JPS6262166B2 - - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to a weft processing device when a shuttleless loom, more particularly an air jet loom or a water jet loom, is stopped.

[Conventional technology]

In order to speed up the weaving operation, an air jet loom or a water jet loom is used in which measured weft yarns are inserted into a shed formed between upper and lower warp yarns using a jet nozzle. In such high-speed looms, since the weaving speed is high, the impact of stopping the loom on productivity decline is more significant than in conventional looms. Therefore, it is desirable that the stoppage time in the jet room be as short as possible. On the other hand, in jet looms, unlike conventional shuttled looms, the weft threads are moved through the shed by air or fluid such as water without using a shuttle, so weft insertion errors are more likely than in shuttled looms. easy. That is, the weft yarn may not be supplied from the jet nozzle, a so-called weft supply error, or the weft yarn may be supplied from the jet nozzle but not reach the selvage yarn on the opposite side of the jet nozzle, a so-called conveyance error.

In addition, in jet looms that operate at high speeds, even if the loom is stopped immediately after a weft insertion error is discovered, in order to prevent parts of the loom from being damaged due to excessive deceleration, The timing is selected so that the machine stops after approximately one cycle of inertial operation after a mistake is detected. Therefore, conventionally, when the jet loom is stopped due to a weft insertion error signal, the next weft insertion cycle is completed before the jet loom stops. Therefore, it is necessary to reverse the machine and remove not only the weft yarn in which the weft insertion error occurred, but also the weft yarns inserted in the cycle after the weft insertion error.
By the way, the weft inserted immediately after a weft insertion error is beaten like a normal weft and is firmly held in the woven fabric, so it cannot be easily removed and the removal work is extremely troublesome.

Additionally, if the warp threads (including the selvage threads) are cut during weaving work or the loom is turned off due to manual operation, the loom will run for about one cycle due to inertia for the same reason as mentioned above. Stop after. If an attempt is made to remove the weft inserted during this inertial movement in order to prevent defects such as weaving steps from occurring in the woven fabric, it is not easy to remove it for the same reasons as mentioned above.

[Problem that the invention seeks to solve]

As described above, the present applicant has proposed a method for automatically removing the weft inserted just before the jet loom stops when the jet loom stops. The separated weft is set in a free state, and in response to an extrusion start signal, an extrusion member provided in the jet room is automatically pushed between the weft and the woven fabric to separate the weft from the woven fabric, and the separated weft is removed. We proposed a weft processing method when the jet loom is stopped.

According to this proposed method, for example, the weft inserted in the cycle after the weft insertion error, that is, in the cycle immediately before the machine stops, is first removed. Then, the weft threads which were inserted before the cycle and which caused the weft insertion error are removed by the same method of the present invention.
Thereby, it is possible to completely or almost automatically perform weft processing when the jet loom is stopped.

It is an object of the present invention to provide an optimal apparatus for implementing this proposed method. According to the present invention,
Even in cases where the weft yarn to be removed is firmly held by the warp yarns due to the texture of the woven fabric, yarn material, thickness, etc., the weft yarn can be easily removed from the woven fabric. Equipment is provided.

[Means for solving problems]

In the present invention, in a weft processing device, the warp is opened in order to free the inserted weft just before the loom stops, and the weft is separated from the woven fabric and removed. When stopping in a jet room in which an extrusion member is provided that is movable from a remote position to a position between the weft inserted just before the weft and the woven fabric, and a child extrusion member is attached to the extrusion member so as to be movable relative to the extrusion member. The above-mentioned objectives are achieved by the weft processing device of the present invention.

〔Example〕

The present invention will be described in detail below with reference to the accompanying drawings. In the present invention, even after beating, when the warp of the loom is opened, the last inserted weft is slightly separated from the woven fabric, and a small gap is formed between the weft and the woven fabric. We are focusing on That is, in the present invention, the warp threads of the loom are in an open state, and in this open state, as shown in FIG. Move it a distance of minutes to several centimeters in the direction of the fabric. Upper and lower warps 21a, 21
Since b is open, a small gap is formed between the weft yarn 44b inserted last and the weft yarn 44a in the woven fabric as described above. Therefore, the tip 23a of the extrusion member 23 that has moved in contact with the woven fabric can be caused to enter the small gap between the woven fabric and the weft 44b by its pushing down force (see FIG. 2b). By further moving the pushing member 23 in a direction away from the woven fabric, the weft 44b is separated from the woven fabric. By the way, if the weft 44b is tightly held by the warps 21a and 21b, or if the weft 44b has high elasticity, the weft 44b may not be able to be separated unless the movement stroke of the pushing member 23 is made sufficiently large. However, it may be difficult to provide the extrusion member 23 with a sufficiently large movement stroke in the limited installation space of the loom. Therefore, in the present invention, the child extrusion member 24 is movable relative to the extrusion member 23.
is attached and moves the extrusion member 23 away from the woven fabric, and when there is difficulty in separating the weft yarn 44b, the child extrusion member 24 is moved relative to the extrusion member 23 to further remove the weft yarn 44b from the woven fabric. I'm trying to pull away. As a result, even if the stroke of the extrusion member 23 is small, the weft 44
b can be easily separated.

