JPS62297429A - Copper alloy having excellent corrosion resistance - Google Patents
Copper alloy having excellent corrosion resistanceInfo
- Publication number
- JPS62297429A JPS62297429A JP13932886A JP13932886A JPS62297429A JP S62297429 A JPS62297429 A JP S62297429A JP 13932886 A JP13932886 A JP 13932886A JP 13932886 A JP13932886 A JP 13932886A JP S62297429 A JPS62297429 A JP S62297429A
- Authority
- JP
- Japan
- Prior art keywords
- corrosion resistance
- copper alloy
- machinability
- alloy
- wear resistance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000007797 corrosion Effects 0.000 title claims abstract description 24
- 238000005260 corrosion Methods 0.000 title claims abstract description 24
- 229910000881 Cu alloy Inorganic materials 0.000 title claims abstract description 13
- 239000010949 copper Substances 0.000 claims abstract description 8
- 239000012535 impurity Substances 0.000 claims abstract description 6
- 229910052735 hafnium Inorganic materials 0.000 claims description 3
- 229910052787 antimony Inorganic materials 0.000 claims description 2
- 229910052785 arsenic Inorganic materials 0.000 claims description 2
- 229910052790 beryllium Inorganic materials 0.000 claims description 2
- 229910052796 boron Inorganic materials 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- 229910052726 zirconium Inorganic materials 0.000 claims description 2
- 229910052793 cadmium Inorganic materials 0.000 claims 1
- 229910052749 magnesium Inorganic materials 0.000 claims 1
- 229910052709 silver Inorganic materials 0.000 claims 1
- 229910045601 alloy Inorganic materials 0.000 abstract description 12
- 239000000956 alloy Substances 0.000 abstract description 12
- 229910052710 silicon Inorganic materials 0.000 abstract description 4
- 230000000052 comparative effect Effects 0.000 abstract description 3
- 230000008018 melting Effects 0.000 abstract description 3
- 238000002844 melting Methods 0.000 abstract description 3
- 229910052725 zinc Inorganic materials 0.000 abstract description 3
- 229910052782 aluminium Inorganic materials 0.000 abstract 2
- 229910052745 lead Inorganic materials 0.000 abstract 2
- 229910052748 manganese Inorganic materials 0.000 abstract 2
- 229910052698 phosphorus Inorganic materials 0.000 abstract 2
- 229910052718 tin Inorganic materials 0.000 abstract 2
- 238000000137 annealing Methods 0.000 abstract 1
- 238000005097 cold rolling Methods 0.000 abstract 1
- 229910001369 Brass Inorganic materials 0.000 description 9
- 239000010951 brass Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 229910052738 indium Inorganic materials 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910052714 tellurium Inorganic materials 0.000 description 2
- 229910018643 Mn—Si Inorganic materials 0.000 description 1
- -1 Tie Zr Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
Landscapes
- Conductive Materials (AREA)
Abstract
Description
【発明の詳細な説明】
[目的〕
本発明は、油圧部品1機械部品、バルブなどに適用でき
る耐食性並びに耐摩耗性及び被削性にも優れた銅合金に
関するものである。DETAILED DESCRIPTION OF THE INVENTION [Objective] The present invention relates to a copper alloy that has excellent corrosion resistance, wear resistance, and machinability and can be applied to hydraulic parts, machine parts, valves, and the like.
従来、軸受け、歯車、ねじ、バルブなどの機械部品、油
圧部品などの素材には、以下の様な特性が必要とされて
いる。Conventionally, materials for mechanical parts such as bearings, gears, screws, and valves, as well as hydraulic parts, have been required to have the following properties.
(1)耐食性に優れること
(2)耐摩耗性に優れろこと
(3)被削性に優れること
(4)機械的強度が十分なこと
(5)加工性の良いこと
(6)安価なこと
一般に上記用途には、力□t P?:耗性を向上させた
M n −S i系黄銅、被削性を向」二させた快削黄
包あるいは、それらを同時に向上させた高力黄碍灼;が
使用されている。しかしながら、使用環境が7腐食性雰
囲気にある場合、黄銅に特有な脱亜鉛腐食が発生し、耐
摩耗性が劣化するため、ギア、軸受等あ機械部品が損傷
を受けるなどの問題があった。(1) Excellent corrosion resistance (2) Excellent wear resistance (3) Excellent machinability (4) Sufficient mechanical strength (5) Good workability (6) Inexpensive Generally, for the above applications, the force □t P? : Mn-Si brass with improved abrasion resistance, free-cutting brass with improved machinability, or high-strength brass with improved machinability at the same time. However, if the usage environment is a corrosive atmosphere, dezincification corrosion, which is unique to brass, occurs, and wear resistance deteriorates, causing problems such as damage to mechanical parts such as gears and bearings.
