JPS62299501A - Disposable diaper - Google Patents

Disposable diaper

Info

Publication number
JPS62299501A
JPS62299501A JP61136123A JP13612386A JPS62299501A JP S62299501 A JPS62299501 A JP S62299501A JP 61136123 A JP61136123 A JP 61136123A JP 13612386 A JP13612386 A JP 13612386A JP S62299501 A JPS62299501 A JP S62299501A
Authority
JP
Japan
Prior art keywords
nonwoven fabric
disposable diaper
microns
inner layer
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP61136123A
Other languages
Japanese (ja)
Inventor
栄一 西浦
勝敏 安藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toray Industries Inc
Original Assignee
Toray Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toray Industries Inc filed Critical Toray Industries Inc
Priority to JP61136123A priority Critical patent/JPS62299501A/en
Publication of JPS62299501A publication Critical patent/JPS62299501A/en
Pending legal-status Critical Current

Links

Landscapes

  • Orthopedics, Nursing, And Contraception (AREA)
  • Nonwoven Fabrics (AREA)
  • Absorbent Articles And Supports Therefor (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 3、発明の詳細な説明 [産業上の利用分野] 本発明はソフトな触感で、排尿のもどりが非常に少ない
使い捨ておむつに関する。
Detailed Description of the Invention 3. Detailed Description of the Invention [Field of Industrial Application] The present invention relates to a disposable diaper that is soft to the touch and has very little urination.

[従来の技術] 従来、肌に接するおむつの内層不織布としては、ポリエ
ステル繊維とレーヨン繊維からなるシートにアクリル酸
エステルで樹脂加工した物、あるいは特公昭61−13
820のように、レーヨン、ポリアミド、ポリエステル
繊維に低融点繊維を混繊し、交差点で融着せしめたシー
トなどが用いられている。これらの構成繊維は、20ミ
クロン以上の繊度を有しており:不織布の目開きが大き
い。
[Prior Art] Conventionally, the inner nonwoven fabric of diapers that comes into contact with the skin has been made of sheets made of polyester fibers and rayon fibers treated with acrylic ester, or
820, a sheet made of rayon, polyamide, or polyester fibers mixed with low-melting point fibers and fused at intersections is used. These constituent fibers have a fineness of 20 microns or more: the opening of the nonwoven fabric is large.

このため、吸収された尿は、わずかな圧力が加えられる
と表層に逆流する。さらに、触った時乾いた触感を1q
るため、バルキーな構成とした物もあるが、わずかな圧
力でも、へたり、しめった感じがあり、そのために不快
感があり、時には肌のカブレを生じる。
Therefore, absorbed urine flows back to the surface when a slight pressure is applied. Furthermore, it feels dry to the touch by 1q.
Some products have a bulky structure to prevent wear, but even with the slightest pressure, they feel sagging or tight, which causes discomfort and sometimes causes skin rashes.

このため、不織布の目イ」を多くし、目開きを小さくす
る工夫もなされたが、不織布シートが剛くなり、フィツ
ト性の低下をもたらす。
For this reason, attempts have been made to increase the number of openings in the nonwoven fabric and reduce the opening, but this increases the stiffness of the nonwoven fabric sheet and reduces the fit.

[発明が解決しようとする問題点] 本発明は前記欠点を解消するべく鋭意検討を重ねた結果
だ得られたものであって、ソフトな触感で、排尿のもど
りが非常に少ない使い捨ておむつの提供を目的とするも
のである。
[Problems to be Solved by the Invention] The present invention has been achieved as a result of intensive studies to eliminate the above-mentioned drawbacks, and provides a disposable diaper that has a soft feel and has very little urination. The purpose is to

[問題点を解決するための手段] 本発明は次の構成を有する。すなわち、平均太さ10ミ
クロン以下の疎水性の極lll1li維からなる目付3
0C]/Tt+2以下の不織布を肌に接する内層として
用い、中層には吸収性材料、外層には防水性シートを用
いて構成してなる使い捨ておむつである。
[Means for solving the problems] The present invention has the following configuration. In other words, the fabric weight is 3, which is made up of hydrophobic extremely thin fibers with an average thickness of 10 microns or less.
0C]/Tt+2 or less as the inner layer in contact with the skin, an absorbent material for the middle layer, and a waterproof sheet for the outer layer.

以下、本発明の詳細な説明する。The present invention will be explained in detail below.

