JPS62297243A - Resin coating method for optical fiber and apparatus therefor - Google Patents
Resin coating method for optical fiber and apparatus thereforInfo
- Publication number
- JPS62297243A JPS62297243A JP61139798A JP13979886A JPS62297243A JP S62297243 A JPS62297243 A JP S62297243A JP 61139798 A JP61139798 A JP 61139798A JP 13979886 A JP13979886 A JP 13979886A JP S62297243 A JPS62297243 A JP S62297243A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- optical fiber
- die
- coating
- fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920005989 resin Polymers 0.000 title claims abstract description 110
- 239000011347 resin Substances 0.000 title claims abstract description 110
- 239000013307 optical fiber Substances 0.000 title claims abstract description 51
- 238000000576 coating method Methods 0.000 title claims abstract description 47
- 239000011248 coating agent Substances 0.000 claims abstract description 40
- 238000010438 heat treatment Methods 0.000 claims abstract description 11
- 238000002844 melting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 abstract description 3
- 239000000835 fiber Substances 0.000 abstract 3
- 238000010586 diagram Methods 0.000 description 5
- 239000011247 coating layer Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000005499 meniscus Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
Landscapes
- Coating Apparatus (AREA)
- Surface Treatment Of Glass Fibres Or Filaments (AREA)
- Optical Fibers, Optical Fiber Cores, And Optical Fiber Bundles (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
【発明の詳細な説明】
6、発明の詳細な説明
〔産業上の利用分野〕
本発明はプリフォームを加熱炉で加熱溶融し線引した光
ファイバの外周に樹脂を塗布し被覆する光ファイバの樹
脂被覆方法とその被覆装置に関するものである。Detailed Description of the Invention 6. Detailed Description of the Invention [Field of Industrial Application] The present invention relates to an optical fiber in which a resin is coated on the outer periphery of an optical fiber that has been drawn by heating and melting a preform in a heating furnace. The present invention relates to a resin coating method and a coating device therefor.
第3図に光フアイバ製作の一連の工程概要を示す。加熱
炉22で加熱溶融したプリフォーム21から線引した光
ファイバ23を、直ちに樹脂被覆装置24内に挿通し、
外周に樹脂液を塗布した後、硬化炉25を経て樹脂液を
硬化させ、キャプスタン27を通してリール28に巻取
る。Figure 3 shows an overview of the series of steps for manufacturing the optical fiber. The optical fiber 23 drawn from the preform 21 heated and melted in the heating furnace 22 is immediately inserted into the resin coating device 24.
After applying the resin liquid to the outer periphery, the resin liquid is cured through a curing furnace 25, and wound onto a reel 28 through a capstan 27.
線引した光ファイバ23の外周を樹脂で被覆する理由は
、光ファイバの表面が傷つくのを防止したシ、ナイロン
、ポリエチレンなどの2次被覆加工時における破損、折
れ、曲がシなどの事故発生を防ぎ、さらにはケーブル製
作時の光ファイバの機械的強度を高めるために実施する
ものである。The reason for coating the outer periphery of the drawn optical fiber 23 with resin is to prevent accidents such as breakage, bending, bending, etc. during the secondary coating process of resin, nylon, polyethylene, etc. to prevent damage to the surface of the optical fiber. This is done to prevent this and further increase the mechanical strength of the optical fiber during cable production.
従来のこの種の樹脂被覆装置24は、たとえば第2図に
断面構造の概略図を示すような構造のオープンダイが用
いられる。線引した光7アイバ11を、樹脂14を貯溜
したダイ中に導入し、光ファイバ11の外周に樹脂14
を塗布し、被覆層17を形成する。A conventional resin coating device 24 of this type uses, for example, an open die having a structure as shown in FIG. 2, a schematic cross-sectional view of which is shown. The drawn optical fiber 11 is introduced into a die storing resin 14, and the resin 14 is applied to the outer periphery of the optical fiber 11.
is applied to form a covering layer 17.
従来の樹脂被覆装置による樹脂被覆方法では、第2図に
おいて、樹脂14は光ファイバ11との粘着力によって
のみダイ 12の出口から引出されるため、光ファイバ
11の線引速度が高速化すると、樹脂14と光ファイバ
11の間に滑シが生じ、その結果、被覆に充分な量の樹
脂が塗布されなくなり、良好な被覆が得られないという
問題がある。In the resin coating method using the conventional resin coating apparatus, as shown in FIG. 2, since the resin 14 is drawn out from the exit of the die 12 only by the adhesive force with the optical fiber 11, when the drawing speed of the optical fiber 11 increases, There is a problem in that slippage occurs between the resin 14 and the optical fiber 11, and as a result, a sufficient amount of resin is not applied for the coating, making it impossible to obtain a good coating.