この様な状況から、耐摩耗性、被削性と同時に耐食性に
偏れ、しかも安価な材料が望まれていた。Under these circumstances, there has been a desire for a material that has not only wear resistance and machinability but also corrosion resistance and is inexpensive.
本発明は、上記の事情に鑑みてなされたものであり、従
来の高力黄銅等の銅合金の耐食性を改善し、しかも安価
な銅合金を提供しようとするものである。The present invention has been made in view of the above circumstances, and aims to improve the corrosion resistance of conventional copper alloys such as high-strength brass and provide an inexpensive copper alloy.
すなわち、Zn1O〜45wt%、p0.o。That is, Zn1O~45wt%, p0. o.
5〜0.10wt%、Sn0.05〜1.0wt%。5 to 0.10 wt%, Sn0.05 to 1.0 wt%.
AI0.05〜1.0wt%、Mn0.1〜6.0wt
%、 S i 0.05〜3.Ow t%、Pb0.1
〜4.0wt%を含み、残部Cu及び不可避的不純物か
らなる耐食性に優れた銅合金、並びに、Zn10〜45
wt%、P0.005〜0.10wt%。AI0.05-1.0wt%, Mn0.1-6.0wt
%, S i 0.05-3. Owt%, Pb0.1
-4.0wt%, the balance being Cu and inevitable impurities, and a copper alloy with excellent corrosion resistance, and Zn10-45
wt%, P0.005-0.10wt%.
Sn0.05〜1.0wt%、AI0.05〜1.0w
t%、Mn0.1〜G、0wt%、si0.os〜3
、 Ow t%、Pb0.1〜4.0wt%及び他にF
e T A S e S b t B s N I
HCOT Cr t Te、I n、Tie Zr、
Hf、Be、Mgt AgeCd、Geの内側れか1
種又は2種以上を合計0゜005〜2.Ow t%を含
み、残部Cu及び不可避的不純物からなる耐食性に優れ
た銅合金を提供するものである。Sn0.05-1.0wt%, AI0.05-1.0w
t%, Mn0.1-G, 0wt%, si0. os~3
, Owt%, Pb0.1-4.0wt% and other F
e T A S e S b t B s N I
HCOT Cr t Te, In, Tie Zr,
Hf, Be, Mgt AgeCd, Ge inside one
Species or two or more species in total of 0°005 to 2. The purpose of the present invention is to provide a copper alloy with excellent corrosion resistance, which contains 0.5% Cu and the balance is Cu and unavoidable impurities.
次に本発明合金を構成する合金成分及び内容の限定理由
を説明する。CuとZnは本発明合金の基本合金成分で
あり、所定量において加工性1機械的強度に優れている
と共に、良好な熱伝導性をも有する。Zn含有量を10
〜45wt%とする理由は、Zn含有光が10wt%未
満では加工性が悪くなり、Zn含有量が45wt%を越
えると十分な機械的強度が得られないからである。Pの
含有量を0.005〜0.10wt%とする理由は。Next, the reasons for limiting the alloy components and contents constituting the alloy of the present invention will be explained. Cu and Zn are the basic alloy components of the alloy of the present invention, and in a predetermined amount, they have excellent workability and mechanical strength as well as good thermal conductivity. Zn content 10
The reason for setting it to 45 wt% is that if the Zn content is less than 10 wt%, processability will be poor, and if the Zn content exceeds 45 wt%, sufficient mechanical strength will not be obtained. What is the reason for setting the P content to 0.005 to 0.10 wt%?
Pの含有量が0.005wt%未満では耐食性の改善が
みられず、逆にPの含有量が0.10wt%を越えると
耐食性は改善されるが1粒界腐食の徴候が見られるため
である。Snの含有量が0.05wt%未満では耐食性
の改善が認められず、また1、0wt%を越えるとその
効果が飽和するためである。A1の含有量を0.05〜
1.0wt%とする理由は、Alの含有量が0.05w
t%未満では耐食性の改善が認められず、また1、0w
t%を越えるとその効果が飽和するためである。If the P content is less than 0.005 wt%, no improvement in corrosion resistance is observed, and conversely, if the P content exceeds 0.10 wt%, corrosion resistance is improved, but signs of intergranular corrosion are seen. be. This is because if the Sn content is less than 0.05 wt%, no improvement in corrosion resistance is observed, and if it exceeds 1.0 wt%, the effect is saturated. A1 content from 0.05 to
The reason for setting it to 1.0wt% is that the Al content is 0.05w.
