JPS6251962A - Treatment of juice cake of citrus fruit - Google Patents

Treatment of juice cake of citrus fruit

Info

Publication number
JPS6251962A
JPS6251962A JP60192139A JP19213985A JPS6251962A JP S6251962 A JPS6251962 A JP S6251962A JP 60192139 A JP60192139 A JP 60192139A JP 19213985 A JP19213985 A JP 19213985A JP S6251962 A JPS6251962 A JP S6251962A
Authority
JP
Japan
Prior art keywords
lees
juice
slaked lime
water
cake
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP60192139A
Other languages
Japanese (ja)
Other versions
JPH0338827B2 (en
Inventor
Akihiro Shimizu
章博 清水
Tatsuhiko Hattori
達彦 服部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NANKAI KAKO KK
Takasago International Corp
Takasago Corp
Original Assignee
NANKAI KAKO KK
Takasago Perfumery Industry Co
Takasago Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NANKAI KAKO KK, Takasago Perfumery Industry Co, Takasago Corp filed Critical NANKAI KAKO KK
Priority to JP60192139A priority Critical patent/JPS6251962A/en
Publication of JPS6251962A publication Critical patent/JPS6251962A/en
Publication of JPH0338827B2 publication Critical patent/JPH0338827B2/ja
Granted legal-status Critical Current

Links

Abstract

PURPOSE:To improve the dehydration efficiency of squeezed juice cake, to decrease the water-content of the cake and to improve the yield of peel water, by adding slaked lime to the squeezed juice cake of citrus fruit and heating the mixture at a specific temperature. CONSTITUTION:A squeezed juice cake of citrus fruit is added with slaked lime and dehydrated by compression. In the above process, the mixture is heated at 50-100 deg.C, preferably 60-90 deg.C for 30sec-10min after the addition of slaked lime.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は−かんきつ類を搾汁して果汁を得る際に副生ず
るかんきつ類搾汁粕の処理方法に関するものである〇 〔従来の技術〕 かんきつ類ン搾汁して果汁を得る方法には、米国FMC
社のインライン型搾汁機により搾汁する万去、剥皮機で
剥皮後パルパーフィニッシャ−でうらごしし搾汁する方
法等があるが、いずれの方法を用いても搾汁率は約2j
〜乙θ%どまりであって、約4tO〜7!%の搾汁粕が
副産物として生じる。この搾汁粕はなお多量の水分を含
むので、これをト°ライヤーで処理し水分を蒸発させて
陳皮としている。そして一般に工業的には重油の直焔バ
ーナーによるロータリードライヤーのような乾燥機で搾
汁粕を乾燥している。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a method for treating citrus juice residue, which is a by-product when extracting fruit juice from citrus fruits.〇 [Prior Art] Citrus fruit juice For the method of obtaining fruit juice by squeezing, the US FMC
There are several methods, such as the method of squeezing the juice using an in-line type juicer, and the method of peeling the skin with a peeler and squeezing it with a pulper finisher, but with either method, the extraction rate is about 2J
~Otsuθ% is only about 4tO~7! % of juice lees is produced as a by-product. Since this squeezed lees still contains a large amount of water, it is treated with a treather to evaporate the water and make peel. Generally, industrially, the juice lees is dried using a dryer such as a rotary dryer using a direct flame burner using heavy oil.

この乾燥に当っては一重油による熱エネルギーを節約す
るためには、粕(ケーキ)の水分を予め低(シ、且つそ
の中に含まれる水分を抜けやすい状態にしてお(ことが
望ましいことである。jなわち、かんきつ類は、果実の
内でも果皮−しようのうの占める割合が大き(、ペクチ
ンという膠質物質を含むので、特に搾汁粕はねばねばし
た注状をもっており、これを圧搾しても水分の分離が難
かしい。従ってこのまま乾燥すると、熱の通りが悪(水
分の抜けが難かしぐ過剰の熱エネルギーを消費すること
になり、好ましくない。
In order to save the thermal energy of single-layer oil during this drying process, it is desirable to reduce the moisture content of the cake in advance and to make it easier to remove the moisture contained in it. In other words, in citrus fruits, the pericarp makes up a large proportion of the fruit (contains a colloid substance called pectin, so the juice lees in particular has a sticky texture, and when pressed, However, it is difficult to separate the moisture. Therefore, if it is dried as it is, the heat will not pass through properly (it will be difficult to remove the moisture, and excessive heat energy will be consumed, which is undesirable).

