JPS6250208B2 - - Google Patents
Info
- Publication number
- JPS6250208B2 JPS6250208B2 JP55031085A JP3108580A JPS6250208B2 JP S6250208 B2 JPS6250208 B2 JP S6250208B2 JP 55031085 A JP55031085 A JP 55031085A JP 3108580 A JP3108580 A JP 3108580A JP S6250208 B2 JPS6250208 B2 JP S6250208B2
- Authority
- JP
- Japan
- Prior art keywords
- wire
- defective
- winding section
- winding
- shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000004804 winding Methods 0.000 claims description 124
- 230000002950 deficient Effects 0.000 claims description 118
- 230000004323 axial length Effects 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 description 48
- 230000002093 peripheral effect Effects 0.000 description 10
- 238000003466 welding Methods 0.000 description 10
- 239000003638 chemical reducing agent Substances 0.000 description 5
- 239000000470 constituent Substances 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 230000008602 contraction Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Landscapes
- Winding Filamentary Materials (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Description
【発明の詳細な説明】
本発明は主として線材の熱処理ライン等におい
て、熱処理を終えた線材を巻取るための線材巻取
装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a wire winding device for winding a wire that has been heat treated, mainly in a wire heat treatment line or the like.
一般に圧延された線材は巻取機に一定重量(最
大3トン程度)ずつ巻き取つて、これを1コイル
としてコイル単位で取扱われるが、コイルの先端
部及び後端部は夫々所要長にわたり寸法的、材質
的に不良な場合が多く、当然出荷に際してはこれ
を切捨てる必要がある。また線材をその製造ライ
ンにおいて直接熱処理を施さず別のラインで熱処
理を行うような場合、熱処理のハンドリングを容
易にするため、予め一のコイルの終端部と次のコ
イルの始端部とを溶接にて連結することが行なわ
れるが、このような溶接による連結部も当然熱処
理不良部として切除する必要がある。更に1コイ
ル分に相当する熱処理を終えた線材を巻取機に巻
き取り終えた時、一旦熱処理ラインを停止して線
材を結束し、これを巻取機から取り外す段取り替
えを行うが、この間、線材のうち熱処理炉内に滞
在していた部分及び熱処理炉外に位置していたが
間接的に熱影響を受けていた部分も停止により熱
処理条件が正常ではなく次の巻き取りを開始する
にあたつてはこれを除去する必要がある。 Generally, rolled wire rods are wound onto a winder with a certain weight (maximum of about 3 tons) and handled as one coil. In many cases, the material is defective, and of course it is necessary to discard it before shipping. In addition, when wire rods are not heat-treated directly on the production line but are heat-treated on another line, in order to make the heat treatment easier to handle, weld the end of one coil and the start of the next coil in advance. However, such a welded connection part also needs to be removed as a defective heat treatment part. Furthermore, when the heat-treated wire corresponding to one coil has been wound on the winder, the heat treatment line is temporarily stopped, the wires are bundled, and the setup is changed to remove them from the winder. The parts of the wire that were staying inside the heat treatment furnace and the parts that were located outside the heat treatment furnace but were indirectly affected by the heat also had abnormal heat treatment conditions due to the stoppage, and were unable to start the next winding. It is necessary to remove this.
上記最後の例の場合、熱処理ラインを停止しな
いで巻取機からコイルを取り外す方法も提案され
てはいるが、高い設備費と広大なスペースが必要
となる。 In the case of the last example above, methods have been proposed for removing the coil from the winder without stopping the heat treatment line, but this requires high equipment costs and a large amount of space.
このため従来の線材巻取装置は、例えば線材の
熱処理設備における場合は第7図に示す如く線材
の送り方向の上流側から下流側に向けてターンテ
ーブルT、溶接機WE、熱処理炉F、送り装置
R、フライングシヤSをこの順序で配設すると共
に、このフライングシヤーSの下流側に線材巻取
装置を構成する振分器D、巻取機WIを配設して
構成されている。ターンテーブルTは熱処理を施
すべきコイルCをセツトするためのものであつ
て、回転中心部にコイルCをセツトすべき縦向き
の軸Tsを備えており、また溶接機Wは一のコイ
ルの終端と、次のコイルの始端とを順次溶接する
ためのものであり、更に熱処理炉FはコイルCに
熱処理を施すためのものであつて誘導コイル、そ
の他の燃焼炉等にて構成されている。送り装置R
は回転軸を水平にした上下一対の駆動ロール
Ru,Rdを備えており、コイルCから引出した線
材Lを下流側に送り出すよう構成され、またフラ
イングシヤーSは上下一対の回転刃Su,Sdを備
えており、両回転刃Su,Sdの回転により線材L
を停止させることなく切断するよう構成されてい
る。振分器Dは下流側が良品ガイド部Dgと不良
品ガイド部Dbに2分岐された平面視でY字形を
なすガイド溝Dtと、前記良品ガイド部Dgと不良
品ガイド部Dbとの分岐部にあつて、これら両ガ
イド部Dg,Dbを選択的に遮閉する振分板Dpとに
て構成され、振分部DpをエアシリンダDc等にて
操作することにより、線材Lのうち良品部は良品
ガイド部Dg側に、また不良品部は不良品ガイド
部Db側に振り分けるようにしてある。また巻取
材WIは前記振分器Dにおけるガイド溝Dtの良品
ガイド部Dgの下流端に臨んで配設されており、
良品ガイド部Dgを通じて誘導されてきた線材の
端部を自動的にチヤツキングし、線材を停止させ
ることなく、その送り速度に合せて巻き取つてゆ
くよう構成されている。 For this reason, in a conventional wire rod winding device, for example, in a wire rod heat treatment facility, the turntable T, welding machine WE, heat treatment furnace F, feed The device R and the flying shear S are arranged in this order, and on the downstream side of the flying shear S, a sorter D and a winder WI, which constitute a wire winding device, are arranged. The turntable T is used to set the coil C to be heat-treated, and has a vertical axis Ts at the center of rotation on which the coil C should be set, and the welding machine W is used to set the coil C to be heat-treated. A heat treatment furnace F is used to heat-treat the coil C and the start end of the next coil in sequence, and is comprised of an induction coil, other combustion furnaces, etc. Feeding device R
is a pair of upper and lower drive rolls with the rotation axis horizontal
The flying shear S is equipped with a pair of upper and lower rotary blades Su and Sd, and the flying shear S is configured to feed the wire L pulled out from the coil C to the downstream side. Wire L
It is configured to cut without stopping the The sorter D has a guide groove Dt which is bifurcated into a good product guide part Dg and a defective product guide part Db and has a Y-shape in plan view on the downstream side, and a branch part between the good product guide part Dg and the defective product guide part Db. It is composed of a distribution plate Dp that selectively closes both guide parts Dg and Db, and by operating the distribution part Dp with an air cylinder Dc, etc., the non-defective parts of the wire L are separated. Good products are distributed to the Dg side, and defective products are distributed to the Db side of the defective product guide. Further, the winding material WI is arranged facing the downstream end of the good product guide portion Dg of the guide groove Dt in the sorter D,
It is configured to automatically chuck the end of the wire guided through the good guide part Dg and wind it up at the same feed speed without stopping the wire.
