 2
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 229940028356 diethylene glycol monobutyl ether Drugs 0.000 description 2
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 2
- 229940075557 diethylene glycol monoethyl ether Drugs 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 235000019198 oils Nutrition 0.000 description 2
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 239000003505 polymerization initiator Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 1
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 1
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 1
- WXTMDXOMEHJXQO-UHFFFAOYSA-N 2,5-dihydroxybenzoic acid Chemical compound OC(=O)C1=CC(O)=CC=C1O WXTMDXOMEHJXQO-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 1
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 1
- SMNNDVUKAKPGDD-UHFFFAOYSA-N 2-butylbenzoic acid Chemical group CCCCC1=CC=CC=C1C(O)=O SMNNDVUKAKPGDD-UHFFFAOYSA-N 0.000 description 1
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 1
- OWHSTLLOZWTNTQ-UHFFFAOYSA-N 2-ethylhexyl 2-sulfanylacetate Chemical compound CCCCC(CC)COC(=O)CS OWHSTLLOZWTNTQ-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- VYZKQGGPNIFCLD-UHFFFAOYSA-N 3,3-dimethylhexane-2,2-diol Chemical compound CCCC(C)(C)C(C)(O)O VYZKQGGPNIFCLD-UHFFFAOYSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- QOXOZONBQWIKDA-UHFFFAOYSA-N 3-hydroxypropyl Chemical group [CH2]CCO QOXOZONBQWIKDA-UHFFFAOYSA-N 0.000 description 1
- SXIFAEWFOJETOA-UHFFFAOYSA-N 4-hydroxy-butyl Chemical group [CH2]CCCO SXIFAEWFOJETOA-UHFFFAOYSA-N 0.000 description 1
- MWSKJDNQKGCKPA-UHFFFAOYSA-N 6-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1CC(C)=CC2C(=O)OC(=O)C12 MWSKJDNQKGCKPA-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 229910001316 Ag alloy Inorganic materials 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- KVXNKFYSHAUJIA-UHFFFAOYSA-N acetic acid;ethoxyethane Chemical compound CC(O)=O.CCOCC KVXNKFYSHAUJIA-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 229920003180 amino resin Polymers 0.000 description 1
- SRSXLGNVWSONIS-UHFFFAOYSA-N benzenesulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-N 0.000 description 1
- 229940092714 benzenesulfonic acid Drugs 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- AOJOEFVRHOZDFN-UHFFFAOYSA-N benzyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC1=CC=CC=C1 AOJOEFVRHOZDFN-UHFFFAOYSA-N 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000012461 cellulose resin Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- JBSLOWBPDRZSMB-BQYQJAHWSA-N dibutyl (e)-but-2-enedioate Chemical compound CCCCOC(=O)\C=C\C(=O)OCCCC JBSLOWBPDRZSMB-BQYQJAHWSA-N 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- VJECBOKJABCYMF-UHFFFAOYSA-N doxazosin mesylate Chemical compound [H+].CS([O-])(=O)=O.C1OC2=CC=CC=C2OC1C(=O)N(CC1)CCN1C1=NC(N)=C(C=C(C(OC)=C2)OC)C2=N1 VJECBOKJABCYMF-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000009503 electrostatic coating Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- CAPAZTWTGPAFQE-UHFFFAOYSA-N ethane-1,2-diol Chemical class OCCO.OCCO CAPAZTWTGPAFQE-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- VYKXQOYUCMREIS-UHFFFAOYSA-N methylhexahydrophthalic anhydride Chemical compound C1CCCC2C(=O)OC(=O)C21C VYKXQOYUCMREIS-UHFFFAOYSA-N 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- UTSYWKJYFPPRAP-UHFFFAOYSA-N n-(butoxymethyl)prop-2-enamide Chemical compound CCCCOCNC(=O)C=C UTSYWKJYFPPRAP-UHFFFAOYSA-N 0.000 description 1
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 125000005474 octanoate group Chemical group 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical compound CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- QIWKUEJZZCOPFV-UHFFFAOYSA-N phenyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=CC=C1 QIWKUEJZZCOPFV-UHFFFAOYSA-N 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 150000004671 saturated fatty acids Chemical group 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
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- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Paints Or Removers (AREA)
Description
本発明は、塗料用被覆組成物に関する。
更に詳しくは、(a)多価フエノールカルボン酸を
一成分としたオイルフリーアルキド樹脂と、(b)
α・β−モノエチレン性不飽和カルボン酸アミド
のN−アルコキシメチル化単量体を含有する単量
体混合物から得られる架橋性共重合樹脂とからな
る耐水性、耐食性に優れた塗料用被覆組成物に関
する。
近年、オイルフリーアルキド樹脂は、油変性ア
ルキド樹脂組成では困難である高い塗膜硬度と可
撓性を有しており、かつ光沢、耐候性、耐汚染
性、耐薬品性が優れていることから、自動車、家
庭電気器具、機械類、スチール家具、サツシユ、
缶、カラートタンなどの塗料用樹脂として広範囲
に利用されるようになつて来ている。しかし、こ
れらの分野では、前記塗膜性能以外に高度の耐水
性、耐食性等が要求されているので、オイルフリ
ーアルキド樹脂のみではその要求性能を十分満た
すことはできないという問題点があつた。またこ
のような分野での塗膜は可撓性や耐食性が同時に
要求されるところから、エポキシエステルなどの
使用が検討されてきたが、耐食性の点で必ずしも
十分ではなかつた。
一方、前記被塗物の素材として亜鉛メツキ鋼板
あるいはアルミニウム等の使用が増加の傾向にあ
り、従つてこのような素材に対する塗膜の密着性
および耐食性もかなり高いものが要求されてきて
いる。
加えて、塗膜の耐食性を向上させるために、フ
エノールカルボン酸等を各種塗料に配合した例が
古くからいくつか知られている。例えばR.N.
