JPS6240653Y2 - - Google Patents

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Publication number
JPS6240653Y2
JPS6240653Y2 JP17741980U JP17741980U JPS6240653Y2 JP S6240653 Y2 JPS6240653 Y2 JP S6240653Y2 JP 17741980 U JP17741980 U JP 17741980U JP 17741980 U JP17741980 U JP 17741980U JP S6240653 Y2 JPS6240653 Y2 JP S6240653Y2
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JP
Japan
Prior art keywords
liquid
processing
tank
liquid tank
suction device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP17741980U
Other languages
Japanese (ja)
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JPS5799713U (en
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP17741980U priority Critical patent/JPS6240653Y2/ja
Publication of JPS5799713U publication Critical patent/JPS5799713U/ja
Application granted granted Critical
Publication of JPS6240653Y2 publication Critical patent/JPS6240653Y2/ja
Expired legal-status Critical Current

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Description

【考案の詳細な説明】 この考案は、液槽内に貯溜されている各種処理
液中に発生する中間浮遊性不純物、沈澱性不純物
および処理液面上に浮上する浮上性不純物(これ
らを総称するとき以下を不純物と呼ぶ)を除去す
るため、処理液の循環過を行なう際の吸液装置
に関するものである。
[Detailed description of the invention] This invention is based on intermediate floating impurities, sedimentary impurities, and buoyant impurities that float on the surface of the processing liquid (these are collectively called This invention relates to a liquid absorption device used when circulating a processing liquid in order to remove impurities (hereinafter referred to as impurities).

液槽内に各種の処理液を入れて目的とする処理
を行なう一方、この処理液中に発生し蓄積する不
純物を除去するため循環過を行なうことは、染
色処理、写真現像処理、およびメツキ処理その他
の各種産業分野において、従来から一般に広く実
施されている。
Various processing solutions are placed in a liquid tank to perform the desired processing, while circulation is performed to remove impurities that occur and accumulate in the processing solution. It has been widely practiced in various other industrial fields.

この循環過を、メツキ処理の1例にて説明す
ると、第1図はメツキ用の液槽の一方を省略し吸
液装置部分を切り欠きによつて示した従来の循環
過装置の説明図で、図において1は液槽、2は
処理液、3は吸液装置、4は吸液管で符号を有し
ない弁を経由してポンプ5の吸入側に連らなつて
いる。ポンプの吐出側の吐出管6は過器7に直
結し、過器の内部7aに圧入された処理液は、
床体7bに適当な過助材によるプレコート層
を有する床7cを通過し不純物が除かれて清浄
となつて送液管8を通じて排出される。そして清
浄となつた処理液は、熱交換器9を通つて加温な
いし冷却されたのち、送液管10を通じて第2図
の液槽断面図に示したように、吸液装置3に対し
反対側に設けられた給液口11から液槽1内に還
流され、かくして循環過が行なわれるのであ
る。
To explain this circulation process using an example of plating processing, Fig. 1 is an explanatory diagram of a conventional circulation system in which one of the liquid tanks for plating is omitted and the liquid absorption device is shown by a cutout. In the figure, 1 is a liquid tank, 2 is a processing liquid, 3 is a liquid suction device, and 4 is a liquid suction pipe, which is connected to the suction side of the pump 5 via a valve without a reference numeral. The discharge pipe 6 on the discharge side of the pump is directly connected to the strainer 7, and the processing liquid pressurized into the inside 7a of the strainer is
The liquid passes through the bed 7c, which has a precoat layer made of a suitable additive on the bed 7b, and is discharged through the liquid sending pipe 8 after impurities are removed and the liquid is clean. The purified processing liquid is then heated or cooled through a heat exchanger 9, and then passed through a liquid supply pipe 10 to the liquid suction device 3 as shown in the sectional view of the liquid tank in FIG. The liquid is refluxed into the liquid tank 1 through the liquid supply port 11 provided on the side, thus performing circulation.

