JPS623877A - Welding method - Google Patents
Welding methodInfo
- Publication number
- JPS623877A JPS623877A JP14119685A JP14119685A JPS623877A JP S623877 A JPS623877 A JP S623877A JP 14119685 A JP14119685 A JP 14119685A JP 14119685 A JP14119685 A JP 14119685A JP S623877 A JPS623877 A JP S623877A
- Authority
- JP
- Japan
- Prior art keywords
- welding
- groove
- electrodes
- consumable
- consumable electrodes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Arc Welding In General (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、溶接方法に関し、詳しくは船舶、鉄構、海溝
、建機等の突合せ溶接方法の改良に係る。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a welding method, and specifically relates to an improvement in a butt welding method for ships, steel structures, trenches, construction machinery, etc.
船舶を初めとする構造物は基本的には板、骨構造をなし
ておシ、この中で皮材は所定の寸法になるように突合せ
溶接によシ接合され、組立てられる。現在突合せ溶接法
としては多くの方式が確立されているが、最も一般的に
使用されている溶接法はサブマーノアーク溶接法である
。Structures such as ships basically have a plate or frame structure, in which skin materials are joined and assembled by butt welding to a predetermined size. Currently, many butt welding methods have been established, but the most commonly used welding method is submerno arc welding.
第5図は従来実施されているサブマージアーク溶接の開
先形状と電極配置を示したものであシ、母材IK比較的
広い開先2が設けられ、更にルートフェイス3も比較的
小さい。この方法は、3電極溶接の例であり、4,5.
6は溶接方向に適当なピッチで配置された電極である。FIG. 5 shows the groove shape and electrode arrangement of conventional submerged arc welding, in which the base material IK has a relatively wide groove 2, and the root face 3 is also relatively small. This method is an example of three-electrode welding, and includes 4, 5.
Reference numeral 6 denotes electrodes arranged at appropriate pitches in the welding direction.
第6図は上記方法で得られた溶接継手の断面を示したも
のであシ母材1に設けられていた開先2を点線で示して
いる。また、4a 、 5m 。FIG. 6 shows a cross section of a welded joint obtained by the above method, and the groove 2 provided in the base material 1 is shown by a dotted line. Also, 4a, 5m.
6aはそれぞれ第1.2.3電極によって形成された溶
接金属である。6a are weld metals formed by the first, second and third electrodes, respectively.
サブマージアーク溶接方法は、多電極化することによシ
溶接速度を増大させることがある程度可能である。しか
しながら、第1〜第3の電極4〜6によシ溶接する際、
それらの溶接部4&〜6aを第7図の試験片を用いて熱
サイクルを測定すると第8図に示す特性図となシ、アー
クのエネルギー密度の制約されて溶込みが比較的浅くな
る。なお、第7図の7は計測のために設けられた穴、8
は熱電対である。その結果、例えば片面溶接を行なうと
きには開先のルート7エイスを小さくすることが必要で
あシ、更に開先角度も比較的広く選ぶことが必要なこと
等の条件が重なって、開先部を溶接金属で充填するのに
時間を要し、多極化しても比較的遅い速度で溶接せざる
を得ないという問題があった。In the submerged arc welding method, it is possible to increase the welding speed to some extent by increasing the number of electrodes. However, when welding with the first to third electrodes 4 to 6,
When the thermal cycle of these welded parts 4 and 6a is measured using the test piece shown in FIG. 7, the characteristic diagram shown in FIG. 8 is obtained.The penetration is relatively shallow due to the restriction of the energy density of the arc. In addition, 7 in Fig. 7 is a hole provided for measurement, and 8
is a thermocouple. As a result, for example, when performing single-sided welding, it is necessary to make the root 7 and 8 of the groove small, and the groove angle also needs to be selected relatively wide. There was a problem in that it took time to fill with weld metal, and even if there were multiple electrodes, welding had to be performed at a relatively slow speed.
本発明は、金属の突合せ溶接において溶込みを深くする
ことによシ開先面積を狭くすることを可能とし、ひいて
は従来法に比べて大幅な高速化を達成した溶接方法を提
供しようとするものである。The present invention aims to provide a welding method that makes it possible to narrow the groove area by deepening penetration in metal butt welding, and which achieves a significant increase in speed compared to conventional methods. It is.
