JPS625222B2 - - Google Patents
Info
- Publication number
- JPS625222B2 JPS625222B2 JP13391582A JP13391582A JPS625222B2 JP S625222 B2 JPS625222 B2 JP S625222B2 JP 13391582 A JP13391582 A JP 13391582A JP 13391582 A JP13391582 A JP 13391582A JP S625222 B2 JPS625222 B2 JP S625222B2
- Authority
- JP
- Japan
- Prior art keywords
- electrodes
- molten metal
- pulse
- amount
- melting furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000002844 melting Methods 0.000 claims description 16
- 230000008018 melting Effects 0.000 claims description 16
- 239000002184 metal Substances 0.000 claims description 14
- 238000001514 detection method Methods 0.000 claims description 4
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000000463 material Substances 0.000 description 3
- 239000000155 melt Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Manufacture And Refinement Of Metals (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Description
【発明の詳細な説明】
この発明は非鉄金属溶解炉の溶解量自動制御装
置に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an automatic melt amount control device for a non-ferrous metal melting furnace.
従来溶解炉の湯面を検知する手段としてフロー
トによる方法或いは所定位置に固設され検知端
片、或は固設電極を配し、これに湯面が触れて湯
面位を検知する如くしたものが用いられている。
しかしこれらは前者においてはその指示精度が悪
く、また後者はあらかじめ、設定された基準湯面
に対し、現湯面が高いか低いか、すなわち溶湯の
過不足を検知するに過ぎないものであつた。従つ
てこれら検知手段は何れも溶湯のオーバーフロー
防止の目的に使用されることが多かつた。 Conventional means for detecting the melt level in a melting furnace include a method using a float, or a detection end piece or a fixed electrode fixed at a predetermined position, in which the melt level is detected by touching it. is used.
However, the former had poor indication accuracy, and the latter only detected whether the current molten metal level was higher or lower than a preset standard molten metal level, that is, whether there was an excess or deficiency of molten metal. . Therefore, all of these detection means were often used for the purpose of preventing overflow of molten metal.
本発明は湯面を検知する触角とも言うべき電極
を上下動せしめて、所定時間毎の湯面の位置を探
知し、必要に応じた溶湯の補充をも果たすように
した溶解量自動制御装置に係わるものである。 The present invention provides an automatic melt amount control device that detects the position of the molten metal at predetermined time intervals by moving up and down electrodes that can be called antennas for detecting the molten metal level, and also replenishes the molten metal as necessary. It is related.
すなわち図面に実施例を示す如く、電極1,2
の下端が常に同一水平面に位置する如く且つ上下
動可能に配置されていて該電極1,2が溶解炉の
溶湯16に触たとき検知器3に通電する如く、電
極1,2検知器3電源4をめぐる検知回路5が設
けられ、電極1,2の上下駆動モーター6並びに
駆動装置18を設け、該駆動モーター6に対し、
タイマー7のセツト時間間隔毎に応じて電極1,
2の下降行程を司どり、かつ検知器3の電流検知
により上昇行程を司どる正逆転切換装置8が設け
られている。更に駆動モーター6には、その駆動
軸にパルス発信器9を設け、パルス発信器9は駆
動軸の回転量すなわち電極の降下量に応じたパル
ス積算数を3つの領域に分けた上限位パルスカウ
ンター10、中間位パルスカウンター11及び下
限位パルスカウンター12を連結すると共に、溶
解室バーナー13へ、上記3種類のパルスカウン
ターから送られるカウント数を弁別する信号弁別
器19を経て必要なるバーナーバルブ開度を指示
調節する火力調節設備(図示せず)を設けて溶湯
面の変化に対応する火力コントロール機構が構成
されている。 That is, as shown in the embodiment in the drawings, electrodes 1 and 2
The electrodes 1 and 2 are arranged such that their lower ends are always located on the same horizontal plane and are movable up and down, and the electrodes 1 and 2 are arranged such that when they touch the molten metal 16 of the melting furnace, the detector 3 is energized. A detection circuit 5 surrounding the electrodes 1 and 2 is provided, and a vertical drive motor 6 and a drive device 18 for the electrodes 1 and 2 are provided, and for the drive motor 6,
Electrode 1, depending on the time interval set by timer 7.
A forward/reverse switching device 8 is provided, which controls the downward stroke of No. 2 and controls the upward stroke by detecting the current of the detector 3. Further, the drive motor 6 is provided with a pulse transmitter 9 on its drive shaft, and the pulse transmitter 9 is an upper limit pulse counter that divides the number of integrated pulses into three regions according to the amount of rotation of the drive shaft, that is, the amount of descent of the electrode. 10. The intermediate pulse counter 11 and the lower limit pulse counter 12 are connected, and the required burner valve opening degree is determined through a signal discriminator 19 that discriminates the number of counts sent from the three types of pulse counters to the melting chamber burner 13. A fire power control mechanism that responds to changes in the molten metal surface is constructed by providing a fire power adjustment facility (not shown) that instructs and adjusts the temperature.
尚14は溶解炉の材料投入部、15は保持室、
16は湯面を示し、第2図は電極設置場所の断面
であつて該場所は潜行路17を介して保持室15
と連なり、この部分にスケール等の到来を防いで
測定の精密を期す如くしてある。 In addition, 14 is a material input part of the melting furnace, 15 is a holding chamber,
Reference numeral 16 indicates the hot water level, and FIG.
This is to prevent scales from entering this area and to ensure precision in measurement.