Thereafter, the weft can be easily removed by an appropriate pulling means or by hand.

The tip of the extrusion member 23 is preferably slid along the woven fabric over a distance ranging from one or two wefts to several centimeters. This means that even if the weaving front position changes slightly back and forth depending on the weaving structure, or even if the weaving front position changes slightly in the weaving width direction of the same woven fabric, the gap between the woven fabric and the final weft inserted weft 44b This is to ensure that the tip of the extrusion member 23 is inserted into the small gap and to reliably extrude the weft yarn 44b that has been finally inserted. Therefore, when the above-mentioned fluctuations are small, the sliding distance can be made extremely small.

An apparatus for carrying out the method described above will now be described with reference to FIGS. 1 and 3. In the air jet room drive system according to the present invention, power is transmitted from the drive motor to the crankshaft via a transmission member such as a V-belt, similar to conventional devices. The crankshaft drives the yarn beam via a transmission to unwind the warp threads 21a and 21b, and also uses a surface roller to frictionally drive a winding roller to wind up the fabric. The speed change ratio of the transmission is adjusted according to the displacement of the tension roller, and the tension of the warp threads fed out via the back roller is set to a predetermined value. The crankshaft moves the heald frame up and down,
a and 21b to perform the required opening movement. Also,
The locking shaft supports a sled 77 via a sled sword 78, and a reed 75 and a weft insertion guide 76 are attached to the sled 77. The crankshaft moves the reed 75 and the weft insertion guide 76 between the solid line position and the broken line position via the locking shaft, whereby the reed 75 beats the inserted weft yarn. The above configuration is the same as a conventional air jet room.

Next, the weft insertion mechanism will be explained with reference to FIG.
The weft yarn 44 is unwound from the cheese 41 through the tensor 42 by the feed roller 43, and then passed through the air nozzle 7.
0 is stored in the pool pipe 79. The length measuring drum 50 is interlocked with the crankshaft and frictionally drives the feed roller 43. A predetermined length of the weft 44 is measured by the feed roller 43 in accordance with the rotation of the crankshaft, and is supplied to the air nozzle 70. The pool pipe 79 has an axial slit 74 on one side thereof.
The weft yarn 44 stored in the pool pipe 79 can be taken out from the slit 74. In addition, instead of the above-mentioned length measuring storage mechanism that combines a feed roller and a pool pipe, weft threads can be used on the circumferential surface of the length measuring drum as disclosed in, for example, JP-A-57-16946 and JP-A-56-58028. A length measurement storage mechanism may be used in which the length measurement drum is wound and the unwinding from the length measurement drum is controlled.

A gripper 48 is provided between the pool pipe 79 and the main air jet nozzle 49 to control the supply of the weft yarn 44 from the pool pipe 79 to the main air jet nozzle 49. The main air jet nozzle 49 injects compressed air in synchronization with the rotation of the crankshaft, and sprays the upper and lower warps 21a, 21
The weft yarn 44 is inserted into the shed formed between b.
Then, it is beaten with a reed 75.

Near the selvage yarn on the opposite side of the main air jet nozzle 49, there are detectors 51, 52 of an appropriate type such as photoelectric type, mechanical type, or fluid type for detecting whether or not the weft yarn 44 has been reliably inserted. It is detected that the weft yarn 44 is being reliably supplied from the main air jet nozzle 49, for example, in accordance with the method described in Japanese Patent Publication No. 54-21475.

A known ejector type suction nozzle 61 is provided between the main air jet nozzle 49 and the selvage thread, which generates a suction force by the action of compressed air. A suitable reciprocating member 62 such as an air cylinder or an electromagnetic solenoid is connected to the suction nozzle 61, and the operation of the reciprocating member 62 causes the tip of the suction nozzle 61 to be injected from the main air jet nozzle 49. It is possible to move between a position away from the weft path and a position near the weft path.

