JPS62279344A - Photosensitive drum base body and photosensitive drum - Google Patents
Photosensitive drum base body and photosensitive drumInfo
- Publication number
- JPS62279344A JPS62279344A JP12251386A JP12251386A JPS62279344A JP S62279344 A JPS62279344 A JP S62279344A JP 12251386 A JP12251386 A JP 12251386A JP 12251386 A JP12251386 A JP 12251386A JP S62279344 A JPS62279344 A JP S62279344A
- Authority
- JP
- Japan
- Prior art keywords
- cylinder
- photosensitive drum
- resin
- soln
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007747 plating Methods 0.000 claims abstract description 10
- 229920005989 resin Polymers 0.000 claims abstract description 9
- 239000011347 resin Substances 0.000 claims abstract description 9
- 238000001746 injection moulding Methods 0.000 claims abstract description 8
- 108091008695 photoreceptors Proteins 0.000 claims description 22
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 abstract description 8
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 abstract description 4
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 abstract description 4
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 239000012778 molding material Substances 0.000 abstract description 2
- 229910052763 palladium Inorganic materials 0.000 abstract description 2
- 229920003227 poly(N-vinyl carbazole) Polymers 0.000 abstract description 2
- 229920001225 polyester resin Polymers 0.000 abstract description 2
- 239000004645 polyester resin Substances 0.000 abstract description 2
- 229920005992 thermoplastic resin Polymers 0.000 abstract description 2
- 239000000853 adhesive Substances 0.000 abstract 1
- 230000001070 adhesive effect Effects 0.000 abstract 1
- 238000007598 dipping method Methods 0.000 abstract 1
- RBTKNAXYKSUFRK-UHFFFAOYSA-N heliogen blue Chemical compound [Cu].[N-]1C2=C(C=CC=C3)C3=C1N=C([N-]1)C3=CC=CC=C3C1=NC([N-]1)=C(C=CC=C3)C3=C1N=C([N-]1)C3=CC=CC=C3C1=N2 RBTKNAXYKSUFRK-UHFFFAOYSA-N 0.000 abstract 1
- 239000007788 liquid Substances 0.000 abstract 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 238000005498 polishing Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
- -1 polybutylene terephthalate Polymers 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
- G03G5/02—Charge-receiving layers
- G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
- G03G5/06—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor characterised by the photoconductive material being organic
- G03G5/0664—Dyes
- G03G5/0696—Phthalocyanines
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
- G03G5/10—Bases for charge-receiving or other layers
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
- G03G5/10—Bases for charge-receiving or other layers
- G03G5/102—Bases for charge-receiving or other layers consisting of or comprising metals
Abstract
Description
【発明の詳細な説明】
3、発明の詳細な説明
産業上の利用分野
本発明は、電子写真装置に用いられる感光体ドラム基体
に関するものである。Detailed Description of the Invention 3. Detailed Description of the Invention Field of Industrial Application The present invention relates to a photosensitive drum substrate used in an electrophotographic apparatus.
従来の技術
従来から画像形成方法の1つとして電子写真方法が広く
知られている。この電子写真方法を用いた光プリンタ等
においては導線性の金属製円筒の表面に光導電層を設け
た感光体ドラムが広く利用されている。この感光体ドラ
ムは光プリンタのシャーシ上に、回転可能にかつ着脱自
在に配置され、この感光体ドラムの周囲には、帯電器、
露光装置、現像器、転写器、クリーニング器が配置され
ている。印字に際してはドラム表面の光導電層を露光す
ることにより、感光体ドラム上に静電潜像を形成し、こ
の静電潜像をトナーで現像し、形成されたトナー像を記
録紙に転写し、その後感光体ドラムの表面を、機械的、
電気的、または磁気的手段によりクリーニングし、上記
した印字サイクルを繰り返す。2. Description of the Related Art Electrophotography has been widely known as one of the image forming methods. In optical printers and the like using this electrophotographic method, photosensitive drums having a photoconductive layer provided on the surface of a conductive metal cylinder are widely used. This photoreceptor drum is rotatably and removably arranged on the chassis of the optical printer, and around the photoreceptor drum there is a charger,
An exposure device, developing device, transfer device, and cleaning device are arranged. During printing, an electrostatic latent image is formed on the photoreceptor drum by exposing the photoconductive layer on the drum surface, this electrostatic latent image is developed with toner, and the formed toner image is transferred to recording paper. , then the surface of the photoreceptor drum is mechanically
Cleaning is done by electrical or magnetic means and the printing cycle described above is repeated.
