JPS6283458A - Wire for thermal spraying - Google Patents

Wire for thermal spraying

Info

Publication number
JPS6283458A
JPS6283458A JP60225323A JP22532385A JPS6283458A JP S6283458 A JPS6283458 A JP S6283458A JP 60225323 A JP60225323 A JP 60225323A JP 22532385 A JP22532385 A JP 22532385A JP S6283458 A JPS6283458 A JP S6283458A
Authority
JP
Japan
Prior art keywords
thermal spraying
core
water
binder
wire rod
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP60225323A
Other languages
Japanese (ja)
Other versions
JPS6352104B2 (en
Inventor
Tetsuya Nagao
哲哉 長尾
Hironori Hayamizu
速水 洋紀
Koichi Okumura
孝一 奥村
Toshinori Shimada
敏則 島田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tatsuta Electric Wire and Cable Co Ltd
Original Assignee
Tatsuta Electric Wire and Cable Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tatsuta Electric Wire and Cable Co Ltd filed Critical Tatsuta Electric Wire and Cable Co Ltd
Priority to JP60225323A priority Critical patent/JPS6283458A/en
Publication of JPS6283458A publication Critical patent/JPS6283458A/en
Publication of JPS6352104B2 publication Critical patent/JPS6352104B2/ja
Granted legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating By Spraying Or Casting (AREA)

Abstract

PURPOSE:To obtain the titled long-sized wire having flexibility by coating the outside periphery of a core prepared by forming a pasty core material into linear shape with pasty casing material and by volatilizing water. CONSTITUTION:The pasty core material prepared by kneading a thermal spraying raw material consisting of powdered or granular body of ceramic, metal or both, a binder, and a drying inhibitor with water is put into a container 11, while the pasty casing material prepared by kneading a binder and a drying inhibitor with water is also put into a container 12, and rams 13, 14 for forming are allowed to penetrate into the above containers, respectively. The core material is formed into a linear core (a) by means of a die 15 and simultaneously the casing material is passed through a concentric die 17 on the outside periphery of the die 15 so as to apply a casing (b) onto the core (a) and then water is volatilized in a drying furnace, etc., so that wire A can be obtained. Further, it is desirable that the above metal is composed of a mixture of one or more kinds among self-fluxing alloys prepared by adding B and Si to an Ni-, Ni-Cr, or Co-based sintered hard alloy.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、可撓性を有する溶射用線材に関する。[Detailed description of the invention] [Industrial application field] The present invention relates to a flexible wire for thermal spraying.

〔従来の技術とその問題点〕[Conventional technology and its problems]

セラミック又は金属粒体の溶射は、溶射ガンのノズルの
先端に該粉・粒体を供給し溶射ガンから噴出する高温ジ
ェット気流によって粉・粒体を被溶射物に溶解吹き付け
するものであるが、この場合、溶射物である粉・粒体を
溶射ガンに供給する装置を必要とし、その装置から離れ
て作業はできず、溶射効率も好ましくない。
Thermal spraying of ceramic or metal granules involves supplying the powder or granules to the tip of the nozzle of a thermal spray gun, and melting and spraying the powder or granules onto the object to be sprayed using a high-temperature jet stream emitted from the spray gun. In this case, a device is required to supply the powder or granules that are the thermal spray material to the thermal spray gun, and it is not possible to work remotely from the device, and the thermal spraying efficiency is also unfavorable.

こうしたことから、粉・粒体に代えてそれらを棒状にし
たものが米国のツートン社から商品名rROKII’)
EJとして供給されている。これはセラミック粉体を焼
成して棒状としたものであり、可撓性がないため、長尺
のものを製造してこれをボビン巻きにしたり、コイル状
にすることができず、溶射作業において、連続作業がで
きない等の問題がある。
For this reason, instead of powder and granules, rod-shaped products are manufactured by Two-Tone in the United States under the trade name rROKII').
It is supplied as EJ. This is made by firing ceramic powder into a rod shape, and because it is not flexible, it cannot be manufactured into long lengths and wound into bobbins or coiled. , there are problems such as not being able to work continuously.

〔発明の目的〕[Purpose of the invention]

本発明は、以上の点に留意し可撓性を有する溶射用線材
を提供することを目的とする。
The present invention takes the above points into consideration and aims to provide a flexible wire for thermal spraying.