A guide plate 63 is fixed to the tip of the suction nozzle 61, and when the suction nozzle 61 retreats, the guide plate 63 is out of the weft path, and when the suction nozzle 61 moves forward, the guide plate 63 63 intersects with the weft path. A bellows-type expansion joint 66 is connected to the rear end of the suction nozzle 61, so that the suction nozzle 61 can be smoothly moved. Note that the suction nozzle 61 and the guide plate 63 integrally formed therewith are not limited to those that move in the longitudinal direction of the loom, but may be of a type that rotates in the vertical direction, for example.

65 is a valve that controls the jetting of air into the suction nozzle 61. An auxiliary gripper 72 is provided between the main air jet nozzle 49 and the gripper 48 and is opened and closed by an electromagnetic solenoid 71 or an air cylinder (not shown). 73 is a photoelectric type, mechanical type, or fluid type feeler.

The feed roller 43 described above is rotatably supported at the tip of an arm 83 that is rotatably supported around a pin 81. A spring 85 is stretched over the end of the arm 83 opposite to the end supporting the feed roller 43, and is biased so that the arm 83 always comes into contact with the piston of the air cylinder 86 or the tip of the armature of the electromagnetic solenoid. Therefore,
Due to the action of the spring 85 and the air cylinder 86, the feed roller 43 is pressed against the length measuring drum 50 and driven by friction, and the length measuring drum 50
It is possible to take a state in which it is separated from the length measuring drum 50 and is not driven by the length measuring drum 50. 87 is length measuring drum 5
This is a brake shoe for braking by frictionally contacting the feed roller 43 that has been separated from the feed roller 43.

A weft cutting cutter is provided on the machine base.
In this weft cutting cutter, during steady operation, the fixed blade and the movable blade interlocked with the crankshaft cut the weft held in the grip recess of the guide. On the other hand, when a stop signal is sent, the weft yarn is not held in the recessed portion of the guide and is no longer cut between the movable blade and the fixed blade.

Next, the structure of the extrusion member will be explained with reference to FIG. The beam member 33, which is longer than the weaving width of the loom, is supported at both ends by a pair of vertical rods 34 (FIG. 2), and is installed above or below the woven fabric of the loom. The beam member 33 has one arm member 30 at the center of the weave width, or a plurality of arm members 30 spaced apart in the weave width direction, depending on the weave width, weave structure, yarn material, and the movement stroke of the arm member in the front and back direction. is fixed to the arm member 30, and the push-out member 23 is rotatably attached to the tip of the arm member 30 with a pin 26. The tip of a bolt 36 screwed into a bracket 35 integrally protruding from the arm member 30 near the ear engages with a protrusion 34a formed on the vertical rod 34, so that the arm member 30 moves integrally with the vertical rod 34. . The spring 37 is a spring that biases the tip of the bolt 36 in the direction of the protrusion 34a, and the bolt 36 is pressed against the protrusion 34a.
When the arm member 30 is away from the arm member 30, the spring 37 applies an appropriate downward force to the arm member 30. A bolt 32 is screwed into a bracket 31 formed integrally with each arm member 30, and an extrusion member 23 whose tip is shaped like a square is formed.
I try to press the back of the. The spring 27 presses the extrusion member 23 against the bolt 32.

Note that if the arm member 30 near the ear and the vertical rod 34 are far apart, an auxiliary member (not shown) having a shape similar to the arm member 30 may be fixed to the beam member 33 near the vertical rod 34. , the bracket 35 from the auxiliary arm member.
may be made to protrude, and a spring 37 may be stretched between the auxiliary member and the vertical rod 34.

A child extrusion member 24 is rotatably supported on the extrusion member 23 by a pin 25, and the upper end of the child extrusion member 24 and a vertical rod 34 are connected by a connecting rod 29.

A vertical rod 34 is rotatably supported around a support shaft 38, and a piston rod 47 of a fluid pressure cylinder 45 such as an air cylinder is connected to the lower end of the vertical rod 34 by a pin 39. The hydraulic cylinder 45 has a pin 46
It is supported by a frame. Note that the fluid pressure cylinders may be provided on both sides of the loom frame.
Alternatively, as shown in FIG. 1, it may be provided only on one side.