上記した印字サイクルを精度よく繰り返すには、感光体
ドラム表面は平l−1#性に濠れた精度の高い円筒表面
でなければならず、そのためには当然ドラム基体も平滑
性に優れた精度の高い円筒体でなければならない。更に
感光体ドラムは、上ス己した印字サイクルが反復して繰
り返され、この時に種々の応力を受けることなるため、
機械的強度や耐久性に優れたちのでなければならず、こ
れらの特性に問題がある場合には感光体ドラムの交換頻
度を大きくする必要性が生じてくる。In order to repeat the above printing cycle with high precision, the surface of the photoreceptor drum must have a highly precise cylindrical surface with flat l-1# characteristics, and for this, the drum base must also have excellent smoothness and precision. It must be a high cylindrical body. Furthermore, the photoreceptor drum undergoes repeated printing cycles and is subjected to various stresses at this time.
It must have excellent mechanical strength and durability, and if there are problems with these characteristics, it becomes necessary to replace the photosensitive drum more frequently.
従来、感光体ドラムに使用されている基体は、アルミニ
ウムを引き抜き加工して形成されたシームレスの円筒体
を、3段以上の研摩処理に付して鏡面加工仕上げをした
ものが用いられている。Conventionally, the substrate used for photosensitive drums is a seamless cylindrical body formed by drawing aluminum and subjected to three or more stages of polishing treatment to give it a mirror finish.
このため感光体ドラムは高価なものとなるため、従来は
ある程度の回数使用した感光体ドラムを回収し、再生し
て再び利用していた。For this reason, photosensitive drums are expensive, and conventionally, photosensitive drums that have been used a certain number of times are collected, recycled, and used again.
発明が解決しようとする問題点
しかしながら上記従来の構成では、円筒表面を研摩する
工程があるため、製作時間が増し、価格が上昇するとい
う問題点を有していた。Problems to be Solved by the Invention However, the above-mentioned conventional structure has problems in that the step of polishing the cylindrical surface increases the manufacturing time and increases the price.
問題点を解決するための手段
本発明は、射出成型により形成された樹脂製の円筒の表
面にメッキ層を形成した感光体ドラム基体である。Means for Solving the Problems The present invention is a photosensitive drum base in which a plating layer is formed on the surface of a resin cylinder formed by injection molding.
作 用
上記構成により、金型の表面の精度が良ければ感光体ド
ラム表面を研摩する工程が必要なくなるため、短時間に
、かつ安価に感光体ドラム基体を得ることができる。Function: With the above configuration, if the surface precision of the mold is good, the step of polishing the surface of the photoreceptor drum is not necessary, so that the photoreceptor drum base can be obtained in a short time and at low cost.
実施例
第1図は本発明の一実施例における感光体ドラムの断面
図であり、1は樹脂を射出成型により形成した円筒、4
は円筒1の表面上に施した無電解NiBメッキ層、2及
び3は樹脂製の缶蓋、5及び6は軸である。Embodiment FIG. 1 is a cross-sectional view of a photoreceptor drum in an embodiment of the present invention, in which 1 is a cylinder formed by injection molding resin, 4
1 is an electroless NiB plating layer applied on the surface of the cylinder 1, 2 and 3 are resin can lids, and 5 and 6 are shafts.
次に感光体ドラム基体及び感光体ドラムの製造方法につ
いてさらに詳しく説明する。Next, the photoreceptor drum base and the method for manufacturing the photoreceptor drum will be described in more detail.
PBT(ポリブチレンテレフタレート)等の寸法安定性
に優れ、高い強度、を有する熱可塑性樹脂成形材料を、
射出成形機の加熱シリンダ中で加熱溶融し、プランジャ
で金型内部に射出し円筒1を成形する。円筒1の肉厚は
、通常は1mm〜4mmであるが、特に2mm〜3mm
が適当である。Thermoplastic resin molding materials with excellent dimensional stability and high strength, such as PBT (polybutylene terephthalate),
The material is heated and melted in a heating cylinder of an injection molding machine, and then injected into a mold using a plunger to form a cylinder 1. The wall thickness of the cylinder 1 is usually 1 mm to 4 mm, but especially 2 mm to 3 mm.
is appropriate.