At less than t%, no improvement in corrosion resistance is observed, and at 1,0 w
This is because the effect becomes saturated if it exceeds t%.
またg M n及びSiを添加することにより黄銅中に
M n −S i系の金属間化合物を析出させ、耐摩耗
性を向上させる。Mn含有量を0.1〜6.0wt%と
するのは、Mn含有量が0.1wt%未満ではSiを3
.0wt%添加しても、十分な耐摩耗性が得られず、逆
にMn含有量が6.Ow t%を越えると加工性が劣化
するためである。Si含有量を0.05〜3.0wt%
とするのは、Si含有量が0.05 w t%未満では
、Mnを6.0wt%添加しても十分な耐摩耗性が得ら
れず、逆にSi含有量が3.0wt%を越えると加工性
が劣化するためである。Furthermore, by adding g M n and Si, an M n -S i type intermetallic compound is precipitated in the brass, thereby improving wear resistance. Setting the Mn content to 0.1 to 6.0 wt% is because when the Mn content is less than 0.1 wt%, Si is
.. Even if 0 wt% is added, sufficient wear resistance cannot be obtained, and conversely, when the Mn content is 6. This is because if it exceeds Ow t%, workability deteriorates. Si content 0.05-3.0wt%
This is because if the Si content is less than 0.05 wt%, sufficient wear resistance cannot be obtained even if 6.0 wt% of Mn is added, and conversely, if the Si content exceeds 3.0 wt% This is because the processability deteriorates.
さらにpbは被耐性を向上させる。pb含有量を0.1
〜4.Ow t%とする理由は、pb含右、辰が0.1
wt%未満では被削性の向上が認められず、4.0wt
%を越えると加工性が劣化するからである。Furthermore, pb improves tolerance. PB content 0.1
~4. The reason for Ow t% is that PB is included and the dragon is 0.1.
No improvement in machinability was observed at less than 4.0 wt%.
%, workability deteriorates.
また前記所定量のFe、As、Sb、B、Ni。Further, the predetermined amounts of Fe, As, Sb, B, and Ni.
G0.Cr、Te、In、Ti、Zr、Hf。G0. Cr, Te, In, Ti, Zr, Hf.
B ew M g s A g + Cd p G e
は本発明合金の耐食性を阻害することなく2機械的強度
及び耐摩耗性の向上を図るものであるが、その含有量が
0.005wt%未満では、その添加による効果が薄く
、逆に2.0wt%を越えるとその効果が飽和し、加工
性が劣化する為である。B ew M g s A g + Cd p G e
2. aims to improve the mechanical strength and wear resistance of the alloy of the present invention without impeding its corrosion resistance, but if its content is less than 0.005 wt%, the effect of its addition will be weak, and conversely, 2. This is because if it exceeds 0 wt%, the effect is saturated and workability deteriorates.
以下に本発明合金を実施例で説明する。The alloy of the present invention will be explained below using examples.
第1表に示される本発明合金及び比較合金の各種成分組
成のインゴットを高周波溶解炉で溶製後。After melting ingots of various compositions of the present invention alloy and comparative alloy shown in Table 1 in a high frequency melting furnace.
800℃にて熱間・圧延し、厚さ8mの板とした。It was hot rolled at 800°C to form a plate with a thickness of 8 m.
次にこの板を通常の酸洗処理した後、冷間圧延で厚さ2
.0mmとした。これをさらに500℃にて1時間の焼
鈍を施した後、冷間圧延で厚さ0.5+aの板とし、最
後に500℃にて1時間の焼鈍を行い、各種試料を作製
した。Next, this plate was subjected to ordinary pickling treatment, and then cold rolled to a thickness of 2.
.. It was set to 0 mm. This was further annealed at 500°C for 1 hour, then cold rolled into a plate with a thickness of 0.5+a, and finally annealed at 500°C for 1 hour to produce various samples.
次にこの試料について耐摩耗性試験、耐食性試験及び切
削性試験を行った。Next, this sample was subjected to a wear resistance test, a corrosion resistance test, and a machinability test.
耐摩耗性試験としては、ステンレスの円板と上記試料の
円板を接触させ、60万回回転させた後。As for the wear resistance test, a stainless steel disc and the above sample disc were brought into contact and rotated 600,000 times.
試験材の摩耗による減量を測定することにより。By measuring the weight loss due to wear of the test material.
耐摩耗性を評価した。Abrasion resistance was evaluated.