本発明は、金属の突合せ溶接において、複数個の非消耗
電極を先行電極として配置し、後続電極として複数個の
消耗電極を配置して行なうことを特徴とするものである
。The present invention is characterized in that metal butt welding is performed by arranging a plurality of non-consumable electrodes as leading electrodes and arranging a plurality of consumable electrodes as trailing electrodes.
本発明によれば、消耗電極の前方に非消耗電極を複数個
配置して、これのアーク熱によシ開先部を加熱し、これ
にひきつづき複数個の消耗電極で溶接することによって
、溶込み深さくして開先面積を狭くすることを可能とし
、ひいては溶接を著しく高速化できる。According to the present invention, a plurality of non-consumable electrodes are arranged in front of a consumable electrode, and the groove portion is heated by the arc heat of the non-consumable electrodes, and then welding is performed using a plurality of consumable electrodes. It is possible to increase the depth of groove and narrow the groove area, which in turn makes it possible to significantly speed up welding.
以下、本発明の実施例を第1図及び第2図を参照して説
明する。Embodiments of the present invention will be described below with reference to FIGS. 1 and 2.
まず、ルートフェイス11で突合され、開先12が設け
られた母材13を用意する。前記開先12の角度は従来
法よシ狭く、かつルート7エイス11は大きくしておシ
、その結果開先12の面積は狭くなっている。つづいて
、複数個(例えば2個)の非消耗電極14.15を先行
電極として配置して溶接を行ない、更に複数個(例えば
3個)の消耗電極16,17.18を後続電極として配
置して溶接を行なう(第1図図示)。こうした溶接によ
シ第2図に示す継手が得られる。なお、第2図中の12
は母材13に設けられた開先、16m、17h、18g
は消耗電極16,17.18により形成された溶接金属
である。First, a base material 13 that is butted at the root face 11 and provided with a groove 12 is prepared. The angle of the groove 12 is narrower than in the conventional method, and the root 7 ace 11 is made larger, and as a result, the area of the groove 12 is narrower. Subsequently, welding is performed by arranging a plurality (for example, two) of non-consumable electrodes 14.15 as leading electrodes, and further arranging a plurality of (for example, three) consumable electrodes 16, 17.18 as trailing electrodes. (as shown in Figure 1). By such welding, the joint shown in FIG. 2 is obtained. In addition, 12 in Figure 2
is the groove provided in the base material 13, 16m, 17h, 18g
is the weld metal formed by the consumable electrodes 16, 17, and 18.
しかして、非消耗電極14.15及び消耗電極16,1
7.18による溶接時における溶接部の熱サイクルを第
3図に示す試験片を用いて計測すると、第4図に示す特
性図が得られる。Thus, the non-consumable electrodes 14.15 and the consumable electrodes 16,1
When the thermal cycle of the welded part during welding according to 7.18 is measured using the test piece shown in FIG. 3, the characteristic diagram shown in FIG. 4 is obtained.
なお第3図中の19は計測のために設けられた穴、20
は熱電対である。つまシ、消耗電極16.17.18の
前方に例えば2個の非消耗電極14.15を配置し、消
耗電極16,17゜18に先立って非消耗電極14.1
5で溶接することによって、開先12近傍を予熱できる
。Note that 19 in Figure 3 is a hole provided for measurement, and 20
is a thermocouple. For example, two non-consumable electrodes 14.15 are arranged in front of the consumable electrodes 16, 17 and 18, and the non-consumable electrodes 14.1 are placed in front of the consumable electrodes 16, 17 and 18.
By welding at step 5, the vicinity of the groove 12 can be preheated.
したがって、消耗電極16,17.18の溶接では母材
I3の開先12が狭くても深い溶込みが得られ、更に開
先12への溶接金属の充填量が少なくて済むため、高速
溶接が可能となる。Therefore, when welding with the consumable electrodes 16, 17, 18, deep penetration can be obtained even if the groove 12 of the base metal I3 is narrow, and since the amount of weld metal filling the groove 12 can be small, high-speed welding is possible. It becomes possible.