肌に接する内層の不織布は、平均太さの10ミクロン以
下の疎水性の極細繊維が用いられる。
The inner nonwoven fabric that comes into contact with the skin uses hydrophobic ultrafine fibers with an average thickness of 10 microns or less.

疎水性極細繊維としては、ポリプロピレン、ポリエステ
ル、ポリアミド、またはそれらの変性物の如きものでも
よい。
The hydrophobic ultrafine fibers may be polypropylene, polyester, polyamide, or modified products thereof.

疎水性極細繊維の不織布製造方法としては、メルトブロ
ー法、スパンボンド法、フラッシュ紡糸法、gllii
a分割法などいずれの方法でも良いが、絡合又は自己融
着し、使用時、取扱い時に形態安定性を有し、かつソフ
トでなくてはならない。
Methods for producing nonwoven fabrics of hydrophobic ultrafine fibers include melt blowing, spunbonding, flash spinning, and gllii.
Any method such as the a-splitting method may be used, but it must be entangled or self-fused, have shape stability during use and handling, and be soft.

このような特徴を有するものとして、特に目開きが少な
く、絡合、自己融着、かつ疎水性が高い点でポリプロピ
レンのメルトブロー紡糸で得られるような極細繊維シー
トがより望ましい。メルトブロー紡糸法は、ポリマを低
粘度に熱溶融させ、ノズルより吐出し、高温高速気流で
引きちぎるため、平均繊度10ミクロン以下、絡合、自
己融着した目開きの少ない不織布を得ることが容易であ
る。中には、太繊度の糸が混在することがあり、平均太
さが10ミクロンを越えると風合を損うと共に目開きも
大きくなることになる。一方、メル° ドブローの場合
は平均太さ0.1ミクロン未満になると繊維長が短くな
り、絡合度が低下する。このため強度の低下をともなう
。したがって平均太さ0.1〜10ミクロン程度が良い
As a material having such characteristics, an ultrafine fiber sheet such as that obtained by melt blow spinning of polypropylene is more desirable because it has a small opening, entanglement, self-fusion, and high hydrophobicity. The melt blow spinning method heat-melts the polymer to a low viscosity, discharges it from a nozzle, and tears it with high-temperature, high-speed airflow, making it easy to obtain a nonwoven fabric with an average fineness of 10 microns or less, entanglement, self-fusion, and small openings. be. Thick yarns may be mixed therein, and if the average thickness exceeds 10 microns, the texture will be impaired and the opening will become larger. On the other hand, in the case of melt blowing, when the average thickness is less than 0.1 micron, the fiber length becomes short and the degree of entanglement decreases. This results in a decrease in strength. Therefore, the average thickness is preferably about 0.1 to 10 microns.

上記不織布は、このままでも形態安定性はあるが、ざら
に完全化させるため、ノズル径0.3mm2、ノズルピ
ッチ2.5IIIm、水圧力5〜15kq/dで揺動さ
せる条件でウォータセットパンチを施すとより効果的で
ある。また繊維が融着しない程度にエンボスを施しても
良い。
The above-mentioned non-woven fabric has morphological stability as it is, but in order to roughly perfect it, it is subjected to water set punching under the conditions of a nozzle diameter of 0.3 mm2, a nozzle pitch of 2.5 III m, and a water pressure of 5 to 15 kq/d. and more effective. Further, embossing may be applied to the extent that the fibers do not fuse together.

また、スパンボンド法、繊維分割法で得られた不織布の
場合には、絡合、自己融着はほとんどないので、ウォー
タジェットパンチを施すことが好ましい。この場合、ノ
ズル径Q、3mmχ、ノズルピッチ2.5mm、水圧力
20〜30ki/ciで揺動させる条件で行なうことが
好ましい。
Furthermore, in the case of nonwoven fabrics obtained by the spunbond method or the fiber splitting method, since there is almost no entanglement or self-fusion, it is preferable to perform water jet punching. In this case, it is preferable that the nozzle diameter Q is 3 mm x, the nozzle pitch is 2.5 mm, and the water pressure is oscillated at 20 to 30 ki/ci.