耐食性試験としては、JISに準じて5wt%塩化ナト
リウム水溶液を使用し、35℃に保持して塩水噴霧試験
を行い、2週間曝露後の腐食減量を8111定した。As a corrosion resistance test, a 5wt% sodium chloride aqueous solution was used according to JIS, and a salt spray test was conducted while maintaining the temperature at 35°C, and the corrosion loss after 2 weeks of exposure was determined to be 8111.
また切削性としては、切削抵抗を測定することにより評
価を行った。切削性試験は第1図に示す様に2円板の中
心にバイトを取付け、1,2に歪ゲージをつけて行う。Moreover, the machinability was evaluated by measuring the cutting resistance. The machinability test is conducted by attaching a cutting tool to the center of two discs and attaching strain gauges to 1 and 2 as shown in Figure 1.
これによりバイトに荷重がかかると1には圧縮力が、2
には引張力がかかり。As a result, when a load is applied to the tool, there is a compressive force at 1, and a compressive force at 2.
is subjected to a tensile force.
このときの抵抗を検出して評価した。The resistance at this time was detected and evaluated.
尚、切削条件は回転数560 r p m 、送り速度
0 、1 mm 、すくい角8″、切込み1.9+am
で主分力を測定した。The cutting conditions are: rotation speed 560 rpm, feed rate 0.1 mm, rake angle 8'', depth of cut 1.9+am.
The principal component force was measured.
第1表に示す様に、快削黄銅、Mn−3i系黄銅、高力
黄銅は、被削性あるいは耐摩耗性は優れるものの、著し
い腐食を呈す。これに対して本発明合金は、耐食性、被
削性、耐摩耗性のいづれも優れることがわかる。さらに
副成分を添加することにより、耐摩耗性が一層向上する
ことがゎがる。As shown in Table 1, free-cutting brass, Mn-3i brass, and high-strength brass have excellent machinability or wear resistance, but exhibit significant corrosion. In contrast, it can be seen that the alloy of the present invention has excellent corrosion resistance, machinability, and wear resistance. Furthermore, by adding subcomponents, the wear resistance can be further improved.
以上の様に2本発明合金は、 4fl械部’l’jjl
+油圧部品あるいはバルブなどに使用することができ
る耐食性に優れた銅合金として最適な合金である。As described above, the two invention alloys have the following properties:
+It is an optimal copper alloy with excellent corrosion resistance that can be used for hydraulic parts or valves.
第1図は切削性試験装置の説明図である。 1.2:歪ゲージ 3:バイト 4:円板 FIG. 1 is an explanatory diagram of the machinability test device. 1.2: Strain gauge 3: Part-time job 4: Disc
Claims (2)
wt%、Sn0.05〜1.0wt%、A10.05〜
1.0wt%、Mn0.1〜6.0wt%、Si0.0
5〜3.0wt%、Pb0.1〜4.0wt%を含み、
残部Cu及び不可避的不純物からなる耐食性に優れた銅
合金(1) Zn10-45wt%, P0.005-0.10
wt%, Sn0.05-1.0wt%, A10.05-
1.0wt%, Mn0.1-6.0wt%, Si0.0
5 to 3.0 wt%, Pb0.1 to 4.0 wt%,
Copper alloy with excellent corrosion resistance consisting of residual Cu and unavoidable impurities
wt%、Sn0.05〜1.0wt%、A10.05〜
1.0wt%、Mn0.1〜6.0wt%、Si0.0
5〜3.0wt%、Pb0.1〜4.0wt%及び他に
、Fe、As、Sb、B、Ni、Co、Cr、Te、I
n、Ti、Zr、Hf、Be、Mg、Ag、Cd、Ge
の内何れか1種又は2種以上を合計0.005〜2.0
wt%を含み、残部Cu及び不可避的不純物からなる耐
食性に優れた銅合金(2) Zn10-45wt%, P0.005-0.10
wt%, Sn0.05-1.0wt%, A10.05-
1.0wt%, Mn0.1-6.0wt%, Si0.0
5 to 3.0 wt%, Pb0.1 to 4.0 wt% and others, Fe, As, Sb, B, Ni, Co, Cr, Te, I
n, Ti, Zr, Hf, Be, Mg, Ag, Cd, Ge
A total of 0.005 to 2.0 of any one or two or more of the following
Copper alloy with excellent corrosion resistance consisting of wt% and the balance Cu and unavoidable impurities.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13932886A JPS62297429A (en) | 1986-06-17 | 1986-06-17 | Copper alloy having excellent corrosion resistance |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13932886A JPS62297429A (en) | 1986-06-17 | 1986-06-17 | Copper alloy having excellent corrosion resistance |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62297429A true JPS62297429A (en) | 1987-12-24 |
Family
ID=15242755
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13932886A Pending JPS62297429A (en) | 1986-06-17 | 1986-06-17 | Copper alloy having excellent corrosion resistance |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62297429A (en) |
Cited By (11)