一方このような処理において、まれにガスかく
はんを行なわない場合もあるが、一般的には液槽
内処理液の組成や温度を均一にするためと、不純
物が処理液に浸漬中の被処理物表面に付着して処
理不良を起すことを避けるため、図示のように液
槽底部に配設した通気管12の通気孔13から空
気ないしは不活性ガスを処理液中に常時吹き込ん
で上昇するガス流14を作り、処理液をガスかく
はんを行なうことが慣用されている。
On the other hand, in rare cases gas agitation is not performed in such processing, but generally this is done to make the composition and temperature of the processing liquid in the liquid tank uniform, and to remove impurities from the workpiece being immersed in the processing liquid. In order to avoid adhering to the surface and causing processing defects, air or an inert gas is constantly blown into the processing liquid through the vent hole 13 of the ventilation pipe 12 provided at the bottom of the liquid tank as shown in the figure to create an upward gas flow. It is customary to prepare 14 and stir the treatment liquid with gas.

以上説明した従来の循環過においては、液槽
内処理液はガスかくはんの有無に拘わらず第2図
の点線矢印で示したように、全体として給液口1
1側から吸液装置3の方へ流れて移動する。従つ
て処理液中の中間浮遊性不純物はこの全体的な処
理液の流れにのつて、順次吸液装置3から吸い込
まれ過器により除去される。しかしながら処理
液中の浮上性不純物と沈澱性不純物は、以下に述
べる理由から循環過の効率ないし効果を著るし
く阻害し、実用上種々の支障を生ずる重大な欠点
をもつているものである。
In the conventional circulation method explained above, the treated liquid in the liquid tank is distributed as a whole to the liquid supply port 1, as shown by the dotted arrow in Fig. 2, regardless of the presence or absence of gas agitation.
The liquid flows from the liquid suction device 1 side toward the liquid suction device 3 and moves. Therefore, intermediate floating impurities in the processing liquid are sequentially sucked in from the liquid suction device 3 and removed by the filter along with the overall flow of the processing liquid. However, buoyant impurities and precipitable impurities in the treatment liquid have serious drawbacks, such as significantly inhibiting the efficiency and effectiveness of circulation and causing various problems in practical use, for the reasons described below.

まず、浮上性不純物は、ガスかくはんを行なわ
ない場合はそのまま処理液面上に浮上し、ガスか
くはんを行なう場合には中間浮遊性不純物の一部
を伴なつて微細なガス泡のまわりを囲繞してこれ
を包摂し、さらに浮上性を増して処理液面上に浮
上する。処理液面上に浮上した浮上性及び浮遊性
不純物は、そのままでもメツキ処理などの場合、
被処理物の液中出し入れに際してその表面に付着
して処理不良を起す原因となるが、前述の処理液
の全体的流れにのつて吸液装置3付近の液面上に
集まつて累積し、第2図に示したように厚い浮上
集合層15を形成して、さらに被処理物の処理不
良を起す原因となる。この浮上集合層は従来装置
では除去できぬため、作業者が日に数回繊維状の
吸着材または吸着紙などを用いて吸着除去する
か、あるいはひしやくで汲み出して捨てるという
手間のかかる、また、これがため作業者が液槽内
に転落事故を起し兼ねないなどの作業を必要とす
る欠点があり、これらをもつてしても完全に除去
し得ず処理不良をしばしば起しているのである。
First, buoyant impurities float to the surface of the treated liquid when gas agitation is not performed, and when gas agitation is performed, they surround fine gas bubbles with some of the intermediate buoyant impurities. The wafer absorbs this, further increases its buoyancy, and floats above the surface of the processing liquid. Floatable and floating impurities that float on the surface of the treated liquid can be removed as they are during plating treatment, etc.
It adheres to the surface of the object to be treated when it is placed in and taken out of the liquid, causing processing defects, but it accumulates on the liquid surface near the liquid suction device 3 during the overall flow of the processing liquid, and accumulates. As shown in FIG. 2, a thick floating aggregate layer 15 is formed, which further causes processing defects of the object to be processed. This floating aggregate layer cannot be removed using conventional equipment, so workers have to remove it several times a day using fibrous absorbent or absorbent paper, or pump it out and throw it away, which is a time-consuming process. This has the disadvantage that workers may fall into the liquid tank, which requires additional work, and even these problems cannot be completely removed, often resulting in poor processing. be.