而して熱処理を施すべきコイルCはターンテー
ブルTの軸Tsにセツトし、これから引出した線
材Lの始端Liを予め熱処理炉F内、送り装置Rの
両駆動ロールRu,Rd間、フライングシヤーSの
上、下回転刃Su,Sd間に順次通して振分器Dの
ガイド溝Dt入口側に臨ませておく。そして熱処
理炉Fを作動させるが、熱処理炉F内の熱が安定
状態に達する迄には若干の時間を要するため、熱
処理炉Fの熱が安定するのを待つて送り装置Rの
駆動ロールRu,Rdを作動させることとなる。と
ころでコイルCから引出された線材Lのうち、そ
の始端Liから熱処理炉Fの出口側に至る部分は熱
処理を施されていない部分であり、また熱処理炉
F内に位置する部分及びその上、下流側の若干部
分は熱処理炉Fの熱が安定する迄の間、通常の熱
処理条件と異なる熱影響を受けた部分であり、結
局線材Lのうち、LiからLo迄が不良品部であ
り、熱処理炉Fの上流側におけるLo位置よりも
上流が良品部となるべき部分である。このLo位
置は熱処理設備を構成する上述した各種機器のレ
イアウト等が決まれば予測でき、従つてまたLo
位置から線材Lの始端Li迄の線材Lの長さも定ま
り、熱処理ラインにおけるLo位置は送り装置R
における駆動ロールRu,Rdのいずれかの軸に連
繋したパルスジエネレータ(図示せず)から発せ
られるパルス数を計数することによつて検出し得
ることとなる。 The coil C to be heat treated is set on the axis Ts of the turntable T, and the starting end Li of the wire L drawn out from it is placed in the heat treatment furnace F, between the driving rolls Ru and Rd of the feeding device R, and the flying shear S. Pass it sequentially between the upper and lower rotary blades Su and Sd so that it faces the inlet side of the guide groove Dt of the sorter D. Then, the heat treatment furnace F is operated, but since it takes some time for the heat in the heat treatment furnace F to reach a stable state, wait until the heat in the heat treatment furnace F becomes stable, and move the drive roll Ru of the feeding device R. This will activate Rd. By the way, of the wire L pulled out from the coil C, the part from the starting end Li to the exit side of the heat treatment furnace F is a part that has not been heat treated, and the part located inside the heat treatment furnace F, above it, and downstream. Until the heat in the heat treatment furnace F stabilizes, a small part on the side is affected by heat that is different from the normal heat treatment conditions.In the end, the part from Li to Lo of the wire L is a defective part and cannot be heat treated. The part upstream of the Lo position on the upstream side of the furnace F is the part that should be a non-defective part. This Lo position can be predicted once the layout of the various equipment mentioned above that makes up the heat treatment equipment is decided, and therefore the Lo position can also be predicted.
The length of the wire L from the position to the starting end Li of the wire L is also determined, and the Lo position in the heat treatment line is determined by the feeding device R.
This can be detected by counting the number of pulses emitted from a pulse generator (not shown) connected to either axis of the drive rolls Ru, Rd.
上述の如く当初振分器Dにおけるガイド溝Dt
に入つてくる線材Lは不良品部であるから、振分
板Dpは当初良品ガイド部Dg側を閉鎖する位置に
設定しておき、この状態で熱処理炉Fが安定する
と同時に送り装置Rの駆動ロールRu,Rdを作動
する。線材Lの始端Liはガイド溝Dt、振分板Dp
に案内されて不良品ガイド部Db側に導かれる。
線材LのLo位置が熱処理炉F、送り装置Rを通
つてフライングシヤーSの上、下部カツタSu,
Sd間に達したとき、上、下部カツタSu,Sdを回
転させて線材LをLo位置にて切断する。切断さ
れた線材Lの不良品部は不良品ガイド部Dbを経
て図示しないストツク部に送られ、またこれに引
続く線材LのLo位置以降の良品部もガイド溝Dt
に導かれてくる。そこで不良品部の終端が振分板
Dpを通過した瞬間、振分板Dpを操作して不良品
ガイド部Dbを閉鎖する。これによつて良品部の
始端は良品ガイド部Dg側に導かれて巻取機WIに
達し、自動的にチヤツキングされ、巻取機WIに
巻き取られてゆくこととなる。 As mentioned above, the guide groove Dt in the initial sorter D
Since the incoming wire L is a defective part, the sorting plate Dp is initially set to the position where the good part guide part Dg side is closed, and in this state, the heat treatment furnace F is stabilized and at the same time the feeding device R is driven. Activate rolls Ru and Rd. The starting end Li of the wire L is the guide groove Dt, the distribution plate Dp
is guided to the defective product guide section Db side.
The Lo position of the wire L passes through the heat treatment furnace F and the feeding device R to the upper and lower cutter Su of the flying shear S,
When it reaches between Sd, the upper and lower cutters Su and Sd are rotated to cut the wire L at the Lo position. The defective part of the cut wire L is sent to a stock part (not shown) via the defective guide part Db, and the subsequent good part of the wire L from position Lo onwards is also sent to the guide groove Dt.
I am guided by Therefore, the end of the defective part is placed on the sorting plate.
The moment it passes through Dp, operate the sorting plate Dp to close the defective product guide section Db. As a result, the starting end of the non-defective part is guided to the non-defective guide part Dg side, reaches the winder WI, is automatically chucked, and is wound up by the winder WI.
そしてコイルCの終端、即ち線材Lの終端にお
ける不良品部の前端位置がフライングシヤーSに
達すると、フライングシヤーSの回転刃Su,Sd
を作動させて線材Lを切断すると同時に送り装置
Rを停止し、線材Lの残された終端と新たにター
ンテーブルTに嵌挿したコイルCの始端とを溶接
機WEにて溶接する。 When the front end position of the defective part at the end of the coil C, that is, the end of the wire L, reaches the flying shear S, the rotating blades Su, Sd of the flying shear S
is activated to cut the wire L, and at the same time, the feeding device R is stopped, and the remaining end of the wire L and the starting end of the coil C newly inserted into the turntable T are welded using a welding machine WE.
一方巻取機WIに巻き取られた線材Lは結束さ
れ、巻取部を縮径させてこれから取り外され、一
コイルとして出荷工程に送られる。巻取部はこれ
を拡径してリセツトし、次の巻き取りに備える。
このような段取り替えを終了すると、再び送り装
置Rを作動させるが、この段取り替えの間、線材
Lのうち熱処理炉F内に滞留していた部分及びこ
れに連なる間接的に熱影響を受けた部分、溶接機
WEにて溶接された線材Lと次の線材との連結
部、或いは線材Lの終端部及び次の線材の始端部
は不良品部であり、ガイド溝Dtには先ずこのよ
うな不良品部が導入されてくるから、振分板Dp
は良品ガイド部Dgを閉鎖する位置にセツトして
おく。送り装置Rを作動し、不良品部を不良品ガ
イド部Db側に導き、パルスジエネレータが発す
るパルス数が次の線材における不良品部の終端が
フライングシヤーSに達したことを検知すると、
フライングシヤーSを作動して線材を切断し、切
断した不良品部が不良品ガイド部Dbを通過し終
えると同時に振分板Dpを切替えて不良品ガイド
部Dbを閉鎖する。これによつて新たな線材の良
品部のみが、良品ガイド部Dgを経て巻取機WIに
導かれ、これに巻き取られてゆくこととなる。 On the other hand, the wire L wound up by the winding machine WI is bundled, the diameter of the winding portion is reduced, the wire rod L is removed from the bundle, and the wire rod L is sent as a single coil to a shipping process. The winding section expands the diameter and resets it in preparation for the next winding.
When such a setup change is completed, the feeding device R is operated again, but during this setup change, the part of the wire L that has remained in the heat treatment furnace F and the part that has been indirectly affected by heat due to this parts, welding machine
The connecting part between the wire L and the next wire welded by WE, or the terminal end of the wire L and the starting end of the next wire are defective parts, and such defective parts are first placed in the guide groove Dt. Since it will be introduced, the distribution board Dp
is set to the position where the good product guide part Dg is closed. The feeding device R is operated to guide the defective part to the defective part guide part Db side, and when the number of pulses emitted by the pulse generator detects that the end of the defective part in the next wire has reached the flying shear S,
The flying shear S is operated to cut the wire, and at the same time the cut defective part finishes passing through the defective product guide part Db, the distribution plate Dp is switched to close the defective product guide part Db. As a result, only the good part of the new wire rod is guided to the winder WI via the good guide part Dg, and is wound there.