Faulkner等によつて、植物油、脂肪酸エステ
ル、アルキド樹脂、植物油変性エポキシエステル
樹脂、あるいは植物油変性ポリアミド樹脂に、カ
テコール、ピロガール、没食子酸あるいは没食子
酸エステルを金属アルコキシドのような触媒を用
いて導入した溶剤系一液型塗料が開発されてい
る。
(例えば、英国特許第1045118号、米国特許第
3304276号、同第3321320号、Oil and Colour
Chemist′s Association 発行のJournal of the
Oil and Colour Chemist′s Association第50巻、
524頁(1967)等を参照のこと。)
しかし、これらの樹脂は、高度の外観および塗
膜性能が要求される前記工業用塗料分野には適用
できなかつた。
本発明は前記の問題点を改善または解決するこ
とを目的とする。
すなわち(a)多価フエノールカルボン酸を一成分
とするオイルフリーアルキド樹脂と、(b)α・β−
モノエチレン性不飽和カルボン酸アミドのN−ア
ルコキシメチル化単量体を含有する単量体混合物
から得られる架橋性共重合樹脂とからなるもので
あり、かつ高い硬度と可撓性を有し、しかも耐水
性、耐食性に優れた性能を有する塗膜を与える塗
料用被覆組成物を提供するものである。
本発明は、
(a) 同一ベンゼン環に結合した水酸基とカルボキ
シル基を有する多価フエノールカルボン酸を1
〜15重量%反応させた、酸価50KOHmg/g以
下、水酸基価50〜250KOHmg/gのオイルフリ
ーアルキド樹脂 ……5〜95重量%と、
(b)(i) α・β−モノエチレン性不飽和カルボン酸
アミドのN−アルコキシメチル化単量体
5〜30重量%
(ii) α・β−モノエチレン性不飽和カルボン酸
……0.5〜10重量%
(iii) 前記(i)及び(ii)以外の、共重合性α・β−モ
ノエチレン性不飽和単量体 ……60〜90重量%
とからなる単量体混合物から得られる架橋性共
重合樹脂 ……95〜10重量%、
とからなる塗料用被覆組成物に関する。
本発明に使用される(a)成分のオイルフリーアル
キド樹脂は、多価フエノールカルボン酸および多
価カルボン酸、さらに必要に応じて前記多価フエ
ノールカルボン酸以外の一価のカルボン酸と、多
価アルコールとをエステル化反応することによつ
て得られるものである。
しかして該樹脂を一成分とする本発明の組成物
から形成される塗膜は、高い硬度と可撓性を有
し、かつ耐水性、耐食性が優れているとともに、
鋼板はもちろんのこと、亜鉛メツキ鋼板、アルミ
ニウム板、ステンレス鋼板などの素材に対して
も、同様に密着性が優れたものとなるという特徴
を有する。
前記の特徴を出すためには、本発明のオイルフ
リーアルキドのカルボン酸成分として多価フエノ
ールカルボン酸を使用することが必須である。
該成分は、オイルフリーアルキド成分中1〜15
重量%、好ましくは2〜10重量%の割合で反応せ
しめる。前記範囲に於て、該成分が1重量%にみ
たない場合には、オイルフリーアルキド樹脂を合
成した後、前記架橋性共重合樹脂を用いて形成し
た塗膜の耐水性、耐食性の向上効果があまり得ら
れない。一方、前記成分が15重量%をこえて使用
されると、得られた硬化塗膜が脆くなり、また耐
候性の低下が認められる。また、15重量%以内で
実質的に十分な効果が得られるので、15重量%を
著しくこえて使用することは経済的にも好ましく
ない。
前記多価フエノールカルボン酸としては2・3
−ジオキシ安息香酸、2・4−ジオキシ安息香
酸、2・5−ジオキシ安息香酸、2・6−ジオキ
シ安息香酸、3・4−ジオキシ安息香酸(プロト
カテキユ酸)、3・5−ジオキシ安息香酸、3・
4・5−トリオキシ安息香酸(没食子酸)、2・
3・4−トリオキシ安息香酸等が挙げられる。こ
れらは一種もしくは二種以上の混合物を用いても
よい。
本発明の組成物に使用されるオイルフリーアル
キド樹脂の酸価は、50KOHmg/g以下(樹脂固
形分:以下本発明の酸価の表示は全て同様とす
る)、水酸基価は50〜250KOHmg/g(樹脂固形
分:以下本発明の水酸基価の表示は全て同様とす
る)の範囲である。又分子量は重量平均分子量で
3000〜150000程度のものが好ましい。尚重量平均
分子量は、ゲルパーミエーシヨンクロマトグラフ
イー〔東洋曹達(株)製A801型〕により測定した。
(以下、本発明における重量平均分子量は同様に
測定したものである。)
前記オイルフリーアルキド樹脂において酸価が
50KOHmg/gをこえると、得られた塗膜の耐ア
ルカリ性等の低下が著しくなる。一方、水酸基価
が50KOHmg/gにみたない場合には、前記架橋
性共重合樹脂との反応に供される残存水酸基が少
なくなり、架橋反応が不十分となつて、塗膜性能
が低下するので好ましくない。逆に水酸基価が
250KOHmg/gをこえると、極性基の増大により
得られた塗膜の耐水性が低下する傾向があるため
好ましくない。前記オイルフリーアルキド樹脂の
重量平均分子量が3000より低い場合には、オイル
フリーアルキド樹脂のもつ特性が十分発揮出来な
い。また150000以上になるとオイルフリーアルキ
ド樹脂溶液の粘度が高くなり塗装作業性の面で支
障をきたすようになるためいずれもあまり好まし
くない。
本発明に使用されるオイルフリーアルキド樹脂
合成に際して使用される多価フエノールカルボン
酸以外の多価カルボン酸および一価のカルボン酸
としては、例えば(無水)フタル酸、イソフタル
酸、(無水)トリメリツト酸、(無水)ピロメリツ
ト酸、テトラヒドロ(無水)フタル酸、ヘキサヒ
ドロ(無水)フタル酸、メチルテトラヒドロ(無
水)フタル酸、メチルヘキサヒドロ(無水)フタ
ル酸、無水ハイミツク酸、(無水)コハク酸、ア
ジピン酸、セバシン酸、安息香酸、パラーターシ
ヤリーブチル安息香酸等が挙げられる。これらは
一種もしくは二種以上の混合物を用いてもよい。
又、必要に応じて一価の脂肪酸等も使用できる。
更に、オイルフリーアルキド樹脂合成に際して
使用される多価アルコール成分としては、エチレ
ングリコール、ジエチレングリコール、プロピレ
ングリコール、ネオペンチルグリコール、ジプロ
ピレングリコール、グリセリン、トリメチロール
エタン、トリメチロールプロパン、ペンタエリス
リトール、ジペンタエリスリトール、ブチレング
リコール、ペンタンジオール、トリメチルペンタ
ンジオール、ヘキサンジオール、1・4−シクロ
ヘキサンジメタノール、(水素化)ビスフエノー
ルA等があり、これらは一種もしくは二種以上の
混合物として使用される。又必要に応じて第3級
飽和脂肪酸のグリシジルエステル(カーデユラー
E:シエルケミカル社製商品名)を併用しうる。
本発明におけるオイルフリーアルキド樹脂は、
前記多価フエノールカルボン酸、多価カルボン
酸、必要に応じてその他の一価のカルボン酸およ
び多価アルコールを公知の方法でエステル化する
ことにより得ることが出来る。すなわちその反応
方法には特に制限がない。
一般的には温度約200〜250℃で約6〜12時間、
所定の酸価になる迄反応を続ければよい。
かくして得られた(a)成分のオイルフリーアルキ
ド樹脂は、前記架橋性共重合樹脂と混合して本発
明の組成物を得る。
本発明のオイルフリーアルキド樹脂が常温で固
体である場合には、有機溶剤で希釈して用いるこ
ともできる。
該有機溶剤としては、例えばメタノール、エタ
ノール、n−プロパノール、イソプロパノール、
n−ブタノール等のアルコール類:エチレングリ
コールモノメチルエーテル、エチレングリコール
モノエチルエーテル、エチレングリコールモノブ
チルエーテル、エチレングリコールモノエチルエ
ーテルアセテート等のエチレングリコール誘導
体:ジエチレングリコールモノメチルエーテル、
ジエチレングリコールモノエチルエーテル、ジエ
チレングリコールモノブチルエーテル等のジエチ
レングリコール誘導体:酢酸メチル、酢酸エチ
ル、酢酸ブチル等のエステル類:トルオール、キ
シロール、芳香族石油ナフサ等の芳香族炭化水素
類:アセトン、メチルエチルケトン、メチルイソ
ブチルケトン等のケトン類が挙げられる。これら
の有機溶剤は一種もしくは二種以上の混合物とし
て使用出来る。
次に、本発明に於ては、架橋性共重合樹脂を構
成する(b)成分たるα・β−モノエチレン性不飽和
単量体混合物を用いる。その(i)成分として、α・
β−モノエチレン性不飽和カルボン酸アミドのN
−アルコキシメチル化単量体を必須成分として使
用する。
前記の如く、(b)成分は、オイルフリーアルキド
樹脂との架橋反応に必要である。
その(b)(i)成分たるα・β−モノエチレン性不飽
和カルボン酸アミドのN−アルコキシメチル化単
量体は架橋性共重合樹脂中5〜30重量%、好まし
くは10〜25重量%の割合で反応せしめる。該成分
が5重量%以下の場合には、オイルフリーアルキ
ド樹脂との架橋反応が不十分となり、耐溶剤性が
低下する。また30重量%以上になると架橋性共重
合樹脂の製造時にゲル化を伴うため好ましくな
い。該成分の具体例としては、N−メトキシメチ
ル(メタ)アクリルアミド、N−エトキシメチル
(メタ)アクリルアミド、N−n−プロポキシメ
チル(メタ)アクリルアミド、N−イソプロポキ
シメチル(メタ)アクリルアミド、N−n−ブト
キシメチル(メタ)アクリルアミド、N−sec−
ブトキシメチル(メタ)アクリルアミド、N−t
−ブトキシメチル(メタ)アクリルアミド、N−
イソブトキシメチル(メタ)アクリルアミド、等
のα・β−モノエチレン性不飽和カルボン酸アミ
ドのN−アルコキシメチル化物;あるいはこれら
のN−メチロール化物などが挙げられる。これら
は一種もしくは二種以上の混合物として用いても
よい。
また本発明に使用される架橋性共重合樹脂の一