また、沈澱性不純物は吸液装置に近い側の液槽
底に沈降し、前述の処理液の流れにのつて少しず
つは吸液装置に吸い込まれ除去される。しかしな
がら従来装置のように吸液装置3が単に液槽の一
偶にある場合、吸液装置から離れた場所の液槽底
に沈降した沈澱性不純物は除去されることなく残
留し、処理作業を続けるに従つて局部的のその場
所に累積ないし堆積し続けることになる。そこ
で、従来は一定期間毎に処理作業を中断し、液槽
内の処理液を一旦すべて過器を通じて別容器に
移し、空になつた液槽内の清掃作業を充分に行な
つた上で、再び過器を通じて処理液を液槽内に
戻すというはなはだしく非生産的な作業を行なつ
ていた。このことは生産高の減少、この作業に伴
なう高額の処理液の損耗、本来の処理作業の中断
による管理費の増加を来たすなど、従つてこのよ
うな清掃作業をしばしば行なうことは経営上の重
大な欠点となつていた。
Further, the precipitated impurities settle to the bottom of the liquid tank on the side closer to the liquid suction device, and are gradually sucked into the liquid suction device and removed along with the flow of the processing liquid. However, when the liquid suction device 3 is simply located at one side of the liquid tank as in the conventional device, the precipitated impurities that have settled on the bottom of the liquid tank at a location away from the liquid suction device remain without being removed, and the treatment operation is interrupted. As it continues, it will continue to accumulate or deposit locally. Therefore, in the past, the processing operation was interrupted at regular intervals, all of the processing liquid in the liquid tank was transferred to another container through a filter, and the empty liquid tank was thoroughly cleaned. The treated liquid was returned to the liquid tank through the filtration vessel, an extremely unproductive work. This results in a decrease in production, wastage of expensive processing fluids associated with this work, and an increase in management costs due to the interruption of the original processing work.Therefore, it is not financially viable to perform such cleaning work frequently. This has become a serious drawback.

本考案は、従来の循環過用吸液装置に見られ
た叙上の諸欠点を克服すべくなされたものであ
る。
The present invention has been made to overcome the above-mentioned drawbacks found in conventional liquid circulation suction devices.

本考案は、第3図の一部切り欠き説明図に示す
如く、液槽1の片方に落差により処理液が流入す
るポケツト部16を設け、一方このポケツト側液
槽内底部に、処理液を液槽幅方向に亘つて均等に
吸い込む吸液装置17を設け、前記ポケツト部1
6の底から図示しないポンプの吸入側に至る吸液
管21に調節弁22を、前記吸液装置17からポ
ンプ吸入側に至る吸液管4に調節弁23をそれぞ
れ配備してなるものである。
As shown in the partially cutaway explanatory diagram of FIG. 3, the present invention has a pocket part 16 on one side of the liquid tank 1 into which the processing liquid flows due to a head difference, and a pocket part 16 into which the processing liquid flows into the inner bottom of the pocket side liquid tank. A liquid suction device 17 that sucks the liquid evenly across the width direction of the liquid tank is provided, and the pocket portion 1
A regulating valve 22 is provided in a liquid suction pipe 21 extending from the bottom of the pump 6 to the suction side of a pump (not shown), and a regulating valve 23 is provided in a liquid suction pipe 4 extending from the liquid suction device 17 to the pump suction side. .