なお、上記実施例では非消耗電極を2個配置したが、こ
れ以上多くしても勿論よい。Although two non-consumable electrodes are arranged in the above embodiment, it is of course possible to use more than this.
以上詳述した如く、本発明の溶接方法によれば消耗電極
の前方に非消耗電極を配置し、事前に開先部を予熱する
ことによって、
■ 消耗電極の溶込みが深くなるため、開先角度を狭く
することが可能になシ、更に開先のルートフェイスを大
きくとることができることにより開先面積を狭くするこ
とができる、■ 開先面積が狭いため、開先部への溶接
金属の充填量が少なくて済み、溶接の高速化が可能とな
る、
等の顕著な効果を有する。As detailed above, according to the welding method of the present invention, by placing the non-consumable electrode in front of the consumable electrode and preheating the groove in advance, The angle can be narrowed, and the root face of the groove can be made larger, making it possible to narrow the groove area. It has remarkable effects such as requiring less filling amount and enabling faster welding.
第1図は本発明の実施例における溶接工程を示す斜視図
、第2図は溶接後の継手の断面図、第3図は溶接中での
熱サイクルを計測するための試験片の断面図、第4図は
同第3図の試験片から求めた各電極による熱サイクルを
示す特性図、第5図は従来法における溶接を示す斜視図
、第6図は従来法による溶接後の継手の断面図、第7図
は従来法の溶接中での熱サイクルを計測するための試験
片の断面図、第8図は同第7図の試験片から求めた各電
極による熱サイクルを示す特性図である。
1ノ・・・ルートフェイス、12・・・開先、13・・
・母材、14.15・・・非消耗電極、16,17゜1
8−・・消耗電極、16 a + 17 a + 1
+!? a ・=溶接金属、19・・・穴、20・・・
熱電対。
出願人復代理人 弁理士 鈴 江 武 彦j
第1図
第2図
第3図
61 第4 図
第5園
@6図FIG. 1 is a perspective view showing the welding process in an embodiment of the present invention, FIG. 2 is a sectional view of a joint after welding, and FIG. 3 is a sectional view of a test piece for measuring thermal cycles during welding. Figure 4 is a characteristic diagram showing the thermal cycle of each electrode obtained from the test piece in Figure 3, Figure 5 is a perspective view showing welding by the conventional method, and Figure 6 is a cross section of the joint after welding by the conventional method. Figure 7 is a cross-sectional view of a test piece for measuring thermal cycles during welding using the conventional method, and Figure 8 is a characteristic diagram showing the thermal cycles of each electrode determined from the test piece shown in Figure 7. be. 1. Root face, 12. Bevel, 13.
・Base material, 14.15...Non-consumable electrode, 16,17゜1
8-...Consumable electrode, 16 a + 17 a + 1
+! ? a = weld metal, 19... hole, 20...
thermocouple. Applicant's sub-agent Patent attorney Takehiko Suzue Figure 1 Figure 2 Figure 3 Figure 61 Figure 4 Figure 5 @ Figure 6
Claims (1)
電極として配置し、後続電極として複数個の消耗電極を
配置して行なうことを特徴とする溶接方法。1. A welding method for butt welding metals, which comprises arranging a plurality of non-consumable electrodes as leading electrodes and arranging a plurality of consumable electrodes as trailing electrodes.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14119685A JPS623877A (en) | 1985-06-27 | 1985-06-27 | Welding method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP14119685A JPS623877A (en) | 1985-06-27 | 1985-06-27 | Welding method |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS623877A true JPS623877A (en) | 1987-01-09 |
Family
ID=15286389
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP14119685A Pending JPS623877A (en) | 1985-06-27 | 1985-06-27 | Welding method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS623877A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102387889A (en) * | 2009-04-01 | 2012-03-21 | 埃萨布公司 | Welding head and welding head assembly for an arc-welding system |
-
1985
- 1985-06-27 JP JP14119685A patent/JPS623877A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102387889A (en) * | 2009-04-01 | 2012-03-21 | 埃萨布公司 | Welding head and welding head assembly for an arc-welding system |
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