目付は排尿時、すみやかに尿を吸収性材料に移動させる
必要がおる。疎水性繊維で、しかも目開きの少ない不織
布を使用するため、多すぎては移動しなくなる。本発明
の目付は排尿温度、排尿時圧の関係で、30q/Tr1
2以下ならばすみやかに移動することを見出した。移動
後は排尿温度もさがり、排尿時の圧もなくなるため、排
尿のもどりが非常に少ない使い捨ておむつの内層不織イ
■となりうる。しかし、目付5Q/m2未満になると目
開きが多くなり、移動し易くなり、逆もどり始めるので
、望ましくは5〜3O0/m2が好ましい。また、本発
明の目付が多い範囲では、該不織布にポリエチレングリ
コールのような界面活性剤をわずかに付与し、排尿の移
動を早めても、本発明の使用にはならない。
When urinating, it is necessary to quickly transfer urine to the absorbent material. Since we use hydrophobic fibers and a non-woven fabric with small openings, if there are too many, they will not move. The basis weight of the present invention is 30q/Tr1 due to the relationship between micturition temperature and micturition pressure.
It has been found that if it is 2 or less, it moves quickly. After the transfer, the temperature of urination decreases and the pressure during urination disappears, which can result in a non-woven inner layer of disposable diapers with very little urinary retention. However, if the basis weight is less than 5Q/m2, the opening will increase, it will be easy to move, and it will start to move back, so it is preferably 5 to 300/m2. In addition, in the range of the present invention where the fabric weight is high, even if a slight amount of a surfactant such as polyethylene glycol is added to the nonwoven fabric to accelerate the movement of urine, it will not be used in the present invention.

中層の吸収性材料としては、吸収紙、綿状パルプ、高分
子吸収体をそれぞれ例えばベビー用、大人用など使用目
的に合った保水能力に設定する。
As the absorbent material for the middle layer, absorbent paper, cotton-like pulp, and polymeric absorbent material are each set to have a water retention capacity suitable for the purpose of use, such as for babies or adults.

外層の防水性シートは、排尿で衣料を汚さないようにす
るため、厚み3〜10ミクロン程度のポリエチレンフィ
ルム、あるいはムレ感を少なくするため通気性ポリエチ
レンフィルム等を使用する。
The waterproof sheet for the outer layer is a polyethylene film with a thickness of about 3 to 10 microns to prevent urine from staining clothing, or a breathable polyethylene film to reduce stuffiness.

特に内層と同じような疎水性極細繊維の不1a侑を外層
の防水性シートとして用いると通気性がおり、ムレ感を
解消することができる。
In particular, if a waterproof sheet made of hydrophobic ultrafine fibers similar to those used in the inner layer is used as the waterproof sheet for the outer layer, it will have air permeability and eliminate the feeling of stuffiness.

上記3層の構成で既知の方法で使い捨ておむつを作成す
る。
A disposable diaper with the above-mentioned three-layer structure is produced by a known method.

さらに本発明の使い捨ておむつを図面にて詳細に説明す
る。
Further, the disposable diaper of the present invention will be explained in detail with reference to the drawings.

第1図は使い捨ておむつの断面である。1は内層の不織
布シートであり、不織布シートは平均太ざが10ミクロ
ン以下の極細繊維で絡合、自己融着したものでおる。2
は吸水紙シートである。吸水紙シート2は3の綿状パル
プ及び高分子吸収体4に有効に拡散吸収させるため、及
び綿状パルプ3の形態を安定化させるためのものである
。吸収性材料はこれら吸水紙シート2、綿状パルプ3、
高分子吸収体4によって構成される。5は外層の防水性
シートである。
FIG. 1 is a cross section of a disposable diaper. Reference numeral 1 denotes a nonwoven fabric sheet as an inner layer, and the nonwoven fabric sheet is made of entangled and self-fused ultrafine fibers with an average diameter of 10 microns or less. 2
is a water-absorbing paper sheet. The water-absorbing paper sheet 2 is used to effectively diffuse and absorb water into the flocculent pulp 3 and the polymer absorbent 4, and to stabilize the form of the flocculent pulp 3. The absorbent materials are these water-absorbing paper sheets 2, cotton pulp 3,
It is composed of a polymer absorber 4. 5 is an outer waterproof sheet.

本発明に係る使い捨ておむつは、その効果から、例えば
類似の生理用ナプキン、ペットマットなど各種の吸収体
の用途として用いることもできる。
Due to its effects, the disposable diaper according to the present invention can also be used as various absorbent materials such as similar sanitary napkins and pet mats.