成分として、(b)(ii)α・β−モノエチレン性不飽和
カルボン酸を0.5〜10重量%の範囲で使用する。
該単量体は架橋性共重合樹脂とオイルフリーアル
キド樹脂との相溶性を向上させるとともに架橋反
応を促進する効果を有するものである。前記範囲
に於て、0.5重量%にみたない場合にはその効果
が弱くなり、一方10重量%をこえると硬化塗膜の
性能を低下させるようになるので好ましくない。
該成分の具体例としては、アクリル酸、メタク
リル酸、クロトン酸、イタコン酸、マレイン酸、
フマル酸等が挙げられ、これらは一種もしくは二
種以上の混合物として用いてもよい。
更に本発明に使用される架橋性共重合樹脂の原
料として、前記以外の、共重合性(b)(iii)α・β−モ
ノエチレン性不飽和単量体を、60〜90重量%の割
合で反応せしめる。該成分の具体例としては、メ
チル(メタ)アクリレート、エチル(メタ)アク
リレート、n−プロピル(メタ)アクリレート、
イソプロピル(メタ)アクリレート、n−ブチル
(メタ)アクリレート、sec−ブチル(メタ)アク
リレート、t−ブチル(メタ)アクリレート、イ
ソブチル(メタ)アクリレート、n−ヘキシル
(メタ)アクリレート、2−エチルヘキシル(メ
タ)アクリレート、n−オクチル(メタ)アクリ
レート、ラウリル(メタ)アクリレート、トリデ
シル(メタ)アクリレート、ステアリル(メタ)
アクリレート等のアクリル酸又はメタクリル酸の
アルキルエステル類;2−ヒドロキシエチル(メ
タ)アクリレート、2−ヒドロキシプロピル(メ
タ)アクリレート、3−ヒドロキシプロピル(メ
タ)アクリレート、2−ヒドロキシブチル(メ
タ)アクリレート、3−ヒドロキシブチル(メ
タ)アクリレート、4−ヒドロキシブチル(メ
タ)アクリレート、5−ヒドロキシペンチル(メ
タ)アクリレート、6−ヒドロキシヘキシル(メ
タ)アクリレート、ネオペンチルグリコールモノ
(メタ)アクリレート、3−ブトキシ−2−ヒド
ロキシプロピル(メタ)アクリレート、2−ヒド
ロキシ−1−フエニルエチル(メタ)アクリレー
ト、ポリプロピレングリコールモノ(メタ)アク
リレート、グリセリンモノ(メタ)アクリレート
等のα・β−モノエチレン性不飽和カルボン酸の
ヒドロキシアルキルエステル類;その他N・
N′−ジメチルアミノエチル(メタ)アクリレー
ト、グリシジル(メタ)アクリレート、シクロヘ
キシル(メタ)アクリレート、フエニルメタアク
リレート、ベンジルメタクリレート、フマル酸ジ
−ブチルなどのフマル酸ジ−アルキルエステル
類、スチレン、ビニルトルエン、α−メチルスチ
レン、(メタ)アクリロニトリル、ビニルアセテ
ート等の単量体が挙げられる。上記単量体は塗料
組成物の使用目的、用塗に応じて一種又は二種以
上、適宜組合せて使用しても差支えない。
本発明の(b)成分たる架橋性共重合樹脂は、通常
の溶液重合により製造される。該溶液重合法に用
いられる重合溶媒としては、特に制限はないがメ
タノール、エタノール、n−プロパノール、イソ
プロパノール等のアルコール類;エチレングリコ
ールモノメチルエーテル、エチレングリコールモ
ノエチルエーテル、エチレングリコールモノブチ
ルエーテル、エチレングリコールモノエチルエー
テルアセテート等のエチレングリコール誘導体;
ジエチレングリコールモノメチルエーテル、ジエ
チレングリコールモノエチルエーテル、ジエチレ
ングリコールモノブチルエーテル等のジエチレン
グリコール誘導体;トリオール、キシロール、芳
香族石油ナフサ等の芳香族炭化水素類;酢酸メチ
ル、酢酸エチル、酢酸ブチル等のエステル類;メ
チルエチルケトン、メチルイソブチルケトン等の
ケトン類等を用いる。これらの重合溶媒は1種ま
たは2種以上を、適宜組合せて使用してもよい。
また、使用される重合開始剤としては、例え
ば、ベンゾイルパーオキサイド、t−ブチルパー
ベンゾエート、t−ブチルパーオキサイド、ヒド
ロパーオキサイド、クメンヒドロパーオキサイ
ド、ジ−t−ブチルパーオキサイド、t−ブチル
パーオクトエート等、の有機過酸化物あるいはア
ゾビスイソブチロニトリル、アゾジイソ酪酸ニト
リルなどのアゾ化合物が挙げられる。これらの重
合開始剤は1種もしくは2種以上を、適宜組合せ
て使用してもよい。必要ならば、分子量を調整す
るために連鎖移動剤、例えばドデシルメルカプタ
ン、チオグリコール酸−2−エチルヘキシル、四
塩化炭素等を使用してもよい。
本発明の架橋性共重合樹脂の重量平均分子量
は、10000〜100000好ましくは20000〜80000の範
囲内にあることが好ましい。重量平均分子量が
10000以下の場合は、塗膜性能が十分でなく、一
方重量平均分子量が100000以上の場合は、平滑性
が損われるようになる。
本発明においてオイルフリーアルキド樹脂と架
橋性共重合樹脂とは重量比で5/95〜90/10の割
合で使用される。好ましくは10/90〜70/30であ
る。該架橋性共重合樹脂が10重量%より少なくな
れば塗膜の架橋性が不足し、耐溶剤性、耐薬品性
等が低下する傾向になり、一方、該架橋性共重合
樹脂が95重量%より多くなれば、本発明の特徴で
あるオイルフリーアルキド樹脂の耐食性、耐水性
向上効果が生かされないので共に好ましくない。
本発明のオイルフリーアルキド樹脂と架橋性共
重合樹脂からなる組成物には、更に必要に応じて
硬化促進剤、例えばリン酸、塩酸等の鉱酸および
パラトルエンスルフオン酸、ベンゼンスルフオン
酸等の芳香族スルフオン酸、フタル酸モノエステ
ル、マレイン酸モノエステル等の有機酸を、一種
もしくは二種以上使用できる。また、その用途、
目的に応じてフエノール樹脂、アミノ樹脂、ポリ
ブタジエン樹脂、アルキド樹脂、エポキシ樹脂、
エポキシエステル樹脂、シリコン樹脂、セルロー
ス系樹脂などを添加併用することができる。
さらに必要に応じて、防錆顔料、着色顔料、体
質顔料等の顔料類、又、流動助剤、ダレ防止剤、
色分れ防止剤、表面調整剤等の各種添加剤を所望
量加え、既知の練合方法、例えばサンドミル、ボ
ールミル、ロールミル、ペイントミキサー等によ
つて混合練合し、塗料組成物とすることが出来
る。
かくして得られた本発明の組成物を塗装する方
法としては、ハケ塗り、浸漬塗装、スプレー塗
装、静電塗装およびロールコート等の周知の各種
塗装方法が適用できる。
尚、被塗物としては、既に述べた如く、鋼板は
勿論のこと亜鉛メツキ板、スズメツキ板やアルミ
ニウム板、銅板などの非鉄材料およびこれらの化
成処理面などに塗布することが出来る。
また、該塗膜上に美装その他の目的で、通常の
上塗り塗装を行つてもよい。
本発明の塗料用被覆組成物の塗装後の加熱硬化
条件は、該組成物中の架橋性官能基の含有量、膜
厚、硬化促進剤の有無などにより異なる。通常
100〜200℃の温度範囲の適当な温度で5〜40分間
加熱乾燥することにより硬化塗膜とすることが出
来る。
かくして得られた硬化塗膜は、鋼板はもちろん
のこと、亜鉛メツキ鋼板、ステンレス鋼板、アル
ミニウム板への密着性や、耐水性、耐食性、耐湿
性の優れたものとなり、また、耐塩水噴霧性試験
および耐湿性試験後の二次密着性も著しく優れた
ものである。
以下、実施例により本発明を説明する。尚、
「部」又は「%」は、「重量部」又は「重量%」を
表わす。
〔オイルフリーアルキド樹脂溶液の製造方法〕
(1) オイルフリーアルキド樹脂No.1
(以下PE−1と略記する)
撹拌機、温度計、令却管および窒素ガス導入
管を備えた反応容器に、ネオペンチルグリコー
ル29.0部、トリメチロールエタン15.0部、イソ
フタル酸11.0部、無水フタル酸11.0部、アジピ
ン酸29.0部を仕込み、窒素ガス雰囲気下で加熱
し反応温度が225℃に達してから4.5時間反応を
続けた後、反応温度を200℃まで下げ、その後
没食子酸5部を添加して更に、200℃で2時間
反応を行い、酸価10、水酸基価119、重量平均
分子量20、500のオイルフリーアルキド樹脂を
得た。これをキシレン/ブチルセロソルブ=
90/10(部)の混合溶剤で不揮発分60%に希釈
してPE−1とした。
(2) オイルフリーアルキド樹脂No.2
(以下PE−2と略記する)
前記(1)と同様の反応容器に、ネオペンチルグ
リコール28.0部、トリメチロールプロパン17.2
部、イソフタル酸29.8部、アジピン酸20.0部を
仕込み、窒素ガス雰囲気下で加熱し反応温度が
220℃に達してから4時間反応を続けた後、反
応温度を190℃まで下げ、その後3・4−ジオ
キシ安息香酸(プロトカテキユ酸)5部を添加
し、更に190℃で2.5時間反応を行い、酸価
9.5、水酸基価135、重量平均分子量8700のオイ
ルフリーアルキド樹脂を得た。これをキシレ
ン/ブチルセロソルブ=90/10(部)の混合溶
剤で不揮発分60%に希釈してPE−2とした。
(3) オイルフリーアルキド樹脂No.3
(以下PE−3と略記する)
前記(1)と同様の反応容器に、ネオペンチルグ
リコール28.3部、トリメチロールプロパン17.2
部、イソフタル酸31.0部、アジピン酸20.5部を
仕込み、窒素ガス雰囲気下で加熱し反応温度が
230℃に達してから5時間反応を続けた後、反
応温度を195℃まで下げ、その後没食子酸3部
を添加し、更に195℃で1時間反応を行い、酸
価8.8、水酸基価154および重量平均分子量9500
のオイルフリーアルキド樹脂を得た。これをキ
シレン/ブチルセロソルブ=90/10(部)の混
合溶剤で不揮発分60%に希釈してPE−3とし
た。
(4) オイルフリーアルキド樹脂No.4
(以下PE−4と略記する)
前記(1)と同様の反応容器に、ネオペンチルグ
リコール27.5部、トリメチロールプロパン16.5
部、アジピン酸18.5部、イソフタル酸27.5部を