Next, an embodiment of the weft processing method when the jet loom stops abnormally according to the present invention will be described. The heald frame is moved to open, and the weft yarn 44 is inserted into the shed formed between the upper and lower warp yarns 21a and 21b. That is,
In FIG. 1, the weft yarn 44 unwound from the cheese 41 via the tensor 42 is measured by a feed roller 43 that rotates in accordance with the rotation of the crankshaft, and is then moved into a pool pipe 79 by an air nozzle 70 (FIG. 1). is stored in The gripper 48 and the main air jet nozzle 49 provided between the pool pipe 79 and the main air jet nozzle 49 are operated and controlled in synchronization with the rotation of the crankshaft to control the compressed air jetted from the main air jet nozzle 49. By air, the pool pipe 79
The weft yarn 44 stored inside is transferred to the upper and lower warp yarns 21a, 2
The weft is inserted into the shed formed between 1b. In addition, during steady operation, the fluid pressure cylinder 4 shown in FIG.
The vertical rod 34 is rotated clockwise around the support shaft 38. The tip of the bolt 36 engages with the protrusion 34a, the tip of the bolt 31 engages with the back surface of the extrusion member 23, and the tip of the extrusion member 23 is separated from the woven fabric. Therefore, the extrusion member 23 does not interfere with the weaving operation of the jet loom during steady operation.

Detectors 51 and 52 installed near the selvedge threads on the opposite side from the main air jet nozzle 49 detect the warp threads 21
When a and 21b are almost closed (crank angle 250 to 300
If the weft inserted into the shed does not reach the selvage yarn on the opposite side of the main air jet nozzle 49 for some reason, or a weft insertion error occurs, the detectors 51 and 52 emits a weft insertion error signal. In response to this weft insertion error signal, the operation of the motor that drives the machine is stopped and the machine enters inertial operation.

Further, when a weft insertion error signal is transmitted, the piston of the reciprocating member 62 advances to cause the guide plate 63 fixed to the tip of the suction nozzle 61 to cross the weft path. In this way, the weft yarn ejected from the main air jet nozzle 49 after a weft insertion error is guided by the guide plate 63, reaches the suction nozzle 61, and is sucked into the suction nozzle 61.

In addition, the cutting function of the weft cutting cutter is temporarily disabled so that the weft that has been inserted incorrectly is connected to the jet nozzle. Therefore, weft insertion after the weft insertion error signal is sent is prevented, and the weft yarn is connected from the shed to the main air jet nozzle 49 via the suction nozzle 61.

After the machine, which was operating inertia, moves for about one cycle, it stops with the warp threads 21a and 21b almost closed (crank angle of about 300 degrees).

Next, prepare for a reversal. That is, the main air jet nozzle 49 is rendered inoperative. The gripper 48 is closed, or the auxiliary gripper 72 is closed by the electromagnetic solenoid 71. Further, the air cylinder 86 is operated to separate the feed roller 43 from the length measuring drum 50, thereby disabling the weft supply mechanism. On the other hand, the piston of the reciprocating member 62 is moved backward to remove the guide plate 63 at the tip of the suction nozzle 61 from the weft path. In this state, the drive motor can be reversed directly or an auxiliary motor (not shown) provided separately from the drive motor can be operated to rotate the machine approximately 480 degrees.
The warps 21a and 21b are brought into an open state by rotating the warps 21a and 21b (crank angle approximately 180 degrees).

In response to a stop signal such as the weft insertion error signal mentioned above, the loom is stopped, the upper and lower warp threads 21a and 21b are stopped in an open state, and when an extrusion start signal is transmitted, the piston rod 47 of the fluid pressure cylinder 45 retreats. Note that the extrusion start signal for the extrusion member may be transmitted by a timer when a predetermined time has elapsed after the above-mentioned stop signal is transmitted, or it can be transmitted by a signal from a limit switch or the like when the machine is reversed and the machine is in the open state. Alternatively, the call may be made manually by pressing a button.

As the piston rod 47 of the fluid pressure cylinder 45 moves backward, the vertical rod 34 rotates around the support shaft 38 in a counterclockwise direction. At this time, the extrusion member 2
Extrusion member 2 until the tip of 3 contacts the woven fabric.
3. The arm member 30 and the vertical rod 34 rotate together, but when they come into contact with the woven fabric, the downward movement of the push-out member 23 is blocked, and the push-out member 23
The push-out member 23 separates from the bolt 31. As a result, the spring 58 causes the tip of the extrusion member 23 to contact the fabric with a predetermined pressing force.

The piston rod 47 of the fluid pressure cylinder 45 is further retreated, the vertical rod 34 is further rotated counterclockwise, and the tip of the extrusion member 23 slides on the fabric with an appropriate pressing force.

When the tip of the push-out member 23 reaches the small gap between the woven fabric and the final inserted weft yarn 44b (see FIGS. 2a and b), the spring 27 and, in some cases, the spring 3
7, the tip of the push-out member 23 enters the small gap (see FIG. 3b).

By further retracting the piston rod 47 of the fluid pressure cylinder 45 with this pushing member inserted into the small gap, the pushing member 23 is removed from the weft 44b.
pull it away from the fabric.