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---|---|---|---|---|
WO2000022181A1 (en) * | 1998-10-09 | 2000-04-20 | Sambo Copper Alloy Co., Ltd. | Free-cutting copper alloy |
WO2000022182A1 (en) * | 1998-10-12 | 2000-04-20 | Sambo Copper Alloy Co., Ltd. | Leadless free-cutting copper alloy |
US6793468B2 (en) * | 2001-07-31 | 2004-09-21 | Hitachi, Ltd. | Turbo-charger for internal-combustion engine |
WO2006016630A1 (en) * | 2004-08-10 | 2006-02-16 | Sanbo Shindo Kogyo Kabushiki Kaisha | Cast copper alloy article and method for casting thereof |
US7056396B2 (en) | 1998-10-09 | 2006-06-06 | Sambo Copper Alloy Co., Ltd. | Copper/zinc alloys having low levels of lead and good machinability |
US7883589B2 (en) | 2005-09-22 | 2011-02-08 | Mitsubishi Shindoh Co., Ltd. | Free-cutting copper alloy containing very low lead |
JP2011219857A (en) * | 2010-03-25 | 2011-11-04 | San-Etsu Metals Co Ltd | Copper-based alloy for die casting having excellent dezincification corrosion resistance |
US8506730B2 (en) | 1998-10-09 | 2013-08-13 | Mitsubishi Shindoh Co., Ltd. | Copper/zinc alloys having low levels of lead and good machinability |
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-
1986
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Cited By (23)
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US7056396B2 (en) | 1998-10-09 | 2006-06-06 | Sambo Copper Alloy Co., Ltd. | Copper/zinc alloys having low levels of lead and good machinability |
AU738301B2 (en) * | 1998-10-09 | 2001-09-13 | Mitsubishi Shindoh Co., Ltd. | Free-cutting copper alloys |
KR100375426B1 (en) * | 1998-10-09 | 2003-03-10 | 삼보신도고교 가부기키가이샤 | Free-cutting copper alloy |
WO2000022181A1 (en) * | 1998-10-09 | 2000-04-20 | Sambo Copper Alloy Co., Ltd. | Free-cutting copper alloy |
US8506730B2 (en) | 1998-10-09 | 2013-08-13 | Mitsubishi Shindoh Co., Ltd. | Copper/zinc alloys having low levels of lead and good machinability |
WO2000022182A1 (en) * | 1998-10-12 | 2000-04-20 | Sambo Copper Alloy Co., Ltd. | Leadless free-cutting copper alloy |
US6793468B2 (en) * | 2001-07-31 | 2004-09-21 | Hitachi, Ltd. | Turbo-charger for internal-combustion engine |
WO2006016630A1 (en) * | 2004-08-10 | 2006-02-16 | Sanbo Shindo Kogyo Kabushiki Kaisha | Cast copper alloy article and method for casting thereof |
JP5111853B2 (en) * | 2004-08-10 | 2013-01-09 | 三菱伸銅株式会社 | Copper alloy casting excellent in machinability, strength, wear resistance and corrosion resistance and casting method thereof |
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JPWO2006016629A1 (en) * | 2004-08-10 | 2008-05-01 | 三宝伸銅工業株式会社 | Copper alloy casting excellent in machinability, strength, wear resistance and corrosion resistance and casting method thereof |
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JP2011219857A (en) * | 2010-03-25 | 2011-11-04 | San-Etsu Metals Co Ltd | Copper-based alloy for die casting having excellent dezincification corrosion resistance |
CN103555995A (en) * | 2013-11-20 | 2014-02-05 | 苏州天兼金属新材料有限公司 | Copper alloy bar with excellent heat resistance, and manufacturing method thereof |
DE102015004221A1 (en) * | 2015-03-31 | 2016-10-06 | Wieland-Werke Ag | Copper-zinc alloy, strip-shaped material thereof, method for producing a semi-finished product from a copper-zinc alloy and sliding elements made from a copper-zinc alloy |
US10364482B2 (en) * | 2015-03-31 | 2019-07-30 | Wieland-Werke Ag | Copper-zinc alloy, band material composed thereof, process for producing a semifinished part composed of a copper-zinc alloy and sliding element composed of a copper-zinc alloy |
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