仕込み、窒素ガス雰囲気下で加熱し反応温度が
240℃に達してから4時間反応を続けた後、反
応温度を200℃まで下げ、その後没食子酸10部
を添加し、更に200℃で1.5時間反応を行い、酸
価7.2、水酸基価141および重量平均分子量7800
のオイルフリーアルキド樹脂を得た。これをキ
シレン/ブチルセロソルブ=90/10(部)の混
合溶剤で不揮発分60%に希釈してPE−4とし
た。
(5) オイルフリーアルキド樹脂No.5
(以下PE−5と略記する)
前記(1)と同様の反応容器にネオペンチルグリ
コール27.6部、トリメチロールプロパン17.8
部、イソフタル酸32.8部、アジピン酸21.8部を
仕込み、窒素ガス雰囲気下で加熱し反応温度が
230℃に達してから5.5時間反応を行い、酸価
6.8、水酸基価145および重量平均分子量8500の
オイルフリーアルキド樹脂を得た。これをキシ
レン/ブチルセロソルブ=90/10(部)の混合
溶剤で不揮発分60%に希釈してPE−5とし
た。
(6) オイルフリーアルキド樹脂No.6
(以下PE−6と略記する)
前記(1)と同様の反応容器に、ネオペンチルグ
リコール28.3部、トリメチロールプロパン17.2
部、イソフタル酸29.5部、アジピン酸20.0部を
仕込み、窒素ガス雰囲気下で加熱し反応温度が
230℃に達してから3.5時間反応を続けた後、反
応温度を195℃まで下げ、その後サリチル酸5
部を添加し、更に195℃で5.5時間反応を行い、
酸価9.3、水酸基価142および重量平均分子量
8100のオイルフリーアルキド樹脂を得た。これ
をキシレン/ブチルセロソルブ=90/10(部)
の混合溶剤で不揮発分60%に希釈してPE−6
とした。
(7) オイルフリーアルキド樹脂No.7
(以下PE−7と略記する)
前記(1)と同様の反応容器に、ネオペンチルグ
リコール29.0部、トリメチロールプロパン16.5
部、イソフタル酸12.0部、無水フタル酸12.0
部、アジピン酸29.0部を仕込み、窒素ガス雰囲
気下で加熱し反応温度が225℃に達してから4.5
時間反応を続けた後、反応温度を195℃まで下
げ、その後没食子酸1.5部を添加し、更に195℃
で1時間反応を行い、酸価9.7、水酸基価115、
重量平均分子量21800のオイルフリーアルキド
樹脂を得た。これをキシレン/ブチルセロソル
ブ=90/10(部)の混合溶剤で不揮発分60%に
希釈してPE−7とした。
(8) オイルフリーアルキド樹脂No.8
(以下PE−8と略記する)
前記(1)と同様の反応容器に、ネオペンチルグ
リコール、27.6部、トリメチロールプロパン
17.8部、イソフタル酸32.8部、アジピン酸21.0
部を仕込み、窒素ガス雰囲気下で加熱し反応温
度が225℃に達してから4時間反応を続けた
後、反応温度を195℃まで下げ、その後没食子
酸0.8部を添加し、更に195℃で50分間反応を行
い、酸価9.5、水酸基価135、重量平均分子量
10500のオイルフリーアルキド樹脂を得た。こ
れをキシレン/ブチルセロソルブ=90/10
(部)の混合溶剤で不揮発分60%に希釈してPE
−8とした。
〔架橋性共重合樹脂溶液の製造方法〕
(1) 撹拌機、温度計、滴下ロート、冷却管および
窒素ガス導入管を備えた反応容器に、メチルエ
チルケトン340部を入れ、温度を80℃に上げた
後、下記のモノマーおよび開始剤混合液を3時
間にわたつて滴下した。メチルメタクリレート
50部、スチレン150部、エチルアクリレート165
部、N−n−ブトキシメチルアクリルアミド
125部、アクリル酸10部、アゾビスイソブチロ
ニトリル10部。
滴下終了アゾビスイソブチロニトリル1.5部
を追加し、反応温度87℃に昇温させた後、4時
間反応を行ない、酸価12.0、重量平均分子量
38000および不揮発分58.4%の樹脂溶液が得ら
れた。これをV−1とした。
実施例1〜5および比較例1〜3
PE−1〜PE−8の各オイルフリーアルキド樹
脂溶液と架橋性共重合樹脂V−1を表のごとく混
合し、脱脂ダル鋼板、リン酸亜鉛処理ダル鋼板
(ボンデライト#144処理)、亜鉛メツキ鋼板〔シ
ルバーアロイ:新日本製鉄(株)製商品名〕およびア
ルミニウム板(無処理)上に乾燥膜厚20±5ミク
ロンになるようにアプリケータで塗装し、表のご
とき焼付温度で20分間加熱硬化させた後、塗膜性
能試験に供した。試験結果を表−1に示す。
The present invention relates to coating compositions for paints. More specifically, (a) an oil-free alkyd resin containing polyhydric phenol carboxylic acid as one component, and (b)
Coating composition for paint with excellent water resistance and corrosion resistance, consisting of a crosslinkable copolymer resin obtained from a monomer mixture containing an N-alkoxymethylated monomer of α/β-monoethylenically unsaturated carboxylic acid amide relating to things. In recent years, oil-free alkyd resins have been gaining popularity due to their high coating film hardness and flexibility, which is difficult to achieve with oil-modified alkyd resin compositions, as well as their excellent gloss, weather resistance, stain resistance, and chemical resistance. , automobiles, home appliances, machinery, steel furniture, satsushi,
It has come to be widely used as a paint resin for cans, colored galvanized iron, etc. However, in these fields, in addition to the above-mentioned coating film performance, high water resistance, corrosion resistance, etc. are required, so there has been a problem that oil-free alkyd resin alone cannot sufficiently satisfy the required performance. Further, since coating films in such fields are required to have both flexibility and corrosion resistance, the use of epoxy esters and the like has been considered, but the corrosion resistance has not always been sufficient. On the other hand, there is an increasing trend in the use of galvanized steel sheets, aluminum, etc. as materials for the objects to be coated, and accordingly, coatings are required to have considerably high adhesion and corrosion resistance to such materials. In addition, some examples have long been known in which phenolcarboxylic acids and the like have been blended into various paints in order to improve the corrosion resistance of paint films. For example, RN
Solvents in which catechol, pyrogal, gallic acid, or gallic acid esters are introduced into vegetable oils, fatty acid esters, alkyd resins, vegetable oil-modified epoxy ester resins, or vegetable oil-modified polyamide resins using catalysts such as metal alkoxides, as described by Faulkner et al. One-component paints have been developed. (For example, UK Patent No. 1045118, US Patent No.
No. 3304276, No. 3321320, Oil and Color