液槽内底部に設置する本考案の吸液装置17
は、図に示すように液槽1の幅に応じた長さをも
つ閉鎖筒体であり、そして第4図正面図で示した
ように閉鎖筒体の下方には、吸液管4に近い部分
には粗に、吸液管から離れるほど密となるように
多数の吸液孔19が穿設され、座板20を介して
液槽底との間に間隙を残して設置されている。前
記のように、吸液管4に近い側を粗にし、それか
ら離れるほど密となるように吸液孔を穿設するこ
とにより吸液装置17は、その全長に亘つて何れ
の箇処からもほぼ等量の処理液を液槽底部から吸
い込みポンプ吸入側に送られることになる。
Liquid suction device 17 of the present invention installed at the bottom of the liquid tank
As shown in the figure, is a closed cylinder whose length corresponds to the width of the liquid tank 1, and as shown in the front view of FIG. A large number of liquid suction holes 19 are perforated in the part so as to become denser as the distance from the liquid suction pipe increases, and a gap is left between the hole and the bottom of the liquid tank via the seat plate 20. As mentioned above, the liquid suction device 17 is made rough on the side closer to the liquid suction pipe 4, and the liquid suction holes are formed so as to become denser as the distance from the hole increases. Approximately the same amount of processing liquid is sent from the bottom of the liquid tank to the suction side of the suction pump.

また、第3図に示すようにガスかくはんを行な
つている場合は、吸液装置に沿つてガス泡(ガス
流の一部)の吸い込みを阻止する流入防壁として
効果的な遮蔽板18を立設する。
When gas agitation is performed as shown in FIG. 3, a shield plate 18 is provided along the suction device, which is effective as an inflow barrier for preventing the suction of gas bubbles (part of the gas flow).

ポケツト部16は第5図に断面図で示したよう
に液槽1のポケツト部16に相当する部分の仕切
り壁1′を一段低くなるように切り欠けば、処理
液2の液面2′は浮上集合層15と共に、この切
欠部をオーバーフローし、落差によりポケツト部
に流入して吸液管21を経てポンプ吸入側に送ら
れることになる。
The pocket part 16 can be formed by cutting out the partition wall 1' of the part of the liquid tank 1 corresponding to the pocket part 16 so as to be one step lower, as shown in the sectional view in FIG. Together with the floating collection layer 15, the liquid overflows through this notch, flows into the pocket due to the drop, and is sent to the pump suction side via the liquid suction pipe 21.

なお、第3図から第5図に示した図面は、本考
案の1実施例を示したものであつて、本考案はこ
れら図示の構成に限られるものではなく、例えば
吸液装置17の吸液孔19の代りに順次巾が広く
なるスリツト状の吸液溝であつても良い。また、
ポケツト部16は図面では液槽から突設されてい
るが、液槽内に中仕切り箱を設けて内部に設置し
てもよく、あるいは、吸液装置17の設置されて
いる壁面側に任意の巾に設置することもできる。
また第4図の吸液装置は一端を閉じた筒体である
が、T字形またはL型などの両端を閉じ中央部あ
たりから吸液管を垂直に立てるなど液槽に合つた
形の閉鎖筒体であつてもよい。
Note that the drawings shown in FIGS. 3 to 5 show one embodiment of the present invention, and the present invention is not limited to the configuration shown in these figures. For example, the drawings shown in FIGS. Instead of the liquid hole 19, a slit-like liquid suction groove whose width gradually increases may be used. Also,
Although the pocket portion 16 is shown protruding from the liquid tank in the drawing, it may be installed inside a partition box provided in the liquid tank, or it may be installed on the wall side where the liquid suction device 17 is installed. It can also be placed across the width.
The liquid suction device shown in Figure 4 is a cylinder with one end closed, but it is also possible to use a T-shaped or L-shaped closed cylinder with both ends closed and a liquid suction pipe erected vertically from around the center to suit the liquid tank. It can be a body.

本考案装置は叙上のような構成からなるもので
あるから調節弁22および23をそれぞれ調節す
ることにより、吸液装置17あるいはポケツト部
16のいずれからも処理液を吸い出すことができ
て、また双方から任意の割合で、処理液を吸い出
して過器に送ることもできる。
Since the device of the present invention is constructed as described above, by adjusting the control valves 22 and 23 respectively, the processing liquid can be sucked out from either the liquid suction device 17 or the pocket portion 16. It is also possible to suck out the processing liquid from both at any ratio and send it to the filter.

