JPS6239720B2 - - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION This invention relates to radioactive materials, etc. (in this specification, radioactive materials themselves and those contaminated with radioactive materials) that are generated as waste in facilities that handle radioactive materials such as nuclear power plants. It relates to a furnace that melts radioactive materials, etc.) for volume reduction processing.

In conventionally known melting furnaces, when attempting to take out the molten material inside, a large-scale furnace body tilting device is installed to tilt the entire furnace body, or a hole is made in a part of the furnace wall with a protruding rod. The molten material is taken out from the hole by drilling it, and once the melt is taken out, the hole is plugged with matte. However, the work of drilling and closing the holes as described above must be carried out by a worker, which is extremely dangerous when processing radioactive materials, etc. It has the disadvantage that it is extremely troublesome to repeat it every time.

The present invention has been made to eliminate the above-mentioned drawbacks, and aims to provide a furnace for melting radioactive materials, etc., which allows repeated extraction of molten material to be carried out extremely safely and with good workability.

The drawings showing the embodiments of the present application will be described below. FIGS. 1 and 2 show the entire volume reduction system for waste such as radioactive materials. In these figures, waste materials such as various filters, pipes, steel materials, and other radioactive materials are packed into a storage container 1 (for example, 200 drums) and are transported from an entrance 2 of a processing chamber to a transfer means 3 such as a roller conveyor for processing. It is brought into the room. The lid 1a of the transported container 1 is removed by the lid removal device 4. Additionally, the lid removing device 4 has an extendable arm 5 and the arm 5.
It has a suction device 6 attached to the tip of the
The lid 1a is removed by suction using the suction device 6.

The container 1 from which the lid 1a has been removed is then conveyed by the transfer means 3 to the overturning device 7. The overturning device 7 has a turntable 8, two support columns 9, 9 erected on the turntable 8, and a container holder 10 that is supported by the support columns 9, 9. The container holder 10 is the container 1
While holding the button, tilt in the direction of arrow 1a. The waste 13 in the container 1 is then discharged onto the platform 14. After releasing the waste 13, the holding body 10 moves in the direction of the arrow 11.
Return to direction b. Next, the turntable 8 is rotated 90 degrees in the direction of the arrow 12a. After the rotation, the empty container 1 is transferred to a transfer means 15 such as a roller conveyor and carried out from an outlet 16.

Among the waste materials 13 discharged onto the table 14, large waste materials 13a are transported by the power manipulator 17 to the cutting device 18, where they are cut and reduced in size. Note that this miniaturization means making the product large enough to be inserted into a container for processing, which will be described later.
The power manipulator 17 is movable in a horizontal plane due to the following configuration. That is,
A movable frame 20 is installed on two parallel rails 19 (one rail is not shown) so as to be movable in the direction of the arrow 21.
The manipulator 17 is indicated by the arrow 2 with respect to the moving frame 20.
It is able to move freely in two directions. The manipulator 17 also includes a main body 23, a lifting rod 24 which is movable up and down with respect to the main body 23, a plurality of links 25 connected to the lower end of the lifting rod 24, and a grip body 26 attached to the tip of the link 25. It is completed. Therefore, the gripping body 26 can grasp the waste material 13a and transport it to an arbitrary location in three-dimensional space. The cutting device 18 includes a fixing device 27 and a plasma cutter 28.
Equipped with. Further, the plasma cutter 28 is configured to be freely movable in the direction of the arrow. Manipulator 1
The large-sized waste 13a carried by 7 is fixed by a fixing device 27, and cut by a plasma cutter 28 to be reduced in size. The downsized waste is returned onto the table 14 by the manipulator 17. Further, for waste that has a danger of exploding if heated in a sealed state, the plasma cutter 28 is used to make holes. In the cutting device 18, any cutting mechanism may be used instead of the plasma cutter 28.

The waste that has been miniaturized or drilled as described above and the waste that was originally small are transferred to a processing container 32 through a charging chute 31 provided at the end of the table 14 by operating the manipulator 17. charged inside. The processing container 32 is formed into a cylindrical shape as shown in the figure. Further, as its constituent material, a metal plate made of iron or the like, a plate with many holes formed therein, or a mesh body is used.
Moreover, its size is determined according to the following melting furnace. Furthermore, the container 32 is transferred in advance to a lower position of the chute 31 by a transfer means 33 such as a roller conveyor.