Here, if the weft yarn 44b is tightly held by the woven fabric, or if the weft yarn 44b has great elasticity, the weft yarn 23 can be pulled out from the woven fabric by only the separating operation of the pushing member 23 described above. In order to release it, the stroke of the pusher member may have to be very large. Therefore, in the present invention, the child extrusion member 24 is supported so as to be movable relative to the extrusion member, and when the piston rod 47 of the fluid pressure cylinder 45 is sufficiently retracted, the child extrusion member 24 is moved from the vertical rod 34 through the connecting rod 29. Pull the upper end and push out the tip of the child pushing member 24 to the pushing member 23
I try to push it forward. This combined operation of the pusher member 23 and the child pusher member 24 has the same effect as substantially increasing the stroke of the pusher member, and as a result, the weft yarn 4 that has been inserted incorrectly
b is easily separated from the woven fabric.

Since the weft threads separated in this way are no longer held tightly against the warp threads, they can be removed by suitable pulling means such as the suction nozzle 61.
Alternatively, it can be easily pulled out and removed manually.

After removing the weft threads in this way, the warp threads 21a and 21b are closed (at a crank angle of approx.
270 degrees) to make it suitable for starting the air jet room.

Next, the main air jet nozzle 49 is put into operation. The electromagnetic solenoid 71 is de-energized to open the auxiliary gripper 72, while the gripper 4
8 is also assumed to be in a steady operating state. Furthermore, the piston of the air cylinder 86 is moved backward, and the feed roller 43
is pressed against the circumferential surface of the length measuring drum 50 to put the weft supply mechanism into operation. In this state, restart the air jet room operation.

Another apparatus for carrying out the method of the invention will be described with reference to FIG. In the device shown in FIG. 3, the child extrusion member 24 is moved by reciprocation of a fluid pressure cylinder that moves the extrusion member back and forth. On the other hand, in the apparatus shown in FIG. 4, a reciprocating member such as an armature of an electromagnetic solenoid 56 or a piston rod of a hydraulic cylinder is separately provided, and the child pushing member 24 is actuated by this reciprocating member. That is, a lever 55 is rotatably supported on the vertical rod 34 by a pin 53, and a reciprocating member such as an armature of an electromagnetic solenoid 56 or a piston rod of a hydraulic cylinder is connected to the lower end of the lever 55. Further, a connecting rod 29 is connected to the upper end of the lever 55 by a pin 54. The connecting rod 29 is connected to the child push-out member 24 by a pin 28.
Therefore, by reciprocating the reciprocating member, the child pushing member 24 is rotated around the pin 25 by the lever 55 and the connecting rod 29. Note that, similarly to the embodiment described above, the extrusion member is inserted into the small gap between the weft 44b and the woven fabric, and then the child extrusion member 24
The operating timing is selected so that the motor rotates, and is controlled by a computer or limit switch. Further, it is also possible to operate the child push-out member repeatedly in a vibrating manner, as appropriate, to reduce the weft gripping force of the warp yarns due to the vibration effect, and to more reliably separate the weft yarns.

In the above explanation, an example of repairing a weft thread that has been inserted incorrectly has been explained, but the present invention can
It can also be applied when the air jet room stops due to a selvage breakage or human operation.

〔Effect of the invention〕

According to the present invention, even if the stroke of the extrusion member is small, the weft yarn can be reliably separated from the woven fabric by the combined action of the extrusion member and the child extrusion member, and weft yarn removal can be completely or almost completely automated. It becomes possible.

[Brief explanation of the drawing]

FIG. 1 is a schematic plan view of an apparatus for implementing the present invention;
Figures 2a, b, and c are side views explaining the principle of the present invention, Figures 3a and b are side views of an apparatus for implementing the invention, and Figure 4 is a side view of another apparatus for implementing the invention. It is a diagram. 23... Extrusion member, 24... Child extrusion member,
75... Reed, 30... Arm member, 33... Beam member,
34...Vertical rod, 43...Feed roller, 44...
...Weft, 45...Fluid pressure cylinder, 79...Pool pipe, 48...Gripper, 50...Length measuring drum, 49...Main air jet nozzle, 51,
52...Detector, 61...Suction nozzle, 6
2... Reciprocating member, 63... Guide plate.

Claims (1)

[Claims] 1. In a weft processing device that opens the warp to free the inserted weft just before the loom stops, and then pulls and removes the weft from the woven fabric, A stop in a jet room, characterized in that an extrusion member is provided that is movable to a position between the weft inserted and the woven fabric immediately before the stop, and a child extrusion member is attached to the extrusion member so as to be movable relative to the extrusion member. Time weft processing equipment.