そこでその対策として、消石灰または消石灰を石灰乳の
形にしたものを1えてから圧搾するいわゆるライミンク
法がある。すなわち、消石灰を予め搾汁粕に対しo、3
〜0.1<重量%加えて混合し、l!〜20分間常温で
反応させた後、圧搾すると、その間に搾汁粕中の親水性
ペクチン質が消石灰と反応結合して疎水性ペクチン質て
変化し。
As a countermeasure to this problem, there is the so-called Liming method, in which slaked lime or slaked lime in the form of lime milk is boiled and then pressed. In other words, add slaked lime to the squeezed lees in advance,
Add ~0.1<wt% and mix, l! After reacting at room temperature for ~20 minutes, the juice is squeezed, during which time the hydrophilic pectin in the squeezed lees reacts with the slaked lime and transforms into hydrophobic pectin.

いわゆる離漿現象を起し、水分が粕と分離し易(なり−
これにともない搾汁粕中に含まれろ可石成分、すなわち
糖分、ミネラル、アミノ酸、ビタミン類などを混じえた
果汁分が分離しやす(なる。
This causes the so-called syneresis phenomenon, where water easily separates from the lees.
As a result, the fruit juice mixed with the stone components contained in the squeezed lees, such as sugar, minerals, amino acids, and vitamins, is easily separated.

ここに分離された果汁分は、ビールウォーターと称し、
酸成分が消石灰で中和された2次果汁であり−Br1x
 / 0〜/4tを示し、醗酵の原料や糖蜜シロップの
原液として役立つ有用な資源である。
The fruit juice separated here is called beer water.
It is a secondary fruit juice whose acid components have been neutralized with slaked lime - Br1x
/0 to /4t, and is a useful resource that can be used as a raw material for fermentation or as a stock solution for molasses syrup.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

かんきつ類を搾汁して果汁?得る際に副生ずる搾汁粕を
ライミングし、さらに搾汁する工程において、ビールウ
ォーターの増収をはかるとともに粕の含有水分を少(す
ることは、粕を乾燥し陳皮にする際に乾燥のための熱エ
ネルギーの節減に影響するところが大であり、工業的に
重要な意味をもつものである。すなわち、粕の水分の低
減とビールウォーターの増収につながる粕の脱水効率の
向上が望まれるところである。
Juice from citrus fruits? In the process of liming the squeezed lees, which is a by-product of the process, and further squeezing the juice, we aim to increase the yield of beer water and reduce the moisture content of the lees. This has a large impact on the saving of thermal energy and has important industrial significance.In other words, it is desired to improve the dewatering efficiency of the lees, which will lead to a reduction in the moisture content of the lees and an increase in the yield of beer water.

〔問題点を解決するだめの手段〕[Failure to solve the problem]

本発明者らは−ライミングの効果をさらに向上させ粕の
水分の低減とビールウォーターの増収を目的として種々
研究を行った。そして本発明者らは2かんきつ果汁工場
で一般に行われているライミング注の実態をさらに詳細
な面で検討調査した結果、ライミングするときに3O−
IO’0℃に加熱処理するという極めて簡単な手段によ
って、従来法に比較してビールウォーターの収得量がハ
コ〜/、!倍となり、また圧搾和牛の水分も例えば搾汁
粕の水分が約z3%あったものがライミンク後に圧搾し
て約25%となる従来法のものに比べて、約69%まで
減少させることができることを知った。
The present inventors have conducted various studies with the aim of further improving the effect of liming, reducing the moisture content of the lees, and increasing the yield of beer water. The present inventors investigated in more detail the actual situation of liming that is generally carried out in citrus juice factories, and found that when liming, 3O-
By using the extremely simple method of heat treatment at IO'0℃, the amount of beer water obtained can be reduced compared to conventional methods! In addition, the moisture content of pressed Wagyu beef can be reduced to approximately 69%, compared to the conventional method where the juice lees has a moisture content of approximately z3%, which is reduced to approximately 25% by pressing after liming. I learned.