When the container 32 is filled with waste, the container 32
is further carried by the transfer means 33 and transferred onto a roller section 33' mounted on a carriage 35. The cart 35 is capable of reciprocating on rails 36, 36, and feeds the container 32 into the introduction device 38. The introduction device 38 has a cylindrical main body 3
9 and a door 40 provided at its entrance that can be opened and closed. When the door 40 is opened, the trolley 35 moves to the main body 3.
9 and transfer the container 32 onto a transfer means 41 such as a roller conveyor provided in the main body 39. When the transfer is completed, the trolley 35 is evacuated,
Door 40 is closed. The container 32 is carried by a transfer means 41 and held by a holding frame 42.
A lifting device 43 is provided above the holding frame 42 . The lifting device 43 has a lifting rod 44 that can be raised and lowered, and a gripping device 45 is attached to the lower end of the lifting rod 44.
When the container 32 is gripped by the gripping device 45,
The holding frame 42 is retracted and the sliding door 46 is opened. Then, the lifting rod 44 is lowered and the container 32 filled with the waste is charged into the melting furnace 50.

In the melting furnace 50, the charged container 3
2 is melted by a heating torch 52 provided within the furnace body 51. The molten material 53 is taken out from a take-out hole 54 in the furnace body 51 via a take-out device 55 and sent to a refining device 57 . The melt 53 is thrown into water in the body 58 and becomes granules 60. The granules 60 accumulate at the bottom of the body 58. When the bottom cover 59 is opened, the fine particles 60 accumulated at the bottom of the main body enter the bucket 61 together with water. Since the bottom part 62 of this bucket bag 61 is made of a net (perforated plate may be used), only water is discharged.

The bucket 61 is sent to the next process by a cart 64 that moves on rails 63. During the transfer route, the fine particles in the bucket 61 are dried by a dryer 65. The dried fine grains are loaded into a storage container 67 by opening a charging device 66 at the lower end of the bucket, and transported for storage by a transfer means such as a roller conveyor. As the storage container 67, for example, 200 drums are used.

Next, regarding the melting furnace 50 and the refining device,
This will be explained in more detail with reference to FIGS. 3 and 4. The furnace body 51 consists of a concave water-cooled hearth 71 and an upper frame 72 placed over it. The inner surface of the water-cooled hearth 71 is covered with heat insulating materials 73 and 74. As the heat insulating material 73, graphite oxide (its composition is 10 to 30% graphite and the remainder is alumina or magnesia), also called carbonaceous brick, is used. This is because a plasma torch is used as the heating torch 52, which will be described in detail later, and is used for the purpose of enabling electricity to flow between the hearth 71 and the melt 53. As the heat insulating material 74, a well-known refractory material is used. A dummy material 75 is inserted inside the heat insulating materials 73 and 74. This dummy material 75 is formed by directly touching the heat insulating materials 73 and 74 with the molten material 53.
This is used to prevent damage to the dummy elements 4 and is made up of a large number of block-like dummy elements thrown in at random with gaps left between the elements. Incidentally, as the dummy element, for example, iron scraps having the size of a millstone are used. The upper surface of the dummy member 75 is concave, and serves as a reservoir 76 for the molten material 53. Note that a solidified portion 77 exists on the lower surface of this reservoir portion 76 . This solidified portion 77
is the melted dummy material 75 and the melted material 53.
It is made by mixing and solidifying.