[実施例] 実施例1 平均太さ3ミクロン、目付10Cl/m2のポリプロピ
レンメルトブロー不織布を肌に接する内層に用い、吸収
性材料としては、内層側から吸水紙20g/1T12を
2枚重ね、ついで、綿状パルプ200g/Tn2、高分
子吸収体のポリアクリル酸ソーダのパウダー75g/T
112、綿状パルプ200g/Tr12、吸水紙20 
C1/ m2からなる第1図の如き6層構造とした。
[Example] Example 1 A polypropylene melt-blown nonwoven fabric with an average thickness of 3 microns and a basis weight of 10 Cl/m2 was used for the inner layer that comes into contact with the skin, and as an absorbent material, two sheets of water-absorbing paper 20 g/1T12 were stacked from the inner layer side, and then, Cotton pulp 200g/Tn2, polymer absorbent polyacrylic acid soda powder 75g/T
112, flocculent pulp 200g/Tr12, water absorbing paper 20
It had a six-layer structure as shown in Fig. 1 consisting of C1/m2.

又、外層には厚み5ミクロンのポリエチレンシートを使
用し、内層、吸収層、外層を一体化して、ベビー用おむ
つを作成した。
A baby diaper was also prepared by using a polyethylene sheet with a thickness of 5 microns as the outer layer, and integrating the inner layer, absorbent layer, and outer layer.

前記内層側より人工尿50ccを吸収させ、30分後、
内層にふれてもぬれ感がほとんどなかった。
Absorb 50 cc of artificial urine from the inner layer side, and after 30 minutes,
Even when I touched the inner layer, there was almost no wet feeling.

比較例1 実施例1の内層不織布として、ポリエステル繊維3 d
 x 51mm、レーヨン3 d x 51 mmを8
0/20でアクリル酸エステル樹脂加工した目付20Q
のシートを使用したベビー用おむつを作成した。
Comparative Example 1 As the inner layer nonwoven fabric of Example 1, polyester fiber 3 d
x 51mm, rayon 3d x 51mm to 8
Fabric weight 20Q processed with 0/20 acrylic ester resin
A baby diaper was created using the sheet.

内層側より人工尿5Qccを吸収させ、30分後、表層
にふれたとき、かなりのぬれ感があった。
5Qcc of artificial urine was absorbed from the inner layer side, and 30 minutes later, when the surface layer was touched, it felt quite wet.

実施例2 実施例1の外層であるポリエチレンシートに変  −え
、平均繊度2ミクロン、目付60q/Tr12のポリプ
ロピレンメルトブロー不織布を、ノズル径0゜25mm
φ、ノズルピッチ2.5mm、水圧20−/12で両面
からそれぞれ3回揺動させながら絡合させ、作成した不
織布を使用し、内層、中層、外層を一体化してベビー用
おむつを作成した。
Example 2 Instead of the polyethylene sheet that was the outer layer of Example 1, a polypropylene melt-blown nonwoven fabric with an average fineness of 2 microns and a basis weight of 60q/Tr12 was used with a nozzle diameter of 0°25 mm.
A baby diaper was made by integrating the inner layer, middle layer, and outer layer using the nonwoven fabric prepared by intertwining the fabric with φ, nozzle pitch of 2.5 mm, and water pressure of 20-/12 while shaking each side three times from both sides.

内層より人工尿50ccを吸収させ、30分後の外層不
i布側の漏れを調べた結果、全く漏れがなかった。
50 cc of artificial urine was absorbed through the inner layer, and leakage from the outer non-woven fabric side was examined 30 minutes later, and no leakage was found.

なおこの外層の不織布シートは、耐水度が400mmH
pO1通気性、31 cc/cJ −secであり、通
気性が非常に良いおむつであった。
The nonwoven fabric sheet of this outer layer has a water resistance of 400 mmH.
The pO1 air permeability was 31 cc/cJ-sec, indicating that the diaper had very good air permeability.

(1)耐水度試験法  J l5−L−1079(2)
通気性試験法 フラジール法 J l5−L−1096 [発明の効果] 本発明の使い捨ておむつは、ソフトな感触で、排尿のも
どりが少なく、肌のかぶれを抑制する。
(1) Water resistance test method J l5-L-1079 (2)
Air permeability test method Frazier method J 15-L-1096 [Effects of the invention] The disposable diaper of the present invention has a soft feel, less urinary retention, and suppresses skin irritation.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、本発明に係る使い捨ておむつの断面図である
。 1:内層不織布シート 2:吸水紙 3:綿状パルプ 4:高分子吸収体 5:外層の防水性シート
FIG. 1 is a sectional view of a disposable diaper according to the present invention. 1: Inner layer nonwoven fabric sheet 2: Water absorbing paper 3: Cotton-like pulp 4: Polymer absorbent material 5: Outer layer waterproof sheet