〔目的を達成するための手段〕[Means to achieve the purpose]

上記目的を達成するため、本発明の溶射用線材にあって
は、セラミック、金属又はその両者の粉体又は粒体から
成る溶射素材と結合剤と乾燥防止剤(以下、防乾剤と称
す)とを水によって混練したペースト状のコア材を線状
に形成したコアの外周に、結合剤と防乾剤とを水によっ
て混練したベースト状の外被ヰ4を被覆したりl被を設
け、水分を揮散せしめたものとしたのである。
In order to achieve the above object, the wire rod for thermal spraying of the present invention includes a thermal spraying material made of powder or granules of ceramic, metal, or both, a binder, and an anti-drying agent (hereinafter referred to as an anti-drying agent). A paste-like core material made of a paste-like core material kneaded with water is coated on the outer periphery of the core with a base-like outer covering made of a binder and a desiccant material kneaded with water, or a coating is provided. It was made to volatilize moisture.

〔作用〕[Effect]

上記の如く構成される本発明の溶射用線材にあっては、
粉・粒体をセルロースの誘導体等の結合剤で結合し、そ
の結合した混和物[1弓こは防乾剤、例えばグリセリン
が適量配合されているので、混ねり時に投入した水分が
揮散してからも適当の硬さと可撓性があってボビン巻き
したり、コイル状にして長尺の粉・粒体溶射用線+4を
生産、供給することができる。したがって、溶射に際し
ては、ボビン巻き、コイル巻きした長尺の線状溶射材を
溶射ガンに連続的に供給できるので長時間連続して作業
でき、作業効率もよく溶射場所の限定が緩和され、且つ
溶射効率も向−Lする。
In the thermal spraying wire of the present invention configured as described above,
Powders and granules are bound together with a binder such as a cellulose derivative, and the bound mixture [1] Yuko contains an appropriate amount of desiccant agent, such as glycerin, so that the water added during kneading does not evaporate. It also has appropriate hardness and flexibility, and can be wound into a bobbin or coiled to produce and supply long powder/granular thermal spray wire +4. Therefore, during thermal spraying, long linear thermal spraying materials wound in bobbins or coils can be continuously supplied to the thermal spraying gun, allowing continuous work for long periods of time, improving work efficiency, and reducing restrictions on thermal spraying locations. Thermal spray efficiency is also improved.

なお、本発明において、水は混和物の素材を混練りし、
該混和物を線状に成形する際に効果的に行い得る量を適
宜選択決定すればよい。
In addition, in the present invention, water is used to knead the material of the mixture,
The amount that can be effectively formed when forming the mixture into a linear shape may be appropriately selected and determined.

」二記セラミックとしては、アルミナ、チタニア、ジル
コニア、マグネシア、シリカ、カルシア、イツトリア、
タングステンカーバイト、クロムカーバイト等の一種又
は二種以上の混合物が挙げられる。
"The second ceramics include alumina, titania, zirconia, magnesia, silica, calcia, ittria,
Examples include tungsten carbide, chromium carbide, etc., or a mixture of two or more thereof.

また、上記金属としては、N+基、N+−Cr基あるい
はCo基の超硬合金にB、Siを添加した自溶合金の一
種又は二種以上の混合物が挙げられる。
Further, examples of the metal include one or a mixture of two or more self-fluxing alloys in which B and Si are added to an N+-based, N+-Cr-based, or Co-based cemented carbide.

ここで、マグネシア、カルシア、イツトリアは溶射面の
安定剤としてよく使用され、例えばジルコニアとアルコ
ニアとによって安定な硬い溶射面を得ることができる。
Here, magnesia, calcia, and ittria are often used as stabilizers for sprayed surfaces, and for example, a stable and hard sprayed surface can be obtained by using zirconia and arconia.

また、共晶セラミックを用いる場合は単体より低い融点
のものを得ることができる。
Furthermore, when using a eutectic ceramic, it is possible to obtain one with a lower melting point than that of a simple substance.

粉・粒体は10〜100μの範囲で任意に選択使用でき
るが、径が小さい場合は溶射時に素材が飛散する率が高
くなるが、溶射面は滑らかで気孔が小さくなり、一方、
径が大きくなると素材の飛散率が低(なり、密着強度、
作業性が向上する反面、溶射面が粗く気孔も大きくなる
ので、それらを考慮して使用目的に合わせて選択すれば
良い。
Powders and granules can be arbitrarily selected and used within the range of 10 to 100μ, but if the diameter is small, the rate of scattering of the material during thermal spraying will be high, but the sprayed surface will be smooth and the pores will be small, and on the other hand,
The larger the diameter, the lower the material scattering rate (becomes), the adhesion strength,
Although workability is improved, the sprayed surface is rougher and the pores are larger, so these should be taken into consideration when selecting a material according to the purpose of use.