A guide tube 80 is suspended from the center of the top plate 72a of the frame 72. This guide tube 80 has a water-cooled structure. The upper end of the guide tube 80 is a communication tube 81
It communicates with the inside of the main body 39 of the introduction device 38 via. On the top plate 72a of the upper frame 72, elevating devices 82 are disposed around the communication pipe 81 at positions dividing the entire circumference into three or four, respectively. Each of these lifting devices 82 has a lifting rod 83.
A heating torch 52 is attached to the lower end of the lifting rod 83. In this example, a plasma torch is used as the heating torch 52. This heating torch 52 is formed in an annular shape coaxial with the central axis of the guide tube 80.
It also has an annular arc discharge port 84 . The arc discharge port 84 is oriented to emit a plasma arc toward the vicinity of the lower end of the portion of the container 32 exposed from the melt 53 and toward the upper surface of the melt 53 . Furthermore, inside the lifting rod 83, there is a torch 52.
Electric power and gas supply lines are provided for the torch 52, and one end thereof is connected to the torch 52.
The other ends are connected to a DC power supply 85 and a working gas source 86, respectively. A coil 87 provided on the outer periphery of the upper frame 72 is used to apply a magnetic field to the annular arc outlet 84 of the torch 52 to cause the arc to be emitted from the entire area thereof. As the heating torch 52, a plurality of commonly used ordinary torches (for example, the same as the torch 100 described below), a gas burner, or an oil burner may be used. A gas exhaust port 88 is formed in a part of the upper frame 72.
The gas that is no longer needed in the furnace body 51 is discharged through this exhaust port 88.
The air is sent out to a duct 89 and discharged into the atmosphere via a heat exchanger 90, a filter 91 for removing dust contaminated with radioactive materials, a blower 92, and a stack 93.

The molten material reservoir 76 is located in a part of the furnace body 51.
A take-out hole 54 is formed in a portion located on the side of the water cooling hearth 71 and the heat insulating material 73 so as to pass through the water cooling hearth 71 and the heat insulating material 73. The water-cooled hearth 71 is provided with a forced cooling pipe 95 as an example of forced cooling means, and the inside thereof serves as an extraction hole. The forced cooling pipe 95 has a double cylinder structure, and cooling water is passed between the two cylinders.

A take-out device 55 is connected to the forced cooling pipe 95 . This extraction device 55 has a main body 96 made of metal (generally iron) and a heat insulating material 9 lined on the inner surface of the main body 96.
7. The heat insulating material 97 is the same as the heat insulating material 73 described above. The take-out device 55 also has an outlet 98 in its lower part for sending the melt that has flowed in from the take-out hole 54 to the next stage device. The path from the communication port with the extraction hole 54 to the outlet 98 is a flow path 99 (surface of the heat insulating material 97) for the melt 53. The extraction device 55 also has a main body 96, respectively.
first and second plasma torches 100 attached to the
It has 101. The first plasma torch 100 is oriented to irradiate a plasma arc into the extraction hole 54 . Second plasma torch 1
01 is directed so as to irradiate the plasma arc toward the outlet 99 and the flow path 99. Like the torch 52, these plasma torches 100 and 101 are also connected to DC power supplies 102 and 103 and a working gas source 86. Furthermore, the extraction device 55 has a gas outlet 104 . Gas that is no longer needed is sent out to the duct 89 from the exhaust port 104. The main body 58 of the refining device 57 is connected to the connecting body 10
It is connected to the main body 96 of the take-out device 55 via 7, and its receiving port 108 communicates with the outlet port 98. The atomizer 57 has a water pipe 109 at its inlet 108 . A part of the water pipe 109 is provided with a downstream port 110, and the water flowing out from the downstream port 110 is transferred to a slope 111 for fine graining in the main body 58.
flows down and accumulates at the bottom of the main body 58. The collected water comes out from the water outlet 112 and is cooled by a heat exchanger 113, and filter 114 removes dust (such as fine particles mixed in the water).
09 and used again for downstream purposes.

In the structure described above, the container 32 filled with waste is inserted into the guide tube 80 of the melting furnace 50 from the introduction device 38 . Note that this charging may be carried out arbitrarily, such as stacking a plurality of pieces as shown in the figure or one piece at a time. The lower part of the loaded container 32 as well as the waste material is immersed in the already melted melt 53. Therefore, the heat of the arc emitted from the torch 52 is transmitted not only directly to the container 32 but also to the container 32 or the waste 13 via the molten material 53, and the heating thereof is extremely smooth. . For this reason, container 32
The waste material 13 quickly melts into a molten material.