また円筒1の表面の平滑性は、通常は0.1S〜10S
であるが、特に0.33〜ISが適当である。次に円筒
1の表面にパラジウム溶液により核を形成し、さらに無
電解NiBメッキを60℃の温度で1時間行い樹脂円筒
体の表面に約2μmのNi8層2を形成する。この上に
β型鋼フタロシアニン0.2g、ポリビニールカルバゾ
ールをテトラヒドロフランに溶解した10%溶液のPV
T10g1デュポン社アトへシブ49000をテトラヒ
ドロフランに溶解した10%溶液のポリエステル樹脂2
gからなる感光液を、浸漬法により均一に約10μmm
布し、100℃で20分間乾燥させる。The surface smoothness of the cylinder 1 is usually 0.1S to 10S.
However, 0.33 to IS is particularly suitable. Next, a nucleus is formed on the surface of the cylinder 1 using a palladium solution, and electroless NiB plating is further performed at a temperature of 60° C. for 1 hour to form a Ni8 layer 2 of about 2 μm on the surface of the resin cylinder. On top of this, add 0.2 g of β-type steel phthalocyanine and PV of a 10% solution of polyvinyl carbazole dissolved in tetrahydrofuran.
T10g1 Polyester resin 2 of a 10% solution of DuPont Atohesibu 49000 dissolved in tetrahydrofuran
A photosensitive solution consisting of
Cloth and dry at 100°C for 20 minutes.
以上のようにして感光体ドラム基体及び感光体ドラムが
製造される。The photoreceptor drum base and the photoreceptor drum are manufactured in the manner described above.
この感光体ドラムをPPC複写機に取り付は使用したら
、20000回の複写後においても、感光体ドラムはへ
こみ等の変形が発生せず、また印字品質も初期状態から
変化しなかった。When this photosensitive drum was installed and used in a PPC copying machine, the photosensitive drum did not undergo deformation such as denting even after 20,000 copies, and the print quality did not change from its initial state.
発明の効果
本発明は、射出成型により形成された樹脂製の円筒の表
面にメッキ層を形成した感光体ドラム基体であり、金型
の表面の精度が良ければ感光体ドラム基体の研摩する工
程が必要なくなるため、短時間で、かつ安価で感光体ド
ラム基体及び感光体ドラムを製造することができる。こ
のため従来のように感光体ドラムを回収して再生利用す
る必要がなくなり、使い捨て可能でアフターサービスの
必要のない感光体ドラムを得ることができる。Effects of the Invention The present invention is a photoreceptor drum base in which a plating layer is formed on the surface of a resin cylinder formed by injection molding.If the surface precision of the mold is good, the process of polishing the photoreceptor drum base is Since it is no longer necessary, the photoreceptor drum base and the photoreceptor drum can be manufactured in a short time and at low cost. Therefore, there is no need to collect and recycle the photoreceptor drum as in the past, and it is possible to obtain a photoreceptor drum that is disposable and does not require after-sales service.
一図は本発明の一実施例における感光体ドラムの断面図
である。
1・・・基体、
2.3・・・缶蓋、
4・・・メッキ層、
6.7・・・軸FIG. 1 is a sectional view of a photosensitive drum in an embodiment of the present invention. 1... Base body, 2.3... Can lid, 4... Plating layer, 6.7... Shaft
Claims (2)
メッキ層を形成したことを特徴とする感光体ドラム基体
。(1) A photoreceptor drum base, characterized in that a plating layer is formed on the surface of a resin cylinder formed by injection molding.
メッキ層が形成されており、前記メッキ層の上に感光体
層が形成されていることを特徴とする感光体ドラム。(2) A photoreceptor drum, characterized in that a plating layer is formed on the surface of a resin cylinder formed by injection molding, and a photoreceptor layer is formed on the plating layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12251386A JPS62279344A (en) | 1986-05-28 | 1986-05-28 | Photosensitive drum base body and photosensitive drum |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12251386A JPS62279344A (en) | 1986-05-28 | 1986-05-28 | Photosensitive drum base body and photosensitive drum |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS62279344A true JPS62279344A (en) | 1987-12-04 |
Family
ID=14837708
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12251386A Pending JPS62279344A (en) | 1986-05-28 | 1986-05-28 | Photosensitive drum base body and photosensitive drum |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS62279344A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0772090A1 (en) * | 1995-11-02 | 1997-05-07 | Konica Corporation | Electrophotographic photoreceptor and electrophotographic image forming method |
-
1986
- 1986-05-28 JP JP12251386A patent/JPS62279344A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0772090A1 (en) * | 1995-11-02 | 1997-05-07 | Konica Corporation | Electrophotographic photoreceptor and electrophotographic image forming method |
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