上述した操作を順次反復して線材Lの熱処理を
施してゆく。ところで上述した如き従来の巻取装
置にあつては巻取機を個々に2台用意する必要が
あることは勿論、段取り替え等に際しては夫々
個々に操作しなければならないという欠点がある
外、特に不良品部は寸法が短かいため多くの手間
を要する等の欠陥があつた。 The above-described operations are successively repeated to heat-treat the wire L. By the way, in the case of the conventional winding device as mentioned above, it is necessary to prepare two individual winding machines, and there are disadvantages in that each winding machine must be operated individually when changing setups, etc. The defective parts were short in size and had defects such as requiring a lot of work.
本発明はかかる事情に鑑みなされたものであつ
て、その目的とするところは回転中心軸の軸長方
向に同心的に並設された線材の良品巻取部及び線
材の不良品巻取部と、前記良品巻取部に巻取つた
線材を取り外すべくこれを縮径させる手段と、前
記不良品巻取部に巻取つた線材を取り外すべくこ
れを前記良品巻取部より離反し、且つ回転中心方
向へ移動する如く縮径する手段と、前記良品部の
縮径動作に連動して前記不良品巻取部を縮径させ
る連動手段と、前記不良品巻取部及び良品巻取部
夫々に線材をその良品部、不良品部に応じて選択
的に巻取らせるべくこれら夫々と対向する領域に
移動せしめられるガイドローラを有するトラバー
サとを具備し、線材をその良品部、不良品部毎に
切断することなく夫々の巻取部に巻き取ることが
出来、特に不良品部の処理が極めて容易となり、
不良品部に対する取扱作業の作業能率を大幅に向
上し得るようにした線材巻取機を提供するにあ
る。 The present invention has been made in view of the above circumstances, and its purpose is to provide a winding section for good wire rods and a winding section for defective wire rods that are arranged concentrically in parallel in the axial length direction of the rotation center shaft. , a means for reducing the diameter of the wire wound on the non-defective winding section in order to remove it, and a means for separating the wire rod wound on the defective winding section from the non-defective winding section in order to remove it, and a means for reducing the diameter of the wire wound on the defective winding section, and means for reducing the diameter of the defective product winding section in conjunction with the diameter reduction operation of the non-defective product section; and a traverser having a guide roller that is moved to an area facing each of these parts in order to selectively wind the wire according to the good part and the defective part, and cut the wire into the good part and the defective part. It is possible to wind the product into each winding section without any trouble, and it is extremely easy to dispose of defective parts.
An object of the present invention is to provide a wire winding machine that can greatly improve the efficiency of handling work for defective parts.
以下本発明をその実施例を示す図面に基いて具
体的に説明する。第1図は本発明に係る線材巻取
装置(以下本発明装置という)を線材の熱処理設
備に採り入れた状態を示す全体図、第2図は巻取
機の拡大縦断面図、第3図は第2図の−線に
よる一部切欠正面図、第4図は第2図の−線
による断面図、第5図は巻取機の動作説明図、第
6図はトラバーサの側面図である。第1図におい
て、1は誘導コイル式、或いはガス、重油等の燃
焼炉等で構成された熱処理炉、2,2′は熱処理
炉1の入口側に並設された線材の供給機、3は供
給機2,2′の更に背後に配設された溶接機、そ
してAは熱処理炉1の出口側に配設された本発明
装置であつて、巻取機4と、この巻取機4と熱処
理炉1との間に配設され、線材Lを熱処理炉1の
出口側から前記巻取機4における良品巻取部5、
又は不良品巻取部6に夫々誘導するためのガイド
ロールGR,GRを備えたトラバーサ7とをその主
要構成部分としている。線材の供給機2,2′は
各基台2a,2a′上に立設した支柱2b,2b′に
熱処理炉1の入口側に向けて水平に支持杆2c,
2c′を突出して構成されており、各支持杆2c,
2c′に夫々、熱処理を施すべきコイルC1,C2が結
束を解いた状態にてセツトされるようにしてあ
る。溶接機3としては主にアーク溶接機等が用い
られ、供給機2,2′にセツトされたコイルC1,
C2における先に熱処理炉を施すべき、例えばコ
イルC1、即ち、線材L1の終端と、次に熱処理を
施すべきコイルC2、即ち線材L2の始端とを溶接
にて連結するのに用いられる。 EMBODIMENT OF THE INVENTION The present invention will be specifically explained below based on drawings showing embodiments thereof. Fig. 1 is an overall view showing a wire rod winding device according to the present invention (hereinafter referred to as the device of the present invention) installed in wire heat treatment equipment, Fig. 2 is an enlarged longitudinal sectional view of the winding machine, and Fig. 3 is an enlarged longitudinal sectional view of the winding machine. FIG. 4 is a partially cutaway front view taken along the line - in FIG. 2, FIG. 4 is a sectional view taken along the line - in FIG. 2, FIG. In Fig. 1, 1 is a heat treatment furnace composed of an induction coil type or a combustion furnace for gas, heavy oil, etc., 2 and 2' are wire feeders installed in parallel on the inlet side of the heat treatment furnace 1, and 3 is a wire feeder. A welding machine is disposed further behind the feeders 2 and 2', and A is a device of the present invention disposed on the exit side of the heat treatment furnace 1. A non-defective winding section 5 in the winding machine 4, which is disposed between the winding machine 4 and the heat treatment furnace 1, and takes the wire L from the exit side of the heat treatment furnace 1;
The main component thereof is a traverser 7 equipped with guide rolls GR and GR for guiding the defective products to the winding section 6, respectively. The wire rod feeders 2, 2' are provided with supporting rods 2c, 2c horizontally facing the inlet side of the heat treatment furnace 1 on supports 2b, 2b' erected on the respective bases 2a, 2a'.
2c' protrudes, and each support rod 2c,
Coils C 1 and C 2 to be subjected to heat treatment are set in the untied state of coils 2c', respectively. As the welding machine 3, an arc welding machine etc. is mainly used, and the coils C 1 ,
For example, to connect by welding the terminal end of coil C 1 , i.e., wire L 1 , which should be subjected to heat treatment in C 2 first, and the starting end of coil C 2 , i.e., wire L 2 , which should be subjected to heat treatment next. used.
そして本発明装置を構成する巻取機4は熱処理
炉1の出口の延長上に配設され、良品巻取部5、
不良品巻取部6及びこれらを回転駆動させ、また
拡縮する中空軸8、シヤフト9、油圧シリンダ
OC1等をその主要構成部分としている。中空軸8
はその軸長方向の両端部寄りの位置を軸受8a,
8bを用いて軸心線回りに回転可能に枢支され、
またシヤフト9は前記中空軸8よりも長く、その
前、後端部を中空軸8の前、後端部から前、後に
突出させた状態で中空軸8内に軸長方向への移動
が可能なよう摺嵌され、中空軸8の後端側から突
き出された後端部油圧シリンダOC1の作動杆に連
結具9aを用いて回転可能に連結され、中空軸8
に対しシヤフト9をその軸長方向に前後移動し得
るようにしてある。中空軸8の中間部外周にはギ
ヤ11及びスプロケツト12が固定されており、
ギヤ11はモータMに連繋する減速機13の出力
軸に固定したギヤ14に噛合され、またスプロケ
ツト12はチエーン15を介してトラバーサ7に
対する伝動軸78に設けたスプロケツト77に連
繋され、モータMの動力を減速機13、ギヤ1
4,11を経て中空軸8、即ち巻取機4に伝達す
る外、スプロケツト12、チエーン15、スプロ
ケツト77を介してトラバーサ7にも伝達するよ
うにしてある。中空軸8の前端部外周には第2図
に示す如くスライドガイド杆81が、また中空軸
8から突き出されたシヤフト9の前端部外周には
前端側に向けてスライダ91、連杆92及び補助
ガイド93がこの順序で配設されており、これら
スライドガイド杆81、スライダ91、連杆92
及び補助ガイド93等からなる拡縮手段により線
材のうち良品部を巻き取る良品巻取部5と不良品
部を巻き取る不良品巻取部6とがその回転中心た
る中空軸8又はシヤフト9の軸心線回りに線材の
巻取部直径を拡縮可能な状態で支持されている。 A winder 4 constituting the apparatus of the present invention is disposed on an extension of the outlet of the heat treatment furnace 1, and includes a good product winding section 5,
A defective product winding unit 6, a hollow shaft 8, a shaft 9, and a hydraulic cylinder that rotate and drive these parts and expand and contract them.