In addition, in the case of charging the container 32, even if the container 32 is violently lowered, the dummy material 75 acts as a buffer material and prevents damage to the heat insulating materials 73, 74 and the water-cooled hearth 71. In addition, at the time of the above melting,
The torch 52 performs heating, and the water-cooled hearth 71 performs cooling simultaneously. However, since the insulation materials 73 and 74 are present between the dummy material 75 and the water-cooled hearth 71, these act as adjustment walls for heat exchange, and the heat applied from the torch 52 is carried away by the water-cooled hearth 71. It passed,
Or conversely, excessive melting of the dummy material 75 due to the heat from the torch 52 is prevented.

The molten material 53 produced by melting the container 32 and the waste 13 as described above is taken out from the take-out hole 54 and passes through the guide path 99 of the take-out device 55 to the outlet 9.
Drip from 8. The dripping drops fall onto the trickling slope 111 through the receiving port 108 of the fine graining device 57, where they are rapidly cooled by water and turned into fine grains 6.
It becomes 0. The granules accumulate at the bottom of the body 58.

Next, when stopping the removal of the melt 53, a coolant such as cooling water is supplied to the forced cooling pipe 95. Then, the molten material existing inside it, that is, in the extraction hole 54, solidifies, and the solidified material acts as a stopper, stopping the outflow of the molten material 53.

Next, when taking out the melt 53 again,
A plasma arc is irradiated from the plasma torch 100 toward the solidified material clogged in the extraction hole 54 . Then, the solidified material melts and returns to the reservoir 76.
The melt 53 then flows out through the outlet hole 54. In this case, a plasma arc is irradiated from the plasma torch 101 toward the guide path 99,
It's a good idea to melt anything that's solidified and stuck there.

Next, FIG. 5 shows a different example of a post-processing device for the molten material 53 produced by melting the waste material 13 in the melting furnace 50. This post-processing device is a solidification device that solidifies the molten material 53 using the water-cooled mold 121, and is used in place of the grain refining device 57. A main body 122 of the solidifying device is connected below the connecting body 107 . In addition, the lifting platform 12 on which the water-cooled mold 121 is placed
3 is raised and lowered by a lifting device (not shown), and in the raised state, it closes the lower opening of the main body 122 as shown, and positions the water-cooled mold 121 at a predetermined position for receiving the molten material 53. Main body 12
2 is provided with a gas exhaust port 124 to send exhaust gas toward the duct 89. water cooling mold 1
Cooling water in a water structure 127 is circulated through cooling water pipes 125 and 126 to 21 by a pump 128.

The melt in the melting furnace 50 is removed by the take-out device 55.
It is fed into the water-cooled mold 121 through the water cooling mold 121, where it is solidified. In this case, if there is unmelted material in the material fed into the water-cooled mold 121,
It is preferable that the plasma arc from the plasma torch 101 is irradiated through the outlet 98 to the unmelted material in the water-cooled mold 121 to melt it.

Next, FIG. 6 shows a different example of the solidification device. In this apparatus, a graphite crucible 132 provided inside a storage container 131 is used instead of the water-cooled mold. Main body 133 and lifting platform 13
4 has the same structure as the solidification device described above. A plurality of cooling pipes 135 are arranged inside the main body 133. These cooling pipes 135 pass cooling gas into the container 131 from a large number of nozzles.
to protect the container 131 from cooling. After the gas in the main body 133 (gas at a high temperature) exits from the gas outlet 136, it is cooled by a heat exchanger 137, dust is removed by a filter 138, compressed by a compressor 139, and sent to a cooling pipe 135. It can be done. After the excess gas leaves the compressor 139, dust is removed again by the filter 140, and the excess gas is discharged from the stack 141 into the atmosphere. In the structure described above, the melt fed into the crucible 132 solidifies therein. And crucible 132
When the crucible 132 becomes full, the crucible 132 becomes the container 1.
31 is carried out from this solidification device. In addition,
After being carried out, the container 131 and the crucible 1
A gap 142 between the crucible 132 and the crucible 132 is filled with concrete, and the solidified material in the crucible 132 is enclosed in the concrete together with the crucible 132, and a lid is placed over it.

In addition, when putting the melt into the crucible 132,
The crucible 132 may be preheated by irradiating the crucible 132 with a plasma arc from the plasma torch 101 in advance, so that all of the molten material placed in the crucible 132 is solidified in one lump.