一般的には、浮上集合層15の発生状況に応じ
て両調節弁の調節を適宜行なうものである。
Generally, both control valves are adjusted as appropriate depending on the state of occurrence of the floating aggregate layer 15.

以上説明したような本考案装置によるときは、
循環過においてガスかくはんの有無に拘わらず
次のような優れた効果を得ることができる。まず
液槽内底部に設置した本考案の吸液装置は閉鎖筒
体下方側に穿設された吸液孔から、その全長に亘
つて均等に処理液を液槽底から吸い込むから、液
槽底に沈降した沈澱性不純物は平均して吸い込ま
れ、液槽底に局部的堆積物を作らない。従つて、
本来の処理作業を一時中断して液槽内の清掃を行
なうという経営上重大な欠点となる作業回数を大
巾にへらすことができる。つぎに本考案装置に設
けられているポケツト部には、液槽内の処理液面
上に浮上する不純物が絶えず処理液と共に落差に
より流入し連続的に除去されるから浮上集合層1
5の発生はなくなつて、被処理物表面に浮上集合
層の不純物が付着して処理不良を起すことがなく
なる。さらに従来のように作業者が処理作業を中
断して液面上の浮上集合層を各種吸着剤による吸
着除去作業、または、ひしやくで汲み出して捨て
る保安上危険な作業などの手間をかける必要は全
く不要となる。なおさらに、吸液装置とポケツト
部の双方からポンプ吸入側に至る配管経路中に各
別に設けられた流量調節弁を、それぞれ適宜調節
することにより、前述の両効果は併行して同時に
行なわれるから、その結果長期に亘つて液槽内の
処理液と液槽底及び内壁面は常に清浄に保たれ、
かつ操業中不純物に起因する被処理物の処理不良
の発生を皆無とすることができるのである。
When using the device of the present invention as explained above,
Regardless of the presence or absence of gas agitation during circulation, the following excellent effects can be obtained. First, the liquid suction device of the present invention installed at the bottom of the liquid tank sucks the processing liquid from the bottom of the liquid tank evenly over its entire length from the liquid suction hole drilled on the lower side of the closed cylinder. The precipitated impurities are sucked in on average and do not form localized deposits on the bottom of the tank. Therefore,
It is possible to greatly reduce the number of times the original processing work must be temporarily interrupted to clean the inside of the liquid tank, which is a serious drawback in terms of management. Next, impurities floating on the surface of the processing liquid in the liquid tank constantly flow into the pocket part provided in the device of the present invention due to the head along with the processing liquid and are continuously removed.
5 will no longer occur, and impurities of the floating aggregate layer will no longer adhere to the surface of the object to be processed and cause processing defects. Furthermore, unlike in the past, it is no longer necessary for workers to interrupt the treatment work and remove the floating aggregate layer on the liquid surface by adsorption with various adsorbents, or to pump it out and throw it away, which is dangerous for security reasons. It becomes completely unnecessary. Furthermore, both of the above-mentioned effects can be achieved simultaneously by appropriately adjusting the flow rate control valves provided in the piping paths from both the liquid suction device and the pocket part to the pump suction side. As a result, the processing liquid in the tank and the bottom and inner wall surfaces of the tank are always kept clean for a long period of time.
Moreover, it is possible to completely eliminate the occurrence of processing defects of the processed material due to impurities during operation.