さらに第2図に示すようなオープンダイの構造において
は、光ファイバ11が樹脂14への挿入部におけるメニ
スカス19から引込んだ気泡が、樹脂14のダイ12中
での樹脂流線18に従がってダイ12中で循環し、樹脂
14中に気泡が滞留した状態が生じ、この気泡が不連続
に光ファイバに付着していくなめ、良好な被覆が得られ
ないという問題がある。Furthermore, in the open die structure shown in FIG. 2, the air bubbles drawn from the meniscus 19 at the insertion part of the optical fiber 11 into the resin 14 follow the resin streamlines 18 in the die 12 of the resin 14. This causes a problem in that the air bubbles circulate in the die 12 and remain in the resin 14, and the air bubbles discontinuously adhere to the optical fiber, making it impossible to obtain a good coating.
本発明は従来の問題点を解決するため、第1の発明の樹
脂被覆方法は、プリフォームの先端を加熱炉で加熱溶融
し線引した光ファイバに、ダイ中に樹脂を貯溜した樹脂
被覆装置を挿通することにより樹脂被覆を施す光ファイ
バの樹脂被覆方法において、樹脂被覆装置を挿通する光
ファイバの通過方向と同方向に、ダイ中に貯溜した樹脂
を強制的に流出させることを特徴とし、第2の発明は第
1の発明による光ファイバの樹脂被覆方法を実施するの
に直接使用する樹脂被覆装置で、すなわちダイの光ファ
イバを引出すダイ出口孔に近接したダイ底部に、光ファ
イバの通過方向に強制的に樹脂を流出させる樹脂吸出口
、樹脂溜め、樹脂出口からなる樹脂流出構造を備えたこ
とを特徴とする。In order to solve the conventional problems, the present invention provides a resin coating method according to a first aspect of the present invention, which includes a resin coating device in which a resin is stored in a die on an optical fiber that is drawn by heating and melting the tip of a preform in a heating furnace. A resin coating method for an optical fiber in which the resin coating is applied by inserting a resin coating through the resin coating device is characterized in that the resin accumulated in the die is forcibly flowed out in the same direction as the passing direction of the optical fiber inserted through the resin coating device, The second invention is a resin coating device that is directly used to carry out the method for resin coating an optical fiber according to the first invention. It is characterized by having a resin outflow structure consisting of a resin suction port, a resin reservoir, and a resin outlet that forcefully flows out the resin in the direction.
本発明は、光ファイバに塗布する樹脂を、光ファイバの
ダイ中を通過する方向と同じ方向に強制的に流出させる
ことにより、光ファイバと樹脂の相対速度は小さくなり
、より早い線引速度においても良好な樹脂の被覆が可能
となシ、またダイ中での樹脂の滞溜時間が短かく、樹脂
内部に気泡を蓄積するような循環流れの生ずるのを防止
し、気泡による被覆の乱れも除去できる。以下図面にも
とづき実施例について説明する。In the present invention, by forcing the resin applied to the optical fiber to flow out in the same direction as the optical fiber passes through the die, the relative speed between the optical fiber and the resin is reduced, and a faster drawing speed is achieved. Also, the residence time of the resin in the die is short, preventing the occurrence of circulation flow that would cause air bubbles to accumulate inside the resin, and preventing the coating from being disturbed by air bubbles. Can be removed. Examples will be described below based on the drawings.
第1図1およびbは、本発明の光ファイバ樹脂被覆装置
の具体的一実施例の断面構造概要図およびA−A’面の
断面構成の概要図である。1は光ファイバ、2はダイ、
4は樹脂、5は樹脂出口、6は樹脂溜め、7は被覆層、
8は樹脂吸出口、9はダイ出口、10は樹脂注入管であ
る。樹脂4は下方の樹脂吸出口8から強制的に吸出され
、光ファイバ1の通過方向と同じ方向に、上方から下方
への樹脂流が生ずる構造となっている。FIGS. 1 and 1b are a schematic diagram of the cross-sectional structure of a specific embodiment of the optical fiber resin coating device of the present invention and a schematic diagram of the cross-sectional structure taken along the line AA'. 1 is an optical fiber, 2 is a die,
4 is a resin, 5 is a resin outlet, 6 is a resin reservoir, 7 is a coating layer,
8 is a resin suction port, 9 is a die outlet, and 10 is a resin injection pipe. The resin 4 is forcibly sucked out from the lower resin suction port 8, and the resin flows from the top to the bottom in the same direction as the passage direction of the optical fiber 1.