−上記結合剤および防乾剤は溶射時の熱エネルギーによ
って揮散する必要があり、熱エネルギーによって反応固
形物が生成し、これがセラミックと共に飛んで溶射面に
混入するものであってはならず、結合剤としては、例え
ば、繊維素グリコール酸ナトリウム、エチルセルロース
、ヒドロキシエチルセルロース、カルボキシメチルセル
ロースの−f1は二種以上の混合物から成るセルロース
誘導体が挙げられ、また、防乾剤としては、例えばグリ
セリンが挙げられる。
- The binder and desiccant agent mentioned above must be volatilized by the thermal energy during thermal spraying, and the thermal energy must not generate reactive solids that fly away with the ceramic and mix into the sprayed surface, and must not be bonded. Examples of the agent include cellulose derivatives consisting of a mixture of two or more types of -f1 such as sodium cellulose glycolate, ethyl cellulose, hydroxyethyl cellulose, and carboxymethyl cellulose. Examples of the desiccant agent include glycerin.

〔実施例〕〔Example〕

以下、本発明の詳細な説明する。 The present invention will be explained in detail below.

第1表に示すように、この実施例は、コアのl[L合比
率を、溶射素材となるセラミック、 100重置部、結
合剤1.2.5〜5重量部、防乾剤1.1.5〜3重量
部とし、外被の混合比率を、結合剤■。
As shown in Table 1, in this example, the l[L ratio of the core was 1.5 to 5 parts by weight of the ceramic as the thermal spraying material, 1.2.5 to 5 parts by weight of the binder, and 1.5 to 5 parts by weight of the desiccant agent. 1.5 to 3 parts by weight, and the mixing ratio of the outer cover is the binder ■.

3〜8重量部、防乾剤IT、  1〜3重景重量したも
のである。
3 to 8 parts by weight, desiccant IT, 1 to 3 parts by weight.

すなわち、試料M1は、各構成成分がその範囲の中程に
なっており、試料隘2〜6は各成分の内↑印が上限近く
であり↓印が下限近くとしたものである。
That is, in sample M1, each constituent component is in the middle of its range, and in sample depths 2 to 6, the ↑ mark is near the upper limit and the ↓ mark is near the lower limit of each component.

また、試料M7〜10は各構成成分の何れかがその範囲
から外れたもので△印は上限を列れたもの、印は下限を
外れたものである。
Moreover, in samples M7 to M10, any one of the constituent components was outside the range, and the triangle mark indicates the upper limit, and the mark indicates the lower limit.

つぎに、上記第1表に示した各試料による溶射用線材の
製作について説明する。
Next, the production of wire rods for thermal spraying using each sample shown in Table 1 above will be explained.

まず、結合剤Iに少量の水を投入してよく練り合わせ、
その後攪拌をしながら残りの水を徐々に加える。次にグ
リセリン、セラミック粉を投入してよく混練りして各成
分を均等に分散させたペースト状の溶射用線材コアのコ
ンパウンドを得る。
First, add a small amount of water to binder I and mix well.
Then gradually add the remaining water while stirring. Next, glycerin and ceramic powder are added and thoroughly kneaded to obtain a paste-like thermal spray wire core compound in which each component is evenly dispersed.

一方、結合剤Hに少量の水を投入してよく混練りした後
、撹拌をしながら残りの水をグリセリンを投入してよく
混合し、外被用コンパウンドを得る。
On the other hand, after adding a small amount of water to the binder H and kneading it thoroughly, the remaining water and glycerin are added and mixed well while stirring to obtain a compound for the outer covering.

上記の如くして得られた溶射用線材コアのコンパウンド
を第1図に示す成形装置のコア成形用コンテナ1)に投
入し、外被用コンパウンドを外被成形用コンテナ12に
投入する。次に図示しないプレスを作動させてコア成形
用ラム13、外被成形用ラム14を各々コンテナ1).
12内に進入させると、コア用コンパウンドはダイス1
5から線条コアaとなって押出され、同時に列被用コン
パウンドは通路16を経て前記コア用ダイス15の外囲
に同心的に配置された外被用ダイス17を経て前記線条
に押出成形されたコアa−Lに外被すが施されて溶射用
線材Aが製作される。
The compound for the wire core for thermal spraying obtained as described above is charged into the core molding container 1) of the molding apparatus shown in FIG. 1, and the jacket compound is charged into the jacket molding container 12. Next, a press (not shown) is operated to form the core forming ram 13 and the jacket forming ram 14 into the container 1).
12, the core compound is dice 1.
At the same time, the row coating compound passes through a passage 16 and passes through a jacket die 17 arranged concentrically around the outer periphery of the core die 15, and is extruded into the filament. A thermal spraying wire A is manufactured by applying an outer sheath to the core a-L.