Its main component is OC 1 etc. hollow shaft 8
The bearings 8a are positioned near both ends in the axial direction.
8b to be rotatably supported around the axis,
Further, the shaft 9 is longer than the hollow shaft 8, and can be moved in the axial direction within the hollow shaft 8 with its front and rear ends protruding forward and backward from the front and rear ends of the hollow shaft 8. The hollow shaft 8
In contrast, the shaft 9 can be moved back and forth in its axial direction. A gear 11 and a sprocket 12 are fixed to the outer periphery of the intermediate portion of the hollow shaft 8.
The gear 11 is meshed with a gear 14 fixed to the output shaft of a reducer 13 connected to the motor M, and the sprocket 12 is connected via a chain 15 to a sprocket 77 provided on a transmission shaft 78 for the traverser 7. Power is transferred to reducer 13, gear 1
4 and 11 to the hollow shaft 8, that is, the winder 4, and also to the traverser 7 via the sprocket 12, chain 15, and sprocket 77. As shown in FIG. 2, a slide guide rod 81 is provided on the outer periphery of the front end of the hollow shaft 8, and a slider 91, a connecting rod 92, and an auxiliary rod are provided on the outer periphery of the front end of the shaft 9 protruding from the hollow shaft 8 toward the front end side. Guides 93 are arranged in this order, and these slide guide rods 81, sliders 91, and connecting rods 92
The non-defective winding section 5 that winds the non-defective parts of the wire rod and the defective winding section 6 that winds the non-defective parts of the wire by means of expansion/contraction means consisting of an auxiliary guide 93 and the like are connected to the axis of the hollow shaft 8 or shaft 9, which is the center of rotation thereof. The wire is supported around the core wire in such a manner that the diameter of the wound portion of the wire can be expanded or contracted.
スライドガイド杆81はボス部81aの周面
に、周方向に等間隔で放射状に6個立設されてお
り、ボス部81aを介して中空軸8の前端部外周
に固定され、各外方端は後述する良品巻取部5を
構成する側板53の内方端部の後面に設けたガイ
ド孔53aに摺嵌せしめられている。またスライ
ダ91は、シヤフト9に外嵌固定されるべきボス
部91aの周面に、周方向に等間隔であつて、且
つ前記各スライドガイド杆81と対応する位置
に、後端側から前端側に向うに従つて内方に向け
シヤフト9の軸心線と30゜の角度で傾斜する鳩尾
部91bを設けて構成されており、このスライダ
91の鳩尾部91bには後述する良品巻取部5を
構成するテーパスライダ54をその蟻溝54aを
介して摺嵌させてある。また連杆92は同じくシ
ヤフト9に外嵌固定されるべきボス部92aの周
面に、周方向に等間隔であつて、且つ前記スライ
ドガイド杆81、スライダ91と対応する位置に
放射状に立設されており、その各外方端は後述す
る不良品巻取部6を構成する鍔板部61にリンク
63を介して連繋されている。これらスライダ9
1、連杆92はいずれも良品巻取部5と不良品巻
取部6との拡縮手段を連動させる手段の構成要素
である各ボス部91a,92a同士を衝き合せた
状態でシヤフト9に一体的に外嵌固定されてい
る。そして補助ガイド93はシヤフト9に枢嵌さ
れるボス部93aの周面に、周方向に等間隔で放
射状に立設されており、ボス部9aから外方に向
けて延びる支持部93bと、該支持部93bの外
方端からシヤフト9と平行にその後方に向けて延
びるガイド部93cとにて構成されており、その
ボス部93aはシヤフト9の前端近傍に設けたス
ナツプリング9dと前端面に設けたストツパ9e
とによつてシヤフト9の軸長方向への移動域を所
要寸法に規制された状態でシヤフト9に摺嵌され
ており、また各ガイド部93cの後端部はここに
設けたガイドプレート93dを介して支持フレー
ム51に設けたガイド溝51cに摺動可能に連繋
されている。 Six slide guide rods 81 are radially arranged on the circumferential surface of the boss portion 81a at equal intervals in the circumferential direction, and are fixed to the outer periphery of the front end portion of the hollow shaft 8 via the boss portion 81a. is slidably fitted into a guide hole 53a provided on the rear surface of the inner end of a side plate 53 constituting a non-defective winding section 5, which will be described later. Further, the sliders 91 are arranged on the circumferential surface of the boss portion 91a to be externally fitted and fixed to the shaft 9 at equal intervals in the circumferential direction and at positions corresponding to the respective slide guide rods 81 from the rear end side to the front end side. The slider 91 is provided with a dovetail portion 91b that is inclined inward at an angle of 30° with respect to the axis of the shaft 9. A taper slider 54 constituting the main body is slidably fitted through the dovetail groove 54a. Further, the connecting rods 92 are radially erected on the circumferential surface of the boss portion 92a to be externally fitted and fixed to the shaft 9 at equal intervals in the circumferential direction and at positions corresponding to the slide guide rods 81 and the slider 91. Each outer end thereof is connected via a link 63 to a flange plate portion 61 constituting a defective product winding portion 6, which will be described later. These sliders 9
1. The connecting rod 92 is integrated into the shaft 9 with boss portions 91a and 92a, which are constituent elements of the means for interlocking the expansion/contraction means of the good product winding section 5 and the defective product winding section 6, abutting against each other. It is fixed externally. The auxiliary guides 93 are provided radially upright at equal intervals in the circumferential direction on the circumferential surface of the boss portion 93a that is pivotally fitted to the shaft 9, and include support portions 93b extending outward from the boss portion 9a, and It consists of a guide part 93c extending from the outer end of the support part 93b toward the rear in parallel with the shaft 9, and the boss part 93a is connected to a snap ring 9d provided near the front end of the shaft 9 and a guide part 93c provided on the front end surface. Ta stoppa 9e
The shaft 9 is slidably fitted onto the shaft 9 with its movement range in the axial direction restricted to the required dimensions, and the rear end of each guide portion 93c is fitted with a guide plate 93d provided here. It is slidably connected to a guide groove 51c provided in the support frame 51 via the guide groove 51c.
良品巻取部5及び不良品巻取部6はその回転中
心たる中空軸8及びシヤフト9の軸長方向に隣接
して並設されており、夫々中空軸8、シヤフト9
の軸心線を中心とする円周上に位置すべく周方向
に等間隔で配設された各6個の良品巻取部構成部
材50、不良品巻取部構成部材60にて構成され
ている。そして各良品巻取部構成部材50は支持
フレーム51と、該支持フレーム51における外
方端に固定された周壁板52と、支持フレーム1
の後面側に固定された側板53と、支持フレーム
51の内方端に固定されたテーパスライダ54と
からなる。支持フレーム51は第2,3図に示す
如く、内外方向及びシヤフト9の軸長方向に所要
の板幅を有する主板51aと、該主板51aの外
方端寄りの位置にこれと直交する向きに固定した
扇形のリブ51bとを有している。 The good product winding section 5 and the defective product winding section 6 are arranged adjacent to each other in the axial direction of the hollow shaft 8 and the shaft 9, which are the centers of rotation, respectively.