本発明はこの知見に基づ(もので1本発明はかんきつ類
の搾汁粕に消石灰を添加混合した後に圧搾脱水を行う工
程において、消石灰の添加混合後に50〜700℃に加
熱することを特徴とするかんきつ類搾汁粕の処理方法で
ある。
The present invention is based on this knowledge (1) The present invention is characterized in that in the process of adding and mixing slaked lime to citrus juice lees and then compressing and dehydrating it, the slaked lime is heated to 50 to 700°C after the slaked lime is added and mixed. This is a method for processing citrus juice residue.

本発明の実施の対象となるかんきつ類には、なつみかん
−うんしゆうみかんの他に1例えばレモン、バレンシア
オレンジ、ネーブルオレンジ、へ朔−伊予柑一ゆず、す
だち、カポス等があり1本発明はこれらの搾汁粕の処理
に利用できる。また−これら茄工用の対象となるかんき
つ類の中でも。
Citrus fruits to which the present invention is applied include, in addition to summer mandarin oranges, lemons, Valencia oranges, navel oranges, hesaku-Iyokanichi yuzu, sudachi, and kapos. It can be used for processing the squeezed lees. Also - among these citrus fruits for eggplant.

格外の小玉や成熟前期に発生−「ろ生理落下や間引いた
果実は、果汁を搾汁するには不適当であるが、全果を破
砕した後、ライミングして粕とビールウォーター又はモ
ラセスに分け、27D工製品化することがある。この場
合も同様に本発明を利用できるのは当然である。
Extraordinary small balls or fruits that occur in the early stage of ripening - "Fruits that have fallen through the filtration period or have been thinned are unsuitable for extracting juice, but after crushing the whole fruit, liming and dividing into lees and beer water or molasses. , 27D manufactured products.Of course, the present invention can also be used in this case as well.

本発明において、かんきつ類の搾汁は常法にしたがって
行うことができる。
In the present invention, citrus juice can be squeezed according to a conventional method.

この搾汁粕に消石灰を添加混合する。この添加混合は任
意の手段で行なうことができ、また消石灰は石灰乳の形
にしたものも用いることができる。
Slaked lime is added to and mixed with this squeezed lees. This addition and mixing can be carried out by any means, and slaked lime in the form of milk of lime can also be used.

そして消化灰の添加滑は0.3〜0.6重量%位である
のが好ましい。
The addition amount of digested ash is preferably about 0.3 to 0.6% by weight.

つぎに本発明において、搾汁粕に消石灰を添加混合後に
行う加熱手段については、任意適当な手段をとることが
でき、要するに品温を!O〜1000Cに高めることが
できればよい0 加熱温度については、50°Cを下まわる温度では効果
が期待できず、また/ 00 ’Cを超える温度は実質
的に加熱に特別な装置を必要とし、経済的でないばかり
でな(、特に高温にしてもそれほどの特別な効果は示さ
ない。笑際の操作上また装置にもよるが、60〜り0℃
が好ましい。
Next, in the present invention, any suitable heating means can be used for heating the squeezed lees after adding and mixing slaked lime. As for the heating temperature, no effect can be expected at temperatures below 50°C, and temperatures above 00'C practically require special equipment for heating. It's not only not economical, but it doesn't show any special effects even at high temperatures.
is preferred.