Journal of the Chemist's Association
Oil and Color Chemist′s Association Volume 50,
See p. 524 (1967), etc. ) However, these resins could not be applied to the above-mentioned industrial paint field, which requires a high level of appearance and film performance. The present invention aims to improve or solve the above problems. Namely, (a) an oil-free alkyd resin containing polyhydric phenol carboxylic acid as one component, and (b) α/β-
It consists of a crosslinkable copolymer resin obtained from a monomer mixture containing an N-alkoxymethylated monomer of monoethylenically unsaturated carboxylic acid amide, and has high hardness and flexibility, Furthermore, the present invention provides a coating composition for paint that provides a coating film having excellent water resistance and corrosion resistance. The present invention provides (a) polyhydric phenol carboxylic acid having a hydroxyl group and a carboxyl group bonded to the same benzene ring.
~15% by weight reacted oil-free alkyd resin with an acid value of 50KOHmg/g or less and a hydroxyl value of 50~250KOHmg/g...5~95% by weight, and (b)(i) N-alkoxymethylated monomer of saturated carboxylic acid amide
5-30% by weight (ii) α/β-monoethylenically unsaturated carboxylic acid
...0.5 to 10% by weight (iii) A monomer mixture consisting of 60 to 90% by weight of a copolymerizable α/β-monoethylenically unsaturated monomer other than the above (i) and (ii) A coating composition for a paint comprising 95 to 10% by weight of a crosslinkable copolymer resin obtained from the following. The oil-free alkyd resin as component (a) used in the present invention contains polyvalent phenol carboxylic acid and polyvalent carboxylic acid, and if necessary, monovalent carboxylic acids other than the polyvalent phenol carboxylic acid and polyvalent carboxylic acid. It is obtained by an esterification reaction with alcohol. The coating film formed from the composition of the present invention containing the resin as one component has high hardness and flexibility, as well as excellent water resistance and corrosion resistance.
It has the characteristic that it has excellent adhesion not only to steel plates, but also to materials such as galvanized steel plates, aluminum plates, and stainless steel plates. In order to exhibit the above characteristics, it is essential to use polyhydric phenol carboxylic acid as the carboxylic acid component of the oil-free alkyd of the present invention. The component is 1 to 15 of the oil-free alkyd components.
The reaction is carried out in a proportion by weight, preferably 2 to 10% by weight. In the above range, if the content of this component is less than 1% by weight, the effect of improving the water resistance and corrosion resistance of the coating film formed using the crosslinkable copolymer resin after synthesizing the oil-free alkyd resin will be reduced. I don't get much. On the other hand, if the above-mentioned component is used in an amount exceeding 15% by weight, the resulting cured coating film becomes brittle and a decrease in weather resistance is observed. In addition, since a substantially sufficient effect can be obtained within 15% by weight, it is economically undesirable to use significantly more than 15% by weight. The polyhydric phenol carboxylic acid is 2.3
-dioxybenzoic acid, 2,4-dioxybenzoic acid, 2,5-dioxybenzoic acid, 2,6-dioxybenzoic acid, 3,4-dioxybenzoic acid (protocatechuic acid), 3,5-dioxybenzoic acid, 3・
4,5-trioxybenzoic acid (gallic acid), 2.
Examples include 3,4-trioxybenzoic acid. These may be used alone or in a mixture of two or more. The acid value of the oil-free alkyd resin used in the composition of the present invention is 50 KOHmg/g or less (resin solid content: hereinafter, all acid values in the present invention are expressed in the same way), and the hydroxyl value is 50 to 250 KOHmg/g. (Resin solid content: hereinafter, all hydroxyl values in the present invention are expressed in the same way). Also, the molecular weight is the weight average molecular weight.
A number of about 3,000 to 150,000 is preferable. The weight average molecular weight was measured by gel permeation chromatography (Model A801, manufactured by Toyo Soda Co., Ltd.).