Consisting of six non-defective winding section members 50 and six defective winding section members 60, which are arranged at equal intervals in the circumferential direction so as to be located on the circumference centered on the axis of the There is. Each non-defective winding section component 50 includes a support frame 51, a peripheral wall plate 52 fixed to the outer end of the support frame 51, and a support frame 1.
It consists of a side plate 53 fixed to the rear surface side and a taper slider 54 fixed to the inner end of the support frame 51. As shown in FIGS. 2 and 3, the support frame 51 includes a main plate 51a having a required plate width in the inner and outer directions and in the axial length direction of the shaft 9, and a main plate 51a having a main plate 51a at a position near the outer end thereof in a direction perpendicular to the main plate 51a. It has a fixed fan-shaped rib 51b.
周壁板52は前記シヤフト9の周方向に所要の
長さを有する断面円弧状に形成されており、その
内周面における周方向の中央部が支持フレーム5
1の外方端に、またその周方向の両側部を前記リ
ブ51bに固定されている。周壁板52の周方向
における長さは、第3図に示す如く各良品巻取部
構成部材50の周壁板52を同一円周上に位置さ
せた状態では、周壁板52における周方向の相対
向する端部間に所要寸法の隙間が形成されるよう
適切に設定されている。 The peripheral wall plate 52 is formed to have an arcuate cross section having a required length in the circumferential direction of the shaft 9, and the center portion of the inner peripheral surface thereof in the circumferential direction is connected to the support frame 5.
1 and both sides in the circumferential direction are fixed to the ribs 51b. The circumferential length of the circumferential wall plate 52 is determined by the relative circumferential direction of the circumferential wall plate 52 when the circumferential wall plates 52 of each non-defective winding section component member 50 are positioned on the same circumference as shown in FIG. The gap is appropriately set so that a gap of the required size is formed between the ends.
側板53の後面内方寄りの位置には前記中空軸
8回りに固定したスライドガイド杆81を摺嵌さ
せるべきガイド孔53aを備えており、外方端側
の所要寸法を周壁板52の外方に突出させた状態
で前面側を前記支持フレーム51及び周壁板52
の後面に一体的に固定されている。そしてテーパ
スライダ54は支持フレーム51の内方端に、後
端側から前端側に向かい内方に傾斜するよう配設
されており、その内方端面には第4図に示す如
く、シヤフト9に固定したスライダ91の鳩尾部
91bに対応する断面を備えた蟻溝54aがシヤ
フト9の軸心線に対し鳩尾部91bと同様に30゜
の傾斜角度で形成され、この蟻溝54aを介して
テーパスライダ54が鳩尾部91bに摺嵌され各
良品巻取部構成部材50を拡縮移動させ得るよう
にしてある。支持フレーム51の前面側内方寄り
に位置するガイド溝51cは前後方向に所要寸法
を隔てて配設した一対のガイド板間に形成されて
おり、これに摺嵌させた補助ガイド93における
ガイド部93cのガイドプレート93dにより、
各支持フレーム51、換言すれば各良品巻取部構
成部材50の拡縮動作を円滑ならしめるようにし
てある。 A guide hole 53a is provided at an inward position on the rear surface of the side plate 53 into which a slide guide rod 81 fixed around the hollow shaft 8 is to be slidably fitted, and the required dimensions on the outer end side are adjusted to the outer side of the peripheral wall plate 52. The front side is connected to the support frame 51 and the peripheral wall plate 52 while protruding from the front side.
It is integrally fixed to the rear of the. The taper slider 54 is disposed at the inner end of the support frame 51 so as to be inclined inward from the rear end side toward the front end side, and the shaft 9 is provided on the inner end surface of the slider 54 as shown in FIG. A dovetail groove 54a having a cross section corresponding to the dovetail part 91b of the fixed slider 91 is formed at an angle of inclination of 30° with respect to the axis of the shaft 9, similar to the dovetail part 91b, and a taper is formed through the dovetail groove 54a. A slider 54 is slidably fitted into the dovetail portion 91b so that each non-defective winding portion component member 50 can be moved to expand or contract. The guide groove 51c located inward on the front side of the support frame 51 is formed between a pair of guide plates arranged at a required distance apart in the front-rear direction, and the guide portion of the auxiliary guide 93 slidably fitted therein By the guide plate 93d of 93c,
Each support frame 51, in other words, each non-defective winding section constituent member 50 is designed to smoothly expand and contract.
一方不良品巻取部構成部材60は前記良品巻取
部構成部材50毎にこれと対をなす如くに配設さ
れており、良品巻取部構成部材50における周壁
板52の前端側に臨む鍔部を兼ねる鍔板部61
と、この鍔板部61の前面側にその周方向に所要
寸法隔てて突設した鈎状の一対の巻掛部62,6
2と、鍔板部61を前記シヤフト9に固定した連
杆92の外端部に連繋するリンク63等にて構成
されている。鍔板部61はその周方向の幅寸法が
第3図に示す如く外方端側で狭く、内方端側で広
くなつている正面視で台形状に形成されており、
各隣接する不良品巻取部構成部材60における鍔
板部61の周方向の両端部間には所要の隙間が形
成されるようにしてある。各鍔板部61の内方端
側には周方向に所要寸法を隔てて一対のブラケツ
ト61a,61aを備えており、この両ブラケツ
ト61a,61aは第3に示す如く支持フレーム
51に固定したシヤフト9と直交する向きのスリ
ーブ51aに軸61bを用いて回転可能に枢支さ
れると共に、この支持フレーム51に対する枢支
点よりも若干内方寄りの位置においてリンク6
3,63の各一端に枢支連繋されている。リンク
63,63の各他端は連杆92の外方端に固定し
たシヤフト9と直交する向きのスリーブ92cに
挿通されている軸92dに枢支連繋されている。
各巻掛部62,62は側面視で略L形状に形成さ
れており、鍔板部61から前方に延びる巻取部位
62aと、この巻取部位62aの先端から外方に
向けて延在する係止部位62bとからなり、線材
巻取時には第2図に示す如く巻取部位62aは鍔
板部61を隔てて良品巻取部構成部材50におけ
る周壁板52と同一円周上に位置するようにして
ある。 On the other hand, the defective product winding section component 60 is disposed in a pair with each of the non-defective product winding section component 50, and is located at a flange facing the front end side of the peripheral wall plate 52 in the non-defective product winding section component 50. A collar plate part 61 that also serves as a
A pair of hook-shaped winding portions 62, 6 are provided on the front side of the collar plate portion 61 at a required distance apart from each other in the circumferential direction.
2, and a link 63 that connects to the outer end of a connecting rod 92 that fixes the collar plate 61 to the shaft 9. The collar plate portion 61 is formed into a trapezoidal shape when viewed from the front, with a circumferential width dimension narrowing at the outer end and widening at the inner end, as shown in FIG.
A required gap is formed between both circumferential ends of the collar plate portions 61 of each adjacent defective product winding portion constituent member 60. A pair of brackets 61a, 61a are provided on the inner end side of each collar plate portion 61, spaced apart by a required distance in the circumferential direction, and both brackets 61a, 61a are attached to a shaft fixed to the support frame 51 as shown in the third figure. The link 6 is rotatably supported by a shaft 61b on the sleeve 51a in a direction perpendicular to the link 6.
It is pivotally connected to one end of each of 3 and 63. The other ends of the links 63, 63 are pivotally connected to a shaft 92d inserted through a sleeve 92c extending perpendicularly to the shaft 9 fixed to the outer end of the connecting rod 92.
Each of the winding parts 62, 62 is formed into a substantially L shape when viewed from the side, and includes a winding part 62a extending forward from the collar plate part 61, and an engaging part extending outward from the tip of the winding part 62a. When winding the wire, the winding part 62a is positioned on the same circumference as the peripheral wall plate 52 of the non-defective winding part component 50, with the collar plate part 61 in between, as shown in FIG. There is.