加熱時間については、高温であれば短時間でよ〈、シた
がって30秒〜〕θ分間位で充分である〇一般に工業的
な設備では、蒸気によるコ重ジャフ ケラト付の円筒形攪拌シャ■トによる熱破砕装置が考え
られるが、さらに加熱効果な冒め効率を良(するために
、密閉円筒形の回転シャフト付スクリュウコンベア内で
数ケ所より生蒸気を噴射しながら粕と消石灰を混合しつ
つ迅速に粕全体の品温を所定温度に高め、適当時間加熱
処理するようにするのが望ましい。
Regarding the heating time, if the temperature is high, a short time is sufficient (30 seconds to θ minutes).In general, in industrial equipment, a cylindrical stirring shaft with a steam keratin is used. However, in order to further improve the heating effect and crushing efficiency, the lees and slaked lime are mixed while injecting live steam from several places in a closed cylindrical screw conveyor with a rotating shaft. It is desirable to quickly raise the temperature of the entire lees to a predetermined temperature and heat-process it for an appropriate amount of time.

上記のように加熱処理した搾汁粕は、常岱によリ1例工
ばスクリュウプレスを用いて圧搾して一ビールウォータ
ーとプレスケーキを得る。
The juice lees heat-treated as described above is pressed using a screw press to obtain beer water and press cake.

〔実施例〕〔Example〕

次に実施例により本発明をさらに具体的に説明する。 Next, the present invention will be explained in more detail with reference to Examples.

実施例 1 うんしゆうみがんをインライン型搾汁機にかけて得た搾
汁粕C水分含量♂3./j%1 / 000Kyに、食
品添加物規格の消石灰39に添加し−よ(攪拌後、蒸気
噴射口付密閉式スクリュウコンベアを使い、−分間で?
θ°Cになり、!分間?O℃で1熱するように蒸気の吹
込みを行い一引続き庄田プレス製スクリュウプレスにて
2700Kf/時間の流量で仕込み一圧搾を行い、プレ
スケーキ及びビールウォーターを得た。
Example 1 Moisture content of squeezed lees C obtained by subjecting unshiyuumigan to an in-line juice extraction machine ♂3. /j%1/000Ky, add it to slaked lime 39 of the food additive standard (after stirring, use a closed screw conveyor with a steam injection port, for - minutes?
It becomes θ°C! Minutes? Steam was blown into the mixture to heat it at 0.degree. C., and then it was charged and squeezed at a flow rate of 2,700 Kf/hour using a Shoda Press screw press to obtain a press cake and beer water.

一方、対照として、上記と同じ搾汁粕1000Kyにつ
いて、蒸気の吹込みを行わない条件以外は。
On the other hand, as a control, the same squeezed lees 1000Ky as above was used except that no steam was blown.

全(上記と同様に操作しく従来広に相当する)、プレス
ケーキ及びビールウォーターを得た。
Press cake and beer water were obtained.

この結果を次の第1表に示す。The results are shown in Table 1 below.

第       1       表 第1表で明らかに示されるととぐ1本発明による加熱処
理を行った場合、プレスケーキの水分が減少し、ビール
ウォーターの搾汁率が上り、同時にビールウォーター中
の可磐性固形分の収量も増7+[]L、、搾汁粕の脱水
効率が一段と向上したことがわかる。
Table 1 As clearly shown in Table 1, when the heat treatment according to the present invention is performed, the water content of the press cake decreases, the extraction rate of beer water increases, and at the same time, the flexibility of the beer water increases. The solid content yield also increased by 7+[]L, indicating that the dehydration efficiency of the squeezed lees was further improved.

実施例 2 なつみかんをインライン型搾汁機にかけて得た搾汁粕(
水分♂7.02係) / 000 [7に一食品添加物
規格の消石灰gK)を添即し、よ(攪拌後−蒸気噴射口
付密閉式スクリュウコンベアを使い。
Example 2 Juice lees obtained by subjecting summer mandarin oranges to an inline type juicer
Moisture ♂ 7.02 Section) / 000 [Add slaked lime gK of the food additive standard to 7] (after stirring - use a closed screw conveyor with a steam injection port).