上記の如く成形されたセラミック溶射用線材Aは、次に
乾燥炉を通過し各コンパウンド中の水分を揮散させて本
発明のセラミック溶射用線材が得られる。
The ceramic wire material A for thermal spraying formed as described above is then passed through a drying oven to volatilize the moisture in each compound to obtain the ceramic wire material for thermal spraying of the present invention.

上記製造方法でば外被すをコアaと同時にプレスによっ
て押出し成形したが、外被コンパウンドを混練りする際
、投入する水の量を多くしてコンパウンドを柔かくし、
コアaのみ前記プレスで押出成形し、次いで第2図に示
すようにディピング法で外被すを施すこともできる。な
お、第2図において21はコンパうンド容器でその下部
にダイス22が設けられ、容器21の上部から進入した
コア23はダイス22を通過してコンパウンド24が被
着して外被25が形成される。
In the above manufacturing method, the outer cover was extruded at the same time as the core a, but when kneading the outer cover compound, the amount of water added was increased to soften the compound.
It is also possible to extrude only the core a using the press described above and then apply the outer covering by a dipping method as shown in FIG. In FIG. 2, reference numeral 21 denotes a compound container, and a die 22 is provided at the bottom of the compound container.The core 23 entered from the upper part of the container 21 passes through the die 22, and is coated with the compound 24 to form an outer jacket 25. be done.

*特性試験* 上記によって得た各実施例(サンプル隘1〜6)および
比較例(サンプル隘7〜10)の特性を確認するために
、■久観(クラックおよび凹凸の有無)■可撓性■溶射
t’L (スポーリングorペンシル形状)■溶着強度
、■作業17[についてテストした結果を第2表に示す
*Characteristics test* In order to confirm the characteristics of each example (sample size 1 to 6) and comparative example (sample size 7 to 10) obtained as above, ■ durability (presence or absence of cracks and irregularities) ■ flexibility Table 2 shows the results of the tests for 1) thermal spraying t'L (spalling or pencil shape), 2) welding strength, and 2) work 17.

第   2   表 巳 Iニー (注)表中○印は良、Δ印はやや不良、×印は不良、−
印は、試験不能を示す。
2nd Table: I Knee (Note) In the table, ○ mark is good, Δ mark is slightly poor, × mark is poor, -
The mark indicates that the test is not possible.

第2表から分かるように、本発明に係る溶射用線材は、
溶射性(スポーリング)、溶着強度等、従来のセラミッ
ク溶射と比較して何等変る処がなく、しかも従来のセラ
ミック溶射技術において得ることができなかった可撓性
のあるものとなり、これによって長尺の線状の溶射用線
材が得られるので、生産性、作業性が大きく改善される
ものである。
As can be seen from Table 2, the wire rod for thermal spraying according to the present invention is
There is no difference in thermal spraying properties (spalling), welding strength, etc. compared to conventional ceramic thermal spraying, and it also has flexibility that could not be obtained with conventional ceramic thermal spraying technology. Since a linear wire rod for thermal spraying can be obtained, productivity and workability are greatly improved.

〔効果〕〔effect〕

以上説明した如く本発明によれば、可撓性のある長尺の
溶射用線材を得ることができ、それによって、溶射作業
の場所の制限が緩和され併せて連続して長時間の溶射が
可能になり、生産性、作業性が大きく改善されるもので
産業上利用価値の極めて高いものである。
As explained above, according to the present invention, it is possible to obtain a flexible long wire for thermal spraying, thereby easing restrictions on the location of thermal spraying work and enabling continuous thermal spraying for a long time. This greatly improves productivity and workability, making it extremely valuable for industrial use.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明に係るセラミック溶射用線材を製造する
ための装置の縦断面図、第2図は別の製造方法に係る外
被成形装置の縦断面図である。 1)・・・・・・コア成形用コンテナ、12・・・・・
・外被成形用コンテナ、13・・・・・・コア成形用ラ
ム、14・・・・・・外被成形用ラム、15・・・・・
・コア用ダイス、17・・・・・・外被用ダイス、21
・・・・・・コンパウンド容R9r、22・・・・・・
ダイス、a・・・・・・コア、b・・・・・・外被、A
・・・・・・溶射用線材。
FIG. 1 is a longitudinal sectional view of an apparatus for manufacturing a ceramic wire for thermal spraying according to the present invention, and FIG. 2 is a longitudinal sectional view of an envelope forming apparatus according to another manufacturing method. 1) Container for core molding, 12...
・Container for outer cover forming, 13... Ram for core forming, 14... Ram for outer cover forming, 15...
・Dice for core, 17...Dice for outer cover, 21
...Compound capacity R9r, 22...
Dice, a...Core, b...Outer cover, A
・・・・・・Wire rod for thermal spraying.