尚20はカウントアツプ信号回路、21はカウ
ントリセツト信号回路、22は湯面到達信号回路
である。 20 is a count up signal circuit, 21 is a count reset signal circuit, and 22 is a hot water level reaching signal circuit.
本発明は以上の如く構成されていて、電極1,
2が所定時間毎に下降して湯面を検知するように
タイマー7をセツトし、その時のパルスカウント
により必要な火力調節を溶解室バーナー13に加
え、材料の溶解量をコントロールして溶解湯面を
予め設定した基準湯面に保つようにしたものであ
る。 The present invention is constructed as described above, and includes electrodes 1,
The timer 7 is set so that the melting chamber burner 13 is lowered at predetermined intervals to detect the melting water level, and the necessary heat adjustment is applied to the melting chamber burner 13 based on the pulse count at that time, controlling the amount of material melted and adjusting the melting water level. The water level is maintained at a preset standard level.
従つて溶湯の限界的減少を繰り返して溶解熱の
多量な消費および溶解時間を費やす等の無駄もな
くなり、工数低減と省エネルギーにつながる発明
である。 Therefore, there is no need to waste money, such as consuming a large amount of melting heat and melting time due to repeated marginal reductions of molten metal, leading to reduction in man-hours and energy saving.
図面は本発明の装置の実施例を示すもので第1
図は溶解炉の断面図、第2図は同溶解炉における
電極設置部各要素連繋図を示す。
1,2…電極、3…検知器、4…電源、5…回
路、6…駆動モーター、7…タイマー、8…正逆
転切換装置、9…パルス発信器、10,11,1
2…パルスカウンター、13…溶解室バーナー、
14…材料投入部、15…保持室、16…湯面、
17…潜行路、18…駆動装置、19…信号弁別
器、20…カウントアツプ信号回路、21…カウ
ントリセツト信号回路、22…湯面到達信号回
路。
The drawings show an embodiment of the device of the present invention.
The figure shows a cross-sectional view of the melting furnace, and FIG. 2 shows the connection of each element of the electrode installation part in the melting furnace. 1, 2... Electrode, 3... Detector, 4... Power supply, 5... Circuit, 6... Drive motor, 7... Timer, 8... Forward/reverse switching device, 9... Pulse transmitter, 10, 11, 1
2...Pulse counter, 13...Dissolution chamber burner,
14... Material input section, 15... Holding chamber, 16... Hot water surface,
17... Submergence path, 18... Drive device, 19... Signal discriminator, 20... Count up signal circuit, 21... Count reset signal circuit, 22... Hot water level reaching signal circuit.
Claims (1)
き通電するところの、電極1,2及び検知器3、
電源4をめぐる検知回路5を設け、前記電極1,
2は上下動可能に配置してその上下動駆動モータ
ー6を設け、該駆動モーター6に対しタイマー7
のセツト時間間隔毎に応じて電極1,2の下降行
程を司どり、かつ検知器3の電流検知により上昇
行程を司どる正逆転切換装置8を設け、更に駆動
モーター6にはその駆動軸にパルス発信器9を設
け、パルス発信器9は駆動軸の回転量すなわち電
極の降下量に応じた複数個のパルスカウンター1
0,11,12等を連結すると共に、溶解室バー
ナー13へ、パルスカウンター10或は同11,
12等に応じる火力調節機構を設けて溶湯面の変
化に対応可能なる如く構成してなる非鉄金属溶解
炉の溶解量自動制御装置。1 Electrodes 1 and 2 and a detector 3 that are energized when a pair of electrodes 1 and 2 touch the molten metal in the melting furnace;
A detection circuit 5 surrounding the power source 4 is provided, and the electrodes 1,
2 is arranged so as to be movable up and down, and is provided with a vertical movement drive motor 6, and a timer 7 is connected to the drive motor 6.
A forward/reverse switching device 8 is provided to control the downward stroke of the electrodes 1 and 2 according to each set time interval, and to control the upward stroke by detecting the current of the detector 3. A pulse transmitter 9 is provided, and the pulse transmitter 9 has a plurality of pulse counters 1 corresponding to the amount of rotation of the drive shaft, that is, the amount of descent of the electrode.
0, 11, 12, etc., and connect the pulse counter 10 or 11, etc. to the melting chamber burner 13.
An automatic melt amount control device for a non-ferrous metal melting furnace, which is configured to be able to respond to changes in the molten metal surface by providing a fire power adjustment mechanism corresponding to 12 or the like.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13391582A JPS5923828A (en) | 1982-07-30 | 1982-07-30 | Methd and device for automatically controlling melting rate in melting furnace for non-ferrous metal |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13391582A JPS5923828A (en) | 1982-07-30 | 1982-07-30 | Methd and device for automatically controlling melting rate in melting furnace for non-ferrous metal |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5923828A JPS5923828A (en) | 1984-02-07 |
JPS625222B2 true JPS625222B2 (en) | 1987-02-03 |
Family
ID=15116058
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13391582A Granted JPS5923828A (en) | 1982-07-30 | 1982-07-30 | Methd and device for automatically controlling melting rate in melting furnace for non-ferrous metal |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5923828A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01161123U (en) * | 1988-04-28 | 1989-11-09 |
-
1982
- 1982-07-30 JP JP13391582A patent/JPS5923828A/en active Granted
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01161123U (en) * | 1988-04-28 | 1989-11-09 |
Also Published As
Publication number | Publication date |
---|---|
JPS5923828A (en) | 1984-02-07 |
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