而して第2図に示す如く、油圧シリンダOC1の
作動杆を進出せしめ、シヤフト9をその軸長方向
前方に突出せしめた状態においては、各良品巻取
部構成部材50はそのテーパスライダ54がスラ
イダ91における後端側に位置し、各良品巻取部
構成部材50は外方に押し出された状態、即ち良
品巻取部5が拡径された状態にあり、一方各不良
品巻取部構成部材60はシヤフト9と一体の連杆
92が前方に移動せしめられているから、この連
杆92に連繋するリンク63に引張られ鍔板部6
1が軸61b回りに回転され、鍔板部61の後面
が周壁板52の前側面に当接した起立状態に保持
されている。これによつて良品巻取部5及び不良
品巻取部6はその回転中心軸たるシヤフト9の軸
長方向に並列された状態で夫々拡径保持され、モ
ータMの動力を受けた中空軸8、シヤフト9の回
転によつて一体的に回転されることとなる。 As shown in FIG. 2, when the operating rod of the hydraulic cylinder OC 1 is advanced and the shaft 9 is projected forward in the axial direction, each non-defective winding section component 50 moves toward its taper slider 54. is located on the rear end side of the slider 91, and each of the non-defective winding section members 50 is pushed outward, that is, the non-defective winding section 5 is in an enlarged diameter state, while each of the defective winding sections Since the connecting rod 92 that is integral with the shaft 9 is moved forward, the component 60 is pulled by the link 63 connected to this connecting rod 92, and the flange plate 6 is pulled.
1 is rotated around the shaft 61b, and the rear surface of the collar plate 61 is held in an upright state in contact with the front surface of the peripheral wall plate 52. As a result, the good product winding section 5 and the defective product winding section 6 are held in parallel with each other in the longitudinal direction of the shaft 9, which is the central axis of rotation, and are held with enlarged diameters, and the hollow shaft 8 receives the power of the motor M. , are rotated integrally by the rotation of the shaft 9.
一方第2,3図に示す状態わら油圧シリンダ
OC1の作動杆を退入させてシヤフト9をその軸長
方向の後端側に移動せしめてゆくと、スライダ9
1がシヤフト9と一体的に後方に移動するが、中
空軸8のスライドガイド杆81によつてシヤフト
9の後方側への移動を規制されている各良品巻取
部構成部材50はそのテーパスライダ54がスラ
イダ91における小径の前方側に向けて相対移動
される結果、スライドガイド杆81及び補助ガイ
ド93に沿い第5図に示す如く内方に向けて移動
され、良品巻取部5が縮径され、またこれと同時
に連杆92もシヤフト9と共に後方に移動するか
らこれに連繋するリンク63,63にてブラケツ
ト61a,61a換言すれば鍔板部61が軸61
b回りに矢符方向に回転され、鍔板部61が周壁
板52から離反してその前方内方側寄りに移動す
ると共に、不良品部を巻取るべき巻掛部62も内
方に傾動して不良品巻取部6が良品巻取部5の縮
径動作に連動してこれら離反縮径されることとな
る。 On the other hand, the condition shown in Figs. 2 and 3 is the hydraulic cylinder
When the operating rod of OC 1 is retracted and the shaft 9 is moved toward the rear end in the axial direction, the slider 9
1 moves rearward integrally with the shaft 9, but the shaft 9 is restricted from moving rearward by the slide guide rod 81 of the hollow shaft 8. 54 is relatively moved toward the front side of the small diameter of the slider 91, and as a result, it is moved inward along the slide guide rod 81 and the auxiliary guide 93 as shown in FIG. At the same time, the connecting rod 92 also moves rearward together with the shaft 9, so the links 63, 63 connected thereto connect the brackets 61a, 61a.
b is rotated in the direction of the arrow, and the collar plate part 61 separates from the peripheral wall plate 52 and moves toward the front and inward side, and the winding part 62, which should wind up the defective part, also tilts inward. The diameter of the defective product winding section 6 is reduced in conjunction with the diameter reduction operation of the non-defective product winding section 5.
トラバーサ7は第1,6図に示す如く熱処理炉
1における線材の出側と、前記巻取材4における
良品巻取部5、不良品巻取部6との間にあつて、
巻取機4におけるシヤフト9と平行な向きに敷設
されたレール70上に載置された台車71と、こ
の台車71の作動部たる螺条杆72と、台車71
上に搭載されたいまひとつの小台車73と、この
小台車73の作動部たる油圧シリンダOC2等にて
構成されている。台車71はその下面中央部にナ
ツト部材71aを備えており、これは前記レール
70と平行に配した螺条杆72の前端側が螺合挿
通され、また螺条杆72の後端側は減速機75、
電磁クラツチ76を介して前記中空軸8に固定し
たスプロケツト12とチエーン15にて連結され
たスプロケツト77の伝動軸78に連繋されてい
る。螺条杆72は電磁クラツチ76の制御によつ
て停止され、また台車71を所定ピツチで前進又
は後退させるべく正転又は逆転操作されるように
してある。小台車73は前記台車71上に前記レ
ール70と平行に配したレール70′上に載架さ
れており、上面には一対のガイドローラGR,GR
が線材の移動域を挾む態様で夫々鉛直軸回りに回
転可能に枢支され、また後端部には台車71上に
配した油圧シリンダOC2の作動杆が連結され、前
記螺条杆72及び油圧シリンダOC2の制御によつ
て、ガイドローラGR,GRを前記良品巻取部5、
不良品巻取部6に夫々線材を巻取らせるべく、こ
れらと対向する領域にて選択的に往復移動させる
ようにしてある。 As shown in FIGS. 1 and 6, the traverser 7 is located between the exit side of the wire rod in the heat treatment furnace 1 and the non-defective winding section 5 and the defective winding section 6 of the winding material 4.
A cart 71 placed on a rail 70 laid in a direction parallel to the shaft 9 in the winding machine 4, a screw rod 72 which is an operating part of this cart 71, and a cart 71.
It consists of another small truck 73 mounted on the top, and a hydraulic cylinder OC 2 which is the operating part of this small truck 73. The bogie 71 is provided with a nut member 71a at the center of its lower surface, into which the front end of a threaded rod 72 arranged parallel to the rail 70 is threadedly inserted, and the rear end of the threaded rod 72 is connected to a reducer. 75,
A sprocket 77 is connected to a transmission shaft 78 via an electromagnetic clutch 76 and a sprocket 12 fixed to the hollow shaft 8 through a chain 15. The screw rod 72 is stopped under the control of an electromagnetic clutch 76, and is rotated forward or backward to move the truck 71 forward or backward at a predetermined pitch. The small truck 73 is mounted on a rail 70' arranged parallel to the rail 70 on the truck 71, and has a pair of guide rollers GR, GR on the upper surface.
are pivoted so as to be rotatable around vertical axes so as to sandwich the movement range of the wire, and the operating rod of a hydraulic cylinder OC 2 disposed on a truck 71 is connected to the rear end of the screw rod 72 . And by controlling the hydraulic cylinder OC 2 , the guide rollers GR, GR are moved to the good product winding section 5,
In order to wind up the wire rods in the defective product winding sections 6, the wire rods are selectively moved back and forth in areas facing the defective product winding sections 6.
LS1,LS2,LS3はリミツトスイツチであつて、
リミツトスイツチLS1は線材を良品巻取部5に巻
取る場合において、台車71の後退限を、またリ
ミツトスイツチLS2は不良品巻取部6に巻取る場
合において、台車71の前進限を、更にリミツト
スイツチLS3は線材を良品巻取部5に巻取る場合
における台車71の前進限及び線材を不良品巻取
部6に巻取る場合における台車71の後退限を
夫々検知するようにしてある。 LS 1 , LS 2 , LS 3 are limit switches,
The limit switch LS 1 sets the backward limit of the carriage 71 when the wire is wound on the good product winding section 5, and the limit switch LS 2 sets the forward limit of the carriage 71 when the wire is wound on the defective product winding section 6. LS 3 is configured to detect the forward limit of the carriage 71 when winding the wire rod onto the good product winding section 5 and the backward limit of the cart 71 when winding the wire rod onto the defective product winding section 6, respectively.