(Hereinafter, the weight average molecular weight in the present invention is measured in the same manner.) The acid value of the oil-free alkyd resin is
If it exceeds 50 KOHmg/g, the alkali resistance etc. of the resulting coating film will be significantly reduced. On the other hand, if the hydroxyl value is less than 50KOHmg/g, there will be less remaining hydroxyl groups available for reaction with the crosslinkable copolymer resin, the crosslinking reaction will be insufficient, and the coating performance will deteriorate. Undesirable. On the other hand, the hydroxyl value
If it exceeds 250 KOHmg/g, it is not preferable because the water resistance of the resulting coating film tends to decrease due to an increase in the number of polar groups. If the weight average molecular weight of the oil-free alkyd resin is lower than 3000, the properties of the oil-free alkyd resin cannot be fully exhibited. Moreover, if it exceeds 150,000, the viscosity of the oil-free alkyd resin solution becomes high, which impairs coating workability, so both are not very preferable. Polyvalent carboxylic acids and monovalent carboxylic acids other than polyvalent phenolcarboxylic acid used in the synthesis of oil-free alkyd resin used in the present invention include, for example, phthalic acid (anhydride), isophthalic acid, and trimellitic acid (anhydride). , pyromellitic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylhexahydrophthalic anhydride, hymic anhydride, succinic anhydride, adipic acid , sebacic acid, benzoic acid, paratertiary butylbenzoic acid, and the like. These may be used alone or in a mixture of two or more.
Furthermore, monovalent fatty acids and the like can also be used if necessary. Furthermore, polyhydric alcohol components used in oil-free alkyd resin synthesis include ethylene glycol, diethylene glycol, propylene glycol, neopentyl glycol, dipropylene glycol, glycerin, trimethylolethane, trimethylolpropane, pentaerythritol, and dipentaerythritol. , butylene glycol, pentanediol, trimethylpentanediol, hexanediol, 1,4-cyclohexanedimethanol, (hydrogenated) bisphenol A, etc., and these are used alone or as a mixture of two or more. If necessary, a glycidyl ester of tertiary saturated fatty acid (Cardular E: trade name manufactured by Shell Chemical Co., Ltd.) may be used in combination. The oil-free alkyd resin in the present invention is
It can be obtained by esterifying the polyvalent phenol carboxylic acid, polyvalent carboxylic acid, and, if necessary, other monovalent carboxylic acids and polyhydric alcohols by a known method. That is, there is no particular restriction on the reaction method. Generally, at a temperature of about 200 to 250℃ for about 6 to 12 hours,
The reaction may be continued until a predetermined acid value is reached. The oil-free alkyd resin of component (a) thus obtained is mixed with the crosslinkable copolymer resin to obtain the composition of the present invention. When the oil-free alkyd resin of the present invention is solid at room temperature, it can be used after being diluted with an organic solvent. Examples of the organic solvent include methanol, ethanol, n-propanol, isopropanol,
Alcohols such as n-butanol: Ethylene glycol derivatives such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, ethylene glycol monoethyl ether acetate: diethylene glycol monomethyl ether,
Diethylene glycol derivatives such as diethylene glycol monoethyl ether and diethylene glycol monobutyl ether; Esters such as methyl acetate, ethyl acetate, and butyl acetate; Aromatic hydrocarbons such as toluol, xylol, and aromatic petroleum naphtha; acetone, methyl ethyl ketone, methyl isobutyl ketone, etc. Examples include ketones. These organic solvents can be used alone or as a mixture of two or more. Next, in the present invention, a mixture of α and β-monoethylenically unsaturated monomers, which is the component (b) constituting the crosslinkable copolymer resin, is used. As its (i) component, α・
β-monoethylenically unsaturated carboxylic acid amide N
- Using alkoxymethylated monomers as essential components. As mentioned above, component (b) is necessary for the crosslinking reaction with the oil-free alkyd resin. The N-alkoxymethylated monomer of α/β-monoethylenically unsaturated carboxylic acid amide, which is the component (b)(i), is 5 to 30% by weight, preferably 10 to 25% by weight in the crosslinkable copolymer resin. react at a rate of If the content of this component is 5% by weight or less, the crosslinking reaction with the oil-free alkyd resin will be insufficient, resulting in a decrease in solvent resistance. Moreover, if it exceeds 30% by weight, gelation occurs during production of the crosslinkable copolymer resin, which is not preferable. Specific examples of the components include N-methoxymethyl (meth)acrylamide, N-ethoxymethyl (meth)acrylamide, N-n-propoxymethyl (meth)acrylamide, N-isopropoxymethyl (meth)acrylamide, N-n -butoxymethyl(meth)acrylamide, N-sec-
Butoxymethyl (meth)acrylamide, N-t
-butoxymethyl(meth)acrylamide, N-
Examples include N-alkoxymethylated products of α/β-monoethylenically unsaturated carboxylic acid amides such as isobutoxymethyl (meth)acrylamide; or N-methylolated products thereof. These may be used alone or as a mixture of two or more. Further, as a component of the crosslinkable copolymer resin used in the present invention, (b)(ii) α/β-monoethylenically unsaturated carboxylic acid is used in a range of 0.5 to 10% by weight.
The monomer has the effect of improving the compatibility between the crosslinkable copolymer resin and the oil-free alkyd resin and promoting the crosslinking reaction. Within the above range, if the amount is less than 0.5% by weight, the effect will be weakened, while if it exceeds 10% by weight, the performance of the cured coating film will deteriorate, which is not preferable. Specific examples of the components include acrylic acid, methacrylic acid, crotonic acid, itaconic acid, maleic acid,
Examples include fumaric acid, and these may be used alone or as a mixture of two or more. Furthermore, as a raw material for the crosslinkable copolymer resin used in the present invention, a copolymerizable (b)(iii) α/β-monoethylenically unsaturated monomer other than the above is used in a proportion of 60 to 90% by weight. Make it react. Specific examples of the component include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate,
Isopropyl (meth)acrylate, n-butyl (meth)acrylate, sec-butyl (meth)acrylate, t-butyl (meth)acrylate, isobutyl (meth)acrylate, n-hexyl (meth)acrylate, 2-ethylhexyl (meth)acrylate Acrylate, n-octyl (meth)acrylate, lauryl (meth)acrylate, tridecyl (meth)acrylate, stearyl (meth)acrylate
Alkyl esters of acrylic acid or methacrylic acid such as acrylate; 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, 3 -Hydroxybutyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, 5-hydroxypentyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, neopentyl glycol mono(meth)acrylate, 3-butoxy-2- Hydroxyalkyl esters of α/β-monoethylenically unsaturated carboxylic acids such as hydroxypropyl (meth)acrylate, 2-hydroxy-1-phenylethyl (meth)acrylate, polypropylene glycol mono(meth)acrylate, and glycerin mono(meth)acrylate. Class; Other N・
Fumaric acid dialkyl esters such as N'-dimethylaminoethyl (meth)acrylate, glycidyl (meth)acrylate, cyclohexyl (meth)acrylate, phenyl methacrylate, benzyl methacrylate, dibutyl fumarate, styrene, vinyltoluene , α-methylstyrene, (meth)acrylonitrile, and vinyl acetate. The above-mentioned monomers may be used alone or in an appropriate combination depending on the intended use and application of the coating composition. The crosslinkable copolymer resin which is component (b) of the present invention is produced by conventional solution polymerization. The polymerization solvent used in the solution polymerization method is not particularly limited, but alcohols such as methanol, ethanol, n-propanol, and isopropanol; ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, ethylene glycol mono Ethylene glycol derivatives such as ethyl ether acetate;
Diethylene glycol derivatives such as diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, and diethylene glycol monobutyl ether; aromatic hydrocarbons such as triol, xylol, and aromatic petroleum naphtha; esters such as methyl acetate, ethyl acetate, butyl acetate; methyl ethyl ketone, methyl isobutyl Ketones such as ketones are used. These polymerization solvents may be used alone or in an appropriate combination of two or more. Examples of the polymerization initiator used include benzoyl peroxide, t-butyl perbenzoate, t-butyl peroxide, hydroperoxide, cumene hydroperoxide, di-t-butyl peroxide, and t-butyl peroxide. Examples include organic peroxides such as octoate, and azo compounds such as azobisisobutyronitrile and azodiisobutyric acid nitrile. These polymerization initiators may be used alone or in an appropriate combination of two or more. If necessary, chain transfer agents such as dodecyl mercaptan, 2-ethylhexyl thioglycolate, carbon tetrachloride, etc. may be used to adjust the molecular weight. The weight average molecular weight of the crosslinkable copolymer resin of the present invention is preferably in the range of 10,000 to 100,000, preferably 20,000 to 80,000. Weight average molecular weight
If the weight average molecular weight is less than 10,000, the coating film performance will not be sufficient, while if the weight average molecular weight is more than 100,000, the smoothness will be impaired. In the present invention, the oil-free alkyd resin and the crosslinkable copolymer resin are used in a weight ratio of 5/95 to 90/10. Preferably it is 10/90 to 70/30. If the crosslinkable copolymer resin is less than 10% by weight, the crosslinkability of the coating film will be insufficient, and solvent resistance, chemical resistance, etc. will tend to decrease; on the other hand, if the crosslinkable copolymer resin is less than 95% by weight If the amount is larger, the effect of improving corrosion resistance and water resistance of the oil-free alkyd resin, which is a feature of the present invention, will not be utilized, which is not preferable. The composition comprising the oil-free alkyd resin and crosslinkable copolymer resin of the present invention may further contain curing accelerators, such as mineral acids such as phosphoric acid and hydrochloric acid, p-toluenesulfonic acid, benzenesulfonic acid, etc. One or more organic acids such as aromatic sulfonic acid, phthalic acid monoester, and maleic acid monoester can be used. Also, its uses,
Depending on the purpose, phenolic resin, amino resin, polybutadiene resin, alkyd resin, epoxy resin,
Epoxy ester resin, silicone resin, cellulose resin, etc. can be added and used in combination. Furthermore, if necessary, pigments such as anti-rust pigments, coloring pigments, extender pigments, flow aids, anti-sag agents, etc.