以上述べたように、本考案は簡単な構成である
にも拘わらず従来装置の各種の欠点を克服し、実
用上優れた効果を発揮するものである。
As described above, although the present invention has a simple configuration, it overcomes various drawbacks of conventional devices and exhibits excellent practical effects.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は液槽の一方を省略しかつ一部を切り欠
きによつて示した従来の循環過装置の説明図、
第2図は従来装置液槽の断面図、第3図は本考案
装置の1実施例をもつ液槽の一部切り欠き説明
図、第4図は吸液装置の1実施例の正面図、第5
図は液槽ポケツト部の断面図である。 1……液槽、1′……仕切り壁、2……処理
液、2′……液面、3……吸液装置、4……吸液
管、5……ポンプ、6……吐出管、7……過
器、7a……過器の内部、7b……床体、7
c……床、8……送液管、9……熱交換器、1
0……送液管、11……給液管、12……通気
管、13……通気孔、14……ガス流、15……
浮上集合層、16……ポケツト部、17……吸液
装置、18……遮蔽板、19……吸液孔、20…
…座板、21……吸液管、22……調節弁、23
……調節弁。
FIG. 1 is an explanatory diagram of a conventional circulation device in which one of the liquid tanks is omitted and a part is shown by a notch;
Fig. 2 is a sectional view of a liquid tank of a conventional device, Fig. 3 is a partially cutaway explanatory view of a liquid tank with an embodiment of the device of the present invention, and Fig. 4 is a front view of an embodiment of the liquid suction device. Fifth
The figure is a sectional view of the liquid tank pocket. 1...Liquid tank, 1'...Partition wall, 2...Processing liquid, 2'...Liquid level, 3...Liquid suction device, 4...Liquid suction pipe, 5...Pump, 6...Discharge pipe , 7... Over container, 7a... Inside of over container, 7b... Floor body, 7
c...Floor, 8...Liquid pipe, 9...Heat exchanger, 1
0...Liquid feed pipe, 11...Liquid supply pipe, 12...Vent pipe, 13...Vent hole, 14...Gas flow, 15...
Floating collection layer, 16... pocket part, 17... liquid suction device, 18... shielding plate, 19... liquid absorption hole, 20...
... Seat plate, 21 ... Liquid suction pipe, 22 ... Control valve, 23
……Control valve.

Claims (1)

【実用新案登録請求の範囲】 1 液槽内処理液の循環過を行なう装置におい
て、液槽の一方に落差により処理液が流入する
ポケツト部を設けると共に、ポケツト側液槽内
底部にも処理液を液槽の幅方向に亘つて均等に
吸い込む吸液装置を設け、前記ポケツト部およ
び吸液装置から過装置のポンプ吸入側に至る
配管経路中に、それぞれ流量調節弁を備えたこ
とを特徴とする循環過用吸液装置。 2 液槽内底部に設置する吸液装置は、液槽の幅
に応じた長さをもつ閉鎖筒体であり、その全長
に亘つて何れの箇処からもほぼ等量の処理液を
筒体下方から吸入し得る吸液孔を穿設したもの
である登録請求の範囲第1項記載の循環過用
吸液装置。
[Scope of Claim for Utility Model Registration] 1. In an apparatus for circulating processing liquid in a liquid tank, a pocket portion is provided on one side of the liquid tank into which the processing liquid flows due to a drop, and the processing liquid is also provided at the bottom of the liquid tank on the pocket side. A liquid suction device is provided for sucking the liquid evenly across the width direction of the liquid tank, and a flow rate regulating valve is provided in each piping route from the pocket portion and the liquid suction device to the pump suction side of the filter device. Liquid suction device for circulation. 2 The liquid absorption device installed at the bottom of the liquid tank is a closed cylinder with a length corresponding to the width of the liquid tank, and it absorbs approximately the same amount of processing liquid from any point along the entire length of the cylinder. A liquid suction device for circulation according to claim 1, which is provided with a suction hole through which liquid can be sucked from below.
JP17741980U 1980-12-10 1980-12-10 Expired JPS6240653Y2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17741980U JPS6240653Y2 (en) 1980-12-10 1980-12-10

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17741980U JPS6240653Y2 (en) 1980-12-10 1980-12-10

Publications (2)

Publication Number Publication Date
JPS5799713U JPS5799713U (en) 1982-06-19
JPS6240653Y2 true JPS6240653Y2 (en) 1987-10-17

Family

ID=29971282

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17741980U Expired JPS6240653Y2 (en) 1980-12-10 1980-12-10

Country Status (1)

Country Link
JP (1) JPS6240653Y2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0649124B2 (en) * 1985-06-21 1994-06-29 株式会社日立製作所 ▲ Ro ▼ Excessive element

Also Published As

Publication number Publication date
JPS5799713U (en) 1982-06-19

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