その他第1図中PGはパルスジエネレータであ
つて、モータMの出力軸に連繋されており、モー
タMの回転数、換言すれば巻取機4に対する線材
の巻取寸法に応じたパルスを発するようにしてあ
る。 In addition, PG in FIG. 1 is a pulse generator, which is connected to the output shaft of the motor M, and emits pulses according to the rotation speed of the motor M, in other words, the winding size of the wire to the winder 4. It's like this.
かく構成された本発明装置にあつては当初第1
図に示す如く、油圧シリンダOC1の作動杆を進出
させてシヤフト9をその軸長方向前方に移動せし
めて良品巻取部5、不良品巻取部6をシヤフト9
の軸長方向に同心的に並列して拡径状態に位置さ
せ、またトラバーサ7はそのガイドローラGR,
GRを、線材を不良品巻取部6に巻取らせるべく
これと対向するよう位置せしめておく。 In the device of the present invention thus constructed, the first
As shown in the figure, the operating rod of the hydraulic cylinder OC 1 is advanced to move the shaft 9 forward in its axial direction, and the good product winding section 5 and the defective product winding section 6 are moved to the shaft 9.
The traverser 7 is arranged concentrically in parallel in the axial direction of the
The GR is positioned to face the defective product winding section 6 in order to wind the wire therein.
一方熱処理を施すべきコイルC1,C2は夫々線
材の供給機2,2′における軸2c,2c′にセツ
トし、コイルC1の終端とコイルC2の始端とを溶
接機3にて溶接した後、コイルC1の始端、即ち
線材L1の始端を手動操作にて熱処理炉1、トラ
バーサ7のガイドローラGR,GRを通して不良品
巻取部構成部材60における1の巻取部62に連
結する。この状態において熱処理炉1を作動し、
熱処理炉1が熱的に安定した時点でモータMを駆
動し、巻取機4を作動せしめる。ただこの場合、
線材Lの始端Liから熱処理炉1近傍に至る間の部
分は非熱処理部分であり、また熱処理炉1内に位
置している部分は熱処理炉1が熱的に安定する迄
の間加熱されて熱処理不良となる部分であり、ま
た熱処理炉1の前後における部分は同様に熱処理
炉1が熱的に安定する迄の間、間接的に熱影響を
受けていて熱処理不良となる部分であり、線材
L1のLo以後の部分が良品部となる部分である。
熱処理炉1が熱的安定状態に達した時点でモータ
Mを駆動すると、モータMの動力は減速機13、
ギヤ14,11を経て巻取機4の中空軸8に伝達
され、中空軸8がその軸心線回りに回転駆動され
る。中空軸8が回転されると、スライドガイド杆
81を介して中空軸8とその軸長方向及び周方向
において一体的に連繋されている良品巻取部5及
び不良品巻取部6が回転され、またこれらと一体
的に連結されているシヤフト9も回転駆動される
こととなり、線材L1は不良品巻取部6における
巻掛部62間に順次巻き取られてゆく。 On the other hand, the coils C 1 and C 2 to be heat treated are set on the shafts 2c and 2c' of the wire feeders 2 and 2', respectively, and the terminal end of the coil C 1 and the starting end of the coil C 2 are welded by the welding machine 3. After that, the starting end of the coil C 1 , that is, the starting end of the wire L 1 is manually connected to the winding section 62 of the defective product winding section component 60 through the heat treatment furnace 1 and the guide rollers GR of the traverser 7. do. In this state, the heat treatment furnace 1 is operated,
When the heat treatment furnace 1 becomes thermally stable, the motor M is driven to operate the winder 4. However, in this case,
The part between the starting end Li of the wire L and the vicinity of the heat treatment furnace 1 is a non-heat treated part, and the part located inside the heat treatment furnace 1 is heated and heat treated until the heat treatment furnace 1 becomes thermally stable. This is the part that becomes defective, and the parts before and after the heat treatment furnace 1 are also indirectly affected by heat until the heat treatment furnace 1 becomes thermally stable, and the heat treatment becomes defective.
The part after Lo of L1 is the part that becomes a non-defective part.
When the motor M is driven when the heat treatment furnace 1 reaches a thermally stable state, the power of the motor M is transferred to the reducer 13,
The signal is transmitted to the hollow shaft 8 of the winder 4 via the gears 14 and 11, and the hollow shaft 8 is driven to rotate around its axial center line. When the hollow shaft 8 is rotated, the good product winding section 5 and the defective product winding section 6, which are integrally connected to the hollow shaft 8 in the axial direction and circumferential direction through the slide guide rod 81, are rotated. , and the shaft 9 integrally connected thereto is also driven to rotate, and the wire L 1 is sequentially wound up between the winding parts 62 in the defective product winding part 6.
またモータMの出力は中空軸8からスプロケツ
ト12、チエーン15、スプロケツト77を経て
電磁クラツチ76、減速機75から螺条杆72に
伝達され、台車71をレール70上において、例
えばリミツトスイツチLS2に接する前進限から後
方に所定ピツチで移動させ、ガイドロールGR,
GRの位置を変位させて線材L1の不良品部を不良
品巻取部6に整列巻きしてゆく。台車71がリミ
ツトスイツチLS3と接する位置に達すれば電磁ク
ラツチ76が切換えられ、螺条杆72が逆転され
て台車71は前進し、同様にして線材L1を整列
巻きしてゆく。パルスジエネレータPGが発する
パルス数が所定数に達した時、換言すれば線材
L1におけるLo部位が不良品巻取部6に達すると
同時に台車71上の油圧シリンダOC2が作動して
その作動杆を退入させ、ガイドローラGR,GR
を、線材L1を良品巻取部5に巻き取らせるべく
これと対向する位置に移動せしめる。これによつ
て線材L1は不良品巻取部構成部材60における
鍔板部61間の隙間を通つて良品巻取部構成部材
50における周壁板52の外周に、前記の場合と
同様に整列巻きされてゆく。台車71がリミツト
スイツチLS3に接すると電磁クラツチ76が切り
換つて螺条杆72が逆転され、またリミツトスイ
ツチLS2に接すると同様にして螺条杆が正転さ
れ、夫々線材L1の良品部が良品巻取部5に整列
巻きされてゆくこととなる。 Further, the output of the motor M is transmitted from the hollow shaft 8 through the sprocket 12, the chain 15, and the sprocket 77 to the electromagnetic clutch 76, the reducer 75, and the screw rod 72 . Move the guide roll GR backward from the forward limit at a predetermined pitch,
By displacing the position of the GR, the defective part of the wire L1 is wound in alignment on the defective part winding section 6. When the carriage 71 reaches the position where it contacts the limit switch LS3 , the electromagnetic clutch 76 is switched, the screw rod 72 is reversed, the carriage 71 moves forward, and the wire L1 is wound in an aligned manner in the same manner. When the number of pulses emitted by the pulse generator PG reaches a predetermined number, in other words, the wire rod
At the same time that the Lo portion in L1 reaches the defective product winding section 6, the hydraulic cylinder OC2 on the truck 71 operates to retract its operating rod, and the guide rollers GR, GR
is moved to a position opposite to the good quality winding unit 5 so that the wire L1 is wound up by the good quality winding unit 5. As a result, the wire L 1 passes through the gap between the collar plates 61 in the defective product winding part component 60 and is wound in an aligned manner on the outer periphery of the peripheral wall plate 52 in the non-defective product winding part component 50 in the same way as in the previous case. It is being done. When the trolley 71 contacts the limit switch LS 3 , the electromagnetic clutch 76 is switched and the screw rod 72 is reversely rotated, and when the cart 71 contacts the limit switch LS 2 , the screw rod is similarly rotated in the normal direction, and the non-defective part of the wire L 1 is removed. The non-defective products are wound in an aligned manner on the winding section 5.