A paint composition can be obtained by adding desired amounts of various additives such as color separation preventive agents and surface conditioners, and mixing and kneading using known kneading methods such as sand mills, ball mills, roll mills, paint mixers, etc. I can do it. Various well-known coating methods such as brush coating, dip coating, spray coating, electrostatic coating, and roll coating can be applied to the composition of the present invention thus obtained. As for the objects to be coated, as mentioned above, it is possible to coat not only steel plates but also nonferrous materials such as galvanized plates, tin plated plates, aluminum plates, copper plates, and chemical conversion treated surfaces thereof. Moreover, a normal top coat may be applied on the coating film for aesthetic purposes or other purposes. The heat curing conditions after application of the paint coating composition of the present invention vary depending on the content of crosslinkable functional groups in the composition, the film thickness, the presence or absence of a curing accelerator, etc. usually
A cured coating film can be obtained by heating and drying for 5 to 40 minutes at a suitable temperature in the range of 100 to 200°C. The cured coating film obtained in this way has excellent adhesion to not only steel plates, but also galvanized steel plates, stainless steel plates, and aluminum plates, as well as water resistance, corrosion resistance, and moisture resistance, and has also been tested for salt spray resistance. The secondary adhesion after the moisture resistance test was also extremely excellent. The present invention will be explained below with reference to Examples. still,
"Parts" or "%" represent "parts by weight" or "% by weight." [Method for producing oil-free alkyd resin solution] (1) Oil-free alkyd resin No. 1 (hereinafter abbreviated as PE-1) was placed in a reaction vessel equipped with a stirrer, a thermometer, a cooling tube, and a nitrogen gas introduction tube. 29.0 parts of neopentyl glycol, 15.0 parts of trimethylolethane, 11.0 parts of isophthalic acid, 11.0 parts of phthalic anhydride, and 29.0 parts of adipic acid were charged, heated in a nitrogen gas atmosphere, and after the reaction temperature reached 225°C, the reaction was continued for 4.5 hours. After that, the reaction temperature was lowered to 200℃, then 5 parts of gallic acid was added, and the reaction was further carried out at 200℃ for 2 hours to form an oil-free alkyd with an acid value of 10, a hydroxyl value of 119, and a weight average molecular weight of 20.500. Resin was obtained. This is xylene/butyl cellosolve =
PE-1 was prepared by diluting the non-volatile content to 60% with a 90/10 (parts) mixed solvent. (2) Oil-free alkyd resin No. 2 (hereinafter abbreviated as PE-2) In the same reaction vessel as in (1) above, 28.0 parts of neopentyl glycol and 17.2 parts of trimethylolpropane were added.
1 part, 29.8 parts of isophthalic acid, and 20.0 parts of adipic acid, and heated in a nitrogen gas atmosphere until the reaction temperature reached
After continuing the reaction for 4 hours after reaching 220°C, the reaction temperature was lowered to 190°C, then 5 parts of 3,4-dioxybenzoic acid (protocatechuic acid) was added, and the reaction was further carried out at 190°C for 2.5 hours. acid value
9.5, an oil-free alkyd resin having a hydroxyl value of 135 and a weight average molecular weight of 8,700 was obtained. This was diluted to a non-volatile content of 60% with a mixed solvent of xylene/butyl cellosolve = 90/10 (parts) to give PE-2. (3) Oil-free alkyd resin No. 3 (hereinafter abbreviated as PE-3) In the same reaction vessel as in (1) above, 28.3 parts of neopentyl glycol and 17.2 parts of trimethylolpropane were added.
1 part, 31.0 parts of isophthalic acid, and 20.5 parts of adipic acid, and heated in a nitrogen gas atmosphere until the reaction temperature reached
After continuing the reaction for 5 hours after reaching 230℃, the reaction temperature was lowered to 195℃, then 3 parts of gallic acid was added, and the reaction was further carried out at 195℃ for 1 hour, resulting in an acid value of 8.8, a hydroxyl value of 154, and a weight. Average molecular weight 9500
An oil-free alkyd resin was obtained. This was diluted to a non-volatile content of 60% with a mixed solvent of xylene/butyl cellosolve = 90/10 (parts) to obtain PE-3. (4) Oil-free alkyd resin No. 4 (hereinafter abbreviated as PE-4) In the same reaction vessel as in (1) above, 27.5 parts of neopentyl glycol and 16.5 parts of trimethylolpropane were added.
18.5 parts of adipic acid and 27.5 parts of isophthalic acid were heated in a nitrogen gas atmosphere until the reaction temperature reached
After reaching 240℃, the reaction was continued for 4 hours, the reaction temperature was lowered to 200℃, then 10 parts of gallic acid was added, and the reaction was further carried out at 200℃ for 1.5 hours, resulting in an acid value of 7.2, a hydroxyl value of 141, and a weight. Average molecular weight 7800
An oil-free alkyd resin was obtained. This was diluted to a non-volatile content of 60% with a mixed solvent of xylene/butyl cellosolve = 90/10 (parts) to give PE-4. (5) Oil-free alkyd resin No. 5 (hereinafter abbreviated as PE-5) 27.6 parts of neopentyl glycol and 17.8 parts of trimethylolpropane in the same reaction vessel as in (1) above.
1 part, 32.8 parts of isophthalic acid, and 21.8 parts of adipic acid, and heated in a nitrogen gas atmosphere until the reaction temperature reached
After reaching 230℃, the reaction was carried out for 5.5 hours, and the acid value was
6.8, an oil-free alkyd resin having a hydroxyl value of 145 and a weight average molecular weight of 8,500 was obtained. This was diluted to a non-volatile content of 60% with a mixed solvent of xylene/butyl cellosolve = 90/10 (parts) to give PE-5. (6) Oil-free alkyd resin No. 6 (hereinafter abbreviated as PE-6) In the same reaction vessel as in (1) above, 28.3 parts of neopentyl glycol and 17.2 parts of trimethylolpropane were added.