Claims (4)

【特許請求の範囲】[Claims] (1)平均太さ10ミクロン以下の疎水性極細繊維から
なる目付3O0/m^2以下の不織布を肌に接する内層
として用い、中層には吸収性材料、外層には防水性シー
トを用いて構成してなる使い捨ておむつ。
(1) A nonwoven fabric with a basis weight of 3O0/m^2 or less made of hydrophobic microfibers with an average thickness of 10 microns or less is used as the inner layer that comes into contact with the skin, an absorbent material is used for the middle layer, and a waterproof sheet is used for the outer layer. Disposable diapers.
(2)不織布が絡合、自己融着してなる特許請求の範囲
第(1)項記載の使い捨ておむつ。
(2) A disposable diaper according to claim (1), which is formed by intertwining and self-fusion of nonwoven fabrics.
(3)不織布がウォータージットパンチを施されてなる
特許請求の範囲第(1)項記載の使い捨ておむつ。
(3) A disposable diaper according to claim (1), wherein the nonwoven fabric is water-jet punched.
(4)不織布がポリプロピレンメルトブロー不織布であ
る特許請求の範囲第(1)項記載の使い捨ておむつ。
(4) The disposable diaper according to claim (1), wherein the nonwoven fabric is a polypropylene melt-blown nonwoven fabric.
JP61136123A 1986-06-13 1986-06-13 Disposable diaper Pending JPS62299501A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61136123A JPS62299501A (en) 1986-06-13 1986-06-13 Disposable diaper

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61136123A JPS62299501A (en) 1986-06-13 1986-06-13 Disposable diaper

Publications (1)

Publication Number Publication Date
JPS62299501A true JPS62299501A (en) 1987-12-26

Family

ID=15167841

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61136123A Pending JPS62299501A (en) 1986-06-13 1986-06-13 Disposable diaper

Country Status (1)

Country Link
JP (1) JPS62299501A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0226971A (en) * 1988-03-18 1990-01-29 Kimberly Clark Corp Nonwove water pressure entangled non-elastic web and production thereof
JPH0226973A (en) * 1988-03-18 1990-01-29 Kimberly Clark Corp Hydraulic pressure twisted nonwoven elastic web and method for forming the same
JPH0448205U (en) * 1990-08-28 1992-04-23
US5350625A (en) * 1993-07-09 1994-09-27 E. I. Du Pont De Nemours And Company Absorbent acrylic spunlaced fabric
EP0775572A2 (en) 1995-11-21 1997-05-28 Chisso Corporation Laminated non-woven fabric and process for producing the same
EP0924328A4 (en) * 1996-09-06 2000-09-27 Chisso Corp Laminated nonwoven fabric and method of manufacturing same
JP2010522008A (en) * 2007-03-23 2010-07-01 キンバリー クラーク ワールドワイド インコーポレイテッド Absorbent article comprising a superpermeable superabsorbent polymer composition with high permeability

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0226971A (en) * 1988-03-18 1990-01-29 Kimberly Clark Corp Nonwove water pressure entangled non-elastic web and production thereof
JPH0226973A (en) * 1988-03-18 1990-01-29 Kimberly Clark Corp Hydraulic pressure twisted nonwoven elastic web and method for forming the same
JPH0448205U (en) * 1990-08-28 1992-04-23
US5350625A (en) * 1993-07-09 1994-09-27 E. I. Du Pont De Nemours And Company Absorbent acrylic spunlaced fabric
EP0775572A2 (en) 1995-11-21 1997-05-28 Chisso Corporation Laminated non-woven fabric and process for producing the same
US5733635A (en) * 1995-11-21 1998-03-31 Chisso Corporation Laminated non-woven fabric and process for producing the same
EP0924328A4 (en) * 1996-09-06 2000-09-27 Chisso Corp Laminated nonwoven fabric and method of manufacturing same
CN1092731C (en) * 1996-09-06 2002-10-16 智索公司 Laminated nonwoven fabric and method of manufacturing same
JP2010522008A (en) * 2007-03-23 2010-07-01 キンバリー クラーク ワールドワイド インコーポレイテッド Absorbent article comprising a superpermeable superabsorbent polymer composition with high permeability

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