Claims (6)

【特許請求の範囲】[Claims] (1)セラミック、金属又はその両者の粉体又は粒体か
ら成る溶射素材と結合剤と防乾剤とを水によって混練し
たペースト状のコア材を線状に形成したコアの外周に、
結合剤と防乾剤とを水によって混練したペースト状の外
被材を被覆した外被を設け、水分を揮散せしめて成る溶
射用線材。
(1) A paste-like core material made by kneading a thermal spray material made of powder or granules of ceramic, metal, or both, a binder, and a desiccant agent with water is formed on the outer periphery of a linear core.
A wire rod for thermal spraying made of a pasty outer covering material made by kneading a binder and a desiccant agent with water to volatilize moisture.
(2)上記セラミックが、アルミナ、チタニア、ジルコ
ニア、マグネシア、シリカ、カルシア、イットリア、タ
ングステンカーバイト、クロムカーバイト等の一種又は
二種以上の混合物から成ることを特徴とする特許請求の
範囲第(1)項に記載の溶射用線材。
(2) Claim 1, characterized in that the ceramic is made of one or a mixture of two or more of alumina, titania, zirconia, magnesia, silica, calcia, yttria, tungsten carbide, chromium carbide, etc. The wire rod for thermal spraying described in item 1).
(3)上記金属が、Ni基、Ni−Cr基あるいはCo
基の超硬合金にB、Siを添加した自溶合金の一種又は
二種以上の混合物から成ることを特徴とする特許請求の
範囲第(1)項に記載の溶射用線材。
(3) The above metal is a Ni group, a Ni-Cr group or a Co
The wire rod for thermal spraying according to claim 1, characterized in that it is made of one or a mixture of two or more self-fluxing alloys in which B and Si are added to a base cemented carbide.
(4)上記結合剤がセルロース誘導体である特許請求の
範囲第(1)項乃至第(3)項のいずれかに記載の溶射
用線材。
(4) The wire rod for thermal spraying according to any one of claims (1) to (3), wherein the binder is a cellulose derivative.
(5)上記セルロース誘導体が、繊維素グリコール酸ナ
トリウム、エチルセルロース、ヒドロキシエチルセルロ
ース、カルボキシメチルセルロースの一種又は二種以上
の混合物から成ることを特徴とする特許請求の範囲第(
4)項に記載の溶射用線材。
(5) The cellulose derivative is comprised of one or a mixture of two or more of sodium cellulose glycolate, ethyl cellulose, hydroxyethyl cellulose, and carboxymethyl cellulose.
The wire rod for thermal spraying described in item 4).
(6)上記防乾剤がグリセリンであることを特徴とする
特許請求の範囲第(1)項乃至(5)項のいずれかに記
載の溶射用線材。
(6) The wire rod for thermal spraying according to any one of claims (1) to (5), wherein the desiccant agent is glycerin.
JP60225323A 1985-10-09 1985-10-09 Wire for thermal spraying Granted JPS6283458A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60225323A JPS6283458A (en) 1985-10-09 1985-10-09 Wire for thermal spraying

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60225323A JPS6283458A (en) 1985-10-09 1985-10-09 Wire for thermal spraying

Publications (2)

Publication Number Publication Date
JPS6283458A true JPS6283458A (en) 1987-04-16
JPS6352104B2 JPS6352104B2 (en) 1988-10-18

Family

ID=16827552

Family Applications (1)

Application Number Title Priority Date Filing Date
JP60225323A Granted JPS6283458A (en) 1985-10-09 1985-10-09 Wire for thermal spraying

Country Status (1)

Country Link
JP (1) JPS6283458A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2004001089A1 (en) * 2002-06-25 2005-10-20 株式会社荏原製作所 Wear resistant composite wire for arc spraying and method for producing the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2004001089A1 (en) * 2002-06-25 2005-10-20 株式会社荏原製作所 Wear resistant composite wire for arc spraying and method for producing the same
JP4510618B2 (en) * 2002-06-25 2010-07-28 株式会社荏原製作所 Wear resistant composite wire for arc spraying

Also Published As

Publication number Publication date
JPS6352104B2 (en) 1988-10-18

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