このようにして線材L1の良品部が良品巻取部
5に巻き取られてゆき、線材L1の終端側におけ
る不良部が良品巻取部5近くに達すると図示しな
いカツタ(フライングシヤー)が作動して線材
L1を切断し、またモータMを停止して各良品巻
取部5、不良品巻取部6に巻き取られた線材L1
を結束し、良品部と不良品部との間の境目におい
て線材を切断し、次いで油圧シリンダOC1を作動
してシヤフト9をその軸長方向の後方に移動させ
る。 In this way, the non-defective part of the wire L 1 is wound up by the non-defective winding section 5, and when the defective part on the terminal side of the wire L 1 reaches near the non-defective winding section 5, a cutter (not shown) (flying shear) occurs. actuated wire rod
After cutting the wire rod L 1 and stopping the motor M, the wire rod L 1 is wound around the good product winding section 5 and the defective product winding section 6.
are tied together, the wire is cut at the boundary between the non-defective part and the defective part, and then the hydraulic cylinder OC 1 is operated to move the shaft 9 rearward in its axial direction.
これによつてシヤフト9が軸長方向の後方に移
動されると、各良品巻取部構成部材50が内方向
に移動せしめられて良品巻取部5が縮径され、ま
たこれに連動して不良品巻取部構成部材60が良
品巻取部構成部材50から離反して前方内方に向
けて傾動され、不良品巻取部6も縮径されて、こ
れら各巻取部5,6に巻き取られた線材の取り外
しが可能となる。良品巻取部5、不良品巻取部6
からの線材L1の取り外しが終ると再び油圧シリ
ンダOC1を作動してシヤフト9を軸長方向の前方
に移動し、第5図に示す状態から第2図に示す状
態にリセツトし、またコイルC1をセツトしてい
た供給機2には新たなコイルをセツトし、その始
端を溶接機3を用いてコイルC2の終端に溶接
し、更に線材L1の終端を不良品巻取部6におけ
る巻掛部62に連結した後、モータMを作動して
前述したのと同様にして巻取りを行つてゆく。 When the shaft 9 is thereby moved rearward in the axial direction, each non-defective winding section component member 50 is moved inward, and the diameter of the non-defective winding section 5 is reduced. The defective product winding section component 60 is separated from the non-defective product winding section component 50 and tilted forward and inward, and the defective product winding section 6 is also reduced in diameter and wound around these respective winding sections 5 and 6. The removed wire can now be removed. Good product winding section 5, defective product winding section 6
When the removal of the wire L 1 from the coil is completed, the hydraulic cylinder OC 1 is operated again to move the shaft 9 forward in the axial direction, and reset the state shown in Fig. 5 to the state shown in Fig. 2. A new coil is set in the feeder 2 where C 1 was set, and its starting end is welded to the terminal end of the coil C 2 using the welding machine 3. Furthermore, the terminal end of the wire L 1 is attached to the defective product winding section 6. After connecting to the winding portion 62 at , the motor M is activated and winding is performed in the same manner as described above.
以上の如く本発明装置にあつては、線材の良品
部及び不良品部は相互の間を切断することなく
夫々良品巻取部、不良品巻取部に巻き分けること
が出来、比較的短尺になりがちな不良品部の巻き
取りが極めて容易となり、また良品巻取部、不良
品巻取部からの巻取つた線材のみを取り外し得、
スプール等が不要であり、取り外し作業自体も迅
速、且つ容易に行い得、更に短尺の不良品部に対
する端末処理に煩わされることがなく作業能率も
良いなど本発明は優れた効果を奏するものであ
る。 As described above, in the device of the present invention, the good part and the defective part of the wire can be wound into the good part and the defective part, respectively, without cutting the wire, and can be wound into relatively short lengths. It is extremely easy to wind up the defective part, which tends to occur, and it is possible to remove only the wound wire from the good part and the defective part.
The present invention has excellent effects such as no spool etc. is required, the removal work itself can be done quickly and easily, and there is no need to bother with terminal processing for short defective parts, resulting in good work efficiency. .
第1図は本発明装置を線材の熱処理設備に採用
した場合の全体図、第2図は良品巻取部、不良品
巻取部及びこれらの拡縮機構を示す拡大断面図、
第3図は第2図の−線による一部切欠正面
図、第4図は第2図の−線による断面図、第
5図は良品巻取部、不良品巻取部の動作説明図、
第6図はトラバーサの正面図、第7図は従来の巻
取装置を熱処理ラインに採り入れた状態を示す模
式図である。
5……良品巻取部、6……不良品巻取部、7…
…トラバーサ、9……シヤフト、50……良品巻
取部構成部材、60……不良品巻取部構成部材、
71……台車、GR……ガイドローラ。
Fig. 1 is an overall view of the device of the present invention employed in wire heat treatment equipment, Fig. 2 is an enlarged sectional view showing a good product winding section, a defective product winding section, and their expansion/contraction mechanisms;
3 is a partially cutaway front view taken along the - line in FIG. 2, FIG. 4 is a sectional view taken along the - line in FIG. 2, and FIG.
FIG. 6 is a front view of the traverser, and FIG. 7 is a schematic diagram showing a conventional winding device installed in a heat treatment line. 5... Good product winding section, 6... Defective product winding section, 7...
... Traverser, 9... Shaft, 50... Good product winding part constituent member, 60... Defective product winding part constituent member,
71...Dolly, GR...Guide roller.
Claims (1)
線材の良品巻取部及び線材の不良品巻取部と、前
記良品巻取部に巻取つた線材を取り外すべくこれ
を縮径させる手段と、前記不良品巻取部に巻取つ
た線材を取り外すべくこれを前記良品巻取部より
離反し、且つ回転中心方向へ移動する如く縮径す
る手段と、前記良品部の縮径動作に連動して前記
不良品巻取部を縮径させる連動手段と、前記不良
品巻取部及び良品巻取部夫々に線材をその良品
部、不良品部に応じて選択的に巻取らせるべくこ
れら夫々と対向する領域に移動せしめられるガイ
ドローラを有するトラバーサとを具備することを
特徴とする線材巻取装置。1. Reducing the diameter of a good wire rod winding section and a defective wire rod winding section that are arranged concentrically in the axial length direction of the rotation center shaft and the wire rod wound on the good wire rod winding section in order to remove them. means for reducing the diameter of the wire wound on the defective part by separating it from the good part and moving it toward the center of rotation in order to remove the wire, An interlocking means for reducing the diameter of the defective product winding section in conjunction with each other, and an interlocking means for causing the defective product winding section and the non-defective product winding section to selectively wind the wire according to the non-defective part and the defective part, respectively. A wire winding device comprising: a traverser having guide rollers that are moved to areas facing each other.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3108580A JPS56128622A (en) | 1980-03-11 | 1980-03-11 | Wire rod winding device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3108580A JPS56128622A (en) | 1980-03-11 | 1980-03-11 | Wire rod winding device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS56128622A JPS56128622A (en) | 1981-10-08 |
JPS6250208B2 true JPS6250208B2 (en) | 1987-10-23 |
Family
ID=12321572
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3108580A Granted JPS56128622A (en) | 1980-03-11 | 1980-03-11 | Wire rod winding device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS56128622A (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5155973A (en) * | 1974-11-12 | 1976-05-17 | Furukawa Electric Co Ltd | RENZOKUSENZAIMAKITORIKINO UNTENHOHO |
-
1980
- 1980-03-11 JP JP3108580A patent/JPS56128622A/en active Granted
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5155973A (en) * | 1974-11-12 | 1976-05-17 | Furukawa Electric Co Ltd | RENZOKUSENZAIMAKITORIKINO UNTENHOHO |
Also Published As
Publication number | Publication date |
---|---|
JPS56128622A (en) | 1981-10-08 |
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