本実施例において、ダイ出口孔9の径はα34顛φ、ダ
イ2の内径は中央部で50mφである。ダイ2は下方の
底部に樹脂吸出口8を円周状に有しておシ、樹脂吸出口
8は樹脂溜め6を介して対向した2方向に位置する樹脂
出口5と連結している。In this embodiment, the diameter of the die exit hole 9 is α34mmφ, and the inner diameter of the die 2 is 50mφ at the center. The die 2 has a circumferential resin outlet 8 at its lower bottom, and the resin outlet 8 is connected via a resin reservoir 6 to resin outlets 5 located in two opposing directions.
樹脂出口5は図示しない管路にょシボンプを用いて減圧
したデシケータに接続されておシ、この減圧程度は、デ
シケータに接続したマノメータにニジ測定しつつデシケ
ータに接続した2方コツクの開口程度により調整できる
ようにした。The resin outlet 5 is connected to a desiccator whose pressure is reduced using a conduit pump (not shown), and the degree of pressure reduction is adjusted by the degree of opening of the two-way tap connected to the desiccator while measuring the pressure with a manometer connected to the desiccator. I made it possible.
本実施例の樹脂被覆装置を用いて下方への樹脂の吸出し
の効果を評価するため、40m/分の線引速度で光ファ
イバを被覆し、被覆状態を評価したところ、下方への樹
脂の吸出しの有無にかかわらず被覆はできたが、下方へ
の樹脂吸出しを行わない場合には被覆中に気泡が混入し
、数mごとに凹凸が生じ良好とはいえず、一方、下方へ
の樹脂吸出しを行った場合には全く凹凸のない良好な被
覆が得られた。In order to evaluate the effect of sucking out the resin downward using the resin coating device of this example, an optical fiber was coated at a drawing speed of 40 m/min and the coating state was evaluated. However, if the resin is not sucked out downward, air bubbles will be mixed into the coating, and unevenness will occur every few meters, which is not good. When this was done, a good coating with no irregularities was obtained.
さらに本実施例の樹脂被覆装置を用いて、100m/分
の線引速度で光ファイバを被覆し、下方への樹脂の吸出
しの効果を比較し九ところ、吸出しを行わない場合には
、間欠的にしか樹脂が被覆できなかった。一方、吸出し
を行った場合には、線引速度40m/分の場合と同様に
良好な被覆を有する光ファイバが得られた。Furthermore, using the resin coating device of this example, an optical fiber was coated at a drawing speed of 100 m/min, and the effect of sucking out the resin downward was compared. The resin could only be coated on the surface. On the other hand, when drawing was performed, an optical fiber having a good coating was obtained as in the case where the drawing speed was 40 m/min.
なお本発明による樹脂被覆装置と樹脂の吸出装置および
供給装置を連結し、吸出した樹脂を脱気泡した後、再供
給する機構を付加することにより、樹脂の無駄がなく更
に有効である。とくに強力な吸出装置を用いる場合には
、吸出され九樹脂中に含まれる気泡を除くことも可能で
To〕、別の脱気泡工程を必要とせずに、その樹脂を再
使用することも可能でおる。Furthermore, by connecting the resin coating device according to the present invention with the resin suction device and the supply device, and adding a mechanism for re-supplying the sucked-out resin after defoaming, the resin is not wasted and is even more effective. If a particularly powerful suction device is used, it is possible to remove the air bubbles contained in the suctioned resin, and the resin can be reused without the need for a separate degassing process. is.
以上述べたように1本発明によれば光ファイバの通過方
向と同方向に樹脂を吸引し、光ファイバに塗布されなか
った樹脂をダイ外部に吸出し、光ファイバと樹脂の相対
速度を小さくすることにより、従来のオープンダイによ
る樹脂被覆に比べ高速線引速度での被覆が可能となった
。゛またダイ内に気泡が蓄積されないことから、気泡の
巻込みによる被覆層れの生ずるのを防止できる。As described above, according to one aspect of the present invention, the resin is sucked in the same direction as the optical fiber passing direction, and the resin not coated on the optical fiber is sucked out to the outside of the die, thereby reducing the relative speed between the optical fiber and the resin. This makes it possible to coat at a higher drawing speed compared to conventional resin coating using an open die. Furthermore, since air bubbles are not accumulated in the die, it is possible to prevent the coating layer from being distorted due to entrainment of air bubbles.