Further, when it is not necessary to enclose concrete, the gap 142 may be filled with a heat insulating material such as magnesia grains in advance.

As described above, in the present invention, since the extraction hole 54 is provided in the side wall of the furnace body 51 in a portion located on the side of the molten material reservoir 76 in the furnace body, it is not necessary to take out the molten material. In this case, the above extraction hole 5
4, the melt is arbitrarily taken out from the reservoir 76, and when the desired amount has been taken out, the take-out hole 54 is blocked to prevent leakage of the melt,
Furthermore, when taking out the melt again, there is the convenience of being able to take out the melt by removing the blockage in the taking out hole 54.

Furthermore, in the present invention, a forced cooling means is provided around the extraction hole 54, and a plasma torch 100 is provided at a position facing the extraction hole 54, so that the extraction of the molten material is stopped as described above. When removing the material or when taking it out again, the forced cooling means cools and solidifies the molten material located in the removal hole 54, and the solidified material itself fills the hole 5.
4 or by melting the hardened material with the plasma arc from the plasma torch 100, the outlet hole 54 can be brought into a flowing state. This means that forced cooling means or plasma torch 10
Just by supplying energy to 0 and stopping it, it is possible to take out the melted material and stop it as described above, and even when dealing with radioactive materials, the operation can be carried out safely. Moreover, it has the advantage of being extremely easy to perform even when taking out and stopping the melt repeatedly.

Furthermore, in the present invention, since the melt 53 is made to flow out from the outlet hole 54 provided in the side wall of the furnace body 51 as described above, the melt 53 does not flow out from the outlet hole 54 on the outside of the furnace body 51. If the molten material flows down and solidifies in the path of the flow, and there is a risk that the solidified material may block the flow of the molten material that flows later, A plasma torch is installed at the position so that it can irradiate a plasma arc along the path, so if the flowing melt solidifies, the arc from the torch will melt the solidified material. It also has the advantage of allowing the subsequent melt to flow down without causing any hindrance.

[Brief explanation of the drawing]

The drawings show an embodiment of the present application, and FIGS. 1 and 2 are perspective views of the volume reduction system, FIG. 3 is a longitudinal cross-sectional view of the melting furnace and pulverizing device, and FIG. 4 is a cross-section taken along the line - FIG. 5 is a vertical sectional view of the solidification device, and FIG. 6 is a vertical sectional view showing a different embodiment of the solidification device. 51...Furnace body, 71...Water-cooled hearth, 73,7
4...Insulating material, 75...Dummy material, 54...Takeout hole, 95...Forced cooling pipe, 80...Guide tube, 32
...Container, 13...Waste such as radioactive materials.

Claims (1)

[Claims] 1. A reservoir for molten material such as radioactive material is provided in the lower part of the interior of the furnace body, and a part of the side wall of the furnace body located on the side of the reservoir is provided with a reservoir for molten material such as radioactive material. , a take-out hole is provided for the outflow of the melt in the reservoir, a forced cooling means for cooling the melt in the take-out hole is provided around the take-out hole, and an outlet of the take-out hole is connected to the furnace. It is connected to the flow path of the molten material outside, and on the other hand, at a position facing the outlet hole on the outside of the furnace body, a plasma arc is irradiated to the solidified material of the molten material located in the outlet hole. A furnace for melting radioactive materials, etc., characterized by being equipped with a plasma torch for melting. 2. A reservoir for molten materials such as radioactive materials is provided in the lower part of the interior of the furnace body, and a part of the side wall of the furnace body located on the side of the reservoir is provided with a reservoir for molten material such as radioactive materials. A take-out hole is provided for the outflow of the material, a forced cooling means is provided around the take-out hole for cooling the molten material in the take-out hole, and an outlet of the take-out hole is provided for discharging the molten material outside the furnace. A plasma torch is connected to the flow path, and is disposed outside the furnace body at a position facing the outlet hole for irradiating a plasma arc to the solidified material of the molten material located in the outlet hole. A furnace for melting radioactive materials, etc., further comprising: a plasma torch for irradiating a plasma arc toward the flow path at a position above the flow path on the outside of the furnace body.