3分間で70°Cになり、夕分間70°Cで加熱するよ
うに蒸気の吹込みを行い、引紐き庄田プレス裂スクリュ
ウプレスにて270097時間の流量で仕込み、圧搾を
行い−プレスケーキ及びビールウォーターを得た。
The temperature reached 70°C in 3 minutes, and steam was blown to heat it at 70°C in the evening, and the mixture was charged with a drawstring Shoda press split screw press at a flow rate of 270,097 hours and pressed - press cake and beer. Got water.

一方、対照として、上記と同じ搾汁粕ioo。On the other hand, as a control, the same squeezed lees ioo as above.

Kyについて、蒸気の吹込みを行わない条件以外は。Regarding Ky, except for the condition that no steam is blown.

全(上記と同様に操作し−プレスケーキ及びビールウォ
ーターを得た。
(Operated as above - press cake and beer water were obtained.

この結果を第2表に示す。The results are shown in Table 2.

第      2      表 第2表から1本発明による加熱処理を行なった場合、圧
搾ケーキの水分が減少し、ビールウオーターの搾汁率が
上り、同時にビールウォーター中の可溶性固形分の収量
も増加し、搾汁粕の脱水効率が一段と向上したことがわ
かる。
Table 2 From Table 2, when the heat treatment according to the present invention is carried out, the water content of the pressed cake decreases, the extraction rate of beer water increases, and at the same time, the yield of soluble solids in beer water also increases. It can be seen that the dehydration efficiency of the soup lees has further improved.

〔発明の効果〕〔Effect of the invention〕

かんきつ類から果汁をつる工業においては、その搾汁粕
の処置が問題であり、これを乾燥し陳皮にするための熱
エネルギーの節約が経済的に重要な要因となっている。
In the industry of extracting fruit juice from citrus fruits, the problem is how to dispose of the juice residue, and saving heat energy for drying it into peels is an economically important factor.

本発明によれば、ライミング工程において即熱するとい
う簡単な方法を適用することにより、搾汁粕の脱水効率
な冒め、粕の水分を減少せしめるとともに、ビールウォ
ーターの収量の増大をはかるという極めて経済的に価値
ある結果を得ることができる。
According to the present invention, by applying a simple method of instant heating in the liming process, it is possible to dehydrate the squeezed lees efficiently, reduce the water content of the lees, and increase the yield of beer water. Economically valuable results can be obtained.

Claims (1)

【特許請求の範囲】[Claims] かんきつ類の搾汁粕に消石灰を添加混合した後に圧搾脱
水を行う工程において、消石灰の添加混合後に50〜1
00℃に加熱することを特徴とするかんきつ類搾汁粕の
処理方法。
In the process of adding and mixing slaked lime to citrus juice residue and then compressing and dehydrating it, 50 to 1
A method for processing citrus juice residue, which comprises heating it to 00°C.
JP60192139A 1985-09-02 1985-09-02 Treatment of juice cake of citrus fruit Granted JPS6251962A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60192139A JPS6251962A (en) 1985-09-02 1985-09-02 Treatment of juice cake of citrus fruit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60192139A JPS6251962A (en) 1985-09-02 1985-09-02 Treatment of juice cake of citrus fruit

Publications (2)

Publication Number Publication Date
JPS6251962A true JPS6251962A (en) 1987-03-06
JPH0338827B2 JPH0338827B2 (en) 1991-06-11

Family

ID=16286334

Family Applications (1)

Application Number Title Priority Date Filing Date
JP60192139A Granted JPS6251962A (en) 1985-09-02 1985-09-02 Treatment of juice cake of citrus fruit

Country Status (1)

Country Link
JP (1) JPS6251962A (en)

Also Published As

Publication number Publication date
JPH0338827B2 (en) 1991-06-11

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