第1図a、bは本発明の光ファイバの樹脂被覆装置の断
面構造図、
第2図は従来の光ファイバの樹脂被覆装置の断面構造図
、
第3図は光フアイバ製作の工程概要図である。
1・・・光ファイバ、 2・・・ダイ、 4・・・
樹脂、5・・・樹脂出口、 6・・・樹脂溜め、
7・・・被覆層、8・・・樹脂吸出口、 9・・・ダ
イ出口孔、10−・・樹脂注入管、11・・・光ファイ
バ、12・・・ダイ、14・・・樹脂、17−・・被覆
層、18・・・樹脂流線、19・・・メニスカス、21
・・・”j’)7オーA、 22・・・加熱炉、23
・・・光ファイバ、 24−・・樹脂被覆装置、25
・・・硬化炉、27・・・キャプスタン、28・・・リ
ールFigures 1a and b are cross-sectional structural diagrams of the optical fiber resin coating apparatus of the present invention, Figure 2 is a cross-sectional structural diagram of a conventional optical fiber resin coating apparatus, and Figure 3 is a schematic diagram of the process of manufacturing the optical fiber. be. 1... Optical fiber, 2... Die, 4...
Resin, 5...Resin outlet, 6...Resin reservoir,
7... Coating layer, 8... Resin suction port, 9... Die exit hole, 10-... Resin injection tube, 11... Optical fiber, 12... Die, 14... Resin, 17--Coating layer, 18--Resin streamline, 19--Meniscus, 21
..."j') 7 oh A, 22...Heating furnace, 23
...Optical fiber, 24-...Resin coating device, 25
...hardening furnace, 27...capstan, 28...reel
Claims (2)
た光ファイバに、ダイ中に樹脂を貯溜した樹脂被覆装置
を挿通することにより樹脂被覆を施す光ファイバの樹脂
被覆方法において、 前記樹脂被覆装置を挿通する光ファイバの通過方向と同
方向に、 前記ダイ中に貯溜した樹脂を強制的に流出させることを
特徴とする光ファイバの樹脂被覆方法。(1) A resin coating method for an optical fiber in which a resin coating is applied to an optical fiber whose tip of a preform is heated and melted in a heating furnace and drawn, by inserting a resin coating device in which resin is stored in a die. A method for coating an optical fiber with resin, comprising: forcing the resin stored in the die to flow out in the same direction as the optical fiber passing through the device.
ァイバを挿通して樹脂被覆を施す該樹脂を貯溜するダイ
からなる光ファイバの樹脂被覆装置において、 前記ダイの光ファイバを引出すダイ出口孔に近接したダ
イ底部に、 樹脂をダイの底側部から走行する光ファイバの通過方向
に強制的に流出させる樹脂吸出口と、前記樹脂吸出口か
ら吸出する樹脂を一時貯溜する樹脂溜めと、 前記樹脂溜めを介して前記強制的に樹脂を流出させる樹
脂出口と を備えてなることを特徴とする光ファイバの樹脂被覆装
置。(2) In an optical fiber resin coating device consisting of a die that stores resin through which an optical fiber obtained by heating and melting a preform in a heating furnace is inserted and coated with resin, a die exit hole from which the optical fiber of the die is drawn out. a resin suction port that forcibly flows out the resin in the direction of passage of the optical fiber running from the bottom side of the die, and a resin reservoir that temporarily stores the resin sucked out from the resin suction port, at the bottom of the die adjacent to the resin suction port; A resin coating device for an optical fiber, comprising: a resin outlet for forcibly flowing out the resin through a resin reservoir.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61139798A JPS62297243A (en) | 1986-06-16 | 1986-06-16 | Resin coating method for optical fiber and apparatus therefor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP61139798A JPS62297243A (en) | 1986-06-16 | 1986-06-16 | Resin coating method for optical fiber and apparatus therefor |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62297243A true JPS62297243A (en) | 1987-12-24 |
Family
ID=15253675
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP61139798A Pending JPS62297243A (en) | 1986-06-16 | 1986-06-16 | Resin coating method for optical fiber and apparatus therefor |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62297243A (en) |
-
1986
- 1986-06-16 JP JP61139798A patent/JPS62297243A/en active Pending
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