1 part, 29.5 parts of isophthalic acid, and 20.0 parts of adipic acid, and heated in a nitrogen gas atmosphere until the reaction temperature reached
After reaching 230°C and continuing the reaction for 3.5 hours, the reaction temperature was lowered to 195°C, and then salicylic acid 5
of the mixture was added, and the reaction was further carried out at 195°C for 5.5 hours.
Acid value 9.3, hydroxyl value 142 and weight average molecular weight
8100 oil-free alkyd resin was obtained. Add this to xylene/butyl cellosolve = 90/10 (parts)
Dilute PE-6 to 60% non-volatile content with a mixed solvent of
And so. (7) Oil-free alkyd resin No. 7 (hereinafter abbreviated as PE-7) In the same reaction vessel as in (1) above, 29.0 parts of neopentyl glycol and 16.5 parts of trimethylolpropane were added.
parts, isophthalic acid 12.0 parts, phthalic anhydride 12.0 parts
and 29.0 parts of adipic acid, heated in a nitrogen gas atmosphere, and after the reaction temperature reached 225°C, 4.5 parts of adipic acid was charged.
After continuing the reaction for an hour, the reaction temperature was lowered to 195℃, then 1.5 parts of gallic acid was added, and then the temperature was increased to 195℃.
The reaction was carried out for 1 hour, and the acid value was 9.7, the hydroxyl value was 115,
An oil-free alkyd resin with a weight average molecular weight of 21,800 was obtained. This was diluted to a nonvolatile content of 60% with a mixed solvent of xylene/butyl cellosolve = 90/10 (parts) to obtain PE-7. (8) Oil-free alkyd resin No. 8 (hereinafter abbreviated as PE-8) In the same reaction vessel as in (1) above, add neopentyl glycol, 27.6 parts, and trimethylolpropane.
17.8 parts, isophthalic acid 32.8 parts, adipic acid 21.0 parts
After heating in a nitrogen gas atmosphere and continuing the reaction for 4 hours after the reaction temperature reached 225°C, the reaction temperature was lowered to 195°C, then 0.8 part of gallic acid was added, and the reaction was further heated at 195°C for 50 Reaction was carried out for minutes, acid value 9.5, hydroxyl value 135, weight average molecular weight
10500 oil-free alkyd resin was obtained. This is xylene/butyl cellosolve = 90/10
PE diluted with (part) of mixed solvent to 60% non-volatile content.
-8. [Method for producing a crosslinkable copolymer resin solution] (1) 340 parts of methyl ethyl ketone was placed in a reaction vessel equipped with a stirrer, a thermometer, a dropping funnel, a cooling tube, and a nitrogen gas introduction tube, and the temperature was raised to 80°C. Thereafter, the following monomer and initiator mixture was added dropwise over 3 hours. Methyl methacrylate
50 parts, styrene 150 parts, ethyl acrylate 165
part, N-n-butoxymethylacrylamide
125 parts, 10 parts of acrylic acid, 10 parts of azobisisobutyronitrile. After dropping 1.5 parts of azobisisobutyronitrile was added and the reaction temperature was raised to 87°C, the reaction was carried out for 4 hours, resulting in an acid value of 12.0 and a weight average molecular weight.
38000 and a non-volatile content of 58.4%. This was designated as V-1. Examples 1 to 5 and Comparative Examples 1 to 3 Each oil-free alkyd resin solution PE-1 to PE-8 and crosslinkable copolymer resin V-1 were mixed as shown in the table, and a degreased dull steel plate and a zinc phosphate treated dull steel plate were prepared. Paint with an applicator to a dry film thickness of 20±5 microns on steel plates (Bonderite #144 treatment), galvanized steel plates [Silver Alloy: product name manufactured by Nippon Steel Corporation], and aluminum plates (untreated). After curing by heating for 20 minutes at the baking temperature shown in the table, the film was subjected to a coating performance test. The test results are shown in Table-1.
【表】【table】
【表】
前記比較試験結果表より明らかな如く、本発明
組成物から得られた塗膜は、各種の被塗物に対し
てすぐれた密着性を示すとともに、硬度、エリク
セン、耐衝撃性、耐湿及び耐塩水噴霧試験後の二
次密着性等に非常に優れた性能を示した。[Table] As is clear from the above comparative test results table, the coating film obtained from the composition of the present invention exhibits excellent adhesion to various coated objects, as well as hardness, Erichsen, impact resistance, and moisture resistance. It also showed very excellent performance in terms of secondary adhesion after the salt spray test.
Claims (1)
ボキシル基を有する多価フエノールカルボン酸
を1〜15重量%反応させた、酸価50KOHmg/
g以下、水酸基価50〜250KOHmg/gのオイル
フリーアルキド樹脂 ……5〜90重量%と、 (b)(i) α・β−モノエチレン性不飽和カルボン酸
アミドのN−アルコキシメチル化単量体
……5〜30重量% (ii) α・β−モノエチレン性不飽和カルボン酸
……0.5〜10重量% (iii) 前記(i)及び(ii)以外の、共重合性α・β−モ
ノエチレン性不飽和単量体 ……60〜90重量% とからなる単量体混合物から得られる架橋性共
重合樹脂 ……95〜10重量%、 とからなる塗料用被覆組成物。[Scope of Claims] 1 (a) 1 to 15% by weight of polyhydric phenolcarboxylic acid having a hydroxyl group and a carboxyl group bonded to the same benzene ring, acid value 50KOHmg/
oil-free alkyd resin with a hydroxyl value of 50 to 250 KOHmg/g... 5 to 90% by weight, (b)(i) N-alkoxymethylated monomer of α/β-monoethylenically unsaturated carboxylic acid amide body
...5-30% by weight (ii) α/β-monoethylenically unsaturated carboxylic acid
...0.5 to 10% by weight (iii) A monomer mixture consisting of 60 to 90% by weight of a copolymerizable α/β-monoethylenically unsaturated monomer other than the above (i) and (ii) A coating composition for a paint comprising 95 to 10% by weight of a crosslinkable copolymer resin obtained from.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16189879A JPS5684758A (en) | 1979-12-13 | 1979-12-13 | Coat composition for paint |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16189879A JPS5684758A (en) | 1979-12-13 | 1979-12-13 | Coat composition for paint |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5684758A JPS5684758A (en) | 1981-07-10 |
JPS629264B2 true JPS629264B2 (en) | 1987-02-27 |
Family
ID=15744103
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP16189879A Granted JPS5684758A (en) | 1979-12-13 | 1979-12-13 | Coat composition for paint |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5684758A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0678956U (en) * | 1993-04-22 | 1994-11-04 | 壽一 小石 | Screenmaking screen |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103214887A (en) * | 2013-02-20 | 2013-07-24 | 江苏吉福新材料有限公司 | Water-resistant paint |
CN103602205B (en) * | 2013-11-19 | 2016-04-13 | 青岛祥嘉知识产权服务有限公司 | A kind of resin-type waterproof paint |
JP7239261B2 (en) * | 2019-06-06 | 2023-03-14 | 関西ペイント株式会社 | Multilayer coating film forming method |
-
1979
- 1979-12-13 JP JP16189879A patent/JPS5684758A/en active Granted
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0678956U (en) * | 1993-04-22 | 1994-11-04 | 壽一 小石 | Screenmaking screen |
Also Published As
Publication number | Publication date |
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JPS5684758A (en) | 1981-07-10 |
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